Makita GD0800C User's Manual
Contents
1. TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101 San Antonio TX 78219 210 228 0676 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 Date Purchased Dealers Name amp Address Model No 11 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship2. 8 Tua kita Die Grinder 1 4 MODEL GD0800C 1 4 MODEL GD0810C 003486 DOUBLE INSULATION INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS Model GDO810 Collet size Ue Max wheel point diameter 25 mm 1 50 mm 2 No load speed RPM 1 800 7 000 min Overall length 371 mm 14 5 8 371 mm 14 5 8 Net weight 1 6 kg 3 5 Ibs 1 7 kg 3 7 Ibs e Manufacturer reserves the right to change specifications without notice e Specifications may differ from country to country GENERAL SAFETY RULES USA002 2 For All Tools A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area Electrical Safety 1 Keep your work area clean and well lit 4 Double insulated tools are equipped with Cluttered benches and dark areas invite acci a polarized plug one blade is wider than dents the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified elec trician to install a polarized outlet Do not change the plug in any way Double insula 2 Do not operate power tools in explosive atmospheres such as in the presence of flammabl
3. CAUTION e f the tool is operated continuously at low speeds for a long time the motor will get overloaded resulting in tool malfunction ASSEMBLY 003491 REX Y 1 Side handle 003493 SN 1 2 3 1 Wrench 19 2 Wrench 13 3 Collet nut 003495 8mm 5 16 Max e The speed adjusting dial can be turned only as far as 5 and back to 1 Do not force it past 5 or 1 or the speed adjusting function may no longer work N CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Installing the side handle Always use the side handle to ensure operating safety Install the side handle on the tool barrel then tighten the handle by turning clockwise at the desired position Installing or removing wheel point Loosen the collet nut and insert the wheel point into the collet nut Use the smaller wrench to hold the spindle and the larger one to tighten the collet nut securely The wheel point should not be mounted more than 8 mm 5 16 from the collet nut Exceeding this distance could cause vibration or a broken shaft To remove the wheel point follow the installation procedure in reverse A CAUTION A 1 4 collet cone is provided as standard equipment Use an optional collet cone 1 8 to install a 1 8 shank wheel point OPERATION 003497 MAINTENANCE ACCESSORIES Turn the tool on without the wheel point making any contact with t
4. D When you need service Send complete tool prepaid to one of the Makita Factory Service Centers listed or to an Authorized Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem with your tool FLORIDA 750 East Sample Road Pompano Beach FL 33064 954 781 6333 GEORGIA 4680 River Green Parkway NW Duluth GA 30096 770 476 8911 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 MARYLAND 7397 Washington Boulevard Suite 104 Elkridge MD 21075 410 796 4401 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 781 461 9754 MINNESOTA 6427 Penn Ave South Richfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655 1212 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA 1704 Babcock Blvd Pittsburgh PA 15209 412 822 7370 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 1120 Elm Hill P Suile 170 Nashville TN 372 615 248 3321 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford
5. e liquids gases or dust Power tools create sparks which may ignite the dust or fumes mE I o tion amp eliminates the need for the three wire 3 Keep bystanders children and visitors grounded power cord and grounded power away while operating a power tool Distrac supply system tions can cause you to lose control Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 13 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gl
6. es or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 23 Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury 24 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop
7. he workpiece and wait until the wheel point attains full speed Then apply the wheel point to the workpiece gently To obtain a good finish move the tool in the leftward direction slowly N CAUTION e Apply light pressure on the tool Excessive pressure on the tool will only cause a poor finish and overloading of the motor N CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance To maintain product SAFETY and RELIABILITY repairs car bon brush inspection and replacement any other mainte nance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts N CAUTION e These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center e Wheel points e Collet cone set 1 4 1 8 e Wrench 13 e Wrench 19 e Side handle set eed tirat etat lesa EU edes Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753 SE Fod ie 22 1 2 a Uti MAIL THIS PORTION Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you learn about this p
8. in line voltage resulting in loss of power and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage num ber the heavier the cord Table 1 Minimum gage for cord Ampere Rating 39 16 16 14 NE DE EE a II 1 16 14 1 14 12 1 4 2 18 6 18 6 SPECIFIC SAFETY RULES DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to grinder safety rules If you use this tool unsafely or incorrectly you can suffer serious personal injury USB006 2 1 Accessories must be rated for at least the 3 Always use safety glasses or goggles speed recommended on the tool warning label Wheels and other accessories running over rated speed can fly apart and cause injury Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Ordinary eye or sun glasses are NOT safety glasses Check the wheel carefully for cracks or damage before operation Replace cracked or damaged wheel immediately Run the tool at no load for about a minute holding tool away from others If wheel is flawed it will likely separate during this test 5 Hold the tool firmly Keep hands away from rotating parts 12 Alway
9. n per minute up T m alternating current FUNCTIONAL DESCRIPTION 1 Slide switch 003488 001046 1 Speed adjusting dial N CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Switch action N CAUTION e Before plugging in the tool always check to see that the slide switch actuates properly and returns to the OFF position when the rear of the slide switch is depressed e Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when locking tool in ON position and maintain firm grasp on tool To start the tool slide the slide switch toward the I ON position For continuous operation press the front of the slide switch to lock it To stop the tool press the rear of the slide switch then slide it toward the O OFF position Speed adjusting dial The tool speed can be changed by turning the speed adjust ing dial to a given number setting from 1 to 5 Higher speed is obtained when the dial is turned in the direc tion of number 5 And lower speed is obtained when it is turned in the direction of number 1 Hefer to the table for the relationship between the number settings on the dial and the approximate tool speed 003490 EE GD0800C GD0810C 7 000 10 000 1 800 2 400 10 000 17 000 2 400 4 100 17 000 24 000 4 100 5 800 24 000 28 000 5 800 7 000 A
10. or material Makita will repair or at our option replace without charge This Warranty does not apply where repairs have been made or attempted by others repairs are required because of normal wear and tear e the tool has been abused misused or improperly maintained alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANT Y This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 8502 Japan 884314C065
11. oves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 14 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 22 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessori
12. roduct LI Home Center LI Other LI Magazine LI Radio L Hardware Lumber Store LI From Dealer LI Exhibition mM Tool Distributor LI Newspaper LI From Friend L Industrial Supply LI Store Display LI Previous Usage LI Construction Supply LI Catalog LI Other 2 Use of the product is intended for 4 Most favored points are LI Construction Trade LI Design LI Repair Service L Industrial Maintenance LI Features LI Durability L Home Maintenance LI Size LI Power L Hobby LI Price LI Other LI Other LI Makita Brand 5 Any comments DATE PURCHASED MODEL NO MONTH un EN an m STATUS INTL LAST NAME COMPANY NAME Married Single d STREET ADRESS CITY ZIP CODE BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 PENNE a a a a a a a a FACTORY SERVICE CENTERS 1 800 4 MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 3707 E Broadway Rd Ste 6 Phoenix AZ 85040 602 437 2850 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sacramento CA 95825 916 482 5197 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 16735 Saticoy St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 11839 E 51st Ave Denver CO 80239 2709 303 371 2850 CUSTOMER S RECOR
13. s be sure you have a firm footing Be sure no one is below when using the Make sure the wheel is not contacting the acp tool in high locations workpiece before the switch is turned on 8 Before using the tool on an actual work 13 Do not use water or grinding lubricant piece let it run for a while Watch for 14 Do not use this tool as cutter vibration or wobbling that could indicate poor installation or a poorly balanced wheel 15 ALWAYS wear proper apparel including long sleeve shirts leather gloves and shop aprons to protect skin from contact 9 Watch out for flying sparks Hold the tool with hot grindings so that sparks fly away from you and other 16 Use of this tool to grind or sand some persons or flammable materials products paints and wood could expose 10 Do not leave the tool running Operate the user to dust containing hazardous sub tool only when hand held stances Use appropriate respiratory pro tection 11 Do not touch the workpiece immediately after operation it may be extremely hot and could burn your skin SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury SYM BOLS USD201 2 The followings show the symbols used for tool eee ores volts DL 5 58 20 no load speed T amperes s m Class Il Construction HZ eee hertz min revolutions or reciprocatio
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