Locke TRM-3083 User's Manual
Contents
1. a 2744 2058 16460 1372 1176 Ps 540 1029 5145 25 725 20 58 1715 147 6 540 eao 12348 61 74 4146 30 87 24 696 20 58 17 64 7 14406 7203 48 02 36 015 28 812 24 01 20 58 540 40 164 64 82 32 54 88 41 16 32 926 27 44 23 52 Oo 9 s 840 18522 9261 61 74 46 305 37 044 30 87 26 46 11 Mowing with V Reel Equipped Mowers Lower the mowing units to the ground 2 Engage the tractor PTO at low speed to avoid shock to the mower power train 3 Select appropriate tractor gear range maximum 5 1 2 mph or 8 8 km h at rated PTO speed Refer to Clip Ratio on page 11 4 Accelerate to maximum PTO speed 500 540 rpm DO NOT ENGAGE THE PTO WITH MOWERS IN THE RAISED POSITION TRANSPORT POSI TION DO NOT RAISE THE MOWING UNITS WITH THE PTO ENGAGED MAKE SURE THE IS DISENGAGED AND THE REELS HAVE STOPPED ROTATING BE FORE RAISING THE MOWING UNITS Properly adjusted and sharpened mowing units will slice a sheet of writing paper as cleanly as a pair of scissors Bed knife to Reel Adjustment A quick check of the spring spacer Refer to illustra tion below is all that is required To properly set spring spacer loosen jam nut A then turn adjuster screw nut until the spring spacer is snug between washers One should be able to rotate the spring spacer by firmly gripping it Backlapping In some conditio2. 3 4 Tighten the inner adjusting nut until all the slack is taken out of the chain Tighten the outer adjusting nut Mowing Unit Drive Belt Replacement To replace mowing unit drive belt 1 2 Place mowing unit in mowing position Compress the telescoping arm using the belt release hook binder assembly from the tool box Engage the belt release hook in the safety chain and the belt release lug as shown in the dia gram Close to compress the telescoping Remove the bolt holding the safety chain at the telescoping arm end Slip belt off reel pulley and disengage belt re lease hook TELESCOPING ARM IS HEAVILY SPRUNG EX TREME CARE MUST BE TAKEN TO AVOID PER SONAL INJURY 5 6 9 10 11 12 13 14 Remove small bolt on upper flange of V belt guard Remove 3 4 bolt from telescoping arm end and guard To remove belt from center mowing units it is necessary to remove the coupling and pull the belt through the gap between the jackshafts Place the new belt around the jackshaft pulley making sure that it goes to the right of a right hand telescoping arm or to the left of a left hand telescoping arm Replace the 3 4 bolt through the guard tele scoping arm and frame Replace the small bolt through the upper flange of the guard Replace the jackshaft coupling if removed Compress the telescoping arm as in step 2 Slip the belt on the reel pulley and disengage the belt release hook At
3. Operating Instructions section During Maintenance Securely block up implement before doing any work underneath it Tire changing can be dangerous and should be performed by trained personnel using the correct tools and equipment Do not re inflate a tire that has been run flat or seriously under inflated Have it checked by quali fied personnel When removing and installing wheels use wheel handling equipment adequate for the weight in volved Before greasing and oiling implement shift tractor into park disengage PTO turn off engine remove key and allow moving parts to stop After repairing or adjusting make sure all tools and parts are removed from the implement before attempting to operate it NOTE DURING BACKLAPPING OR SHARPENING CARE FULLY FOLLOW THE INSTUCTIONS THAT ARE FURNISHED WITH THE SHARPENING EQUIPMENT Hook Up 1 Engage Clevis swivel hitch or ball hitch to tractor drawbar using draw bar pin or ball supplied IMPORTANT For correct leveling adjust Reel Mower unit tongue height so that the front and rear jack shafts are equal distances above ground level Leveling the Frame Tongue Adjust ments The bolt on section of the tongue can be rotated to three different positions The clevis can be rotated two different ways This provides 6 different heights for leveling the frame See diagram below NOTE The use of a drawbar hung between the 3 point hitch arms is not recommended a strai
4. A IN AND GRADE2 GRADES GRADE8 AMERICAN THREAD SIZE 7 1 1 4 20 UNC 8 11 12 16 Bolt Head Markings BG _ ARN 1 10 1 2 5 16 18 UNC 1 1 2 9 16 9 16 5 8 5 8 5 16 24 UNF 3 8 16 UNC 3 8 24 UNF 7 16 14 UNC 7 16 20 UNF Ky SAE Grade 2 3 4 1 2 13 UNC 76 103 106 144 No Dashes a 1 1 8 144 195 266 360 376 509 SAE Grade 5 1 5 16 430 583 606 821 3 Dashes 1 5 16 474 642 668 905 1 1 2 250 339 644 873 909 1232 1 1 2 274 371 705 955 995 1348 1 1 2 280 379 721 977 1019 1381 1 11 16 354 480 795 1077 1288 1745 D 1 11 16 1 1 8 12 UNF 1444 1957 Wrench 1 7 8 500 678 1120 1518 1817 2462 SAE Grade 8 1 7 8 553 749 1241 1682 2013 2728 6 Dashes 2 1 16 655 887 2382 3228 2 1 4 870 1179 3161 4283 2 1 4 1 1 2 12 UNF 979 1327 2194 2973 3557 4820 Proper torque for American fasteners used on Locke Turf equipment METRIC Recommended Torque in Foot Pounds Newton Meters WRENCH BOLT ASTM ASTM ASTM ASTM SIZE DIA 4 6 8 8 9 8 10 9 mm A mm B 8 5 1 8 2 4 5 1 6 9 6 5 8 8 10 6 3 4 8 7 12 11 1 15 Wrench Y 13 8 7 3 10 21 1 29 27 37 Size A 16 10 14 5 20 42 57 53 72 A 18 12 25 34 74 100 73 99 93 126 21 14 40 54 118 160 116 157 14
5. Easy access for maintenance e Integral style hitch to implement prevents skewing on hillsides e Shields in place to prevent buildup e Mowing large areas of turf year after year with low maintenance Intended Usage This machine is intended to be used primarily for precision mowing of large areas of turf Using This Manual The Operator s Manual is designed to help familiar ize you with safety assembly operation adjust ments troubleshooting and maintenance Read this manual and follow the recommendations to help ensure safe and efficient operation The information contained within this manual was current at the time of printing Some parts may change slightly to assure you of the best perform ance Terminology Right or Left as used in this manual is deter mined by facing the direction the machine will travel while in use unless otherwise stated Definitions NOTE A special point of information related to its preceding topic The author s intention is that you read and note this information before continuing IMPORTANT Information related to its preceding topic that the author feels would be of use Owner Assistance If customer service or repair parts are required con tact your local Locke Turf dealer They have trained personnel repair parts and the equipment needed to service your implement These parts have been specially designed and should only be replaced with genuine Locke Turf
6. parts Serial Number Plate Refer to Figure below for the location of your serial number plate Serial Number Plate Location For prompt service always use the serial number and model number when ordering parts from your Locke Turf dealer Be sure to include your serial number and model number in correspondence also Your dealer wants you to be satisfied with your new machine If for any reason you not satisfied with the service received the following actions are sug gested 1 First discuss the matter with your dealership ser vice manager Make sure they are aware of any problems you may have had and that they have had the opportunity to assist you 2 If you are still not satisfied seek out the owner or General Manager of the dealership and explain the problem and request assistance 3 For further assistance beyond that provided by your dealer you may contact Locke Turf Customer Service 307 Highway 52E Opp Alabama 36467 DEALER PREPARATION CHECK LIST REEL MOWER BEFORE DELIVERING MACHINE The following check list should be completed Use the Operator s Man ual as a guide Assembly completed Gearbox filled with oil All fittings lubricated All shields in place and in good condition All fasteners torqued to specifications given in Torque Chart All decals in place and readable See decal page Overall condition good i e paint welds Operators manual has been del
7. when crossing or cutting near road Ways Disengage the tractors PTO when raised transport Wear proper eye protection to prevent injury from flying objects Keep PTO shielding in place and in good condition Do not operate mower with shields missing Always use proper PTO speed or machine damage may result This mower is designed to be used with a tractor using a 540 rpm rear PTO Important never should a tractor equipped with a 1000 rpm PTO operate a machine equipped for 540 rpm PTO In order to maintain steering control add ballast to tractor To determine the amount of ballast required refer to your tractor operator s manual Before performing maintenance disconnect PTO driveline and hydraulic hoses and make sure the transport locks are installed on the wing decks and center deck Transport mower with transport chain in place Escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin Check all hy draulic hoses before applying pressure Fluid escap ing from a very small hole can be almost invisible Use a piece of cardboard not body parts to check for suspected leaks If injured seek medical assis tance from a doctor that is familiar with this type of injury Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result Do not permit anyone to stand between tractor and mower especially during tractor hook up Stand clear of mower when raising or low
8. 8 201 arene bolt heads 24 16 62 84 167 226 181 245 230 312 30 20 122 165 325 440 449 608 Ba 33 22 443 600 611 828 EL specified torque values for lubricated 41 27 821 1112 1138 1542 fasteners 46 30 418 566 1119 1516 1547 2096 21 SINCE 1928 Locke Turf 307 Highway 52E Opp Alabama 36467 334 493 1300
9. ERA TOR S MANUAL AND EQUIPMENT SAFETY SIGNS INFORMATION EXPLAINED AND UNDER STANDS HOW TO OPERATE IT SAFELY General The safe operation of any machinery is a big con cern to users and manufacturers Your Verti Cutter has been designed with many built in safety fea tures However no one should operate this ma chine before carefully reading the Operator s Man ual 1 Do not allow anyone to operate this machine that has not been properly trained in its safe operation Do not let children operate the implement Never allow passengers Never operate the mower near people and maintain as much distance from the rear of the mower and any people as possible 5 Before mowing clear the area of objects and debris that could become entangled in the blades or thrown from the mower 6 After striking an object disengage PTO shut off tractor and inspect for damage before continu ing 7 Do operate the cutter in reverse unless nec essary Check periodically for loose hardware PON and tighten if necessary 8 Travel slowly over rough terrain and be alert to holes and gullies 9 When traveling on public roads use accessory lights 10 11 12 13 14 15 16 17 18 19 20 21 and devices for adequate warning to operators of other vehicles Comply with all Federal State and Local laws Never operate the Reel Mower while in the raised transport position Be alert to traffic
10. OTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on diveline 50022065 RAISED WING HAZARD KEEP AWAY To prevent serious injury or death Transport only with transport locks securely engaged Lock wing before walking or working underneath ROTATING DRIVELINE HAZARD Shield Missing Do Not Operate 50022066 DECALS CONTINUED A WARNING PINCH POINT OR CRUSHING HAZARD To prevent damage to reel units To prevent serious injury or death and or uneven cutting from pinching or crushing Stand Clear from implement while Folding Raising e Unfolding e Lowering 50022081 50022082 e Keep frame level CAUTION To Avoid Injury or Machine Damage from Improper Tire Inflation or Torquing of Wheel Bolts e Maximum inflation pressure of tires is 35 psi e Torque wheel bolts to 65 lb ft 50022303 CAUTION To Avoid Injury or Machine Damage from Improper Tire Inflation or Torquing of Wheel Bolts e Maximum inflation pressure of tires is 24 psi Torque wheel bolts to 65 lb ft 50022076 20 TORQUE SPECIFICATIONS Proper torque for American fasteners used on Locke Turf equipment Recommended Torque in Foot Pounds Newton Meters WRENCH BOLT DIAMETER SAE SAE SAE SIZE IN
11. RODUCTION MODELS MAY VARY IN SOME DETAIL IN ADDITION SOME PHOTOGRAPHS MAY SHOW SHIELDS REMOVED FOR PUR POSES OF CLARITY NEVER OPERATE THIS IMPLEMENT WITHOUT ALL SHIELDS IN PLACE REEL MOWER Operator s Manual Table of Contents SECTION Introduction Lift Chain Adjustment Federal Laws and Regulations Mowing Unit Belt Adjustment Dealer Preparation Check List Reel Adjustment Mowing Height Adjustment Hydraulic Lift Operation Mowing w V Reel Leveling the Frame Trouble Shooting Tractor Hook Up Maintenance Belt Idlers Component Location Diagrams Safety Decals Torque Specifications RETAIL CUSTOMER S RESPONSIBILITY UNDER THE LOCKE TURF INC WARRANTY It is the Retail Customer and or Operator s responsibility to read the Operator s Manual to operate lu bricate maintain and store the product in accordance with all instructions and safety procedures Fail ure of the operator to read the Operator s Manual is a misuse of this equipment It is the Retail Customer and or Operator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a Safety hazard It is the Retail Customer s responsibility to deliver the product to the authorized Locke Turf distributor from whom he purchased it for service or replacement of defective parts that are covered by warranty Repairs to be submitted for warranty consideration must b
12. SINCE 1928 Reel Mower TRM 3083 TRM 5138 TRM 7192 a ee a Operators Manual Locke Turf 307 Highway 52E Opp Alabama 36467 334 493 1300 CONGRATULATIONS You have invested in the best implement of its type on the market today The care you give your Locke Turf implement will greatly determine your satisfaction with its performance and its service life We urge a careful study of this manual to provide you with a thorough understanding of you new implement before operating as well as suggestions for opera tion and maintenance If your manual should become lost or destroyed Locke Turf will be glad to provide you with a new copy Order from Locke Turf 307 Highway 52E Opp Alabama 36467 As and Authorized Locke Turf dealer we stock genuine Locke Turf parts which are manufactured with the same precision and skill as our original equipment Our trained service personnel are well informed on meth ods required to service Locke Turf equipment and are ready and able to help you Should you require additional information or assistance please contact US YOUR AUTHORIZED LOCKE TURF DEALER BECAUSE LOCKE TURF MAINTAINS AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT WE RESERVE THE RIGHT TO MAKE IMPROVEMENTS IN DESIGN OR CHANGES IN SPECIFICATIONS WITHOUT INCURRING ANY OBLIGATION TO INSTALL THEM ON UNITS PREVIOUSLY SOLD BECAUSE OF THE POSSIBILITY THAT SOME PHOTOGRAPHS IN THIS MANUAL WERE TAKEN OF PROTOTYPE MODELS P
13. actor NOTE The TRM 3000 has only two hoses with no check valve or restrictor PRESSURE TO LIFT X PRESSURE TO LOWER TRM 3083 SYSTEM LIFT CYLINDER PRESSURE TO LOWER PRESSURE TOLIFT TRM TIRE INFLATION CHART TIRE TYPE 16 X 6 5 X 8 CROSS RIB 18 X 8 5 X 8 CROSS RIB 18 X 8 5 X 8 STRAIGHT RIB TRM 3000 ROAD PACKAGE TRM 5000 amp 7000 ROAD TIRE TRM 5000 amp 7000 TURF TIRE INFLATION PRESSURE 45 psi 35 psi 24 psi 13 To Lower the Mowing Unit 1 sure the transport safety chain is unhooked and stowed on the left rear lift arm NOTE Do not attempt to lower the mowing units with the transport safety chain in place as this may result in damage to the lift system 2 Place the tractor s external hydraulics control valve in the lower position Return the valve to the center neutral position when the rear mowing unit lift arms are fully down To Raise the Mowing Units 1 Place the tractor s control valve in the lift position Return the valve to the center neutral position when the rear outer mowing units have fully en gaged the snubbers Transport Locks If traveling any distance or when storing the mower overnight or longer always hook the transport safety chain between the two rear lift arms NOTE When transporting the mower on a truck or trailer always block the mowing units se curely to take the load off the lift chains and lift mechanism Hydr
14. ate with all guards installed in good condition Stop operation if bystanders come within several hundred feet 50022075 ROTATING BLADES KEEP AWAY To prevent serious injury or death from rotating reel blade contact Never allow riders especially children on tractor Keep bystanders away from mowing area Keep guards on machine Keep hands feet hair and clothing away from moving parts 50022077 To Prevent serious injury or death Si no lee ingles pida ayuda a alguien que si lo lea para que le taduzca las medidas de seguridad Read and understand Operator s Manual before using Do not permit riders on the tractor or mower Never carry child on tractor seat Operate with guards installed and in good condition Operate only with tractor equipped with ROPS and seat belts Keep away from moving parts Stop engine set brake and wait for all moving parts to stop before dismounting Be sure lights and reflectors required by law are clean and in good working order before transporting Do not allow children to operate mower Clean debris from mowing area Do not operate in the raised position Support securely before working beneath unit Review safety instructions annually 50022073 EXCESSIVE SPEED HAZARD To Prevent Serious Injury or Death Do Not Exceed 20 mph maximum transport speed Loss of vehicle control and or machine damage can result RAA 50022070 DANGER R
15. ations Current OSHA regulations state in part At the time of initial assignment and at least annually thereafter the em ployer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved These will include but are not limited to instructions to Keep all guards in place when the machine is in operations Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the ma chine EMPLOYEE TRACTOR OPERATING INSTRUCTIONS 1 Securely fasten your seat belt if the tractor has a ROPS 5 Watch where you are going especially at row ends on roads and around trees 2 Where possible avoid operating the tractor near 6 Do not permit others to ride Ditches embankments and holes 7 Operate the tractor smoothly jerky 3 Reduce speed when turning crossing slopes and turns starts or stops on rough slick or muddy surfaces 8 Hitch only to the drawbar and hitch 4 Stay off slopes too steep for safe operation points recommended b
16. aulic Hook up Insert the hydraulic hose quick disconnect plugs into the female quick disconnects on the tractor external hydraulics NOTES 1 The lift hose runs into the port on the front of the check lock valve 2 The spare hose guide should be mounted on the rear of the tractor The two hoses should pass through both hose guides so that the hoses are sup ported clear of the PTO shaft and drawbar at all times 3 The quick disconnects are SM Type 500 QC the mower hose will fit SM Type 500 female couplers If your tractor is not fitted with quick disconnects an adaptor kit must be used HYDRAULIC LIFT TROUBLESHOOTING UNITS WILL NOT LOWER 1 Transport safety chain not hooked and stowed 2 Quick disconnects reversed 3 Faulty tractor hydraulic supply 4 Check valve pilot not operating UNITS WILL NOT RAISE 1 Quick disconnects reversed 2 Insufficient hydraulic pressure 3 Leaking cylinder REAR UNITS WILL NOT CLIMB ONTO SNUBBERS 1 Insufficient hydraulic pressure 2 Mechanical interference UNITS WILL NOT STAY IN RAISED POSITION 1 Leakage from hose between check valve and cylinder 2 Leaking cylinder 3 Leaking check valve 15 Unhook and stow chain Reverse couplings See tractor manual Replace check valve Reverse couplings See tractor manual Replace cylinder seals Replace cylinder if necessary See tractor manual Check to see that no moving parts c
17. e made within fort five 45 days of failure It is the Retail Customer s responsibility for any cost incurred by the Dealer for traveling to or hauling of the product for the purpose of performing a warranty obligation or inspection UNDERSTAND SIGNAL WORDS DANGER Indicates an imminently WARNING Indicates a potentially CAUTION Indicates a potentially Hazardous situation which if not avoid hazardous situation which if not hazardous situation which if not Ed will result in death or serious injury Avoided could result in death or avoided may result in minor or This signal word is to be limited to the serious injury Moderate injury It may also be Most extreme situations Used to alert against unsafe INTRODUCTION More than merely devices created for mowing grass the excellence of design construction and operation of Locke power mowers is unparal leled Introduced in 1928 tested and proven Locke power mowers may be considered in terms of today s technology the ultimate response to the need for the highest degree of quality lawn care These magnificent green machines are legendary and known throughout the world for gen eration spanning durability and unequalled performance in the precision cutting of grass Locke power mowers are heavy duty precision instruments No capricious model year or cosmetic style changes are instituted although improvements are continually incorporated into all models The most re cent evidenc
18. e this is in the introduction of the new Commercial Series Design and manufacturing innovations make this the mower for the next century Whatever model of Locke power mower you have purchased you have our assurance that with proper care you are the owner of a machine which will provide many years of dependable service To extract the fullest possible value from the performance of your Locke power mower we urge you to read this manual very carefully Should you find any of the instructions unclear please contact your Locke dealer or call the Locke Factory Service Department Phone 334 493 1300 Fax 334 493 1400 Locke Mowers The Finest Cut For The Finest Lawns INTRODUCTION Locke Turf welcomes you to the growing family of new product owners This implement has been de signed with care and built by skilled workers using quality materials Proper assembly maintenance and safe operating practices will help you get years of satisfactory use from the machine Description of Unit The TRM Model Reel Mowers are precision finishing implements The placement and rotation of the cut ting blades are installed to ensure the maximum cut without damaging the turf The Reel Mower is driven at a rate slower than PTO shaft to obtain maximum cut Features Include e Drive ratio is factory preset to assure optimum cutting e Standard rear rollers and optional front rollers are mounted to maintain constant mowing height e
19. eal 2 7 Outer Arm Inner Arm ieee ae id Frame PTO Shaft 7 Tire amp Wheel TIE ROD ADJUSTMENT CHECK PULL THE STRING ACROSS THE BACK OF ADJUST ALL TIE RODS UNTIL THE STRING JUST TOUCHES THE MOWING UNITS AS SHOWN ALL FRAME CORNERS THE SAME TIE STRING HERE PULL THE STRING ACROSS THE BACK OF TIE ROB ADJUSTED TOO LONG THE MOWING UNITS AS SHOWN TIE ROD ADJUSTED TOO SHORT TIE STRING HERE g gt 1 1 i tt i TO TRACTOR a _ CV BODY MAY REQUIRE 10 30 PUMPS SEE MANUAL 17 WARNING a HIGH PRESSURE FLUID HAZARD To prevent serious injury or death from escaping hydraulic fluid Visually check all hydraulic lines and hoses BEFORE applying pressure Relieve pressure on system before repairing adjusting or disconnecting Use paper or cardboard Not BODY PARTS to check for suspected leaks 50022071 NOTICE TO OWNER An OPERATOR S MANUAL and a WARRANTY REGISTRATION were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once 1 Read and understand Manual BEFORE operating the implement 50022074 50022072 Slow Moving Vehicle Symbol Amber Reflector 53315 Red Reflector 53316 50022079 50022064 THROWN OBJECT HAZARD To prevent serious injury or death from thrown objects Oper
20. ering Prior To Operation 1 2 Do not stand between tractor and implement during hitching Do not operate without safety chain properly at tached to tractor Make sure hydraulic lines are attached to correct ports A CAUTION SOME ILLUSTRATIONS MAY SHOW SHIELDS OR COVER PANELS REMOVED FOR CLARITY NEVER OPERATE UNIT WITHOUT ALL SHIELDS AND COVER PAN ELS IN PLACE During Operation 1 Tractor should be equipped with ROPS and seat belt during operation 2 Do not allow anyone to operate this machine who has not been properly trained in its safe operation Do not allow children to operate the implement Never dismount from a moving tractor Put tractor in park turn off engine remove key and allow moving parts to stop before making any adjustment to the implement 6 Do not leave the tractor or the implement with the engine running 7 Never allow passengers 8 Travel slowly over rough terrain and be alert to holes and gullies 9 Loose fitting clothing should not be worn as it may catch in moving parts 10 If a hydraulic leak develops correct it immedi ately Escaping hydraulic oil can have ex tremely high pressure A stream if high pressure oil may easily penetrate the skin as with modern needle less vaccination equip ment but with the exception that hydraulic fluid may cause blood poisoning It is imperative that the connections are tight and that all lines and pipes are in good condition I
21. f the escap ing hydraulic fluid causes an injury see a doc tor at once Use a piece of cardboard or wood to detect leaks of hydraulic oil under pressure Be sure to relieve all hydraulic pressure before disconnecting any lines or pipes between the implement and the tractor hydraulic system Keep all guards and shields in place 11 Do not turn tractor in too tight implement may ride up on wheels causing machine and bodily damage A WARNING CONTACT WITH OVERHEAD POWER LINES CAN CAUSE SEVERE ELECTRICAL BURNS OR DEATH FROM ELECTROCUTION MAKE SURE THERE IS ENOUGH CLEARANCE BETWEEN COMPONENTS AND OVERHEAD POWER LINES DO NOT LOAD NEAR POWER LINES DO NOT CLIMB NEAR POWER LINES A WARNING THIS MACHINERY CAN BE VERY DANGER OUS AND CAN CAUSE SEVERE INJURY OR DEATH BY ENTANGLEMENT READ AND UN DERSTAND MANUAL BEFORE ATTEMPTING TO OPERATE IT 1 2 a After Operation Detach and store implement in an area where chil dren normally do not play Stabilize implement by using suitable supports and block wheels Be alert to traffic when crossing or operating near roadways Always maintain complete control of the machine Know your state and local laws concerning highway safety and regulations Comply with these laws when transporting machinery Limit transport speed to 20 mph Transport only with an appropriate vehicle of sufficient size and horse power Refer to Attaching Reel Mower to the tractor under the
22. ght drawbar attached to the rear axle housing in the standard SAE position to the PTO is preferable Tractor Hook Up 1 Back the tractor up close to the hitch Raise or lower with the hitch tongue jack in order to level the mower s frame 2 Adjust the mower s hitch to the tractor s drawbar height Keep frame level with tractor and mower on level ground Place framing level across the square frame segments front to rear and adjust hitch height to level the frame 3 Attach the mower with a 3 4 hitch pin and secure it with a lock pin Always use a pin that contains a safety locking device to prevent it form falling out 4 Lower the tongue jack until the weight of the mower is fully removed from the jack then remove the jack Store the jack on the left hand frame rail A storage base is located on top of the frame tube 5 Attach the safety chain on the frame hitch to the tractor Adjust the chain length to remove all slack except what is necessary to permit turning of the mower Lock the hook securely on the chain 6 The driveline from the tractor is one with a constant velocity Always attach the end with the constant velocity to the tractor s PTO shaft Attach the other end to the splined jackshaft on the center of the transport frame 7 Move the driveline back and forth to insure that it is secured on the PTO shaft of the tractor and power divider input shaft on the mower Secure the chain on the driveling around
23. hains etc are trapped or locked Make sure lift chains are properly adjusted Tighten fitting Replace fitting or hose if necessary Replace cylinder seals Replace cylinder if necessary Replace check valve Periodic Maintenance After every 40 hours or operation Grease the following points sparingly Reel bearings Roller bearings Telescoping arms PTO drive shaft primary drive Tie rod ends 6 and 7 mowing units After every 80 hours of operation Grease the following points sparingly Jackshaft bearings Hitch Tower jack swivel Service the primary drive 1 Check oil level the gearbox If necessary top of with good quality SAE 90 gear oil Mobil GX90 Tex aco Martak multi gear 90 or equal 2 Grease PTO shaft universals and check the locking pins for correct operation 3 Check belt slack and adjust if necessary Tires Tires should be checked regularly for damage especially on units which are frequently transported on highways or rough roads A CAUTION STANDARD TIRES ARE TERRA TIRES AND ARE NOT RATED OR SAFE FOR EXTENDED USE OVER 10 MPH Refer to tire inflation chart page __ Telescoping Arms Check operation of telescoping arms by pulling up on belt Arms should open and close freely Drive Belts Check condition of drive belts frequently Replace damaged or overstretched belts Annual Inspection To ensure efficient operation and long life of your mower the following check
24. ivered to owner and he has been instructed on the safe and proper use of the mower D OOoOooooo Dealer s Signature Purchaser s Signature THIS CHECKLIST IS TO REMAIN IN OQWNER S MANUAL It is the responsibility of the dealer to complete the procedures listed above before delivery of this implement to the customer IMPORTANT FEDERAL LAWS AND REGULATIONS CONCERNING EMPLOYERS EMPLOYEES AND OPERATIONS This section is intended to explain in broad terms the concept and effect of the following federal laws and regula tions It is not intended as a legal interpretation of the laws and should not be considered as such U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazard that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act a Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regul
25. mower frame to restrict the outer shield of the driveline from rotating A chain is supplied with each driveline This chain must be attached to the shield cone of each driveline and to an anchor ring on the cutter hitch 9 Should the driveline shaft require shortening a Hold the half shafts next to each other in the shortest working position and mark them b Shorten inner and outer guard tubes equally c Shorten inner and outer sliding profiles by the same length as the guard tubes d Proper overlap is a minimum of one half the length of each tube with both tubes being of equal length e Round off all sharp edges and remove burrs Grease sliding profiles 10 Route the cylinder hoses through the hose support and connect to tractor remote outlets Refer to Hydraulic Plumbing on page 9 for proper hook up Quick disconnect hydraulic fittings for your tractor are available from your dealer Hydraulic Hook up Insert the hydraulic hose quick disconnect plugs into the female quick disconnects on the tractor external hydrau lics The large constant velocity U joint end of the shaft goes on the tractor s PTO shaft Mower Tractor PTO Shaft NOTE Refer to page 16 for locations of compo nents Belt Idlers Main Drive Check regularly for correct belt tension particularly every 5 to 10 hours following installation of new belts To adjust belt idlers 1 2 3 4 Rem
26. ns a quick backlapping may be re quired in order to maintain a sharp cutting edge Backlapper on machine reel sharpener Locke Turf Part No 50019543 is available to make this job quick and easy Refer to the instruction manual of the Backlapper gear box for complete details regarding the backlapping procedure Adjusting Mechanism Jam Nut A Adjuster Screw Washer 4 Spring Spacer Washer am Nut B 12 Hydraulic Lift Operation Refer to Hydraulic System Schematics RAISING MOWING UNITS TRM 5000 amp 7000 ONLY Pressure is applied to the lift side of the circuit Oil passes through the check lock valve and restrictor to the rod end port of the hydraulic cylinder Maximum normal lift pressure occurs as the two rear mowing units climb the snubber ramps When the two rear mowing units are fully engaged in the snubbers the supply pressure will rise until the tractors maximum or relief valve pressure is reached CHECK LOCk VALVE 5138 amp 7192 gt SYSTEM PILOT LINE RESTRICTOR The mowing units are hydraulically locked in the raised position by the check valve this valve will not release until pressure is applied to the lower side of the circuit LOWERING MOWING UNITS Pressure is applied to the lower side of the circuit This pressure releases the check valve allowing oil from the rod end of the hydraulic cylinder to flow back to the tr
27. ove belt guards Loosen idler clamping bolt Adjust idler to allow 3 4 to 1 up and down move ment of the bolt half way between sheaves Replace bolt guards Lift Chain Adjustment Units 4 amp 5 The outer lift chains on mowing units 4 and 5 provide adjustment of the nylon rollers in the snubbers and lift operation IF the 4 and 5 mowing units do not en gage the snubber ramps properly when lifting adjust as follows 1 Lower cutting units to the ground and loosen the nut on the chain adjusting rod and back off the nut several turns Remove the clevis pin form the adjusting yoke Turn the adjusting yoke towards the nut to in crease the lift and decrease the roller clearance in the snubber Replace the yoke and clevis pin making sure that the chain is not twisted Lift the mowing units into place to check that ad justment is correct when there is slight tension on the lift chain and the nylon rollers are tight in the snubber When adjustment is correct tighten the adjusting rod locking nut Insure also that the cotter pin is secure Lift Chain Adjustment Units 6 amp 7 The inner chains on mowing units 6 and 7 allow ad justment for even lift If the outer mowing units lift un evenly they may be adjusted as follows 18 Engage the lift valve slowly until the slack in the chains of the mowing unit which lifts first is re moved Loosen the outer adjusting nut on the outer mowing unit inner chain
28. s and maintenance should be carried out before storing the equipment at the end of the mowing season 1 Perform all services outlined in the section on periodic maintenance 2 Check jackshaft coupling to ensure that keys are in place and bolts are fully tightened 3 Check that all split taper bushings are secure 4 Check transport locks and springs for correct operation Replace broken damaged or worn components 5 Check that all mowing unit tie rods are secure and properly adjusted a Set mower level on a flat surface with center line of front and rear jackshafts the same height above ground level b Use a string arrangement as shown in the diagram on the next page to check the alignment of the mowing units 6 Wipe exposed cutting edges of bed knives and cylinder blades with light oil to prevent rusting 7 Check that all safety guards are intact and se curely fastened 8 Jack up carriage frame Remove the wheel hubs clean and inspect the bearings and pack the cavity between the bearings with 3 2 cubic inches of good quality general purpose grease such as Mystick JT 6 High Temp NLGI No 2 or equivalent Adjust the bearings so that there is no end play but the wheel turns freely DO NOT OVERTIGHTEN THE BEARINGS 9 Check the rubber bumpers on the outer mow ing unit lift stops Replace worn or damaged bumpers Main Component PR Locations vaerei PTO Shaft Gearbox Stabilizer Arm _____ V Belts 3
29. tach the safety chain to the telescoping arm Mowing Unit Drive Belt Replacement Telescoping Belt Release Lug 7 Approximately Third Link From Stay Rod End Belt Release Binder Hook Assembly Lever shown with telescoping arm compressed relieving belt tension Mowing Lower the mowing units to the ground Engage the tractor PTO at low speed to avoid shock to the mower power train Select appropriate tractor gear range maximum 5 1 2 mph or 8 8 km h at rated PTO speed Refer to Clip Ratio on page 11 Accelerate to maximum PTO speed 500 540 rpm A CAUTION DO NOT ENGAGE THE PTO WITH MOWERS IN THE RAISED POSITION TRANSPORT POSITION DO NOT RAISE THE MOWING UNITS WITH THE PTO ENGAGED MAKE SURE THE IS DISENGAGED AND THE REELS HAVE STOPPED ROTAT ING BEFORE RAISING THE MOWING UNITS Properly adjusted and sharpened mowing units will slice a sheet a writing paper as cleanly as a pair of scissors Reel Adjustment 1 Compress the telescoping arm using the belt re lease hook Refer to MOWING UNIT DRIVE BELT REPLACEMENT Step 2 On units 6 amp 7 secondary PTO must be disconnected at mow ing unit for by hand reel adjustment Once the belt has been removed loosen both ad justing screw lock bolts Back off the locking bolts JUST ENOUGH TO AL LOW the adjusting screws to be turned Rotate the adjusting screws NOTE To move the reel toward the bed knife turn reel adj
30. the head of the front adjusting screw 4 resting on the bed knife 6 Tightened the rear adjusting screw 7 until it contacts the bed knife are paral lel 5 Adjust the rear roller height of cut adjuster 1 by turning counter clockwise until the rear roller 9 contacts the adjusting bar 5 6 Adjust the front roller 10 by sliding it down until it contacts the adjusting bar 5 Tighten the lock nuts 3 and locknut 2 7 Remove the adjusting bar assembly by releas ing the rear adjusting screw 7 REFER TO THE ULLUSTRATION BELOW Place the mowing units in the transport position 1 Adjust the rear roller to minimum height by turning the adjuster 1 clockwise 2 Adjust the front roller to minimum height by releas ing locknut 2 and locknuts 3 and sliding the roller upwards 3 Set the required height of cut on the adjusting bar front adjusting screw 4 as indicated by dimension IMPORTANT The above procedure must be carried out at both ends of the cutting unit to ensure an even height of cut across the cutting unit QUICK HEIGHT ADJUSTER OCKNUTS BEDKNIFE HOLDER FRONT ROLLER DJUSTING BAR ASSY 50019946 DESIRED CUTTING HEIGHT A REAR ADJUSTING SCREW BEDKNIF REAR ROLLER DU NE ON FRONT ADJUSTING SCREW CLIPS PER FOOT BLADESIREELS TRACTOR RPM REEL RPM 1 2 3 4 5 6 z a sao
31. ustment screw clockwise To move the reel away from the bed knife turn reel adjustment screw counter clockwise 5 Slowly turn the reel by hand while inserting a double thickness of newsprint into the cutting edges of the mowing unit A properly sharpened and adjusted reel will enable you to shear one thickness of the newsprint while only creasing the second thickness This should be obtained along the entire length of the reel blades 7 Retighten the locking bolts MAKE SURE THE ADJUSTING SCREWS ARE LOCKED SE CURELY AND CANNOT ROTATE NOTE When adjusting reels by sound a slight blade to blade contact noise will be heard once the adjustment has been made This noise will increase until mower begins cutting grass IMPORTANT Do not operate mowing units with reel blades contacting the bed knife Heavy metal to metal contact could lead to wear of damage which may require regrinding of the reel and bed knife Once set this adjusting mechanism is locked by the clamping action of the reel adjustment locking bolt Reel Adjusting Mechanism 10 gt Locking Screw Bolt b _ 1 T After Service adjust spring length to 1 using top adjusting nuts Mowing Height Adjustment To ensure the same height of cut on each mowing unit and that each unit is also cutting level Adjustment Bar part no 50019946 is available for making adjustments to height of cut 4 Position the adjusting bar 5 as shown with
32. y tractor manufacturers 9 When tractor is stopped set brake securely and use park lock if available Child Labor Under 16 Years Old Some regulations specify that no one under the age of 16 sixteen may operate power machinery It is your re sponsibility to know what these regulations are in you own area or situation Refer to U S Dept of Labor Employ ment Standard Administration Wage amp Home Division Child Labor Bulletin 102 5 SECTION 1 SAFETY IMPORTANT SAFETY INFORMATION A The Safety Alert Symbol identifies important safety messages in manuals and on equipment safety signs To avoid possible injury or death follow the equipment and manual s safety instructions This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED In addition to the design and configuration of equip ment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel in the operation transport maintenance and storage of equipment Read the operator s manual for your safety and un derstanding of the equipment Store the manuals in a safe and accessible location for your future refer ence Safety Rules Following the safety practices in the operator s manuals and equipment safety signs will help mini mize accident possibility and increase equipment productivity MAKE SURE EVERYONE THAT WILL USE THIS MACHINE HAS READ OR HAD THE OP
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