Makita MODEL 6019D User's Manual
Contents
1. E Street San Bernardino CA 92408 909 885 1289 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 1714 E McFadden Ave Unit M Santa Ana CA 92705 714 667 5066 1565 Winchester B Campbell CA 95008 0501 408 379 0377 16735 Saticoy St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 11839 E 51st Ave Denver CO 80239 2709 303 371 2850 CONNECTICUT 508 Spring St Windsor Locks CT 06096 860 292 6405 FLORIDA 620 Douglas Ave Suite 1302 Altamonte Springs FL 32714 407 774 6000 750 East Sample Road Pompano Beach FL 33064 954 781 6333 Thompson Center Waters 5501 W Waters Ave Ste 406 Tampa FL 33634 813 886 8292 GEORGIA 4680 River Green Parkway Duluth GA 30096 2566 770 476 8911 HAWAII 4510 Salt Lake Blvd Suite A7 Honolulu HI 96818 808 847 0038 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 INDIANA 8403 Michigan Road Unit 1 Indianapolis IN 46268 317 334 9980 KANSAS 8819 W 95th St Overland Park KS 66212 913 642 1111 KENTUCKY 1215 S Hurstbourne Parkway Louisville KY 40222 502 326 3740 LOUSIANA 5626 Jefferson Hwy Harahan LA 70123 504 733 4138 MARYLAND 7541 45 Ritchie Highway Glen Burnie MD 21061 410 590 0160 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 617 461 9754 MICHIGAN 37454 Ann Arbor Trail Livonia MI 48150 313 432 1012 MINNESOTA 6427 Penn A2. 8 Tn kita Cordless Driver Drill Equipped with Electric Brake MODEL 6019D INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS Model Steel Wood Capacities Wood screw Machine screw High No load speed RPM 1 Ow Overall length Net weight Battery Cartridge 7000 7 2 V A C only 50 Hz 60 Hz 6019D 10 mm 3 8 15 mm 9 16 5 1 x 35 mm 13 64 x 1 3 8 6 mm 1 4 0 600 min 0 200 min 251 mm 9 7 8 1 1 kg 2 4 Ibs Battery Charger DC7100 D C 7 2 V 1 Hr Charging time e Manufacturer reserves the right to change specifications without notice e Specifications may differ from country to country GENERAL SAFETY RULES FOR All BATTERY OPERATED TOOLS USA003 1 A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 1 Keep your work area clean and well lit Cluttered benches and dark areas invite acci dents 3 Reep bystanders children and visitors away while operating a power tool Distrac tions can cause yo
3. Strong 4 Torque adjusting ring ASSEMBLY 002111 mb Tighten 2 Sleeve 3 Ring OPERATION Adjusting the fastening torque The fastening torque can be adjusted in 6 steps by turning the adjusting ring so that its graduations are aligned with the pointer on the tool body The fastening torque is minimum when the number 1 is aligned with the pointer and maximum when the marking is aligned with the pointer The clutch will slip at various torque levels when set at the number 1 to 5 The clutch is designed not to slip at the 8 marking Before actual operation drive a trial screw into your material or a piece of duplicate material to determine which torque level is required for a particular application NOTE e The adjusting ring does not lock when the pointer is positioned only halfway between the graduations e Do not operate the tool with the adjusting ring set between the number 5 and the 8 marking The tool may be damaged A CAUTION e Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool Installing or removing driver bit or drill bit Hold the ring and turn the sleeve counterclockwise to open the chuck jaws Place the bit in the chuck as far as it will go Hold the ring firmly and turn the sleeve clockwise to tighten the chuck To remove the bit hold the ring and turn the sleeve counter clockwise When not using the driver bi
4. Battery The only way to dispose of a Makita battery is to recycle it The law prohibits any other method of disposal To recycle the battery 1 2 Remove the battery from the tool a Take the battery to your nearest Makita Factory Ser vice Center or b Take the battery to your nearest Makita Authorized Service Center or Distributor that has been desig nated as a Makita battery recycling location Call your nearest Makita Service Center or Distributor to determine the location that provides Makita battery recycling See your local Yellow Pages under Tools Electric ACCESSORIES A CAUTION e These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center e Drill bits e Screw bits e Various type of Makita genuine batteries and chargers e Rubber pad assembly e Wool bonnet e Foam polishing pad e Plastic carrying case Memo 14 Memo Memo 16 A A A A tom A Dunn A 2 Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753 A AA ge er MAIL THIS PORTION Your ansvvers to the follovving questions are appreciated 1 This product was purchased from 3 Hovv did you learn about this
5. If the charging light goes out within one minute even after repeating this procedure a couple of times the battery cartridge is dead Replace it with a new one If you wish to charge two battery cartridges allow 15 minutes between charging on the charger Tips for maintaining maximum battery life 1 Charge the battery cartridge before completely dis charged Always stop tool operation and charge the battery car tridge when you notice less tool power Never recharge a fully charged battery cartridge Overcharging shortens the battery service life Charge the battery cartridge with room temperature at 10 C 40 C 50 F 104 F Let a hot battery cartridge cool down before charging it Switch action A CAUTION Before inserting the battery cartridge into the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released To start the tool simply pull the switch trigger Tool speed is increased by increasing pressure on the switch trigger Release the switch trigger to stop 002071 1 Reversing switch lever 2 Counter clockwise 3 Clockwise 4 Switch trigger 002092 1 Low speed 2 High speed 3 Speed change lever Electric brake This tool is equipped with an electric brake If the tool consis tently fails to quickly stop after switch trigger release have tool serviced at a Makita service center Reversing switch action This tool
6. product mM Home Center Other Magazine Radio Hardware Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other 2 Use of the product is intended for 4 Most favored points are mM Construction Trade u Design Repair Service Industrial Maintenance Features Durability Home Maintenance Size u Power Hobby Price Other Other u Makita Brand 5 Any comments DATE PURCHASED MODEL NO MONTH un I MR STATUS INTL LAST NAME COMPANY NAME Married Single ra STREET ADRESS CITY ZIP CODE BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 nn FACTORY SERVICE CENTERS 1 800 4 MARITA RETAIN THIS PORTION FOR YOUR RECORDS ALABAMA 2365 Pelham Parkway Pelham AL 35124 205 620 1791 ARIZONA 3707 E Broadway Rd Ste 6 Phoenix AZ 85040 602 437 2850 ARKANSAS Shackleford Shopping Center 240 South Shackleford Rd Ste C Little Rock AR 72211 501 224 5733 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 1421 N Clovis Ave Ste 112 Fresno CA 93727 559 252 5166 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sacramento CA 95825 916 482 5197 1440 South
7. shock unplug charger from outlet before attempting any maintenance or cleaning Turning off con trols will not reduce this risk The battery charger is not intended for use by young children or infirm persons without supervision 14 15 16 Young children should be supervised to ensure that they do not play with the bat tery charger If operating time has become excessively shorter stop operating immediately It may result in a risk of overheating possi ble burns and even an explosion If electrolyte gets into your eyes rinse them out with clear water and seek medi cal attention right away It may result in loss of your eyesight ADDITIONAL SAFETY RULES FOR CHARGER amp BATTERY CARTRIDGE Do not charge Battery Cartridge when temperature is BELOW 10 C 50 F or ABOVE 40 C 104 F Do not attempt to use a step up trans former an engine generator or DC power receptacle Do not allow anything to cover or clog the charger vents Always cover the battery terminals with the battery cover when the battery car tridge is not used Do not short the battery cartridge 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expose battery cartridge to water or rain A battery short can cause a large current flow overheating possible burns and even a breakdown Do not store
8. 1300 S Ste 101 Salt Lake City UT 84115 801 359 3410 VIRGINIA 5760 Northampton Blvd Ste 102 Virginia Beach VA 23455 757 460 0280 WASHINGTON 22220 84th Ave So Bldg A Kent WA 98032 253 395 8055 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 CUSTOMER S RECORD When you need service Send complete tool prepaid to one Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem with your tool Model No 19 VVARNING Some dust created by povver Sanding savving grinding drilling and other construction activities contains chemicals Rnovvn to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and mate
9. OPSHIRE TF1 4GP ENGLAND 884084E066
10. and clean Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools 20 Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may create a risk of injury when used on another tool SERVICE 21 Tool service must be performed only by SPECIFIC SAFETY RULES qualified repair personnel Service or main 22 tenance performed by unqualified personnel may result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury USB022 2 DO NOT let comfort or familiarity vvith product gained from repeated use replace strict adherence to cordless drill safety rules If you use this tool unsafely or incorrectly you can suffer serious personal injury 1 Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring Contact with a live wire will also make exposed metal parts of the tool live and shock the operator B
11. e aware that this tool is always in an operating condition because it does not have to be plugged into an electrical out let Always be sure you have a firm footing Be sure no one is below when using the tool in high locations Hold the tool firmly Keep hands away from rotating parts Do not leave the tool running Operate the tool only when hand held Do not touch the drill bit or the workpiece immediately after operation they may be extremely hot and could burn your skin Some material contains chemicals which may be toxic Take caution to prevent working dust inhalation and skin contact Follow material supplier safety data SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury SYMBOLS The followings show the symbols used for tool SAVE THESE INSTRUCTIONS This man ual contains important safety and operat ing instructions for battery charger Before using battery charger read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery CAUTION To reduce risk of injury charge only MAKITA rechargeable batteries marked on the charger label Other types of batteries may burst causing personal injury and damage Do not expose charger to rain or snow Use of an attachment not recommended or sold by the battery charger manufac turer may result in a risk of f
12. has a reversing switch to change the direction of rotation Move the reversing switch lever to the A side for clockwise rotation or the B side for counterclockwise rotation When the reversing switch lever is in the neutral position the switch trigger cannot be pulled A CAUTION e Always check the direction of rotation before operation e Use the reversing switch only after the tool comes to a complete stop Changing the direction of rotation before the tool stops may damage the tool e When not operating the tool always set the reversing switch lever to the neutral position Speed change To change the speed first switch off the tool and then slide the speed change lever to the Il side for high speed or P side for low speed Be sure that the speed change lever is set to the correct position before operation Use the right speed for your job A CAUTION e Always set the speed change lever fully to the correct position If you operate the tool with the speed change lever positioned halfway between the I side and II side the tool may be damaged e Always make sure that the gear is engaged properly by running the tool under no load after sliding the speed change lever to the desired speed position If you operate the tool with the gear engaged improperly the tool may be damaged e Do not use the speed change lever while the tool is running The tool may be damaged 002099 1 Pointer 2 Weak 3
13. ire electric shock or injury to persons IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER amp BATTERY CARTRIDGE USD301 1 eee ee no load speed a AMIN revolutions or reciprocation per minute USC001 3 To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger Make sure cord is located so that it will not be stepped on tripped over or other wise subjected to damage or stress An extension cord should not be used unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a That pins on plug of extension cord are the same number size and shape as those of plug on charger b That extension cord is properly wired and in good electrical condition c That wire size is at least as large as the one specified in the table below Table 1 RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS 9 Do not operate charger with damaged cord or plug replace them immediately damaged in any way take it to a qualified serviceman 10 Do not operate charger if it has received a sharp blow been dropped or otherwise 11 Do not disassemble charger or battery cartridge take it to a qualified serviceman 12 13 when service or repair is required Incor rect reassembly may result in a risk of electric shock or fire To reduce risk of electric
14. ol of the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Tool Use and Care 12 13 14 15 16 17 18 19 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off A tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect battery pack from tool or place the switch in the locked or off posi tion before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a con nection from one terminal to another Shorting the battery terminals together may Cause sparks burns or a fire Maintain tools with care Keep cutting tools sharp
15. rials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required because of normal wear and tear e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary form state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you MAKITA MANUFACTURING EUROPE LTD ROAD 7 HORTONWOOD INDUSTRIAL ESTATE TELFORD SHR
16. t keep it in the bit holders Bits 45 mm 1 3 4 long can be kept there Screwdriving operation A CAUTION e Adjust the adjusting ring to the proper torque level for your work 002137 Place the point of the driver bit in the screw head and apply pressure to the tool Start the tool slowly and then increase the speed gradually Release the switch trigger as soon as the clutch cuts in NOTE e Make sure that the driver bit is inserted straight in the screw head or the screw and or bit may be damaged e When driving wood screws predrill pilot holes to make driving easier and to prevent splitting of the workpiece See the chart Nominal diameter of Recommended size wood screw mm of pilot hole mm 3 1 1 8 2 0 2 2 5 64 3 32 3 5 9 64 2 2 2 5 3 32 3 32 3 8 5 32 2 5 2 8 3 32 7 64 4 5 11 64 2 7 64 1 8 4 8 3 16 4 1 8 9 64 5 1 13 64 3 3 3 6 1 8 9 64 e f the tool is operated continuously until the battery cartridge has discharged allow the tool to rest for 15 minutes before proceeding with a fresh battery Drilling operation Drilling in wood When drilling in wood the best results are obtained with wood drills equipped with a guide screw The guide screw makes drilling easier by pulling the bit into the workpiece Drilling in metal To prevent the bit from slipping when starting a hole make an indentation
17. the proper AC voltage source Insert the battery cartridge so that the plus and minus terminals on the battery cartridge are on the same sides as their respective markings on the charger Insert the cartridge fully into the port so that it rests on the charger port floor When the battery cartridge is inserted the charging light color will flash in red color and charging will begin When the charging light goes out after about one hour you may remove the fully charged battery cartridge After charging unplug the charger from the power source NOTE The battery charger is for charging Makita battery cartridge Never use it for other purposes or for other manufacturer s batteries 1 Switch trigger 002863 If you try to charge a battery cartridge from a just operated tool sometimes the charging light will not come on If this occurs let the cartridge cool off for a while Then re insert it and try to charge it once more When you charge a new battery cartridge or a battery cartridge which has not been used for a long period of time it may not accept a full charge This is a normal condition and does not indicate a problem You can recharge the battery cartridge fully after discharging it completely and recharging a couple of times When you charge a battery cartridge which has not been used for a long period sometimes the charging light will go out soon If this occurs remove the battery cartridge and re insert it
18. the tool and Battery Car tridge in locations where the temperature may reach or exceed 50 C 122 F Do not incinerate the Battery Cartridge even if it is severely damaged or is com pletely worn out The battery cartridge can explode in a fire Be careful not to drop shake or strike bat tery Do not charge inside a box or container of any kind The battery must be placed in a well ventilated area during charging SAVE THESE INSTRUCTIONS FUNCTIONAL DESCRIPTION 002045 1 Set plate 2 Battery cartridge 002862 1 Charging light A CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool Installing or removing battery cartridge Always switch off the tool before insertion or removal of the battery cartridge To remove the battery cartridge pull out the set plate on the tool and grasp both sides of the cartridge while withdrawing it from the tool To insert the battery cartridge align the tongue on the battery cartridge with the groove in the housing and slip it into place Snap the set plate back into place Be sure to close the set plate fully before using the tool to prevent the battery cartridge from accidentally falling out of the tool Do not use force when inserting the battery cartridge If the cartridge does not slide in easily it is not being inserted correctly Charging Plug the battery charger into
19. u to lose control Electrical Safety 4 A battery operated tool vvith integral bat teries or a separate battery pack must be recharged only with the specified charger for the battery A charger that may be suit able for one type of battery may create a risk of fire when used with another battery Use battery operated tool only with specif ically designated battery pack Use of any other batteries may create a risk of fire Personal Safety 6 10 11 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is in the locked or off position before inserting battery pack Carrying tools with your finger on the switch or inserting the bat tery pack into a tool with the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enable better contr
20. ve South Richfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655 1212 NEW MEXICO 5805 Menaul Blvd NE Albuquerque NM 87110 505 881 4619 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 131 35 31st Ave Flushing NY 11354 718 886 0971 NORTH CAROLINA 3501 G S Tryon St Charlotte NC 28217 704 527 0611 OHIO 6253 E Main St Columbus OH 43213 614 860 0222 6379 Pearl Road Parma Heights OH 44130 440 843 7555 1617 E Kemper Rd Sharonville OH 45246 513 771 0788 OKLAHOMA 552 E Memorial Road Oklahoma City OK 73114 405 752 2655 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA Springwater Plaza 364 Wilmington W Chester Pike Glen Mills PA 19342 610 459 4122 6200 Babcock Blvd Pittsburgh PA 15237 412 366 6363 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 4655 Nolensville Rd Nashville TN 37211 615 331 9922 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101 San Antonio TX 78219 210 228 0676 UTAH 145 E
21. with a center punch and hammer at the point to be drilled Place the point of the bit in the indentation and start drilling Use a cutting lubricant when drilling metals The exceptions are iron and brass which should be drilled dry A CAUTION e Pressing excessively on the tool will not speed up the drilling In fact this excessive pressure will only serve to damage the tip of your bit decrease the tool performance and shorten the service life of the tool 11 MAINTENANCE 6 Ni Cd There is a tremendous force exerted on the tool bit at the time of hole break through Hold the tool firmly and exert care when the bit begins to break through the workpiece A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out However the tool may back out abruptly if you do not hold it firmly Always secure small workpieces in a vise or similar hold down device If the tool is operated continuously until the battery cartridge has discharged allow the tool to rest for 15 minutes before proceeding with a fresh battery CAUTION Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts EN0001 1 Recycling the
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