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Mad Catz 5MPRA6C-146 User's Manual

1. 38 C e Limit test to 24 hours After test visually check system to be sure it is ready for operation Remove trap lid and retighten hand tight only NOTICE These parameters apply to Sta Rite equipment only For non Sta Rite equipment consult manufacturer NOTICE Port threads are Internal 2 NPT for direct connection to pipe External 3 1 4 Buttress Fits Sta Rite U11 200P Union Half for quick disconnect pipe connection STRAINER BASKET COVER DISCHARGE PORT TO FILTEROR POOL VACUUM PUMP MAY BE BOLTED TO LEVEL Figure 1 FOUNDATION OR MOUNTING BRACKET INSTALLATION Only qualified licensed personnel should install pump and wiring Pump mount must Be solid Level Rigid Vibration free To reduce vibration and pipe stress bolt pump to mount Allow pump suction inlet height to be as close to water level as possible Pump will not lift water more than 10 3m Allow use of short direct suction pipe To reduce friction losses Allow for gate valves in suction and discharge piping H ave adequate floor drainage to prevent flooding Be protected from excess moisture Allow adequate access for servicing pump and piping NOTICE When connecting threaded pipe directly to pump use Teflon tape or Plasto Joint Stik to seal connections Do not use pipe dope pipe dope Causes cracking in some plastics and may damage components in piping sys tem When connecting pipe to pump with union half use
2. Aside from lubricating trap cover O Ring no lubrication or regular mainte nance is needed beyond reasonable care and periodic cleaning of strainer basket If shaft seal is worn or damaged repair as follows Pump Dissasembly Removing O Id Seal Disconnect power to pump motor A Be sure gate valves on suction and return piping are closed before start ing work Release all pressure by opening all vents before starting work 1 Drain pump by removing drain plugs on bottom of pump body and trap body 2 Be sure there is no pressure in trap body remove cover unscrew by turn ing counterclockwise 3 Remove 6 nuts lockwashers and flat washers holding seal plate to pump body Pull seal plate and motor away from pump body You may have to CAREFULLY use a screwdriver to separate body from seal plate 4 Remove seven screws and washers holding diffuser to seal plate Remove diffuser 5 Remove motor canopy Being careful not to touch capacitor terminals loosen capacitor clamp and move capacitor to one side 6 Hold shaft with 7 16 open end wrench on motor shaft flats 7 Unscrew impeller from shaft turn counterclockwise when facing It NOTICE On 3 phase models remove impeller screw left hand thread turn clockwise and gasket before removing impeller Inspect gasket for damage cracks etc Replace if damaged 8 Remove four screws holding seal plate to motor 9 Place seal plate face down on flat surface and tap o
3. Pumps filters soa systems skimmers underwater lights except bulbs accessories and fittings manufactured by Sta Rite are war ranted to be free of defects in material and workmanship for one 1 year from date of installation HRPB DEPB and System 3 are warranted against defects in material and workmanship for a period of ten 10 years from date of installation Internal filter components and valves are warranted for a period of one 1 year from date of installation The foregoing warranties relate to the original consumer purchaser Purchaser only Sta Rite shall have the option to repair or replace the defective product at its sole discretion Purchasers must pay all labor and shipping charges necessary to replace the product covered by this warranty Requests for warranty service must be made through the installing dealer This warranty shall not apply to any product that has been subject to negligence misapplication improper installation or maintenance or other circumstances which are not in Sta Rite s direct control This warranty sets forth Sta Rite s sole obligation and Purchaser s exclusive remedy for defective products STA RITE SHALL NOT BELIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES IMPLIED WAR RANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURP
4. if face is damaged Screw impeller onto shaft clockwise this will automatically locate seal in seal plate NOTICE On 2 HP model install impeller gasket and lock screw left hand thread turn counterclockwise Torque lock screw to 50 55 inch lbs 57 6 63 kg cm Mount diffuser on seal plate tighten screws to 10 14 inch lbs 11 2 16 1 kg cm torque Assemble motor and seal plate to pump body with nuts flat washers and lock washers Torque nuts to 120 130 in lbs 138 150 kg cm Prime pump according to instructions on Page 7 TROUBLESHOOTING GUIDE A Read and understand safety and operating instructions in this manual before doing any work on pump A Only qualified personnel should electrically test pump motor FAILURE TO PUMP REDUCED CAPACITY OR DISCHARGE PRESSU RE Suction leaks lost prime 1 Pump must be primed make sure that pump volute and trap are full of water See priming instructions Page 7 Make sure there are no leaks in suction piping Make sure suction pipe inlet is well below the water level to prevent pump from sucking air 4 If suction trap gasket is defective replace it Make sure pump is not trying to lift water more than 10 3m Make sure suction pipe is at least 1 1 2 38mm in diameter 10 Clogged pipe trap impeller worn impeller 7 Make sure suction trap is not clogged if itis clean trap and strainer 8 Make sure impeller is not clogged follow st
5. severe or fatal electrical shock hazard A Do not ground to a gas supply line A To avoid dangerous or fatal electrical shock turn O FF power to motor before working on electrical connections A Ground Fault Circuit Interrupter G FCI tripping indicates an electrical problem If GFCI trips and will not reset have a qualified electrician inspect and repair electrical system A Exactly match supply voltage to nameplate voltage Incorrect voltage can cause fire or seriously damage motor and voids warranty If in doubt consult a licensed electrician Voltage Voltage at motor must be not more than 10 above or below motor name plate rated voltage or motor may overheat causing overload tripping and re duced component life If voltage is less than 90 or more than 110 of rated voltage when motor Is running at full load consult power company G rounding Bonding Install ground bond and wire motor according to local or National Electrical Code requirements Permanently ground motor U se green ground terminal provided under motor canopy or access plate See Fig 2 use size and type wire required by code Connect motor ground terminal to electrical service ground Bond motor to pool structure U se a solid copper conductor size No 8 AWG 8 4 sq mm or larger Run wire from external bonding lug see Flg 2 to rein forcing rod or mesh Connecta No 8 AWG 8 4 sq mm solid copper bonding wire to the pressure wire connecto
6. 30 380 50 3 5M PRA6C3 146 5M PRA6D 3 147 5M PRA6E3 148 5M PRA6F3 156 C105 236PB C105 236PC C105 236PE C63 9 U 33 174 U 63 13 C1 270PC C1 270P C1 270P 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 7 7 6 6 6 4 1 1 1 m C63 10 C105 236PA C105 236PBA C105 236PCA C105 236PEA C1 270PB C1 270PC C1 270P C1 270P U 27 425 U27 255 U 27 317 U27 153 U 27 309 U 27 644 U 27 599 3 Phase only Model 5MPRA6F3 156 uses part no 37337 6081
7. OSE SHALL NOT EXTEND BEYOND THEDURATION OF THE APPLICABLE EXPRESS WARRANTIES PRO VIDED HEREIN Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an im plied warranty lasts so the above limitations or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Supersedes all previous publications Sta Rite Industries Inc 600 S Jefferson St Waterford WI 53185 IMPORTANT SAFETY INSTRUCTIONS Always follow basic safety pre cautions with this equipment in cluding the following AWARNING T reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times A CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with storable pools A permanently installed pool is con structed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it may be readily disassem bled for storage and reassembled to its original integrity SAVE THESE INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS A This is the safety alert symbol When you see this symbol on your system or in this manual look for one of the following signal words and be alert to the potential
8. STA RITE DYNA GLAS CENTRIFUGAL PUMPS WITH INTEGRAL TRAP O W N ER S MAN U AL INSTALLATION OPERATION amp PARTS 5MPRA Series MO D ELS 5MPRA6C 146 5MPRA6C3 146 5MPRA6D 147 5MPRA6D 3 147 5M PRA6E 148 5M PRA6E3 148 5M PRA6F 156 5M PRA6F3 156 Thi should be furnished t STA RITE th end ie of this pumin ik ie will O a reduce service calls and chance of injury and will lengthen pump life Professional STA RITE FOREIGN SALES CORP 175 WRIGHT STREET DELAVAN WISCONSIN 53115 USA Telephone 414 728 5551 Telefax 414 728 4461 Cable STAREX Telex ITT 4970245 1994 Sta Rite Industries Inc Printed in U S A S289 Rev 3 17 94 5B MPRA SERIES PUMP WITH TRAP To avoid unneeded service calls prevent possible injuries and get the most out of your pump READ THIS MANUAL CAREFULLY The Sta Rite 5M PRA Series Self priming Centrifugal pump Is designed for use with swimming pools or as a centrifugal pump Is an excellent performer durable reliable Table of Contents WAY QC AT EEE E E E TE EAE E E E E E 2 Sale SU OCH ON S sorur EEEE 3 VAST AN OW er AE A EPEE E E E E ETT 4 SKEE a rsa oct E E E E E E A A A E cece 5 6 Ope UON oen E E E E E 7 SONS VV NCCI Wis sa angie anes grec nach a a AE 7 8 PUNTO SOR Gerne E E O anna 9 10 Trouplesnootng GUIE a aicarnicmsingisciorairotessiie version inlseoateduaetinrerncteianvien 11 RCD all Pat ISK scene E E E EE EEROR 12 LIMITED WARRANTY
9. Teflon tape or Plasto Joint Stik between pipe and union adapter Union collar to pump should be assembled dry and hand tight NOTICE Pump suction and discharge connections have molded in thread stops DO NOT try to screw pipe in beyond these stops Teflon Taping Instructions Use only new or clean PVC pipe fittings Wrap male pipe threads with one to two layers of Teflon tape Cover entire threaded portion of pipe Do not overtighten or tighten past thread stop in pump port If leaks occur remove pipe clean off old tape rewrap with one to two addi tional layers of tape and remake the connection NOTICE Support all piping connected with pump 1Lake Chemical Co Chicago Illinois Motor HP 1 2 3 4 1 1 1 2 1 2 3 4 1 1 1 2 1 2 3 4 1 1 1 2 1 2 3 4 1 1 1 2 Piping Use at least 1 1 2 38mm pipe use 2 51mm pipe if possible Increase size if a long run is needed When using 1 1 2 pipe connect to pump with 1 1 2 to 2 38 to 51mm reducing adapter To avoid strains on the pump support both suction and discharge pipes inde pendently Place these supports near the pump To avoid a strain left by a gap at the last connection start all piping at the pump and run pipe away from the pump To avoid airlocking slope suction pipe slightly upward toward the pump NOTICE To prevent flooding when removing pump for service all flooded suction systems must have gate valves in suction and discharge p
10. asher 3 8 N ut 3 8 16 Hex Cap Screws 3 8 16x1 Hex Chart at right U 30 692SS U 17 568 C69 24 C3 184P U 9 373 U 109 358SS Chart at right 33455 1047 37337 6080 Chart at right U 9 374 C76 58P U178 920P C3 185P U9 375 C8 58P U 30 919SS C4 77P C35 45 U 30 542SS U 43 21SS U 43 62SS U 43 12SS U 36 38SS U 30 74SS BOXA For quick disconnect pipe connection parts Adapter U nion Pkg 11201 0153 35505 1318 Parts are common to all models listed except as noted Key Nos 1 Motor 8 Impeller and 9 Diffuser are listed below 115 230 50 1 5M PRA6C 146 5M PRA6D 147 5M PRA6E 148 5M PRA6F 156 230 380 50 3 5M PRA6C3 146 5M PRA6D 3 147 5M PRA6E3 148 5M PRA6F3 156 J218 573A J218 574A J218 575A J218 864A J218 814A J218 815A J218 816A J218 817A Model Impeller No Diffuser No No Key No 8 Key No 9 115 230 50 1 5M PRA6C 146 C105 236P C1 270PB Tag CAUTION Connect bonding lug Nameplate Tag CAUTION This pump equipped with mechanical shaft seal Tag CAUTION Securely tighten and center trap cover prior to pressure testing Decal For use with pools and spas Decal Suitable for outdoor use Decal Use Copper Conductors O nly Voltage Sticker 230 Volts Decal use 75 C wire Decal O vertight trap lid Tag For use on permanent pools 5M PRA6D 147 5M PRA6E 148 5M PRA6F 156 2
11. drain plugs provided Clean pump thoroughly replace trap cover NOTICE Tighten trap cover by hand only no wrenches If pump is not anchored use caution to not break attached piping 5 Be sure motor is kept dry and covered Startup For Winterized Equipment 1 Remove any temporary weather protection placed around system for shut down 2 Follow filter manufacturer s instructions for reactivation of the filter LJ Inspect all electrical wiring for damage or deterioration over the shutdown period Have a qualified serviceman repair wiring as needed Inspect and tighten all watertight connections Open all valves in suction and return piping Remove any winterizing plugs in piping system Drain all antifreeze from system Close all drain valves and replace all drain plugs in piping system O CO N DD WO A Prime pump according to instructions on Page 7 A CAUTION A WARNING Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or moior Figure 6 PUMP SERVICE Pump should only be serviced by qualified personnel Be sure to prime pump Pg 7 before starting A Before removing trap cover 1 STOP PUMP before proceeding 2 CLO SE GATE VALVES in suction and discharge pipes 3 RELEASE ALL PRESSU RE from pump and piping system A To avoid dangerous or fatal electrical shock hazard turn O FF power to motor before working on pump or motor
12. eps 1 through 7 under Removing Old Seal Page 9 check impeller for clogging follow steps 7 through 11 under Installing New Seal Page 10 for reassembly 9 Impeller and diffuser may be worn If so order replacement parts from Repair Parts List Page 12 Electrical 10 Pump may be running too slowly check voltage at motor terminals and at meter while pump is running If low see wiring instructions or consult power company Check for loose connections 11 Pump may be too hot A Check line voltage if less than 90 or more than 110 of rated volt age consult a licensed electrician B Increase ventilation C Reduce ambient temperature D Tighten any loose connections MECHANICAL TROUBLES AND NOISE 1 If suction and discharge piping are not adequately supported pump as sembly will be strained See Installation Page 4 2 Do not mount pump on a wooden platform Securely mount on concrete platform for quietest performance 11 REPAIR PARTS LIST DYNAGLAS POOL PUMP 1 2 through 1 1 2 HP Models M otor 115 230 Volt 1 Phase Screw 10 32x1 2 Bonding Lug Slinger Seal Plate Seal Plate Cord Ring Shaft Seal Impeller Gasket Impeller Lock Screw Diffuser Diffuser O Ring Tank and Trap Body Only Drain Plug Trap Cover Trap Cover O Ring Trap Basket Hi Lo Screw 5 16 14x5 8 Base M otor Pad Screw 8 32x7 8 Rd Hd Lock Washer 8 Ext Tooth Flat W asher 3 8 Lock W
13. for personal injury CEE warns about hazards that will cause death serious personal injury or major property damage if ignored A WARNING warns about hazards that can cause death serious personal injury or major property damage if ignored A CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored NOTICE indicates special instructions not related to hazards Carefully read and follow all safety instructions in this manual and on equip ment Keep safety labels in good condition replace if missing or damaged Incorrectly installed or tested equipment may fail causing pressure Hazardous severe injury or property damage Read and follow instructions in owner s manual when installing and operating equipment Have a trained pool professional per form all pressure tests 1 Do not connect system to a high pressure or city water system 2 Use equipment only in a pool or spa installation 3 Trapped air in system can cause explosion BE SURE all air is out of system before operating or testing equipment Before pressure testing make the following safety checks e Check all clamps bolts lids and system accessories before testing e Release all air in system before testing e Tighten Sta Rite trap lids to 30 ft Ibs 4 1 kg m torque for testing e Water pressure for test must be less than 25 PSI 7 5 kg cm Water Temperature for test must be less than 100 F
14. ipes Fittings Fittings restrict flow for best efficiency use fewest possible fittings Avoid fittings which could cause an air trap Pool fittings must conform to International Association of Plumbing and Mechanical Officials IAPM O standards Use only non entrapping suction fitting or double suction TABLE I RECOMMENDED FUSING AND WIRING DATA Serv to Motor Dist in Ft M Branch Fuse Max Load Voltage 0 100 101 200 201 300 Rating Amps Amps Hz Phase 0 30 30 60 60 90 15 8 5 115 50 1 2 0 2 0 2 5 20 11 4 115 50 1 2 5 4 0 6 0 20 14 0 115 50 1 2 5 4 0 6 0 30 16 6 115 50 1 4 0 6 0 10 0 15 4 25 230 50 1 2 0 2 0 2 0 15 7 0 230 50 1 2 0 2 0 2 0 Wire 15 8 3 230 50 1 2 0 2 0 2 0 size MM 15 2 51 230 50 3 2 0 2 0 2 0 15 3 38 230 50 3 2 0 2 0 2 0 15 3 66 230 50 3 2 0 2 0 2 0 15 4 8 230 50 3 2 0 2 0 2 0 15 1 45 380 50 3 2 0 2 0 2 0 15 2 0 380 50 3 2 0 2 0 2 0 15 1 83 380 50 3 2 0 2 0 2 0 15 2 8 380 50 3 2 0 2 0 2 0 Time delay fuses are recommended instead of standard fuses in any motor circuit Hazardous voltage Can shock burn or cause death Ground pump before connecting to power supply BONDING LUG Figure 2 Typical ground screw and bonding lug locations 115 VOLT LINES WHITE W BLACK TRACER WHITE W BLACK TRACER e Figure 3 Wiring hook up diagram Single Phase ELECTRICAL A Ground motor before connecting to electrical power supply Failure to ground motor can cause
15. ly toxic and may damage plas tic components in the system A WARNING Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor TO REMOVE OVERTIGHT Figure 5 Use a pry bar or board as shown to remove tight lid Drain all water from pump and piping when expecting freezing temperatures or when storing pump for a long time see instructions below Keep motor dry and covered during storage To avoid condensation corrosion problems do not cover pump with plastic For outdoor unprotected installations 1 Enclose entire system in a weatherproof enclosure 2 To avoid condensation corrosion damage allow ventilation do not wrap system in plastic 3 Use a 40 propylene glycol 60 water solution to protect pump to 50 F 46 C Draining Pump 1 Pump down water level below all inlets to the pool A To avoid dangerous or fatal electrical shock hazard turn O FF power to motor before draining pump 2 Remove trap cover and use low pressure air to blow accumulated water from the piping system Use a pry bar or board to remove trap covers that have been overtightened or have taken a set and cannot be removed by hand Lugs have been provided on the trap lid to use a lever or pry bar for loosening see Figure 5 3 Cap inlet piping after draining to keep water out of the pipes 4 To prevent pump from freezing remove trap cover and drain the tank body through the two
16. r provided on the motor housing and to all metal parts of the swimming pool spa or hot tub and to all electrical equipment metal piping or conduit within 5 feet 1 5 m of the inside walls of swimming pool spa or hot tub Wiring Pump must be permanently connected to circuit be sure no other lights or ap pliances are on the same circuit Match wire sizes to Table Pg 5 NOTICE To prevent dirt rain bugs etc from entering motor when not wiring with conduit be sure to seal wire opening on end of motor Use Ground Fault Circuit Interrupter GFCI as master on off switch it will sense a short circuit to ground and disconnect power before it becomes dan gerous to pool users Test according to maker s instructions In case of power outage check GFCI for tripping which will prevent normal water circulation Reset if necessary A WARNING A DANGER Hazardous suction Can trap hair or body parts causing severe injury or death Do not block suction TO REMOVE OVERTIGHT Figure 4 Use a pry bar or board as shown to remove tight lid OPERATION NOTICE NEVER run pump dry Running pump dry may damage seals caus ing leakage and flooding Fill pump with water before starting motor A Before removing trap cover 1 STOP PU MP before proceeding 2 CLO SE GATE VALVES in suction and discharge pipes 3 RELEASE ALL PRESSU RE from pump and piping system A If pump is being pressure tested be sure pre
17. ssure has been released be fore removing trap cover A Do not block pump suction To do so with body may cause severe or fatal injury Small children using pool must ALW AYS have close adult supervision Priming Pump Release all air from filter and piping system see filter owner s manual In a flooded suction system water source higher than pump pump will prime itself when suction and discharge valves are opened If pump is not in a flooded suction system unscrew and remove trap cover see Figure 4 fill trap and pump with water NOTICE Lubricate trap cover O Ring with petroleum jelly each time it is re moved Clean and inspect O Ring reinstall on trap cover Replace trap cover on trap turn clockwise to tighten cover NOTICE Tighten trap cover by hand only no wrenches Pump should prime now Priming time will depend on vertical length of suc tion lift and horizontal length of suction piping If pump does not prime make sure that all valves are open suction pipe end is under water pump is not trying to lift water more than 10 3m and that there are no leaks in suction pipe See Troubleshooting Guide Pages 10 and 11 Storage Winterizing NOTICE Allowing pump to freeze will damage pump and void warranty NOTICE Do not use anti freeze solutions except propylene glycol in your pool spa system Propylene glycol is non toxic and will not damage plastic system components other anti freezes are high
18. ut ceramic seat Fig 6 10 Remove slinger from motor shaft and inspect for damage or abrasion 11 Clean seal cavity in seal plate and clean motor shaft Figure 7 A WARNING Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor Pump Reassembly Installing New Seal 10 11 Ceramic seat must be clean and free of dirt grease dust etc W et outer edge with small amount of liquid detergent press ceramic seat into seal plate cavity firmly and squarely with finger pressure Fig 6 If ceramic seat will not locate properly remove it place face up on bench and reclean cavity Ceramic seat should now locate If seat still will not locate properly place a cardboard washer over the polished face and use a piece of 3 4 19mm standard pipe for pressing purposes NOTICE Be sure not to scratch or mar polished surface or seal will leak Replace slinger on end of motor shaft so that impeller sleeve will push it into position If slinger shows signs of wear or damage replace It Remount seal plate on motor Tighten bolts to 60 80 inch lbs 69 92 kg cm torque Apply a small amount of liquid detergent to inside diameter of rotating half of seal Slide rotating seal member polished carbon face out over impeller sleeve until rubber drive ring hits back of impeller NOTICE Be sure not to nick or scratch polished seal face seal will leak

Mad Catz 5MPRA6C-146 User's Manual

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