Makita RP1100 User's Manual
Contents
1. 2 Bit revolving direction 3 Workpiece 4 Trimmer shoe straight guide 10 Insert the bit all the way into the collet chuck and withdraw it very slightly approx 2mm 1 16 Then tighten the collet chuck securely with the two wrenches These routers accommodate the bits with 1 2 diameter shank When using the 1 4 diameter shank bit replace the equipped collet chuck with the one for 1 4 diameter shank bit which is provided as the standard accessory To remove the bit follow the installation procedure in reverse Set the tool base on the workpiece to be cut without the bit making any contact Then turn the tool on and wait until the bit attains full speed Lower the tool body with pressing the lock lever down Release the lock lever at the lowest position and push it further to lock the tool body securely Move the tool forward over the workpiece surface keeping the tool base flush and advancing smoothly until the cutting is com plete When doing edge cutting the workpiece surface should be on the left side of the bit in the feed direction 001984 1 Workpiece 2 Bit revolving direction 3 View from the top of the tool 4 Feed direction NOTE e Make sure that the tool raises automatically when the lock lever is loosened The position of the bit must be higher than the tool base when not operating e Moving the tool forward too fast may cause a poor quality of cut or damage to the bit or motor Moving th2. a sleeve through which the bit passes allowing use of the tool with templet patterns 003799 TO install the templet guide insert the templet guide in center hole in the base plate and secure in place with the lock nut Lock nut Templet guide Router bit Base plate So NN a 003696 Secure the templet to the workpiece Place the tool on the templet and move the tool with the templet guide sliding along the side of the templet De ER Y Router bit Base Templet Workpiece Templet guide Lock nut OnhwoOND MAINTENANCE A CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance 001146 Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon Ban brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only iden tical carbon brushes 1 Limit mark 12 003704 Brush holder cap 2 Screwdriver ACCESSORIES Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts A CAUTION These accessories
3. 8 Tn kita Router MODEL RP1100 RP1101 003650 INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS e Specifications may differ from country to country GENERAL SAFETY RULES Model Collet chuck capacity No load speed RPM Overall length Net weight For All Tools A WARNING Read and understand all RP1100 24 000 min RP1101 1 2 and 1 4 8 000 24 000 min 291 mm 11 1 2 4 2 kg 9 3 Ibs Manufacturer reserves the right to change specifications without notice USA001 2 instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite acci dents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distrac tions can cause you to lose control Electrical Safety 4 Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordi nances Never remove the grounding prong or modify the plug in any way Do not use any adapt
4. ANY NAME Married Single u STREET ADRESS CITY ZIP CODE BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 nn FACTORY SERVICE CENTERS 1 800 4 MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E Broadway Rd Ste 6 Phoenix AZ 85040 602 437 2850 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sacramento CA 95825 916 482 5197 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 16735 Saticoy St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 11839 E 51st Ave Denver CO 80239 2709 303 371 2850 CUSTOMER S RECORD When you need service Send complete tool prepaid to one of the Makita Factory Service Centers listed or to an Authorized Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem with your tool FLORIDA 750 East Sample Road Pompano Beach FL 33064 954 781 6333 GEORGIA 4680 River Green Parkway NW Duluth GA 30096 770 476 8911 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 MARYLAND 7397 Washington Boulevard Suite 104 Elkridge MD 21075 410 796 4401 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 781 461 9754 MINNESOTA 6427 Pen
5. IC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation of America 2650 Buford Hwy Buford GA 30518 884380B062
6. ass e For extra deep grooving operations make two or three passes with progressively deeper bit settings Stopper block The stopper block has three adjusting hex bolts which raise or lower 0 8 mm 1 32 per turn You can easily obtain three different depths of cut using these adjusting hex bolts without readjusting the stopper pole Adjust the lowest hex bolt to obtain the deepest depth of cut following the method of Adjusting depth of cut Adjust the two remaining hex bolts to obtain shallower depths of cut The differences in height of these hex bolts are equal to the differences in depths of cut To adjust the hex bolts first loosen the hex nuts on the hex bolts with the wrench and then turn the hex bolts After obtaining the desired position tighten the hex nuts while holding the hex bolts in that desired position The stopper block is also convenient for making three passes with pro gressively deeper bit settings when cutting deep grooves Switch action A CAUTION e Before plugging in the tool always check to see that the tool is switched off e Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when locking tool in ON position and maintain firm grasp on tool To start the tool move the switch lever to the ON position To stop the tool move the switch lever to the O OFF posi tion Speed adjusting dial oos66 For model RP1101 only The
7. be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 14 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 22 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the ri
8. contact with the adjusting hex bolt Align the depth pointer with the 0 graduation The depth of cut is indi cated on the scale by the depth pointer While pressing the fast feed button raise the stopper pole until the desired depth of cut is obtained Minute depth adjustments can be obtained by turning the adjusting knob 1 6 mm 1 16 per turn After adjusting the depth of cut turn the stopper pole setting nut clockwise to fasten the stopper pole firmly Now your predetermined depth of cut can be obtained by pressing the lock lever and then lowering the tool body until the stopper pole makes contact with the adjusting hex bolt of the stopper block Nylon nut A CAUTION e Do not lower the nylon nut too low or the bit will protrude dangerously By turning the nylon nut the upper limit of the tool body can be adjusted When the tip of the bit is retracted more than required in relation to the base plate surface turn the nylon nut to lower the upper limit 003658 1 Stopper pole 2 Adjusting hex bolt 3 Hex nut 4 Stopper block 003662 1 Switch lever A CAUTION e Since excessive cutting may cause overload of the motor or difficulty in controlling the tool the depth of cut should not be more than 15 mm 9 16 at a pass when cutting grooves with an 8 mm 5 16 diameter bit e When cutting grooves with a 20 mm 13 16 diameter bit the depth of cut should not be more than 5 mm 3 16 at a p
9. e tool forward too slowly may burn and mar the cut The proper feed rate will depend on the bit size the kind of workpiece and depth of cut Before beginning the cut on the actual workpiece it is advisable to make a sample cut on a piece of scrap lumber This will show exactly how the cut will look as well as enable you to check dimensions 003679 1 Hex socket bolts 2 Straight guide 003685 003686 003690 e When using the straight guide be sure to install it on the right side in the feed direction This will help to keep it flush with the side of the workpiece Straight guide optional accessory The straight guide is effectively used for straight cuts when chamfering or grooving To install the straight guide insert the guide bars into the holes in the tool base Adjust the distance between the Dit and the straight guide At the desired distance tighten the hex socket bolts to secure the straight guide in place When cutting move the tool with the straight guide flush with the side of the workpiece If the distance between the side of the workpiece and the cutting position is too wide for the straight guide or if the side of the workpiece is not straight the straight guide cannot be used In this case firmly clamp a straight board to the work piece and use it as a guide against the base Feed the tool in the direction of the arrow Templet guide optional accessory The templet guide provides
10. emically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required because of normal wear and tear e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIF
11. he speed of the tool 14 Always lead the power supply cord away 17 Some material contains chemicals which from the tool towards the rear may be toxic Take caution to prevent dust inhalation and skin contact Follow mate 15 Do not smear the tool base carelessly with i rial supplier safety data thinner gasoline oil or the like They may cause cracks in the tool base SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury SYM BOLS USD101 2 The followings show the symbols used for tool Verne volts EN I ais alternating current Fersen amperes A no load speed HE ee hertz MiN revolutions or reciprocation per minute FUNCTIONAL DESCRIPTION 003654 Lock lever Adjusting knob Depth pointer Fast feed button Stopper pole Fast feed button Stopper pole setting nut NO of CO ND 003656 1 Nylon nut A CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Adjusting the depth of cut Place the tool on a flat surface Press the lock lever down and lower the tool body until the bit just touches the flat sur face Release the lock lever to hold the tool body down Turn the stopper pole setting nut counterclockwise to loosen While pressing the fast feed button lower the stopper pole until it makes
12. ing Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord 23 Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury Table 1 Minimum gage for cord Ampere Ratin Total length of cord in feet j 3 120 V 25 ft 50 ft 100 ft 150 ft More Than Not More Than AWG 18 14 E ER mn GROUNDING INSTRUCTIONS This tool should be grounded while in use to protect the operator from electric shock The tool is equipped with a three conductor cord and three prong grounding type plug to fit the proper grounding type receptacle The green or green and yellow conductor in the cord is the grounding wire Never connect the green or green and yellow wire to a live terminal Your unit is for use on 120 volts and has a plug that looks like Fig A An adapter Fig B and C is available for connecting Fig A type plugs to two prong receptacles The green colored rigid ear lug etc extending from the adapter must be con nected to a permanent ground such as a properly grounded outlet box Adapter El Cover of Grounded Grounding Means Grounding Outlet Box Blade Fig A Fig B SPECIFIC SAFETY RULES USB013 8 DO NOT let comfort or familiarity vvith product gained from repeated use
13. n Ave South Richfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655 1212 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA 1704 Babcock Blvd Pittsburgh PA 15209 412 822 7370 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 1120 Elm Hill P Suile 170 Nashville TN 372 615 248 3321 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101 San Antonio TX 78219 210 228 0676 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 Date Purchased Dealers Name 8 Address Model No 19 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from ch
14. or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center Straight amp groove forming bits Edge forming bits Laminate trimming bits Straight guide Templet guides Lock nut Clear base plate Center hole 2 1 2 Wrench 8 Wrench 27 Dust nozzle Memo 14 Memo Memo 16 A A A A A AO A RA A 2 Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753 A AA ge er MAIL THIS PORTION Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you learn about this product mM Home Center Other Magazine Radio Hardware Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other 2 Use of the product is intended for 4 Most favored points are mM Construction Trade u Design Repair Service Industrial Maintenance Features Durability Home Maintenance Size u Power Hobby Price Other Other u Makita Brand 5 Any comments DATE PURCHASED MODEL NO MONTH ae I MR Bu STATUS INTL LAST NAME COMP
15. or plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically mal function or break down grounding provides a low resistance path to carry electricity away from the user Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 13 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can
16. replace strict adherence to router safety rules If you use this tool unsafely or incorrectiy you can suffer serious personal injury 1 Hold tool by insulated gripping surfaces 6 Hold the tool firmly with both hands when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will 8 Make sure the bit is not contacting the make exposed metal parts of the tool live workpiece before the switch is turned on and shock the operator 7 Keep hands away from rotating parts 9 Before using the tool on an actual work 2 Wear hearing protection during extended piece let it run for a while Watch for period of operation vibration or wobbling that could indicate 3 Handle the bits very carefully improperly installed bit 10 Be careful of the bit rotating direction and 4 Check the bit carefully for cracks or dam the feed direction age before operation Replace cracked or damaged bit immediately 11 Do not leave the tool running Operate the 5 Avoid cutting nails Inspect for and tooloniy when hang heid remove all nails from the workpiece 12 Always switch off and wait for the bit to before operation come to a complete stop before removing the tool from workpiece 13 Do not touch the bit immediately after 16 Draw attention to the need to use cutters operation it may be extremely hot and of the correct shank diameter and suitable could burn your skin for t
17. sk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 24 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury USE PROPER EXTENSION CORD Use only three wire extension cords that have three prong grounding type plugs and three pole receptacles that accept the tool s plug Make sure your extension cord is in good condition Replace or repair damaged or worn cord immediately When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheat
18. tool speed can be changed by turning the speed adjust ing dial to a given number setting from 1 to 6 Higher speed is obtained when the dial is turned in the direc tion of number 6 And lower speed is obtained when it is turned in the direction of number 1 This allows the ideal speed to be selected for optimum mate 1 Speed adjusting dial rial processing i e the speed can be correctly adjusted to suit the material and bit diameter Refer to the table for the relationship between the number settings on the dial and the approximate tool speed A CAUTION 4 18000 l e f the tool is operated continuously at low speeds for a 6 2400 long time the motor will get overloaded resulting in tool malfunction e The speed adjusting dial can be turned only as far as 6 and back to 1 Do not force it past 6 or 1 or the speed adjusting function may no longer work ASSEMBLY A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool 005671 Installing or removing the bit A CAUTION e Use always a collet which is suitable for the shank diameter of the bit e Do not tighten the collet chuck without inserting a bit or the collet chuck will break 1 Wrench e When using bit of bigger than 1 1 4 in diameter install 2 Collet chuck base plate with center hole diameter 2 1 2 replacing the original base plate OPERATION 001985 1 Feed direction
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