Makita 9067DB User's Manual
Contents
1. 7 B K ta a A A Angle Grinder MODEL 9067L MODEL 9067DB 001011 ek INSULATION INSTRUCTION MANUAL A WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE SPECIFICATIONS e Specifications may differ from country to country GENERAL SAFETY RULES Wheel diameter 180 mm 7 180 mm 7 No load speed RPM 8 500 min Overall length 458 mm 18 458 mm 18 Net weight 4 2 kg 9 3 Ibs Spindle thread TS 5 8 For All Tools A WARNING Read and understand all Manufacturer reserves the right to change specifications without notice USA002 2 instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite acci dents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distrac tions can cause you to lose control Electrical Safety 4 Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug2. If it still does not fit contact a qualified elec trician to install a polarized outlet Do not change the plug in any way Double insula tion EI eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 13 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in
3. moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 14 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 22 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starti
4. operation pull the switch trigger and then push in the lock lever To stop the tool from the locked position pull the switch trigger fully then release it ASSEMBLY 001057 001064 1 Wheel guard 2 Bearing box 3 Screw 001076 1 Lock nut 2 Depressed center grinding wheel Multi disc 3 Inner flange A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Installing side grip handle A CAUTION e Always be sure that the side grip is installed securely before operation Screw the side grip securely on the position of the tool as shown in the figure Installing or removing wheel guard A CAUTION e When using a depressed center grinding wheel Multi disc flex wheel or wire wheel brush the wheel guard must be fitted on the tool so that the closed side of the guard always points toward the operator Mount the wheel guard with the protrusion on the wheel guard band aligned with the notch on the bearing box Then rotate the wheel guard around 180 degrees Be sure to tighten the screw securely To remove wheel guard follow the installation procedure in reverse Installing or removing depressed center grinding wheel Multi disc A WARNING e Always use supplied guard when depressed center grinding wheel Multi disc is on tool Wheel can shatter during use and guard helps to reduce chances of personal injury Mount the inner flan
5. 670 7255 8 6115 Fourth St S E Calgary Alberta T2H 2H9 403 243 3995 11614 149 Street Edmonton Alberta T5M 3R3 780 455 6644 11771 Hammersmith Way Richmond B C V7A 5H6 604 272 3104 1670 St James Street Winnipeg Manitoba R3H OL3 204 694 0402 206A 2750 Faithful Avenue Saskatoon Saskatchewan S7K 6M6 306 931 0111 tact our customer service department Tel 1 800 263 3734 When you need service e Explain the problem in a letter e Enclose the letter with the tool e Package carefully and send prepaid to the nearest Makita factory or authorized service centre DATE PURCHASED DEALER S NAME amp ADDRESS MODEL NO 1 800 263 3734 1 800 663 0909 1 800 361 7049 1 888 625 4821 1 888 745 5025 1 800 663 5757 1 888 560 2214 1 800 263 3734 1 800 571 0899 1 888 221 9811 1 800 267 0445 1 888 455 6644 1 800 663 0909 1 800 550 5073 1 888 931 0111 CUSTOMER RECORD SERIAL NO MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centres If inspection shows the trouble is caused by defec
6. Only use accessory or attachment for its stated purpose e Your tool is supplied with a guard for use with a depressed center grinding wheel multi disc flex wheel and wire wheel brush If you decide to use your Makita grinder with approved accessories which you purchase from your Makita distributor or factory service center be sure to obtain and use all necessary fasteners and guards as recommended in this manual Your failure to do so could result in personal injury to you and others If you need any assistance for more details regarding these accessories ask your local Makita service center 001184 9067L 9067DB KN Grip 36 Wheel guard Wheel cover Inner flange 89 Depressed center grinding wheel Multi disc Lock nut wrench 28 13 Memo Memo 15 Memo o Q eo S E NE i me es 50 kal GN 4 GN coe lt C CQO N N Y O w ou gt m J DON a XQ S855 Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you first learn of Makita Power Tools _ Hardware lumber Store Industrial Supply _ Magazine Newspaper Catalog __ Tool Distributor _ Other _ From dealer _ Other Store display 2 Use of the product is intended for 4 Most favored points are Construction trade _ Home maintenance Design _ Makita Brand _ Industrial maintenance Other Features _ Power _ Si
7. ct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage num ber the heavier the cord Table 1 Minimum gage for cord Bas i Aue 12 E E Ai SPECIFIC SAFETY RULES DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to grinder safety rules If you use this tool unsafely or incorrectly you can suffer serious personal injury USB005 3 1 Always use proper guard with grinding wheel A guard protects operator from bro ken wheel fragments its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 Accessories must be rated for at least the When using depressed center grinding speed recommended on the tool warning wheels be sure to use only fiberglass label Wheels and other accessories running reinforced wheels over rated speed can fly apart and cause injury Always use safety glasses or goggles Ordinary eye or sun glasses are NOT 3 Hold tool by insulated gripping surfaces safety glasses when performing an operation where the cutting tool may contact hidden wiring or Check the wheel carefully for cracks or damage before operation Replace 10 11 12 13 cracked or damaged wheel immediately Run the tool with guard at no load for about a minute holding tool away from others If wheel is flawed it will likely se
8. es over bending of wires leading to prema ture breakage 11 MAINTENANCE 001167 1 Exhaust vent 2 Inhalation vent 001146 1 Commutator 2 Insulating tip 3 Carbon brush 001154 1 Brush holder cap 2 Screwdriver ACCESSORIES 12 A CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance The tool and its air vents have to be kept clean Regularly clean the tool s air vents or whenever the vents start to become obstructed Replacing carbon brushes When the resin insulating tip inside the carbon brush is exposed to contact the commutator it will automatically shut off the motor When this occurs both carbon brushes should be replaced Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only identical carbon brushes Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts A CAUTION e These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons
9. ge onto the spindle Fit the wheel disc on the inner flange and screw the lock nut onto the spindle 001089 1 Lock nut wrench 2 Shaft lock 001101 1 Lock nut 2 Flex wheel 3 Plastic pad 4 Inner flange 001112 1 Lock nut 2 Abrasive disc 3 Rubber pad To tighten the lock nut press the shaft lock firmly so that the spindle cannot revolve then use the lock nut wrench and securely tighten clockwise To remove the wheel follow the installation procedure in reverse Installing or removing flex wheel optional accessory A WARNING e Always use supplied guard when flex wheel is on tool Wheel can shatter during use and guard helps to reduce chances of personal injury Follow instructions for depressed center grinding wheel Multi disc but also use plastic pad over wheel See order of assembly on accessories page in this manual Installing or removing abrasive disc optional accessory NOTE e Use sander accessories specified in this manual These must be purchased separately Mount the rubber pad onto the spindle Fit the disc on the rubber pad and screw the lock nut onto the spindle To tighten the lock nut press the shaft lock firmly so that the spindle cannot revolve then use the lock nut wrench and securely tighten clockwise To remove the disc follow the installation procedure in reverse OPERATION 001127 001141 1 Wire cup brush 2 Urethane was
10. her 10 A WARNING It should never be necessary to force the tool The weight of the tool applies adequate pressure Forcing and excessive pressure could cause dangerous wheel breakage ALWAYS replace wheel if tool is dropped while grinding NEVER bang or hit grinding disc or wheel onto work Avoid bouncing and snagging the wheel especially when working corners sharp edges etc This can cause loss of control and kickback NEVER use tool with wood cutting blades and other sawblades Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury A CAUTION After operation always switch off the tool and wait until the wheel has come to a complete stop before putting the tool down Grinding and sanding operation ALWAYS hold the tool firmly with one hand on rear handle and the other on the side handle Turn the tool on and then apply the wheel or disc to the workpiece In general keep the edge of the wheel or disc at an angle of about 15 degrees to the workpiece surface During the break in period with a new wheel do not work the grinder in the B direction or it will cut into the workpiece Once the edge of the wheel has been rounded off by use the wheel may be worked in both A and B direction Operation with wire cup brush For 9067L only optional accessory A CAUTION Check operation of brush by running tool with no load insuring that no one is in front of or in line w
11. ith brush Do not use brush that is damaged or which is out of balance Use of damaged brush could increase potential for injury from contact with broken brush wires 1 Wire wheel brush 001234 Unplug tool and place it upside down allowing easy access to spindle Remove any accessories on spindle Mount ure thane washer then thread wire cup brush onto spindle and tighten with supplied wrench When using brush avoid applying too much pressure which causes over bending of wires leading to premature breakage NOTE e When using wire cup brush mount urethane washer to the spindle It will make it easier to remove wire cup brush Operation with wire wheel brush optional accessory A CAUTION e Check operation of wire wheel brush by running tool with no load insuring that no one is in front of or in line with the wire wheel brush e Do not use wire wheel brush that is damaged or which is out of balance Use of damaged wire wheel brush could increase potential for injury from contact with broken wires e ALWAYS use guard with wire wheel brushes assuring diameter of wheel fits inside guard Wheel can shatter during use and guard helps to reduce chances of personal injury Unplug tool and place it upside down allowing easy access to spindle Remove any accessories on spindle Thread wire wheel brush onto spindle and tighten with the wrenches When using wire wheel brush avoid applying too much pres sure which caus
12. ng the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 23 Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury 24 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 shows the corre
13. p arate during this test Use only flanges specified for this tool Be careful not to damage the spindle the flange especially the installing surface or the lock nut Damage to these parts could result in wheel breakage NEVER use tool with wood cutting blades or other sawblades Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury Hold the tool firmly Keep hands away from rotating parts Make sure cord is clear of wheel Do not wrap cord around your arm or wrist If control of tool is lost cord may become wrapped around you and cause personal injury Make sure the wheel is not contacting the workpiece before the switch is turned on 14 15 16 17 18 19 20 Before using the tool on an actual work piece let it run for a while Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel Use the specified surface of the wheel to perform the grinding Watch out for flying sparks Hold the tool so that sparks fly away from you and other persons or flammable materials Do not leave the tool running Operate the tool only when hand held Do not touch the workpiece immediately after operation it may be extremely hot and could burn your skin ALWAYS wear proper apparel including long sleeve shirts leather gloves and shop aprons to protect skin from contact with hot grindings Use of this tool to g
14. rind or sand some products paints and wood could expose user to dust containing hazardous sub stances Use appropriate respiratory pro tection SAVE THESE INSTRUCTIONS AN WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury SYMBOLS USD292 1 The followings show the symbols used for tool Walton volts 13 ETE no load speed A amperes AAA Class Construction ONG uo alternating current MiN revolutions or reciprocation per gaman minute Ny A alternating or direct current FUNCTIONAL DESCRIPTION 001026 001041 1 Switch trigger 2 Lock lever A CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Shaft lock A CAUTION e Never actuate the shaft lock when the spindle is moving The tool may be damaged Press the shaft lock to prevent spindle rotation when install ing or removing accessories Switch action A CAUTION e Before plugging in the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released e Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when locking tool in ON position and maintain firm grasp on tool To start the tool simply pull the switch trigger Release the switch trigger to stop For continuous
15. tive workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply e where normal maintenance is required e repairs have been made or attempted by others e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools No dealer or his agent or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific rights The provisions contained in this warranty are not intended to limit modify take away from disclaim or exclude any warranties set forth in any provincial legislation To the extent required by law the provisions in any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty Makita Canada Inc 1950 Forbes Street Whitby Ontario L1N 7B7 884185 919
16. ze _ Other Price 5 Any comments Certificate of Warranty Mail to Makita Date Purchased Model No Month Day Year 20 HE Initial Last Name Male Female Single Married Street Address Postal Code AGE Under 19 20 29 30 39 40 49 Over 50 Occupation Dealer s Name amp Address E ic _ _ Factory Service Centres Head Office Regional Office Regional Office Montreal Dartmouth Ville St Laurent Montreal Les Saules Quebec Nepean Ottawa Whitby London Mississauga Calgary Edmonton Richmond Winnipeg Saskatoon For the authorized service centre nearest you please refer to the local yellow pages directory under tools or con 1950 Forbes St Whitby Ontario LIN 7B7 905 571 2200 11771 Hammersmith Way Richmond B C V7A 5H6 604 272 3104 6389 boul Couture St Leonard Quebec H1P 3J5 514 323 1223 202 Brownlow Avenue Dartmouth N S B3B 1T5 902 468 7064 1140 Rue B gin Ville St Laurent Quebec HAR 1X1 514 745 5025 1200 St Jean Baptiste Unit 106 Les Saules Quebec G2E 5E8 418 871 5720 210 Colonnade Road Unit 11 Nepean Ontario K2E 7M1 613 224 5022 1950 Forbes St Whitby Ontario LIN 7B7 905 571 2200 317 Adelaide St S Unit 117 London Ontario N5Z 313 519 686 3115 6350 Tomken Rd Unit 8 Mississauga Ontario L5T 1Y3 905
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