Marvel Industries 8.0 Custom Wood Frame Designer Door User's Manual
Contents
1. MARVEL J MARVEL INDUSTRIES PART OF AGA FOODSERVICE GROUP CUSTOM WOOD FRAME DESIGNER DOOR INSTALLATION INSTRUCTIONS READ BEPORE INSTALLATION 5 ATTACHING THE WOOD FRAME TO THE DOOR 1 IF THE DOOR IS ATTACHED THE UNIT REMOVE IT BY UNSCREWING THE TOP ALLEN HEAD SET SCREW AT THE TOP HINGE REMOVE THE 2008 BY ANGLING THE DOOR OFF OF THE BOTTOM HINGE PIN e PEEL BACK DOGR GASKET EXPUSE THE SCREW HOLES 3 SET THE WOOD FRAME FLUSH TO THE FRONT OF THE DOOR IN THE DESIRED LOCATION CLAMP WOOD FRAME TO THE DOOR IF NECESSARY 4 Morsi THE WOOD SCREWS THROUGH THE BACK OF THE DOOR INTO THE PILOT HOLES IN THE WOOD FRAME AND IGHTEN 5 REINSTALL DOOR GASKET BY PRESSING INTO DOOR CHANNEL MAKE CERTAIN THE CORNERS ARE INSERTED FULLY 6 INSTALL THE DOOR THE UNIT USE THE SUPPLIED PLASTIC WASHERS AS SHOWN IN THE FIGURE BELOW 7 REALIGNING THE DOOR MAY BE NECESSARY ANY FINAL DOBR ADJUSTMENTS CAN BE MADE USING 1 8 INCH ALLEN HEAD DRIVER ADJUST THE 200685 HINGES SEE FIGURE BELOW 8 ATTACH THE DDOR LIGHT STRIKER PLATE AS SHOWN USING THE HEX OR PHILLIPS HEAD SCREWS PROVIDED MAKE CERTAIN THE LIGHT IS ABLE TURN AND OFF WHEN THE DOOR IS OPENED AND CLOSED 9 ATTACH THE DAOR THE UNIT BY REVERSING STEP NUMBER 1 ABDVE SH ULDER RUSHING 3 X 443 ID WASHER 75 X 257 ID WASHER HARDWARE INSTALLATION DETAILS DEI MAGNETIC2. TU MATCH EXISTING CABINETRY TOE KICK HEIGHT 90 25 X DEEP HINGE SCREW CLEARANCE HALE LOCATE AND DRILL USING DEOR HINGE HOLE AFTER THE DOER HAS BEEN ALIGNED DE UNI AND WHEN THE WIOD IS P SITIONED DN BOOR 9 63 MIN 8 75 29 44 21 63 7 81 SURF MBUNTING SURFACE NDN FACE SIDE 1 72 MINIMUM WIDTH COVER DODR EXTRUSION 29 81 MDUNTING SURFACE NUN FACE SIDE MOUNTING SURFACE NDN FACED SIDE 20 25 X 38 DEEP HINGE SCREW TERRANCE LGCATE AND DRILL USING DOOR HINGE HILE AFTER THE DOOR HAS BEEN ALIGNED TO THE UNIT AND WHEN THE WEOD IS PEUSITIGNED DN BOIR RULE Tug CUSTOM WOOD FRAME INSTALLATION INSTRUCTION STEP 1 WOOD SCREWS REQUIRED 1 A 8 PAN HEAD WOOD SCREW SHOULD BE USED TO PRUPERLY SECURE THE WOOD FRAME A TOTAL 10 SCREWS WILL BE NEEDED FUR 3 1 2 INCH TUE KICK 8 SCREWS 4 INCH KICK 2 USE ONLY PAN HEAD SCREWS DO NUT SELECT SCREW THAT IS LONGER THAN THE WIED THICKNESS AT THE SCREW LOCATIONS 4 USE RECOMMENDED PILOT HOLES FOR THE FRAME MATERIAL SEE CHART BELDW PILOT HOLE DRILL SIZES FOR WOOD SCREW w dD SCREW SIZE 77g 0007 e STEP 2 ASSEMBLING DOOR HINGE BRACKETS BISREGUARD IF HINGES ARE ALREADY ATTACHED ATTACH THE AND BOTTOM DOOR HINGES THE DOOR WITH THE 10 32 MACHINE SCREWS AND A 1 8 INCH ALLEN HEAD
3. GASKET 60 38 CLEARANCE HOLES FRAME wG SCREWS 8 HOLES REAR BOAR 1 8 INCH ALLEN HEAD SCREWS F R HINGE ADJUSTMENT DEER LIGHT STRIKER PLATE ATTACHED 0 FRAME B TTDBM OF 2006 3 SELECTING AND PREPARING THE WOOD FRAME FOR 35 INCH TOE KICK COVERS THE ENTIRE DOOR EXTRUSION 0 295 X DEEP HINGE SCREW CLEARANCE HELE AND DRILL USING DOSR HINGE HOLE AFTER THE 2008 HAS BEEN ALIGNED THE UNIT AND WHEN THE WEDD 15 POSITIONED BN DOGR 0 63 MIN 0 75 MOUNTING SURFACE NUN FACE SIDE 29 44 2163 TYP 7 81 TYP 1 72 MINIMUM WIDTH COVER DOOR EXTRUSION 30 31 PRE DILLED PILET H LES 8 PLACES MGUNTING SURFACE NDN FACE SIDE MGUNTING SURFACE NDN FACED SIDE 90 25 X 38 E SCREW CLEARANCE HALE CRATE AND DRILL USING DLUR HINGE H LE AFTER THE 2008 HAS BEEN ALIGNED TO THE UNIT AND WHEN THE WOOD IS PDSITIGNED DN BOOR SILP DETERMINING DOOR SWING THE DOOR YOU RECEIVED IS PREPARED FOR EITHER RIGHT LEFT HAND SWING CHANGE THE STRIKER PLATE LOCATION SIMPLY REM VE THE HDLE PLUGS THE BACK FACE Dr THE DEOR THESE PLUGS MAY BE REUSED IN THE HOLES LEFT AT YOUR STRIKER PLATE S BLD LDBCATIUN THE NAMEPLATE FOR THE GLASS BY GENTLY PULLING IT UP AND AWAY FRUM THE GLASS SURFACE RELOCATE THE NAMEPLATE AS SHOWN 41008984 REV A OPTIONAL FOR 4 INCH KICK
4. DRIVER AS SH WN IN THE FIGURE BELOW 2 PRESS IN THE SHOULDER BUSHINGS THE TOP AND BOTTOM DOR HINGES MAKE CERTAIN THAT THE SHOULDER IS TO THE DUTSIDE THE DOOR AS SHOWN IN THE FIGURE BELOW 3 TEST FIT THE DOOR THE UNIT MAKE CERTAIN DOUR WILL HANG CORRECTLY THE DOUR IS HUNG CORRECTLY WHEN THE TOP DF THE DOOR IS PARALLEL TU THE TOP DF THE UNIT ADJUSTMENTS BE MADE BY LOOSING THE DOOR HINGE MACHINE SCREWS AND MOVING THE DOOR HINGE THE DOER 4 4 TIGHTEN ALL FOUR MACHINE SCREWS AFTER ADJUSTMENTS HAVE BEEN THIS SURFACE PARALLEL TO THE UNIT MADE 5 REMOVE THE DOOR FROM THE UNIT BY REMOVING THE UNITS TOP HINGE RIGHT HAND SWING DOUR SH WNO SET SCREW AND ANGLING THE DOOR OFF DF THE BOTTOM HINGE PIN DOOR HINGE cunt BER BUSHING 10 32 MACHINE SCREWS gt DOOR FRONT DOOR HINGE SCREW HOLES a SURFACE TYPICAL TOP AND BOTTOM DOOR HINGE ASSEMBLY 41nn8 amp 4R4
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