Meco Bonza Deluxe Series User's Manual
Contents
1. 21 2 Burner 29 3 Flavor 30 11 Operating and Maintaining Your LP Gas Grill 22 4 Bottom Body Panel T 30 A Gas Cylinder Hose and Regulator Info 22 5 Cleaning the Grill Body 1 LP Hose amp Regulator Assembly 22 30 6 Cleaning Charcoal and Wood Chunk Ash 30 2 LP Gas Cy S REC 22 7 Caring for the Wood Catt scien 31 B Before Using Your Grill 23 jii E 4 15 Selecting 24 9 Storage He 2 ied n c n 23 3 Leak Testing 24 IV Troubleshooting 32 V Important Notice LP Cylinder with OPD 34 VI Limited 35 IMPORTANT SAFEGUARDS FAILURE TO FOLLOW THESE SAFEGUARDS COULD RESULT IN DEATH SERIOUS BODILY INJURY AND OR PROPERTY LOSS READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE OF THE LP GAS GRILL 1 A WARNING Read and follow all instructions dde Ue ee birth defects and other reproductive harm 2 For Household Outdoor Use Only Do Not Use Indoors or on recreational vehicles or boats Never use as a space heater Not for commercial use 4 Place your Liquefied2. See Bottom 2 Birch W Page Note 2 Kempas fie 15 Bottom Shelf OR See Bottom 1 Birch Birch Page Note 1 Kempas Kempas 6 6 6 9 6 6 06 6 6 6 6 6 06 0 6 6 9 6 6 6 6 9 6 O0 0 6 GO 9 6 06 06 9 6 6 GO GO 6 6 GO 6 9 0 0 6 G6 6 6 6 O6 6 6 GO 6 G6 9 6 9 6 0 9 6 0 6 0 GO 6 6 6 06 9 6 O6 9 6 06 6 9 6 6 6 6 6 6 9 e 6 6 16 Axle 03 5989 00 1 All Models A A cere errr er rr re M E 1 All Models 18 Caster Bracket 2 03 5042 00 E uU rad Ta FRI E E I E E T E T RR RR RR EET 03 5043 00 03 6279 00 03 5993 00 i All Models M TE pee 03 5984 00 E includes Item 2 All Models 22 8 23 oo Mu eee 25 03 6094 00 1 Ep All Models 6 6 6 6 6 6 6 6 6 6 6 6 6 9 6 06 0 6 6 0 0 0 6 6 6 6 6 0 6 6 6 06 6 0 6 6 6 0 6 6 06 6 6 6 6 0 0 6 6 GO 6 6 6 6 GO 6 6 0 6 6 6 GO 6 6 0 6 0 06 06 0
3. 6 0 6 6 0 6 GO 6 6 O 6 6 GO 6 6 6 06 0 6 6 6 0 6 6 06 6 6 6 06 6 GO 6 6 6 6 6 6 06 6 6 6 6 6 9 6 BONZA PART DESCRIPTION PART QTY BONZA DELUXE 26 1 4 x 1 2 03 5996 00 4 All Models 27 03 5998 00 1 All Models 2 me Yen 03 6003 00 8 Bottom 1 3 Burner 3 Burner Page Note 1 4 Burner 4 Burner 32 See Bottom 1 3 Burner 3 Burner Panel Jue 4 Burner Page Note 1 4 Burner Burner 33 ae 03 6039 00 3 3 Burmer 3 Burner 4 4 Burner 4 Burner 3 3 Burner 34 PROD 03 5012 00 3 Burner 4 Burner Screw 35 8 x 1 2 03 6010 00 1 All Models 36 Tray el 03 6012 00 1 All Models Cooking 37 Grid 03 5023 00 2 3 Burner 3 Burner 03 6016 00 2 4 Burner 4 Burner Screw 38 10x 3 8 03 6017 00 2 m 39 03 6020 00 2 All Models Queis 40 Handle See Bottom 1 3 Burner 3 Burner 1 Note 1 4 Burner 4 Burner Ce Note Call Customer Service at 1 800 251 7558 for correct part and color for your Model 7 BONZA PART DESCRIPTION PART Q
4. METAL LEG x VELCRO PATCHES 1 4 x 1 BOLT WOOD LEG 1 4 x 1 3 8 BOLT M TAL LEG 12 STEP 5 WHEEL CYLINDER BRACKET ASSEMBLY TOOLS E 5 SS a ITEM 22 23 amp 24 i eee ITEM 26 4 pcs ITEM 25 CYLINDER BRACKET 1 4 x 1 2 BOLT Slide Axle out With the notched side of Cylinder Bracket down secure the Cylinder Bracket to wheel end of Bottom Shelf using 1 4 x 1 2 Bolts and tighten Slide Axle back into position and push a Wheel Assembly onto each end of axle until the spring clip locks into place 1 4 x 1 2 BOLTS CYLINDER BRACKET N 13 STEP 6 GRILL BODY CART ASSEMBLY BONZA amp BONZA DELUXE MODELS Note Assembly of Grill Body will require TOOLS mie two people ITEM 30 6mm WING NUT ITEM 29 ACTUAL SIZE 8pcs 6mm x 110mm BOLT 8 F e ai i ITEM 28 SPACER AT 8 pcs dii 0 ITEM 51 ADJUSTING KNOB Remove Bottom Body Panel from underneath of Grill Body Handle the Grill carefully to protect the Body and its finish Install Adjusting Knob as shown below BOTTOM BODY PANEL J Y F LN Fj om m Sa a a J hha aero i Pag t n pain a EN i AFD 7 J ee GRILL BODY G ap DO NOT OVERTIGHTEN ASSEMBLY CONTINUED NEXT PAGE 14 STEP 6 CONTINUED GRILL BODY CART ASSEMBLY BONZA MODELS eLay Grill Body on its back side with control panel up Place Grill Body between legs and Side Ta
5. Bonza 3 use more than 95 Charcoal bri ttes 5 1 2Lbs For Bonza 4 use no more than 112 char briquettes 6 3 4 Lbs tandard size high quality hardwood charcoal 2 7 8 X 2 7 8 1 4 should be used Charcoal briquettes made from maple birch or elm woods will burn clean with very little smoke and Yout unpleasant odors Use an appropriate amount of charcoal for the desired cook ing effect Less charcoal for slower cooking and more charcoal for hotter cooking Do not exceed the maximum amount of charcoal recommended above The excess heat could damage your grill 4 From the Off position push control knob in on the left ner and turn counter clockwise until you feel resistance use 4 seconds then continue turning the control knob until a is heard and the burner is lit WARNING If any or all burners fail to light after following Steps 3 amp 4 turn all knobs to the off position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures 5 Light the remaining burners from left to right by turning the control knob counter clockwise Your grill has a crossover ignition system that allows the burners to light successively off one another Confirm each burner is lit before lighting another burner If any of the burners do not light repeat Step 3 The burner should light within three or four attempts If burner still does not light try the next burners from
6. FRONT FIXED LEG METAL ITEM 10 REAR FIXED LEG WOOD ITEM 12 REAR FIXED LEG METAL eIn the same way attach the Front and Rear Fixed Legs to the remaining Side Table using 1 4 x 1 Bolts 1 4 x 1 3 8 for Metal Legs models with wooden legs be sure to position Fixed Legs with the four large recessed holes facing away from Side Table Fig C and the two threaded holes in edge of each leg pointing outward Fig D Do not tighten bolts completely Metal Tubing Legs can be oriented either way FRONT FIXED LEG BONZA WOOD BONZA DELUXE METAL FRONT FIXED LEG THREE VELCRO PATCHES FACE INSIDE SIDE TABLE Tear Drop Table Shown REAR FIXED LEG BONZA WOOD BONZA DELUXE METAL FIG C FIG D FOUR LARGE RECESSED HOLES Wooden Legs Only Judi Q i 33 33 pira n xe Model THREADED HOLES IN LEGS 1 4 x eluxe Models Deluxe Models with Metal legs do not have these threaded holes 10 STEP 3 LEG BRACE ASSEMBLY_ TOOLS SS NOTE Bonza Deluxe Model with metal legs does not use the Leg Brace us ITEM 8 ACTUAL SIZE ITEM 14 LEG BRACE 1 4 x 1 BOLT 2 cs 8 pcs eAttach Leg Braces onto each Side Table assembly using 1 4 x 1 Bolts Do not tighten bolts completely AXLE HOLES VELCRO PATCHES FACE INSIDE 1 4 X 1 BOLT 1 4 X 1 BOLT WHEEL LEG SIDE NS TABLE ASSEMBLY 11 STEP 4 BOTTOM SHELF LEG amp CASTER ASSEMBLY 1001 Se ED
7. LOGO FACES TO FRONT PRIVACY PANEL STEP 8 INSTALL BURNER TOOLS eas NOTE Burners are preassembled for shipping on some models If your burner is assembled simply remove any protective packing material ITEM 34 COTTER PIN ITEM 33 BURNER 3 OR 4 PCS 3 OR 4 PCS Remove plastic covering from Burner and remove Cotter Pin from Burner Peg CONTINUED NEXT PAGE eFit venturi end of Burner through hole in the inside firewall behind control panel and onto Gas Cantral Vlahia Navzla Ein E Ein EY Ra narafiil nat tan hand ar faroa anc enllaeter nlatac Holes in Front firewall FIG F p Gas Nozzle Control Valve Manual ighting Holes i p Gas Collector and Bae Electrode m n nee 2 NS Top plate Venturi end of of gas collector Yo Burner inserted i S over gas nozzle FIG E REFERENCE ELECTRODE GAP Adjust Tab until spark is visible 3 16 Approximate gap TAB GAS COLLECTOR Place other end of burner on lower reer RADNER EEG shoulder of rear firewall so Burner BURNER Peg rests in Burner Locator Hole as LOCATOR HOLE shown Fig G IN LOWER SHOULDER Using Pliers insert Cotter Pin through hole in Burner Peg to secure This is easier done from backside of grill looking up COTTER PIN underneath rear firewall Installfrom underneath Repeat above steps for remaining Backside of grill burners FIG G 7 17 S
8. Petroleum LP gas grill on a firm level surface Grill should be setup away from high traffic areas and combustible materials 3 WARNING To reduce the risk of serious or fatal injury from breathing toxic fumes and from explosion and fire as a result of leaking gas use only outdoors in an open area with good ventilation As with all conventional fuels the burning process consumes oxygen and produces toxic gases including carbon monoxide In addition the combustion products of such fuels including Liquefied Petroleum LP contain chemicals known to the state of 5 Locate your LP gas grill at least 10 feet away from your house or any building Do not use the grill in a garage breezeway carport porch or in any enclosed area Do not locate this appliance under overhead unprotected combustible surfaces 6 Have an ABC fire extinguisher accessible Never attempt to extinguish a grease fire with water or other liquids OMECO CORPORATIONG 7 ik WARNING If your grill catches on fire If the fire is in the grill portion and you can safely reach the control knobs then turn them off by turning knobs clockwise If you cannot safely reach the control knobs call the fire department If the fire involves one of the hoses and you can safely reach the propane cylinder valve shut the valve off by turning LP cylinder valve handle clockwise to a full stop If the fire involves the cylinder leave it alone evacuat
9. Wait five minutes Relight LP gas grill If flame remains to be low turn off gas at cylinder and grill Disconnect the regulator from the LP gas cylinder Reconnect the regulator to the LP gas cylinder Perform a leak test Relight grill This will reset the excess flow valve 32 TROUBLESHOOTING Problem Flames blow out Flare up Persistent grease fire Unable to fill LP tank Humming or whistling from the regulator Possible Cause High or gusting winds Gas in LP cylinder is low Excess flow valve tripped Grease build up Excessive fat in meat Grease trapped around burn er system Some dealers have older fill nozzles with worn threads Outside temperature humid ity barometric pressure and the gas level within the tank may cause the rubber dia phragm inside the regulator to vibrate making a humming or whistling sound Solution Turn front of grill to face wind or increase flame height Check LP gas cylinder Refill if necessary See Low flame problem above Clean grill Trim fat from meat before grilling Turn control knobs off and turn handle of LP cylinder clock wise until it stops Open hood carefully and let fire burn out After the grill cools remove and clean all parts The worn nozzles do not have enough bite to engage the valve Try another licensed LP dealer or purchase a new tank with an OPD Overfilling Prevention Device Although this sound may be alarm
10. ae operation after reassembly Mee 5 With the louvers raised brush the ashes from the gas collector igniter You will need to raise each pair of louvers and clean the ash from the grill Note The ashes can be brushed into the bottom of the grill for removal 30 Cleaning instructions for Charcoal and Your Cart is manufactured using a hardwood ideally suited Wood chunk ash Continued to outdoor use To maintain its condition and appearance annual application of polyurethane is recommended 6 Close the hood and remove the drip pan and bottom panel to dispose of ashes The bottom panel can be removed by first removing the screw on each side of Follow all instructions and warnings listed on the the grill For easier cleaning of charcoal ashes the bot polyurethane container tom panel can be lined with aluminum foil Make sure Always use a brush to apply the polyurethane do not all openings are left unobstructed and cut a hole for the use a Spray can grease to drip into the grease pan Do not apply polyurethane to the metal grill body Using the Grill Storage Cover 50 will help maintain the appearance of your grill and protect the finish Preventive Maintenance In addition to the above Care and Maintenance Instruction periodically check and tighten all nuts bolts and screws Never store an LP gas cylinder indoors empty or filled If storing the gas grill indoors disconnect the LP
11. gas cylinder and store it outdoors out of the reach of children Never leave an LP gas cylinder inside a Bottom Panel EE vehicle which may become overheated by the sun Never store a spare or disconnected LP gas cylinder under or near the LP gas grill Always turn off the gas cylinder when not in use 7 Reinstall drip pan and bottom panel i Allow grill to cool before handling parts or 8 Reinstall the burners and lower the louvers into position cleaning Make sure the left louver rests on the right louver when Even though your LP gas cylinder may appear to rotated into position mE be empty gas may still be present and the cylinder 9 Push then pull the louver adjusting knob to ensure the should be transported and stored accordingly louvers function correctly 10 Install cooking grids Store your LP gas grill in a Cool dry place 11 Position louvers in either gas or charcoal mode to Disconnect LP gas cylinder from grill and store outside in a dry well ventilated area away from any sources of heat or ignition Re cap LP cylinder valve with the Safety Cap Remove burners and wrap with aluminum foil to prevent insects from entering the burner holes Store wrapped burners on top of the cooking grids Before next use remove aluminum foil and reinstall Always turn off the LP gas cylinder at the LP burners and grids according to Steps 8 and 10 of cylinder valve when not in use Allow gril
12. grill 32 LP gas is not natural gas The conversion or attempted use of natural gas in an LP unit or LP gas ina natural gas unit is dangerous and will void your warranty 33 WARNING Do not wear loose clothing for example hanging shirt tails clothing with frills etc around an LP gas grill while in use or hot 34 Never use an LP cylinder if it shows signs of dents gouges bulges fire damage corrosion leakage excessive rust or other forms of visual external damage it may be hazardous and should be checked by a Liquefied Petroleum supplier Do not use an LP cylinder with a damaged valve 35 Even though your LP cylinder may appear to be empty gas may still be present and the cylinder should be transported and stored accordingly 36 Never store an LP gas oylinder indoors empty or filled If storing the gas grill indoors disconnect LP gas cylinder 37 Never leave an LP cylinder inside a vehicle which may become overheated by the sun 38 Never lean your body over the LP gas grill when lighting it or while it is in use or hot 39 Do not attempt to disconnect move or alter any gas fittings while your LP gas grill is in operation 40 Your LP gas grill should be cleaned on a regular and store it outdoors out of the reach of children basis Refer to Care and Maintenance section in this manual 41 This LP gas grill is not designed to be used with more than 50 of the cooking area as a solid plate g
13. grill be maintained See Burner Maintenance in the Care and Maintenance section of this manual 24 Preparation Before Cooking Wash the porcelain coated Cooking Grids 37 with a mixture of hot water and baking soda Empty the foil pan and grease tray after each cooking session so excessive grease does not accumulate Failure to remove grease may result in grease dripping onto the cart and or a grease fire in Lighting the Grill Using the Integra Spark Ignition System Open Hood before lighting the grill to prevent an explosion from gas build up Always inspect the gas hose and regulator assembly before each use If the hose is cut damaged or shows signs of excessive abrasion or wear do not use the LP gas grill Contact the manufacturer as the hose and regulator assembly must be replaced with an assembly specified by the manufacturer prior to further use of the LP gas grill Never use lighter fluids with your grill Your Grill can be used in one of three different cooking modes 1 LP Gas only 2 LP Gas with charcoal or wood chunks for flavor 3 Charcoal Only COOKING MODE LP GAS ONLY How to light your LP gas grill when planning to cook using only LP gas See diagram below for illustrations 1 Open Hood 2 Important Make sure control knobs are turned off first Make sure the louver adjusting knob is pulled out for gas mode Make sure cooking grids are installed Open the LP gas cy
14. it shows signs of dents gouges bulges fire damage corrosion leak age excessive rust or other forms of visual external damage it may be hazardous and should be checked by a Liquefied Petroleum supplier Do not use an LP cylinder with a damaged valve LeakTesting OPERATING THE LP GAS GRILL Always perform a leak test before each use Leak test must be performed in a well ventilated area Never perform a leak test on a grill while in use or hot If you detect a gas leak that cannot be corrected by using the leak test procedures below do not use the LP gas grill Never smoke or have an open flame near the grill during a leak test Before proceeding make certain that you understand the Important Safeguards on pages 2 thru 4 of this manual Before lighting the LP gas grill you must open the hood to prevent an explosion from gas build up your LP gas grill catches on fire If the fire is in the grill portion and you can safely Supplies Needed for a Leak Test reach the control knobs on the control panel then Clean paint brush water and dishwashing liquid turn them to the off position If the fire involves one of the hoses and you can How to perform a leak test See Step 13 of Assembly safely reach the LP cylinder valve shut the valve Instructions for leak test diagrams off JARNING Never use an open flame to test for gas If the fire involves the cylinder leave it alone leaks evacua
15. light after following Steps 3 amp 4 turn all knobs to the off position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures 5 6 Light the remaining burners from left to right by turning the control knob counter clockwise Your grill has a crossover ignition system that allows the burners to light successively off one another Confirm each burner is lit before lighting another burner 7 After ignition burners should be burned at the high posi tion for 3 5 minutes in order to preheat the grill This pro cess should be done every cooking session When cook ing with LP gas only the hood should be closed during preheating When using wood chunks the hood should be OPEN during preburn WARNING If a burner goes out during the cooking cycle turn all knobs to the off position and close the valve on the LP cylinder Open hood and wait five minutes before attempting to relight the grill WARNING NEVER USE LI Wood Chunks placed along left or right side of grill anrr EE er meme nre 8 m cum m RR COOKING MODE CHARCOAL ONLY How to light your grill when planning to cook using only charcoal 1 Open Hood 2 MAKE SURE THE FLAVOR ACTIVATOR ADJUSTING KNOB IS PUSHED IN FOR CHARCOAL MODE 3 Remove cooking grids and place the desired amount of Charcoal evenly on top of the Louvers Do not stack the charcoal briquettes arning For
16. mitts at all times since grill will become very hot Do not wear loose clothing for example hanging shirt tails clothing with frills etc around a LP gas grill while in use or hot Never lean your body over the LP gas grill when lighting it or while it is in use or hot Never douse the grill with water when its surfaces are hot because it may cause grease to splatter or the porcelain cooking grids and hood to break Empty charcoal and wood chunk ashes after each use CARE AND MAINTENANCE ITI LA WARNING Regularly clean your LP gas grill between uses and espe cially after extended periods of storage Ensure the grill and its components are cool before cleaning In order to extend the life and maintain the condition of your grill we strongly recommend that the unit be covered when stored outside for any length of time especially during the winter months Porcelain coated Cooking Surfaces And Hood Most residue on the Cooking Grids can be cleaned with a baking soda and water solution For stubborn stains use a non abrasive scouring powder Do not use steel wool or other like cleaning products on the porcelain coated sur faces This will scratch the porcelain coating causing foods to stick How to clean porcelain coated cast iron burners 1 Make sure the LP cylinder and Grill control knobs are turned off See Figure below 2 Carefully remove Cooking Grids Rotate the Flavor Activators open to access burn
17. resistance with turning Pause 4 seconds with knob still pushed in then con tinue turning knob counter clockwise until a click is heard Gas collector tab is bent making too large or small of a gap between electrode and tab By hand bend gas collector tab back within a maximum of 3 16 gap to electrode See page 17 for illustration Take LP gas cylinder to licensed LP gas supplier to be refilled Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill Clean burners See Burner Maintenance in Care and Maintenance section of this manual Dry electrode with clean cloth Reconnect the wire Replace igniter wire electrode assembly Call the Customer Service Department See Step 8 Install Burners page of the Assembly Instructions Take LP gas cylinder to licensed LP gas supplier to be refilled Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools Clean burners See Burner Maintenance in Care and Maintenance section of this manual Check LP gas cylinder Refill if necessary Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops
18. 6 in of the back or sides of your LP gas grill 14 Never apply polyurethane to the wood cart while the grill is in use or hot Allow polyurethane to completely dry before using 15 The Vinyl grill cover must be removed and placed at least 36 inches from LP gas grill while in use The grill cover is made of a flammable material The grill must be cooled before putting the cover back on the grill 16 WARNING Always Store Lp Cylinders upright and where temperatures do not exceed 125 degrees Fahrenheit Never store a spare or discon nected LP cylinder under or near this LP gas grill 17 Check the LP gas grill for gas leaks and burner obstructions before each use ri WARNING Do not use a flame to check for gas leaks See Before Using Your LP Gas Grill sec tion of this manual for correct leak test procedures A clogged burner tube can lead to a fire beneath grill 18 amp DANGER If you see smell or hear the hiss of escaping gas from the LP cylinder A Get away from the cylinder B Do not attempt to correct the problem yourself C Call your local fire department 19 amp WARNING Do not operate an LP gas grill if you have knowledge of or suspect a gas leak 20 Always inspect the gas hose and regulator assembly before each use Always turn the LP cylinder to the Off position before inspecting parts If the hose is cut damaged or showing signs of excessive abrasion or wear do not use the LP g
19. A ana a omn capo ACH Lost ST PER ERO ITEM 8 4 pcs ITEM 9 8 pcs ITEM 16 OR 17 AXLE 1 4 x 1 BOLT 1 4 X 1 3 8 BOLT DELUXE MODELS IER T UTERE OPEN PU m gr rU A u RECTE TUUM EO PEU TUA TUA amp ITEM 18 19 20 CASTER ASSEMBLY ITEM 21 1 4 X 2 BOLT 4 pcs ITEM 15 BOTTOM SHELF Place Leg Side Table assemblies opposite each other as shown with the velcro patches on same side Place Bottom Shelf inside of Wheel Leg assembly and align large axle holes Insert Axle through axle holes in both sides of legs and shelf The Axle will support this end of Bottom Shelf while securing Fixed Leg assembly Position Caster Assembly with caster wheels up and side of bracket against Bottom Shelf Align the Caster Bracket Bottom Shelf and Fixed Leg holes and fasten using 1 4 X 2 Bolts Attach Wheel Legs to Bottom Shelf using 1 4 x 1 Bolts Metal Tubing Legs will use 1 4 x 1 3 8 Bolts Tighten Wheel Leg bolts before proceeding For Bonza Deluxe align the Bottom Shelf and Leg holes and fasten using 1 4 x 1 3 8 bolts At tach Bonza Deluxe Wheel Legs the same way Thread casters into end of leg Bonza Deluxe Important Note When assembling Bottom Shelf on metal legs the Axle hole in the Bottom Shelf is not used See Illustration below 1 4 x 1 BOLT WOOD LEG i one VA 1 4 x 1 3 8 BOLT METAL Pd 1 4 X 1 3 8 BOLT METAL CASTER RN ASSEMBLY E BOTTOM SHELF 1 DELUXE
20. Aussie LP Gas Charcoal Grill CONF RATIOM di ny 1 t i T B cum i i al Aussie a m EM d Bonza Deluxe Series Bonza Series For Customer Service call 1 800 251 7558 Meco Corporation 2001 eREAD AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH SERIOUS BODILY INJURY AND OR PROPERTY LOSS HOUSEHOLD OUTDOOR USE ONLY NOT FOR COMMERCIAL USE eSOME PARTS MAY CONTAIN SHARP EDGES ESPECIALLY WHERE NOTED IN THIS MANUAL WEAR PROTECTIVE GLOVES IF NECESSARY ePORCELAIN COATING CAN CHIP DURING ASSEMBLY WEAR SAFETY GLASSES WHILE ASSEMBLING GRILL eTHESE INSTRUCTIONS MUST BE KEPT WITH THE CONSUMER AND RETAINED FOR FUTURE USE FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame other appliance 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any 3 Open lid 2 An LP cylinder not connected for use shall not 4 If odor continues immediately call your be stored in the vicinity of this or any other gas supplier or your fire department appliance IMPORTANT 2 C Operating the LP Gas Grill 24 ll Parts lists and Assembly Instructions 5 1 Preparatio
21. RILL Selecting Location Do not use an LP gas grill indoors on recreational vehicles or on a boat This LP gas grill is for outdoor use only and should be placed on firm level surface The grill should be setup in an open area with good ventilation away from high traffic areas and combustible materials Combustible or flammable materials should never be used or stored within 36 inches of the back or sides of your LP gas grill Locate your LP gas grill at least 10 feet away from your house or any building Do not use the grill in a garage breezeway carport porch or under a surface that can catch fire When moving or lifting your Aussie LP gas grill its recommended that you grasp the cross supports under the side tables Do not lift the grill with only the individual side table slats When moving your gas grill you should push the grill in front of you with the large wheels in the front 23 Precautions Carefully read the Important Safeguards section of this manual pages 2 thru 4 Make sure you follow and understand all instructions and warnings If you have any questions regarding these pages call 1 800 251 7558 and This installation must conform with local codes the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 2 Propane Installation Code If an external electrical source is utilized the outdoor cooking appliance wh
22. TEP 9 INSTALL BOTTOM BODY PANEL GREASE TRAY ALL MODELS ein upright position and drain hole toward the rear slide Bottom Body Panel 8 1 2 into guides See Arrows at SCREW bottom of Grill Body Insert 2pcs two 8 x 1 2 screws through the holes in guides and Bottom Body Panel then tighten Slide Foil Pan and Grease Tray all the way into Bottom Body Panel Brackets FOIL PAN BOTTOM BODY PANEL GREASE TRAY eThe foil pan is a complimentary item and can be purchased at your local grocery STEP 11 ATTACH HANDLE AND HEAT INDICATOR TO HOOD BONZA MODELS ITEM 39 ACTUAL SIZE 3 6mm x 90mm BOLT 2 pcs a ITEM 41 HANDLE SPACER ITEM 42 6mm LOCKNUT 2 pcs 2 pcs e ej ITEM 44 LOCKWASHER ITEM 45 10 24 HEX NUT ITEM 43 HEAT INDICATOR 2 pcs 2 pcs nsert two 6mm x 90mm Bolts through recessed holes of Hood Handle through Handle Spacers into front of hood and secure with 6mm Locknuts Be sure to place the wide end of opacer against the Hood Do not overtighten or you may crack Hood finish Insert Heat Indicator studs into ene 10 24 HEX NUT Hood holes and secure using two Lockwashers and two 10 24 Hexnuts Do not overtighten or you may crack Hood finish SPACERS HEAT NEFAS INDICATOR f 6mm x 90mm BOLT HOOD HANDLE 19 STEP 12 ATTACH LP CYLINDER TO GRILL ALL MODELS Obtain a filled LP Cyl
23. TY BONZA DELUXE Handle 41 Spacer 03 6023 00 2 All Models 42 Locknut 43 Heat Indicator a 03 5033 00 1 All Models 46 Th 03 5031 01 1 3 Burner 3 Burner b Baca 03 6027 01 1 4 Burner 4 Burner 49 Control Knob 03 5918 00 3 or 4 All Models EA 50 Cover 3 Burner 1 03 5053 00 03 5053 00 4 Burner 1 03 6031 00 03 6031 00 51 Adjusting Knob 1 All Models 03 6174 00 Note Call Customer Service at 1 800 251 7558 for correct part and color for your Model STEP 1 WHEEL LEG SIDE TABLE ASSEMBLY TOOLS E 34 i T eh 2 ata EMI i In Ae OR 1 ITEM 10 ACTUAL SIZE ITEM 9 ACTUAL SIZE 1 4 X 1 3 8 BOLT 8pcs 1 4 x 1 BOLT 8 pcs i L ITEM 5 FRONT WHEEL LEG WOOD OR ITEM 7 FRONT WHEEL LEG METAL TUBING ITEM 4 REAR WHEEL LEG WOOD ITEM 6 REAR WHEEL LEG METAL TUBING Note There are two side table designs used depending on the model Left and Right Teardrop Side Tables Item 1 amp 2 or Deluxe Side Tables Item 3 eLay Left Side Table depending on your mode
24. age due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE EXPRESSLY EXCLUDED BY THIS WARRANTY ANY APPLICABLE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE LIMITED IN DURATION TO THE PERIOD COVERAGE OF THIS EXPRESS WRITTEN LIMITED WARRANTY Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tor nados discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this limited warranty No returns will be accepted without prior authorization from Meco Corporation Authorization for return may be obtained by calling 1 800 251 7558 Handling and transportation costs for returning the product are not covered by this warranty and will be paid for by the purchaser Please send your correspondence to Meco Corporation 1500 Industrial Road Greeneville TN 37745 For reference and correspondence Serial No record your Serial number here Please use this number in register See nameplate on side of grill ing your warranty and any corre spondence with Meco Corporation P N 03 5950 00 REV 9 03 35
25. as grill Contact the manufacturer as the hose must be replaced with an assembly specified by the manufacturer prior to further use of the LP gas grill 21 WARNING Before lighting the LP gas grill open the lid or hood to prevent an explosion from gas build up 22 If any burner does not light turn off all gas control knobs Leave the grill lid or hood open and wait five minutes before attempting to light 23 f any burner goes out during operation turn off all gas control knobs Open the hood on Bonza and wait five minutes before attempting to light 24 Exercise reasonable care when using this LP gas grill Never leave grill unattended during use or cleaning 25 Never allow children to operate or play near an LP gas grill Keep animals and bystanders out of the grill area 26 Always turn off the LP gas cylinder at the cylinder valve when not in use Allow grill to cool before handling parts or cleaning 27 amp WARNING Do not move an LP gas grill when in use or hot 28 WARNING Never touch hot surfaces Use heat resistant gloves long handled tongs or cooking mitts at all times The grill will become very hot Open the 30 Use of this LP gas grill other than for the intended use or alteration of this LP gas grill in any way may not be safe and will void any warranty 31 Never attempt to repair the LP gas grill or cylinder yourself Contact the manufacturer for information regarding repairs to your
26. bles with Hose and Regulator on Wheel Leg end Do not lay Grill Body on or step on Hose and Regulator eAlign slotted holes on sides of Grill Body with holes through edges of legs Hold Spacers between Leg and Body Needle Nose Pliers may help and insert Body Bolts through Leg Spacers and slotted holes in Grill Body Secure using Wing Nuts but only partially tighten Repeat assembly for remaining three Cart Legs Using a second person turn full grill assembly upright with wheels and legs casters on the ground Grill Body should slide down and seat itself within the slotted holes If not loosen the Body Bolts and push Body down at the corners Tighten all Body Bolts and Wing Nuts and then tighten all other Bolts eAdjust the Lock Lever up or down on each Caster to lock or unlock as desired i a a mera E mr ams ms 1 E 15 Note Bottom shelf not shown for clarity STEP 7 ATTACH DECORATIVE PRIVACY PANEL TO CART ALL MODELS 5 ITEM 32 DECORATIVE PRIVACY PANEL am m s Salm Using the Velcro patches found on the inside of each front leg attach the Privacy Panel with the Aussie logo fac ing forward VELCRO PATCHES LE UNE uos E LEE CE PEEL PL pp EE EE EE ee RT ALIGN BOTTOM EDGE OF PANEL TO CURVED EDGE OF BOTTOM SHELF SIDERAIL AUSSIE
27. cool before connection points then you have detected a gas handling parts or cleaning leak Immediately close the LP cylinder valve by turn Do not move an LP gas grill when in use or hot ing the handle clockwise Never touch hot surfaces Use heat resistant gloves A If leak appears at either end of hose and regulator long handled tongs or cooking mitts at all times assembly retighten the connection at the leak since the grill will become very hot Open the hood but do not overtighten Note Only hand tighten at carefully when cooking to avoid burns from the hot air coupling nut See Step 12 of Assembly Instru steam trapped inside ctions Repeat Leak Test Do not wear loose clothing example hanging B If the leak is coming from the LP gas shirt tails clothing with frills etc around a LP cylinder from the valves at the control knobs or if gas grill while in use or hot the leak cannot be stopped do not use the grill Never lean your body over the LP gas grill when Call Customer Service at 1 800 251 7558 lighting it or while it is in use or hot 8 Always turn off LP cylinder valve after performing This LP gas grill is not designed to be used with a leak test Turn handle clockwise more than 50 of the cooking area as a solid plate 9 If your LP gas grill has been in storage or has griddle Full coverage of plates will cause not been used for a period of time the burners should excessive heat and could damage the
28. e the area and call the fire department If there is any type of fire that threatens either personal safety or endangers property call the fire department 8 Check the Bottom Body Panel for grease buildup Re move excess grease to avoid a grease fire in the pan Never use the grill without Bottom Body Panel and Grease Tray in place 9 m WARNING If you notice grease or other hot material dripping from the grill onto valve hose or regu lator turn off gas supply immediately After the grill has cooled determine the cause and correct it After cleaning valve hose and regulator perform a leak test before continuing use See Before Using Your LP Gas Grill section of this manual for correct leak test proce dures the 10 This installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 or CAN CGA B 149 2 Propane Installation Code 11 If an external electrical source is utilized the outdoor cooking appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Codes ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 12 Keep any electrical supply cord and the fuel supply hose away from any heated surfaces Electric cords should be placed away from walkways to avoid a trip ping hazard 13 Combustible materials should never be within 3
29. ed to the original consumer purchaser against defects in material and workman ship under normal outdoor household use and correct assembly if assembled by the consumer pur chaser Cast iron burners and porcelain grids are warranted for a period of five 5 years from the date of purchase All other parts are warranted for a period of one 1 year from the date of purchase Meco Corporation DOES NOT warrant in any way the propane cylinder see label on cylinder for cylin der manufacturer s warranty The LP cylinder manufacturer is responsible for the materials workman ship and performance of the cylinder If the cylinder has a defect malfunctions or you have a question regarding the cylinder call the cylinder manufacturer s customer service center The phone number is on the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then call Meco Corporation at the customer service number listed below Meco Corporation may require reasonable proof of purchase and we suggest you keep your receipt Damages caused by commercial or institutional use accidental or intentional damage repairs made or attempted by unauthorized persons or misuse are not covered by this warranty If defective the part or product will be repaired or replaced at the option of Meco Corporation without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover dam
30. en installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Codes ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 f any electric appliance or rotisserie is used with the LP gas grill do not allow cords to touch or be near hot surfaces Electric cords should be placed away from walkways to avoid a tripping hazard Grill storage cover must be removed and placed at least 36 inches from the LP gas grill while in use The grill cover is made of a flammable material The grill must be completely cooled before putting the cover back on the grill Never store a spare or disconnected LP gas cylinder under or near this LP gas grill Inspect the hose and regulator assembly before each use If the hose is cut or damaged or shows signs of excessive abrasion or wear do not use the LP gas grill Contact the manufacturer as the hose must be replaced with an assembly specified by the manufacturer prior to the further use of the LP gas grill Use only the hose and regulator assembly that is supplied with your LP gas grill Use of this LP gas grill other than for the intended use or alteration of the LP gas grill in any way may be safe and will void any warranty LP gas is not natural gas The conversion or attempted use of natural gas in an LP unit is dangerous and will void your warranty Never use an LP gas cylinder if
31. erform a leak test WARNING Never use an open flame to test for gas leaks 1 Mix one cup of water with one cup of dish washing liquid 2 Confirm that all control knobs on the control panel are in the off position 3 Remove control knobs and the three retaining screws at the bottom of the control panel 2 e 1 MANIFOLD TUBE de LA 2 REGULATOR HOSE FITTING L SEI m uj L 3 THREADED FITTING 4 HOSE CONNECTION 21 4 Remove front control panel cover 5 Open valve on LP gas cylinder Turn counter clockwise 6 Check for leaks by brushing the soap solution on all LP gas connections and fittings Make sure you generously brush the seven locations with the soap solution completely surrounding the connections and fittings See diagram below 7 If growing bubbles appear on any of the connection points then you have detected a gas leak Immediately close the LP cylinder valve A If leak appears at either end of hose and regulator assembly retighten the connection at the leak but do not overtighten Note Only hand tighten at coupling nut See Step 12 of Assembly tructions Repeat Leak Test B If the leak is coming from the LP gas cylinder from the valves at the control knobs or if the leak cannot be stopped do not use the grill Call Custome r Service at 1 800 251 7558 Ins 8 Always turn off LP cylinder valve after performing a leak test Turn c
32. ers 3 Remove the burners by first removing cotter pin from each burner peg located at rear end of burner See Figure below 4 Remove each burner from the grill 5 Clean burners Use a pipe cleaner to clear obstructions from the burner holes and inlet hole A brass wire 1 Turn the LP Cylinder han dle clockwise until it stops Check the LP gas grill for gas leaks and burner obstructions before each use Always turn off the LP gas cylinder at the LP cylinder valve when not in use Allow grill to cool before handling parts or cleaning Burning off the residue after cooking will keep the burners clean provided the burners are free from any blockage The burners should be removed and cleaned annually or whenev er heavy build up is found to ensure that there are no signs of blockage debris insects in either the burner portholes the primary air inlet or the neck of the cast iron burners See burner cleaning instructions below brush can be used to remove corrosion and food par ticles from the burner surfaces See Figure below Verify that there are no insects or insect nests blocking the inlet hole Note It is normal for surface rust to be present on the burners 6 Once all burners are cleaned place each burner back into grill and reinstall cotter pin Note When refitting the burners be careful to check that they are positioned correctly Refer to Step 8 of Assembly Instructions for reinstallat
33. ill has a crossover ignition system that allows the burners to light successively off one another Confirm each burner is lit before lighting another burner 6 After ignition burners should be burned at the high H Ily light y LP gas grill ight your as gn position for 3 5 minutes in order to preheat the grill This process should be done before every cooking session The hood should be closed during preheating when cooking with gas The hood should be open during preburn when using charcoal or wood chunks 2 Important The LP gas cylinder valve must be opened first before turning the control knobs on the grill Turn the handle on the LP cylinder valve counter clockwise until it stops 3 Insert a lit match through one of the match lighting holes underneath the front control panel on the grill See figure below WARNING If a burner goes out during the cooking cycle turn all knobs to the off position and close the valve on the LP cylinder Open hood and wait 2 Turn LP cylinder handle counter clockwise ON r T 1 Open hood 3 Match lighting hole in left side of grill body Insert a lit match through the match lighting hole 4 Push in and turn control knob counter clockwise to the High position Note a click may be heard 27 Your burners have been preset by the manufacturer for optimal flame performance A blue flame possibly with a small yellow tip is the res
34. inder at your local LP gas supplier or exchange center Set bottom ring of LP Cylinder into Cylinder Bracket through round hole in Bottom Shelf Fig H Turn Adjusting Knob clockwise to secure LP Cylinder inside Cylinder Bracket Fig H Turn all control knobs and LP Cylinder valve to the Off position Take the protective cap off the cylinder valve Fig 1 Hold Regulator in a straight line with LP Cylinder valve so the connection does not cross thread Insert nipple into the cylinder valve Hand tighten coupling nut in clockwise direction Do not use tools Make sure Regulator hose does not contact hot metal surfaces ROUTE HOSE UNDER BRACE ON MODELS WITH WOODEN LEGS ROUTE HOSE ON OUTSIDE OF LEG ON ALL MODELS LP CYLINDER ADJUSTING KNOB REGULATOR FIG TURN REGULATOR COUPLING PROTECTIVE CAP NUT CLOCKWISE TO TIGHTEN 20 STEP 13 LEAK TESTING TO BE PERFORMED IN A WELL VENTILATED AREA Perform a leak test before each use Leak test must be performed in a well ventilated area Never perform a leak test on a grill while in use or hot If you detect a gas leak that cannot be corrected by using the leak test procedures below do not use the LP gas grill Never smoke or have an open flame near the grill during a leak test Insure Regulator Hose does not contact hot metal surfaces Supplies Needed for a Leak Test Clean paint brush water and dishwashing liquid How to p
35. ing this is NOT dangerous as long as it is not accompanied by the smell of gas Simply adjust the burner settings and usually the sound will subside If the humming sound persists a change in atmospheric conditions will eventually stop the vibration Should you smell gas do not use the grill and call Customer Service at 1 800 251 7558 If your problem is not resolved from the information provided above please call Customer Service at 1 800 251 7558 33 IMPORTANT NOTICE The gas grill is setup to operate with a LP Gas Cylinder equipped with an OPD Overfilling Prevention Device This is a secondary device to prevent the overfilling of your LP Gas cylinder The proper methods for the filling of your LP Gas cylinder are by weight or volume as described in NFPA 58 Please make sure your filling station fills your LP Gas cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill am Rises up while filling then stops when full WLA NING Do not exchange the LP Gas cylinder unless the exchange LP cylinder is equipped with an OPD Otherwise you will lose the OPD Overfilling Prevention Device feature If there is not an LP cylinder avail able for exchange equipped with an OPD we recommend that you have your cylinder filled atan authorized LP gas dealer by a qualified attendant 34 Meco Corporation LIMITED WARRANTY This product is warrant
36. ion 3 amp 4 Remove cotter pins and burn ers from grill Rotate the louvers open as shown to access the burners Follow steps below 3rd Slide burn er back 2nd Lift rear of burner up 1st Pull cotter pin out 5 Use a pipe cleaner to clear obstructions from all burner holes A brass wire brush can be used on the burner surfaces to remove corrosion 29 Flavor Activators It is not necessary to remove and wash the Flavor Activators Wood chunk ash in order to keep them clean Burning off the residue after each cooking should be sufficient Heavy grease deposits Do not clean grill while hot can be cleaned with a baking soda and water solution Bottom Panel Grease Tray Cleaning instructions for Charcoal and Always turn the LP gas cylinder valve Off when not in use Allow grill to cool before handling parts or cleaning Empty the foil pan and grease tray after each cooking session so excessive grease does not accumulate Failure to remove grease may result in grease dripping onto the cart and or a grease fire in the tray Never light the LP gas grill without the foil pan and grease tray in place 1 Remove Cooking Grids Before each use check your Bottom Panel Grease Tray 2 Actuate louver adjusting knob in and out repeatedly and Foil Pan If there is excessive grease buildup clean and brush the charcoal ashes off the louvers into the and replace Rem
37. ire department Connecting Disconnecting LP Gas Cylinder to Grill Do not operate the LP gas grill when the LP gas cylinder is not attached to the cart as shown in the Asse mbly Instructions The LP gas cylinder for use with the Aussie LP gas grills must meet the following requirements 1 12 diameter x 18 tall 20 Ib maximum capacity 2 Overfill Protection Device OPD safety feature should be noted on cylinder 3 Must be constructed and marked in accordance with Always check for gas leaks when you the U S Department of Transportation DOT or the disconnect and reconnect the regulator to the LP National Standard of Canada CAN CSA B339 See gas cylinder especially after a period of storage for collar for marking example over winter 4 Must have collar to protect LP cylinder valve Check tubes that lead into the burner for Never use an LP gas cylinder if it shows signs of dents any blockage from insects spiders or food gouges bulges fire damage corrosion leakage grease before using excessive rust or other forms of visual external damage it Check grill hoses for cracking brittleness holes may be hazardous and should be checked by a liquid or leaks propane supplier i EL sure there are no sharp bends in the hose or ubing The LP gas cylinder should never be filled more than 80 of cylinder volume 20 Ib maximum Do not ask the propane supplier to over fill the cylinder Make sure Regu
38. l to cool Assembly Instructions before handling parts or cleaning Check your LP gas grill for gas leaks deterioration Do not use aerosols or store flammable liquids or proper assembly and burner obstructions before using the materials near this gas grill Never apply polyurethane to the wood cart while grill is in use or hot Allow polyurethane to completely dry before further use prepare for next cooking session Caring for the Wood Cart 31 TROUBLESHOOTING Problem Burners will not light using the igniter Burners will not light using a match Low flame or low heat Possible Cause Burners not assembled cor rectly Not pausing long enough before clicking the control panel knob No spark LP gas cylinder is empty Coupling nut is not fully con nected to regulator Excess flow valve tripped in regulator Obstructions in burners Electrodes and burners are wet Wire is loose or disconnected Wire is shorting sparking between igniter and elec trode Burners not assembled cor rectly LP gas cylinder is empty Excess flow valve tripped in regulator Coupling nut is not fully con nected to regulator Obstructions in burners Gas in LP cylinder is low Excess flow valve tripped in regulator solution See Step 8 Install Burners of the Assembly Instructions When lighting the 1st Leftmost Burner push in and turn con trol panel knob counter clockwise until you feel
39. l you have either 2 or 4 upside down on flat surface as shown Locate the two Wheel Legs which are the shorter legs with a large axle hole at one end On models with wooden legs place Rear Wheel Leg so four large recessed holes face away from Side Table Fig A and two threaded holes in edge of leg point outward Fig B e Insert four 1 4 x 1 1 4 x 1 3 8 for Metal legs Bolts through the leg into the threaded holes of Side Table Fig A Do not tighten bolts completely AXLE HOLES WHEEL LEGS FRONT WHEEL Attach Front Wheel Leg to Left Side Table VELCHO SEE in the same way On models with wooden PATCHES FACE legs make sure the two threaded holes on INSIDE the edge of each leg face outward Make sure the three velcro patches face inside on all models REAR WHEEL LEG BONZA WOOD SIDE TABLE BONZA DELUXE METAL TEARDROP TABLE SHOWN FIG A THREADED HOLES IN LEGS FOUR LARGE Deluxe Models with Metal legs do RECESSED HOLES not have these threaded holes and Wooden Legs Only can be oriented either way 1 4 x 1 BOLT 1 4 X 1 3 8 Deluxe Models STEP 2 FIXED LEG SIDE TABLE ASSEMBLY TOOLS x m awe p ee ris ees Huge ete tage m ed OR bh pus seh ee vive b ED ITEM 2 OR 3 SIDE TABLE ITEM 9 8 pcs ITEM 8 8 pcs 1 4 x 1 3 8 BOLT 1 4 x 1 BOLT a iF ITEM 11 FRONT FIXED LEG 9 OR ae 13
40. lator Hose does not contact hot metal surfaces 22 Never connect or disconnect LP gas cylinder or fittings while grill is in use or is hot When the LP gas cylinder is connected the grill must be kept outside in a well ventilated space Turn off all of the grill control Knobs and the LP cylinder valve when grill is not in use Move gas hose as far away as possible from hot surfaces How to Connect your LP gas cylinder See STEP 12 of Assembly Instructions for diagram 1 Make sure all of the control panel knobs are turned to the Off position and verify that the LP gas cylinder valve is closed by turning the handle on the LP gas cylinder valve clockwise until it stops 2 Remove the protective cap from the LP cylinder gas nozzle 3 Hold regulator in a straight line with LP cylinder gas nozzle so the connection does not cross thread 4 Insert nipple into the LP cylinder nozzle opening 5 Hand tighten coupling nut in a clockwise direction Do not use tools 6 Perform a Leak Test See STEP 13 of Assembly Instructions for Leak Test Instructions How to Disconnect your LP gas cylinder 1 Turn all control knobs to the off position and turn the handle on the LP gas cylinder clockwise until it stops 2 Turn coupling nut on regulator in a counter clockwise direction until regulator is released from threaded LP cylinder gas nozzle 3 Place the protective cap over LP cylinder gas nozzle BEFORE USING YOUR LP GAS G
41. left to right After ignition pre burn the charcoal by turning the controls to High position for 10 minutes After 10 minutes turn off the burners The hood should remain open during preburn to allow excess heat and smoke to escape Leaving the hood closed during the preburn can damage your grill 1 6 N GHTER FLUIDS WITH THIS GRILL Charcoal placed in grill Fa t eee 1 227 T a E A 9 26 Manual Lighting of the Grill 4 Locate the control knob that corresponds to the match lighting hole that you are using Push in and turn the control knob counter clockwise until a click is heard Open Hood before lighting the grill to prevent an h WARNING If the burner fails to ignite after explosion from gas build up following the above procedure turn all the knobs Always inspect the gas hose and regulator as to sembly before each use If the hose is cut dam the off position and close the valve on the LP aged or showing signs of excessive abrasion cylinder or wear do not use the LP gas grill Contact the Wait five minutes and repeat all of the above manufacturer as the hose must be replaced with manual lighting procedures If the grill still fails an assembly specified by the manufacturer prior to light see the Troubleshooting page to further use of the LP gas grill 5 Light the remaining burners from left to right by turn ing the control knob counter clockwise Your gr
42. linder O the LP cylinder Open hood and wait five ore attempting to relight the grill 3 From the Off position push control knob in on the left burner and turn counter clockwise until you feel resistance Pause 4 seconds then continue turning the con trol knob until a click is heard and the burner is lit 4 Light the remaining burners by turning the control knob counter clockwise Your grill has a crossover ignition system that allows the burners to light successively off one another Confirm each burner is lit before lighting another burner 5 If any of the burners do not light repeat Step 3 The burner should light within three or four attempts If burner still does not light try the next burners from left to right Wf NING If any or all burners fail to light after following Steps 3 amp 4 turn all knobs to the off position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures Note lf the burners still fail to light refer to the Troubleshooting page The burner can be lit manually see Manual Lighting of the Grill After ignition preheat the grill by turning the control to High position for 3 5 minutes The grill should be pre heated before every cooking session The hood should be closed during preheating If a burner goes out during the cooking cy cle turn all knobs to the off position and close the val
43. lockwise to a full stop 9 If your LP gas grill has been in storage or has not been used for a period of time the burners should be maintained See Burner Maintenance in the Care and Maintenance section of this manual 5 6 7 GASKET SEAL AROUND MANIFOLD TUBE OPERATING AND MAINTAINING YOUR GAS GRILL GAS CYLINDER HOSE AND f you obtain LP gas through a cylinder exchange dealer make sure you are getting a safe and adequate O P D REE ES Us PARE esl e cylinder Use only a licensed LP gas cylinder dealer This LP gas grill was designed to use propane gas Propane cylinders will supply gas all year round even on cold winter days Keep children away from LP gas cylinder at all times Do not use store or transport the LP gas cylinder where it LP HOSE AND REGULATOR ASSEMBLY would be exposed to high temperatures The relief valve __ open which will allow a large amount of flammable gas to escape Never leave an LP gas cylinder inside a vehicle which may become overheated by the sun Using a hose and regulator assembly that has not been supplied by the manufacturer of this LP WARNING Never store an LP cylinder indoors gas grill could result in serious bodily injury Storage of an outdoor cooking gas appliance indoors is or property loss permissible only if the cylinder is disconnected and re moved from the outdoor cooking gas appliance Cylinders must be s
44. ms This will allow little confusion and easier assembly If you have any questions which require help contact Customer Service at 1 800 251 7558 and be sure to mention the model number of your grill BONZA PART DESCRIPTION PART QTY BONZA DELUXE Left Tear 1 Drop Side See Bottom 1 Table Page Note Birch a es Sar coed Drop Side See Bottom 1 Birch Table Page Note 1 Kempas uc m ets eee ee Side 03 6087 00 2 Kempas Table 03 6087 02 2 Birch S es E Se Saeed I See Bottom 1 Birch Kempas eat Page Note Kempas re bales See Bottom Birch Kempas Page Note Kempas See Bottom Page Note 6 6 9 06 6 9 06 GO 0 9 0 0 0 O 9 9 G 9 O0 0 GO 9 9 0 0 9 6 06 0 06 0 6 6 GO 6 6 G6 6 6 9 06 9 06 GO 0 9 9 9 06 0 06 9 9 0 9 9 9 09 9 9 9 9 eee 6 9 9 9 9 9 9 e 9 Note Call Customer Service at 1 800 251 7558 for correct part and color for your Model BONZA PART DESCRIPTION Part QTY BONZA DELUXE See Bottom 1 Birch Page Note 1 Kempas 03 6091 03 Sterling oo M er ati 03 6092 03 Sterling n REID
45. n Before Cook zB p 5 Oie 25 Step 1 Wheel Leg Side Table assembly 9 Cooking with LP Gas 25 Step 2 Fixed Leg Side Table assembly 10 Cooking with LP Gas with Charcoal Step 3 Leg Brace assembly 11 or Wood Chunks for flavor 26 Step 4 Bottom Shelf Leg amp Caster assembly 12 Cooking with Charcoal only 26 Step 5 Wheel LP Cylinder Bracket assembly 13 3 Manual Lighting of the Grill 27 Step 6 Grill Body Cart assembly 14 4 Check Your 28 Step 7 Attach Decorative Privacy Panel to Cart 16 A Grill Cooking 28 Step 8 Install 16 5 Roasting sesese n 28 Step 9 Install Bottom Body Panel Grease Tray 18 6 End of Cooking Session 28 Step 10 Install 18 7 Turning Off Your LP Gas Grill 28 Step 11 Attach Handle amp Heat Indicator 19 D Care and 28 Step 12 Attach LP Cylinder to Grill 20 1 Porcelain Coated Cooking Surfaces 29 Step 13 Leak Testing
46. ove any charcoal and wood chunk ash bottom of the grill before each use Make sure Bottom Panel Grease Tray amp Foil Pan are in place before each grilling session Failure to remove grease from the Foil Pan may result in grease dripping onto cart and or a grease fire in tray The Foil Pan can be cleaned or replaced with a standard size foil pan apprx 5 1 2 W x 8 1 2 L x 1 1 8 H Cleaning the Grill Body Always turn off the LP gas cylinder at the LP am Ea cylinder valve when not in use Allow grill to cool mz A before handling parts or cleaning 3 Remove the burners by removing the cotter pin and lift ing the burners out of the grill How to the Grill Body How to Clean the Grill Bod 4 Raise the louvers as shown and dust the ashes from 1 Remove cooking surfaces and burners before full cleaning the crossovers using a small brush 2 Remove excess grease and or fat from the grill body with a soft plastic or wooden scraper Never use steel wool or other abrasive cleaning product on porcelain coated surfaces 3 For further cleaning use hot soapy water and a cloth or e d nylon bristled brush only Do not immerse the gas we AO controls or manifold in water 4 When finished cleaning replace burners and cooking ie T ue MG surfaces according to Steps 8 and 10 in the 3 Assembly Instructions SM a SNO M ee 5 Check burner operation after reassembly Check louver OX ERIS
47. r the opera tion and maintenance of gas charcoal grills These tips are not intended to be an exhaustive treatment of the subject and should not be interpreted as precluding other procedures which would enhance safe grill operations NOTICE MECO CORPORATION STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS IF WE INADVERTENTLY OMITTED ANY PARTS NEEDED FOR ASSEMBLY OR YOU NEED TROUBLESHOOTING INFORMATION PLEASE CONTACT US USING OUR TOLL FREE NUMBER THANK YOU FOR PURCHASING A MECO CORPORATION PRODUCT 1 800 251 7558 8 am 6 pm E S T Mon Fri 1 423 639 1171 TELEPHONE 1 423 639 2570 FAX www meco net CONSUMER SERVICE DEPARTMENT MECO CORPORATION 1500 INDUSTRIAL ROAD GREENEVILLE TN 37745 USA ASSEMBLY INSTRUCTIONS for BONZA and BONZA DELUXE MODELS PREPARATION FOR ASSEMBLY Removing parts from carton and some assembly will require two people Before starting assembly read the instructions and your manual This manual covers several Aussie Grill models Use only the steps that pertain to your model Remove all the parts from the carton and lay them on a smooth clean surface You may cut the carton spread it out and use it as a pad to protect part finishes Look in the Parts List below under your model num ber to find the exact parts you need Do not throw away any packaging until you have located all the parts Follow instructions of each step in the order they are written as you look at the diagra
48. riddle Full coverage of plates will cause excessive heat and could damage the grill 42 Never douse the grill with water when its surfaces hot because it cause grease to splatter or tric porcelain cooking grids and hood to break Use bak ing soda to control a grease fire 43 When not in use the LP cylinder valve must be turned to Off position 44 Empty charcoal and wood chunk ashes after each use Setup grill in an open area away from buildings dry laves or brush Be sure to avoid high traffic areas and always barbecue in a well ventilated area Be aware of wind blown sparks 46 Never _ lighter fluids Never use gasoline kerosene alcohol or other volatile fluids as a starter They can explode 47 Once the charcoal briquettes are lit do not touch to see if they are hot 48 Allow coals to burn out completely and let the ashes cool for 48 hours before disposing of them 49 pose of cold ashes by wrapping them in heavy duty alu ium foil and putting them in a non combustible container Be sure there are no other combustible materials in or near the container 50 If you r ist dispose of the ashes in less time than it takes for them t completely cool remove the ashes from the grill keeping t heavy duty foil and soak them completely with water before disposing in a non combustible container The purpose of these safeguards is to set forth general safety practices and precautions fo
49. te the area and call the fire department 1 Mix one cup of water with one cup of If there is any type of fire that threatens either dishwashing liquid personal safety or endangers property call the 2 Confirm that all control knobs on the control panel fire department are the off position If you notice grease or other hot material dripping 3 Remove control knobs and the three retaining from the grill onto the valve hose or regulator turn screws atthe bottom of the control panel off the gas supply immediately After the grill has 4 Remove front control panel cover cooled determine the cause and correct it After 5 Open the valve on LP gas cylinder Turn the cleaning the valve and hose and regulator assembly handle on the LP gas cylinder counter clockwise perform a leak test before continuing use See Step 6 Check for leaks by brushing the soap solution on 13 of Assembly Instructions all LP gas connections and fittings See STEP Do not operate LP gas grill if you have knowledge 13 of Assembly Instructions for diagram of the 7 of or suspect a gas leak locations sure you generously brush the loca Never allow children to operate or play near an LP gas tions with the soap solution completely surrounding grill Do not leave grill unattended the connections and fittings Always turn off the LP gas cylinder at the LP cylinder 7 If growing bubbles appear on any of the valve when not in use Allow grill to
50. tored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area Use only the hose and regulator assembly that has been furnished with this LP gas grill If the hose and regulator assembly is not working properly and you need a replacement contact the manufacturer 1 800 251 7558 Inspect the hose before each use If the hose is cut or damaged or shows signs of excessive abrasion or wear do not use the LP gas grill Contact the manufacturer as the hose must be replaced with an assembly specified by the manufacturer prior to the further use of the LP gas grill LP Gas Cylinder LP gas is not natural gas The conversion or attempted use of natural gas in an LP unit or LP gas in a natural gas unit is dangerous and will void your warranty WARNING Never store a spare LP gas cylinder under or near the grill All spare and disconnected LP gas cylinders must have safety caps installed on the LP cylinder valve Read and follow all warnings on LP gas cylinder Never attempt to repair an LP gas cylinder valve yourself See an authorized LP gas cylinder dealer for repairs If you see smell or hear the hiss of LP gas escaping from the cylinder When transporting an LP gas cylinder keep it secured in 1 Evacuate all people from the grilling area an upright position with cylinder valve turned to off 2 Do not attempt to correct the problem yourself 3 Call the local f
51. ult of the optimal air and LP gas mixture See diagram below Primarily Blue p wi ie Flame The flame should be checked before the initial cooking ses sion and periodically throughout the grilling season espe cially after storing the grill over a long period of time If the flame is significantly yellow in color then you are not getting the appropriate amount of LP gas in the air LP gas mixture This could be a result of a blocked burner from grease drip pings or from insects building a nest inside the burner or burner opening You should follow the Burner Maintenance section of this manual for cleaning the burners Grill Cooking The cast iron burners heat up the Flavor Activators under neath the cooking grid which in turn heats the food on the grill The natural food juices produced during cooking fall onto the hot Flavor Activators below and vaporize The sub sequent rising smoke bastes the food as it travels upwards giving it that unique barbecued flavor Roasting Hood Cooking The Grill is equipped with a roasting hood giving the option of cooking with hood closed to form an oven for roasting food such as roasts of meat whole chickens etc When the hood is closed a large amount of heat is trapped inside the grill Thus it is IMPORTANT to make sure that all the burners are turned to the low position to prevent burning of the food Burners should be turned off after preburn when cooking
52. ve minutes Flavor Activator adjusting knob located behind this leg Pull adjusting knob until it stops for gas mode Flavor Activators will form a tent shape Push adjusting knob in until it stops for charcoal mode The Flavor Activators will form a more 1 Open hood 3 Push in and turn control knob counter clockwise until you feel resistance wait 4 seconds then continue until a click is heard and the burner is lit 25 COOKING MODE LP GAS WITH WOOD CHUNKS FOR FLAVOR How to light your LP Gas grill when planning to cook using primarily LP Gas and supplementing with wood chunks for flavor 1 Soak desired quantity of wood chunks in water for a minimum of 30 minutes Wood chunks should be placed along either the left or right side of the grill on top of the outermost louver No more than four wood chunks should be used on each side Charcoal briquettes can be substituted for wood chunks Open Hood MAKE SURE THE FLAVOR ACTIVATOR KNOB IS PUSHED OUT FOR GAS MODE Important The LP gas cylinder valve must be opened first before turning the control knobs on the grill Turn the handle on the LP cylinder valve counter clockwise until it stops From the Off position push control knob in on the left burner and turn counter clockwise until you feel resistance Pause 4 seconds then continue turning the control knob until a click is heard and the burner is lit WARNING If any or all burners fail to
53. with charcoal Avoid lifting the hood unnecessar ily as heat is lost every time the hood is opened Use the temperature gauge to check the approximate temperature inside the grill Check Your Flame End of Cooking Session Never leave your LP gas grill unattended during use or cleaning After each cooking session close the hood and turn the grill burners to the high position and burn for five minutes This procedure will burn off cooking residue thus making cleaning easier Turn off Your LP Gas Grill The grill must be completely cooled before putting How to turn off your LP gas grill 1 When you have finished using your grill turn the grill Control Knobs clockwise to the Off position 2 Turn off the gas at the LP cylinder valve by turning the handle clockwise completely until it stops 3 Wait until the grill is cool before closing the grill s hood 4 After the LP gas grill has cooled put the Grill Cover on the grill A RNING Never store an LP gas cylinder indoors npty or filled If storing the gas grill indoors dis nnect LP gas cylinder and store it outdoors out of J reach of children CARE AND MAINTENANCE Always turn off the LP gas cylinder at the LP cylinder valve when not in use Allow the grill to cool before handling parts or cleaning Do not move an LP gas grill when in use or hot Never touch hot surfaces Use heat resistant gloves long handled tongs or cooking
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