Locke FP-3132 User's Manual
Contents
1. 334 493 13002. PARTICLES FROM INJURING EYES 6 Using a blunt punch unstake sheave from upper end of outer shaft and unstake blade carrier from lower end of outer shaft Use care so as not to damage the threads Figure 4 Figure 4 BN 7 J EN PA E A 19 8 r 9 Using two 3 8 x 3 4 UNC threads Grade 8 capscrews bolt the carrier wrench to the blade carrier Wrench Kit 50026073 Figure 5 THE CARRIER WRENCH AND SHEAVE WRENCH REFERRED TO IN THESE IN STRUCTIONS ARE CONTAINED IN Put the spindle in the upright position and place the blade carrier wrench in a vise and secure it Figure 5 Place the sheave wrench on the sheave align ing the two studs with the two holes in the sheave Wrench Kit 5002073 THESE 6 THREADS ARE LEFT HANDED TO LOOSEN TURN CLOCKWISE Remove sheave Figure 10 Remove spindle from vise and place the hous carrier out ing in a press with the blade carrier turned down Press the outer shaft lower bearing and blade 11 Place the outer shaft in a vise and remove the 13 Using a punch on a flat surface drive the top blade carrier THESE THREADS ARE LEFT HANDED TO LOOSEN TURN CLOCK WISE Figure 7 You may have to heat shaft to loosen if so remove inner bearing first 12 Press the bearing off the shaft outer bearing from the housing Figure 7 20 Figure 5 74 3 8 x 3 4 UNC Threads Grade 8 e Blade Carrie
3. 10 11 12 13 blade carrier into the notch of the outer shaft Figure 13 A CAUTION USE SAFETY EYE PROTECTION WHEN USING HAMMER AND PUNCH TO PREVENT FLYING PARTICLES FROM INJURING EYES Restake the drive sheave into the notch of the outer shaft Figure 13 Press the bottom inner bearing on the lower end of the inner shaft Figure 14 Place the inner shaft and lower bearing through the outer shaft and top inner bearing Press together until the top bearing has bot tomed out on the shaft and the bottom bearing has bottomed out in the outer shaft The top and bottom bearings will be recessed in the outer shaft Figure 15 Install the Woodruff key sheave flatwasher and nut onto the inner shaft TORQUE NUT TO 76 FT LBS NOTE Before installing upper blade assembly install the 14 three 1 2 x 1 1 2 carriage bolts into the spin dle housing Figure 16 Place the shaft bushing on the spindle shaft Using the 4 3 8 x 34 capscrews and Belle ville washer bolt the blade assembly to the blade carriers TORQUE TO 32 FT LBS 15 Using safety gloves install the shaft washer lower blade Belleville washer and blade bolt onto the inner shaft TORQUE TO 76 FT LBS 22 Figure 13 eS Figure 14 e L d Inner Shaft Bottom Inner gt Bearing Figure 15 Figure 16 1 2 x 1 1 2 Carriage Bolts SINCE 1928 Locke Turf Inc 307 Highway 52E Opp Alabama 36467
4. INJURY OR DEATH AT 540 RPM MAXIMUM TRACTOR PTO SPEED DO NOT OPERATE MOWER WITHOUT DISCHARGE ENS LINE SHIELDS MUST P IN SHIELD OR DEFLECTOR IN PLACE AND GOOD REPAIR 83056 60873 83056 16 DECALS CONTINUED NE W ARNIN 3 IMPLEMENT CAN FALL FROM HYDRAULIC SYSTEM FAILURE TO AVOID SERIOUS INJURY OR DEATH BLOCK UP OR SECURELY SUPPORT IMPLEMENT BEFORE WORKING UNDERNEATH PURGE ALL AIR FROM HYDRAULIC SYSTEM BEFORE ATTEMPTING TO RAISE OR LOWER THIS IMPLEMENT DO NOT USE HAND OR SKIN TO CHECK FOR HYDRAULIC LEAKS USE CARDBOARD OR WOOD DO NOT USE HAND OR SKIN TO CHECK FOR HYDRAULIC LEAKS USE CARDBOARD OR WOOD HIGH PRESSURE OIL LEAKS CAN PENETRATE SKIN CAUSING SERIOUS INJURY AND GANGRENE CONSULT A PHYSICIAN IMMEDIATELY LOWER THE IMPLEMENT AND RELEASE HYDRAULIC PRESSURE BEFORE LOOSENING FITTINGS 9 REFER TO OWNERS MANUAL FOR DETAILS 82683 7 a WARNING TO AVOID SERIOUS INJURY AND DEATH DO NOT OPERATE WITH WINGS RAISED LOCK WINGS UP FOR TRANSPORT STAND CLEAR IF LOWERING OR RAISING WINGS DECREASE SPEED WHEN TURNING BE CAREFUL ON SLOPES OR UNEVEN TERRAIN WITH WINGS IN RAISED POSITION BE ALERT TO OVERHEAD OBSTRUCTIONS AND ELECTRICAL WIRES WITH WINGS IN THE RAISED POSITION 83105 17 TORQUE SPECIFICATIONS Proper torque for American fasteners used on Locke Turf equipment Recommended Torque in Foot Pounds AMERICAN WRENCH BOLT DIAMETER S
5. being operated at Set tractor throttle for proper rated PTO speed PTO speed Blade s bent Replace blades Foreign object wrapped Remove object around spindle or blade 15 SAFETY DECALS To promote safe operation Locke Turf supplies safety decals on all products manu factured Damage can occur to safety decals either through shipment use or recon ditioning so Locke Turf will upon request provide safety decals for any of our prod ucts in the field at no charge Contact your authorized Locke Turf dealer for more information N WARNING 84876 3 17123 YSAHLYNA dOd IVANYN SHOLYHY3dO OL d3dHH 3NIHOVIN SIH L H3MOT HO 3SIVH OL 9NI LdIN3 LLV 3HOd38 IN31SAS OrInVHaAH IWOWJ QqaS9ufid 38 LSNW YIV TIY NOILNVD WY TO AVOID SERIOUS INJURY OR DEATH LOCK WINGS UP FOR TRANSPORT INSTALL TRANSPORT LOCK PINS READ OPERATOR S MANUAL FOR INSTRUCTION 83343 KEEP AWAY ROTATING BLADES SERIOUS INJURY OR DEATH CAN RESULT FROM THROWN OBJECTS OR BLADE CONTACT DO NOT STAND ON OR NEAR MACHINE WHEN IN OPERATION DO NOT OPERATE WITH DEFLECTORS OR GUARDS REMOVED ROPS ROLLOVER PROTECTIVE SYSTEM AND SEAT BELT EQUIPPED TRAC TOR IS RECOMMENDED FOR OPERATOR USE IN ALL MOWING OPERATIONS A CAUTION ALL AIR MUST BE PURGED FROM HYDRAULIC SYSTEM BEFORE ATTEMPTING TO RAISE OR LOWER THIS MACHINE REFER TO OPERATOR S MANUAL FOR FURTHER DETAILS 94878 INI WARNING 82619 Pw WARNING BENEATH x ENTANG
6. the safe operation and servicing of all equipment with which the employee is or will be involved These will include but are not limited to instructions to Keep all guards in place when the machine is in operations Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the ma chine EMPLOYEE TRACTOR OPERATING INSTRUCTIONS 1 Securely fasten your seat belt if the tractor has a ROPS 5 Watch where you are going especially at row ends on roads and around trees 2 Where possible avoid operating the tractor near 6 Do not permit others to ride Ditches embankments and holes 7 Operate the tractor smoothly jerky 3 Reduce speed when turning crossing slopes and turns starts or stops on rough slick or muddy surfaces 8 Hitch only to the drawbar and hitch 4 Stay off slopes too steep for safe operation points recommended by tractor manufacturers 9 When tractor is stopped set brake securely and use park lock if available Child Labor Under 16 Years Old Some regulations specify t
7. there is even terrain the standard pin should be replaced less than 7 ground clearance it should be replaced with with a 1 x 5 Grade 5 bolt with locknut securely a straight draw bar or the unit cannot be properly leveled tightened B m IMPORTANT E Connect hydraulic hose to tractor remote PTO ADAPTERS SHOULD NOT BE USED WITH quick couplers See tractor dealer if furnished cou ANY LOCKE TURF EQUIPMENT FAILURE TO plers are not correct for your particular tractor Make FOLLOW THESE INSTRUCTIONS WILL CAUSE sure hydraulic line is not twisted or kinked DRIVELINE FAILURE AND POSSIBLE TRACTOR A WARNING 4 DAMAGE c USE A PIECE OF CARDBOARD OR WOOD l Bn lee RATHER THAN HANDS AND WEAR EYE PRO l jer TECTION WHEN SEARCHING FOR HYDRAU _ A LIC LEAKS ESCAPING HYDRAULIC OIL UN B Attach jack stand to frame of cutter Extend jack DER PRESSURE CAN PENETRATE SKIN IF stand to support weight of frame C Connect clevis hitch to tractor drawbar using a 1 DANCE Hills A FEW HOURS OR inch 25 mm diameter approved pin with lynch pin re tainer or equivalent F Route control chain to convenient location G Attach driveline to tractor Pull on each driveline and fasten to tractor Be sure excess slack is re section to be sure that yoke locks into place moved from the chain to avoid entanglement with H Securely attach safety chain to tractor tractor tires or other moving parts Make sure la
8. to deliver the product to the authorized Locke Turf Dealer from whom he purchased it for service or replacement of defective parts that are covered by warranty Repairs to be submitted for warranty consideration must be made with in forty five 45 days of failure lt is the Retail Customer s responsibility for any cost incurred by the Dealer for traveling to or hauling of the product for the purpose of performing a warranty obligation or inspection INTRODUCTION More than merely devices created for mowing grass the excellence of de sign construction and operation of Locke power mowers is unparalleled Introduced in 1928 tested and proven Locke power mowers may be con sidered in terms of today s technology the ultimate response to the need for the highest degree of quality lawn care These magnificent green ma chines are legendary and known throughout the world for generation spanning durability and unequalled performance in the precision cutting of grass Locke power mowers are heavy duty precision instruments No ca pricious model year or cosmetic style changes are instituted although im provements are continually incorporated into all models The most recent evidence this is in the introduction of the new Commercial Series Design and manufacturing innovations make this the mower for the next century Whatever model of Locke power mower you have purchased you have our assurance that with proper care you are the owner of
9. AE SAE SAE Bolt Head Markings SIZE IN A IN B AND GRADE 2 GRADE 5 GRADE 8 THREAD SIZE 7 16 1 4 20 UNC 8 11 12 16 7 16 1 4 28 UNF 10 13 14 18 1 2 5 16 18 UNC 17 23 25 33 1 2 5 16 24 UNF 19 26 27 37 are a _ 9 16 3 8 24 UNF 35 47 49 66 i S 5 8 7 16 14 UNC 32 43 49 66 70 95 ee 5 8 7 16 20 UNF 36 49 55 75 78 106 ae SR 3 4 1 2 13 UNC 49 66 76 103 106 144 3 4 1 2 20 UNF 55 75 85 115 120 163 7 8 9 16 12 UNC 70 95 109 148 153 207 7 8 9 16 18 UNF 79 107 122 165 172 233 P gt 15 16 5 8 11 UNC 212 287 ARV C 15 16 110 149 240 325 lt SAE Grade 5 1 1 8 3 4 16 UNF 192 260 420 569 3 Dashes 1 5 16 7 8 9 UNC 166 225 606 821 La a e 1 1 2 1 8 UNC 250 339 644 873 909 1232 3 1 1 2 1 12 UNF 274 371 705 955 995 1348 1 1 2 1 14 UNF 280 379 721 977 1019 1381 Y o 1 11 16 1 1 8 7 UNC 354 480 795 1077 1288 1745 Wrench y 1 11 16 1 1 8 12 UNF 397 538 890 1206 1444 1957 size A VN SAE Grade 8 1 718 1 1 4 7 UNG 500 678 1120 1518 1817 2462 A 6 Dashes 1 7 8 1 1 4 12 UNF 553 749 1241 1682 2013 2728 2 1 16 1 3 8 6 UNC 655 887 1470 1992 2382 3228 2 1 16 1 3 8 12 UNF 746 1011 1672 2266 2712 1992 2 1 4 1950 2642 3161 4283 ET TD 12 UNE 979 4307 21942973 4820 Proper torque for American fasteners used on Locke Turf equipment METRIC Hecommende
10. LEMENT WITH ROTATING TO AVOID SERIOUS INJURY OR DEATH DRIVE PARTS CAN CAUSE INJURY OR DEATH DO NOT OPERATE WITHOUT THIS AND ALL OTHER SHIELDS IN PLACE AND IN GOOD CONDITION WE WARNING 1 ROTARY CUTTERS MAY DISCHARGE OBJECTS AT HIGH SPEEDS WHICH COULD RESULT IN SERIOUS INJURY TO BY STANDERS OR PASSERS BY DO NOT OPERATE CUTTER IN VICINITY OF OTHER PERSONS READ OPERATOR S MANUAL BEFORE 500 1 26 1 5 OPERATING amp FOLLOW ALL PRECAUTIONS CONTACT DEALER FOR MANUALS KEEP CHIELDS AND GUARDS IN PLACE KEEP CLEAR OF DRIVES AND BELTS LOWER IMPLEMENT STOP ENGINE AND REMOVE KEY BEFORE DISMOUNTING SECURELY SUPPORT MOWER amp REMOVE KEY BEFORE WORKING UNDERNEATH NO RIDERS DO NOT OPERATE MOWER IN VICINITY OF OTHER PERSONS KNOW HOW TO STOP TRACTOR AND EQUIPMENT QUICKLY IN AN EMERGENCY CLEAR MOWING AREA OF DEBRIS ALLOW NO CHILDREN OR UNQUALIFIED PERSONS TO OPERATE EQUIPMENT KEEP AWAY SHIELD MISSING FROM THIS AREA TO AVOID SERIOUS INJURY OR DEATH DO NOT OPERATE WITHOUT THIS AND ALL OTHER SHIELDS IN PLACE AND IN GOOD CONDITION 50012616 KEEP ENCLOSED SIDES PERMANENT BANDS BELTING HIGHWAY CHAINS OR OTHER FACTORY APPROVED DISCHARGE SHIELDS IN PLACE AND IN GOOD REPAIR BE CAREFUL ON UNEVEN TERRAIN 82618 DECREASE SPEED WHEN TURNING DO NOT OPERATE MOWER IN TRANSPORT POSITION 82618 50012616 82617 A y W WARNING THIS IMPLEMENT IS DESIGNED TO OPERATE TO AVOID SERIOUS
11. NGER STAY CLEAR OF ROTATING DRIVELINE DO NOT OPERATE WITHOUT DRIVELINE SHIELDS IN PLACE AND IN GOOD CONDI TION FAILURE TO HEED THESE WARN INGS MAY RESULT IN PERSONAL INJURY OR DEATH DANGER STAND CLEAR OF ROTATING CUTTER BLADES UNTIL ALL MOTION HAS STOPPED TO AVOID ACCIDENTAL FALL AND POSSIBLE INJURY FROM CUTTER IT IS RECOMMENDED THAT TRACTOR BE EQUIPPED WITH ROLLOVER PROTEC TIVE SYSTEM AND THAT A SEAT BELT BE USED FOR ALL OPERATIONS C With tractor at idle speed engage PTO drive Advance throttle to 540 PTO rpm D Place tractor in low gear and begin cutting Tractor forward speed should be controlled by gear selection not engine speed For maximum cutting efficiency forward speed should allow mower to maintain a constant maximum blade speed If tractor engine or cutter stalls do not slip trac tor clutch to allow engine to retain speed as this will exert undue strain on the implement drive train When stalling occurs disengage PTO drive move to a cut area set tractor throttle to idle then re engage PTO drive 10 When mowing across slopes yawing or skew ing may occur as the mower slips sideways which may cause streaking In this case mow ing up and down slopes should be done to eliminate skewing 3 4 TRANSPORTING IMPORTANT Before folding for trans port disengage the PTO and wait for blades to stop Pull the latch chain to allow complete folding then release the chain to lock decks i
12. R SAFETY IS INVOLVED Safety Signs Signal Words This symbol is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily in jury The signal words DANGER WARNING AND CAUTION are used on the equipment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness This signal word indicates a potentially hazardous situation which if not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided will result in death or serious injury It may also be used to alert against unsafe practices This signal word indicates a potentially hazardous situation exist which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANI SAFETY PRECAUTIONS This symbol is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily injury In addition to the design and configuration of equipment hazard control and accident prev
13. SINCE 1928 Mulch Pro and Finish Pro MP 3132 and FP 3132 Operators Manual Locke Turf Inc 307 Highway 52E Opp Alabama 36467 334 493 1300 CONGRATULATIONS You have invested in the best implement of its type on the market today The care you give you Locke Turf implement will greatly determine your satisfaction with its performance and its service life We urge a careful study of this manual to provide you with a thorough understanding of you new implement before operating as well as suggestions for opera tion and maintenance If your manual should become lost or destroyed Locke Turf will be glad to provide you with a new copy Order from Locke Turf 307 Highway 52E Opp Alabama 36467 As and Authorized Locke Turf dealer we stock genuine Locke Turf parts which are manufactured with the same precision and skill as our original equipment Our trained service personnel are well informed on meth ods required to service Locke Turf equipment and are ready and able to help you Should you require additional information or assistance please contact us YOUR AUTHORIZED LOCKE TURF DEALER BECAUSE LOCKE TURF MAINTAINS AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT WE RESERVE THE RIGHT TO MAKE IMPROVEMENTS IN DESIGN OR CHANGES IN SPECIFICATIONS WITHOUT INCURRING ANY OBLIGATION TO INSTALL THEM ON UNITS PREVIOUSLY SOLD BECAUSE OF THE POSSIBILITY THAT SOME PHOTOGRAPHS IN THIS MANUAL WERE TAKEN OF PROTOTYPE MODELS PROD
14. UCTION MODELS MAY VARY IN SOME DETAIL IN ADDITION SOME PHOTOGRAPHS MAY SHOW SHIELDS REMOVED FOR PUR POSES OF CLARITY NEVER OPERATE THIS IMPLEMENT WITHOUT ALL SHIELDS IN PLACE MP 3132 and FP 3132 TABLE OF CONTENTS SECTION SECTION Introduction 2 Dealer Preparation Check List 3 Operation 10 Safety Alert Symbols 4 Transporting 10 Safety Precautions 5 IV MAINTENANCE Federal Laws and Regulations 6 Maintenance Check List 12 I INTRODUCTION amp DESCRIPTION 7 Lubrication 12 Introduction 7 opindle Belt Adjustment 13 Description 7 opindle Belt Replacement 13 Il PREPARATION FOR USE 8 Blade Replacement 14 Attaching To Tractor 8 Blade Spindle Service 15 IIl OPERATING INSTRUCTIONS 9 Troubleshooting 15 General Safety 9 oafety Decals 16 Cutting Height Adjustment 9 Torque Specifications 18 spindle Service Instructions 19 RETAIL CUSTOMER S RESPONSIBILITY UNDER THE LOCKE TURF WARRANTY It is the Retail Customer and or Operator s responsibility to read the Operator s Manual to operate lubricate maintain and store the product in accordance with all instructions and safety procedures Failure of the operator to read the Operator s Manual is a misuse of this equipment lt is the Retail Customer and or Operator s responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or exces sive wear to other parts or cause a safety hazard lt is the Retail Customer s responsibility
15. a machine which will provide many years of dependable service To extract the fullest possible value from the performance of your Locke power mower we urge you to read this manual very carefully Should you find any of the instructions unclear please contact your Locke dealer or call the Locke Factory Service Department Phone 334 493 1300 Fax 334 493 1400 Locke Mowers The Finest Cut For The Finest Lawns DEALER PREPARATION CHECK LIST Tri Deck Mulching and Finishing Mower MP 3132 and FP 3132 BEFORE DELIVERING MACHINE The following check list should be completed Use the Operator s Man ual as a guide Assembly completed Gearboxes filled with oil All fittings lubricated All shields in place and in good condition All fasteners torqued to specifications given in Torque Chart All decals in place and readable See decal page Overall condition good i e paint welds Operators manual has been delivered to owner and he has been instructed on the safe and proper use of the mower amp 0 Dealer s Signature Purchaser s Signature THIS CHECKLIST IS TO REMAIN IN OWNER S MANUAL It is the responsibility of the dealer to complete the procedures listed above before delivery of this implement to the customer Safety Alert Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOU
16. a special wrench kit must be used to prevent damage to the assembly This Wrench Kit Part Number 50026073 including a sheave wrench carrier wrench and complete instructions is available form Locke Turf Figure 4 6 Refer to Blade Spindle Service at the rear of this manual Figure 4 6 Sheave Wrench Carrier Wrench ew A i Ke J J IN M P N N M P e 2 d 4 7 TROUBLESHOOTING Troubleshooting procedures are listed in Table 4 1 below If the problem cannot be solved or replacement parts are necessary contact your authorized Locke Turf dealer Please have ready your machine name model num ber serial number purchase date and exact cause or description of the problem PROBLEM PROBABLE CAUSE REMEDY Uneven Cut Cutter not level side to side See SECTION III or front to rear Belt slipping Adjust belt per paragraph 4 3 Worn or bent blade s Replace blade s Streaking or Windrowing Possible build up of Clean Cutter material under cutter Cutter not level See SECTION III Worn blades Replace blades Belt slipping Adjust belt per paragraph 4 8 Noisy Cutter Loose components Check all bolts for tightness Low oil in gearbox Check oil per paragraph 4 2 Rapid Blade Wear Blade contacting ground Adjust cutting height to cutting edge eliminate ground contact Rapid Blade Wear Cutter not being Set tractor throttle for proper Operated at rated PTO PTO speed speed Use lower gear Cutter Vibrating Cutter not
17. alled and tightened down before 2 7 8 Driving Sheav the other At Gearbox 2 Disconnect the upper adjustment rod from the upper ird idler assembly Figure 4 2 13 Lower Adjustment Rod amp Spring _ Driving Sheave At Gearbox 4 5 BLADE REPLACEMENT CAUTION WEAR HEAVY WORK GLOVES TO PROTECT HANDS FROM SHARP EDGES WHEN TURNING BLADES BE AWARE OF OPPOSITE BLADE AP PROACHING A complete spare set of blades comes with the cutter The lower blades are pinned on the frame and the up per blades are stored in the tool box Figure 4 4 Always replace all 4 blades on an assembly to retain balance In addition to replacing blades when they become worn and dull they should also be replaced if the uplift angle on the trailing side of the blade be comes worn off As the angle wears down the mulch ing action deteriorates A Raise the cutter using the tractor hydraulic system and use transport locks before changing blades B Turn off tractor set parking brake and remove key C Remove bolt and Belleville washer securing bottom blade to spindle Remove blade Shaft Figure 4 4 Spare Blades and Tool Box washer will come off with the blade Figure 4 5 D Remove the four 3 8 x 1 capscrews and Belleville washers from the upper mulching assembly Remove mulching assembly The blade bushing will come off with the mulching assembly E Remove the 3 8 24 UNF x 7 8 Gr 8 blade bolt and nut for eac
18. as indicated in torque chart unless otherwise indicated A WARNING A THE MOWER CAN FALL FROM HY DRAULIC SYSTEM FAILURE TO AVOID SERIOUS INJURY OR DEATH SECURELY SUPPORT MOWER BE FORE WORKING UNDERNEATH BEFORE EACH USE 1 Check tractor tire air pressure Refer to tractor operator s manual Mower transport tire pressure should be 22 psi deck tire pressure should be 50 psi 2 Check blades and spindles to be sure that no foreign objects such as wire or steel strapping bands are wrapped around them 3 Check blade bolts for tightness Tighten bot tom blade bolts to 76 ft Ibs top mulching blade bolts to 45 ft Ibs 4 Inspect blades for wear Replace if necessary per paragraph 4 5 Use only genuine Locke Turf re placement parts If it is necessary to sharpen the blades remove the blades from the spindles before sharpening DO NOT sharpen blades while still at tached to mower 5 Make certain all shields are in place and in good condition Repair or replace any missing or dam aged shields 6 Inspect wheel s for wear damage or foreign objects Repair or replace any missing or damaged shields 7 Perform BEFORE EACH USE lubrication per paragraph 4 2 8 During operation listen for abnormal sounds which might indicate loose parts damaged bearings or other damage Correct any deficiency before continuing operation AFTER EACH USE 1 Clean all debris from machine especially un derside of deck underneath belt
19. d Torque in Foot Pounds Newton Meters WRENCH SIZE mm TAS BOLT DIA ASTM 8 8 6 5 20 25 Wrench Size A 88 2L SE A 74 100 40 564 118 160 16 62 84 2 SES ER LI oo z e TaS 5 38 A ASTM 4 116 157 148 201 245 230 312 449 608 611 828 Numbers appearing on bolt heads Indicate ASTM class 30 Use 75 of the specified torque value for plated fasteners Use 85 of the specified torque values for lubricated fasteners LOCKE TURF BLADE SPINDLE SERVICE BLADE SPINDLE DISASSEMBLY Figure 2 1 Using safety gloves hold the lower blade and re move the 1 2 x 1 3 4 capscrew Belleville washer blade and shaft washer Shaft Bushing 2 Remove the 4 3 8 capscrews holding the upper disc assembly to the blade carrier Lift the disc as E sembly and shaft bushing off the spindle shaft E ARM SN 22 3 Support the spindle housing in a press with the LAY T a A p blade carrier turned up Press the inner shaft top b CMM d bearing and upper sheave out Figure 3 Shaft Washer Ni y 4 3 8 x 3 4 Cap SCrews 4 Remove the 5 8 locknut from the inner shaft and Cs M oo press the sheave off pw 4 Lower Blade b Cu c F4 Clockwise 5 Remove the woodruff key and top bearing Belleville 4 i E Washer a a N PN A CAUTION A Capscrew USE SAFETY EYE PROTECTION WHEN USING HAMMER AND PUNCH TO PREVENT FLYING
20. en tion are dependent upon the awareness concern prudence and proper training of personnel in the operation transport maintenance and storage of equipment Lack of attention to safety can result in accident personal injury reduction of efficiency and worst of all loss of life Watch for safety hazards and correct deficiencies promptly Use the following safety precau tions as a general guide to safe operations when using this machine Additional safety precau tions are used throughout this manual for specific operation and maintenance procedures Read this manual and review the safety precautions often until you know the limitations 1 Read the Operator s Manual Failure to read the Operator s Manual is considered a misuse of this equipment 2 Become familiar with the entire machine s controls and all the caution warning and danger decals affixed to the machine before attempting to start or operate 3 Before starting or operating the machine make a walking inspection and check for obvious defects such as loose mounting bolts and damaged components Correct any deficiency be fore starting 4 Do not allow children to operate the cutter Do not allow adults to operate it without proper instruction 9 Do not carry passengers 6 Keep the area of operation clear of all persons particularly small children and pets The operator should cease mowing whenever anyone comes within the operating area T Clear the work area of objects
21. grease to outside of inner male section Re assemble sections and install Pull each section to be sure driveline and shields are securely connected Make certain PTO shielding is in good condition 40 HOURS 7 Gear boxes 5 Add EW80W 90 gear oil if necessary to bring oil level to check plug or dip stick mark 8 Wing Pivots Apply 5 shots of multi purpose grease with grease gun 9 Cylinder Rod Lugs Apply 5 shots of multi purpose grease with grease gun 10 Deck Pivots Apply 5 shots of multi purpose grease with grease gun END OF SEASON 11 Transport Wheel Bearings Pack transport wheel bearings with grease at end of each mowing sea son 2 Before Each Use To Remove Shield Turn slotted head 90 with screwdriver remove turn screw and slide cover back AP 1 Before Each Use 5 30 Shots Before Each Use 1 3 Shots Before Each Use wal Figure 4 1C a 5 Before EN Each Use x 7 40H A 4 e BRL 5 x Uu S xs veg 4 6 20 Hrs 5 10 Shots Before Each Use Access through holes in shields of telescoping driveline A m oe lt lt 9 40 Hrs E es IRFS 3 Before Be M A Each Use CEN 10 40Hrs 4 Before k p MNA coii us Each Use C 11 End Of Season DAD eirs 4 3 SPINDLE BELT ADJUSTMENT 1 Place both belts into their respective grooves on the driving sheave Belt tensions sh
22. h blade Inspect the blade nut shoulder and the blade bolts for wear Replace if nec essary F Wheninstalling new blades on the mulching assembly make sure that two blades are installed on the top side of the assembly 180 from each other and two on the bottom side of the assembly The blades must mount on the rotation pads for proper operation Assemble the 4 new blades to the blade holder using the blade nuts bolts and flatwashers Tighten the bolts to 45 ft Ibs G Insert the blade bushing in the center of the mulching assembly so that the bushing flange is on the top side of the assembly Slide the mulching assembly and flanged bushing over the spindle shaft and secure mulching assembly to the upper blade carrier using the 4 3 8 16 UNC x 3 4 Gr 5 bolts and Belleville washers Torque all 4 mulching assembly attach ing bolts to 31 ft Ibs H Install the blade washer over the spindle shaft Install the bottom blade and torque the 1 2 20 UNF Gr 8 bolt to 76 ft Ibs Note The concave side of the Belleville washer must be toward the blades Do not substitute with a flatwasher Figure 4 5 Blade Arrangement 3 8 24 UNF x 7 8 Gr 8 Blade Bolt amp Blade Nut Upper Blade Assembly Rotation Pad 4 6 BLADE SPINDLE SERVICE If shaft bearings or other parts require replacement it is recommended that a Locke Turf dealer or other quali fied person service the blade spindle If blade spindles must be disassembled
23. hat no one under the age of 16 sixteen may operate power machinery It is your re sponsibility to know what these regulations are in you own area or situation Refer to U S Dept of Labor Employ ment Standard Administration Wage amp Home Divi sion Child Labor Bulletin 102 6 SECTION INTRODUCTION AND DESCRIPTION 1 1 INTRODUCTION We are pleased to have you as a Locke Turf customer Your MP 3132 or FP 3132 has been carefully designed to give maximum service with minimum down time This manual is provided to give you the necessary operating and maintenance instructions for Keeping your mower in top operating condition Please read this manual thoroughly Understand what each control is for and how to use tt Observe all safety precautions decaled on the machine and noted throughout the manual for safe operation of the implement If any assistance or additional information is needed contact your authorized Locke Turf distributor NOTE All references made to right left front rear top or bottom is as viewed facing the direction of travel with implement properly attached to tractor Technical Specifications Specification MP and FP Cutting Width 11 Transport Width 78 Cutting Height 1 2 to 4 Blade Tip Speed FPM 15 000 FPM Required Tractor PTO HP 45HP min 30 up 10 down Cat IV 80 CV main Cat IIl wing Wing Flex Belts Driveline Size st 3 4 Ge m 7 4 i c
24. le for 30 minutes Inspect all belts for proper tension check gearboxes for proper oil levels and check to make sure blade spindles are not overheating 2 1 ATTACHING TO TRACTOR D Adjusttongue and clevis angle as necessary IMPORTANT to keep mower frame level with ground when attached 540 RPM ONLY to drawbar Figure 2 2 The minimum required PTO horsepower is 40 HP forthe 99 2 2 Tongue Clevis Adjustment MP 3132 and FP 3132 Figure 2 2 Tongue Clevis Adjustment A WARNING 4 Tongue Adjustment Pointed Out By Arrows Clevis o Drawbar X Height NEVER STAND BETWEEN TRACTOR AND 4 n S A MOWER WHILE TRACTOR IS BEING BACKED TO HITCH A Adjust tractor drawbar length to dimension shown in Figure 2 1 Incorrect drawbar length will change angle of driveline causing possible damage to constant velocity joint See tractor operator s manual for drawbar adjustment procedure It is important that the MP and FP are both oper Figure 2 1 Tractor Drawbar Adjustment ated in a level position Leveling can be accom 540 RPM PTO plished by adjusting the tractor draw bar height ey Tee ene also by leveling the mower frame by use of the NOTE adjustable jack stand ms 14 IN e Offset drawbar must be turned downasshown df after properly leveling the mower frame the draw bar height is less than 8 a standard pull pin may be too long To prevent turf damage in un If after turning the offset draw bar downward
25. n the raised posi tion These locks also serve the pur pose of limiting the upward flex of the cutter decks during operation FOLD ING THE DECKS WITH THE PTO S EN GAGED WILL DESTROY THE DRIVE LINES Install pins into the transport lock positions Figures 3 3 amp 3 4 When implement is trans ported on road or highway day or night use tractor flashing warning lights unless prohibited by law The slow moving vehicle SMV sign must be visible from the rear by approaching vehicles Figure 3 3 Center Unit sus Latch Pin In Working Position Transport Lock Hole NOTE The mower deck transport locking pins provided on the win g sections Figure 3 4 MUST be removed BEFORE operation Failure to remove these locking pins will result in front caster wheel damage turf damage and unacceptable mowing perform ance Figure 3 4 Wing Unit Transport Latch Holes For Storing Pins During Work TIPS ON MOWING WITH A MULCHER The Locke Turf Mulch Pro is a turf maintenance mower with counter rotating blade sets de signed to do a superior job of mulching grass clippings To obtain the maximum effective ness from your Mulch Pro the tips listed below should be followed Mow often In general mulching operations require more frequent mowing than would conventional mowing procedures Watch your speed Normal conditions will allow a speed of up to approximately 5 mph but thick heavy damp conditions will require reduced g
26. ould be checked every 40 hours to get E d 22 2 m maximum life from drive belts and best performance form ot tha ealaine HE IDE Pss Fi t the cutter Belt tension is adjusted by increasing or de 4 3 pp MOM creasing the length of the spring on the moveable idlers l For proper belt tension on the mower the spring 2 adjustment rod and the lengths should be set at 2 7 8 To adjust the spring d Tighten the compie sion s rine omdhs length loosen or tighten the 1 2 hex nuts on the spring T er and lower drives to 2 7 8 lon adjustment rod until the correct spring length is reached Tighten the jam nuts on the a dius tmo nt rods 4 4 SPINDLE BELT REPLACEMENT 5 Replace all shields before operating ma chine Use only genuine Locke Turf replacements parts It is not necessary to replace both belts if only one is worn Figure 4 2 Spindle Belts Lower Belt Fig 4 3 A Flip up black latches and remove right and left UPPER BELT DIAGRAM side shields To remove the outside shields on the wing cutter decks the wings must be in the folded position B Relieve spring tension by loosening the two 1 2 Upper Adjustment hex nuts on each spring adjustment rod Figure 4 2 Rod amp Sprin C Remove old belts P di D Install new belts as shown below Also refer to N the decal on underside of belt shield 7 S gt lt i 4 O 1 Belts must be installed at the same time One ae belt cannot be inst
27. r p ey Wrench B Vise Figure 6 Wrench T c be h Q9 i Sheave _ 7 r SS J Lo 7 ll Vise BLADE SPINDLE ASSEMBLY 1 Press the outer bearing in the housing Figure 8 until the bearing bottoms out Figure 8 Top Outer Bearing 2 Press the lower outer bearing on the Housing S m shaft until it bottom out Figure 9 eec Figure 9 3 Place the outer shaft and lower bear Lower Outer ing through the hub into the top outer Shat gt Ya Bearing bearing Press together until both Sa outer bearing races bottom out on a housing and shaft Figure 10 Figure 10 4 Press the inner bearing into the top of AC the outer shaft Figure 10 AN 5 Thread the blade carrier and the Figure 11 sheave on the outer shaft Figure 11 6 Attach the blade carrier wrench to the blade carrier Figure 5 Put the spin Zo dle in the upright position and place oS the blade carrier wrench in a vise and See secure it Blade Carrier 7 Use the sheave wrench Figure 6 Turn counterclockwise and tighten Figure 12 sheave to 200 ft lbs 8 Remove spindle from vise Place the sheave wrench in the vise and secure it Figure 12 Place the spindle Sheave Wrench sheave on the sheave wrench and tighten the blade carrier to 200 ft lbs ox T d n 21 9 Remove the blade carrier wrench and restake the
28. round speed Mow at 540 RPM to keep tip speed at its maximum Mow with a clean mower Avoid grassy build up under the deck Mow with sharp blades A sharp blade cuts cleaner Wet grass will decrease distribution effectiveness and increase horsepower require ments Leaves on the other hand may be more effectively mulched when they are slightly damp Mow at higher cutting heights Remove and mulch no more than 2 2 1 2 of grass length with each mowing Experts recommend not cutting off more than 1 3 of the grass blade length at any given time Mow twice at different height settings high then low if grass is extra tall Hemember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass moisture content whether the terrain is flat or hilly etc The ideal cutting height may be different from other types of mowing equipment you have used Initially you should adjust your MP at least 1 2 higher than other types of equipment Use a trial and error method to determine if the MP should be ad justed lower Generally it is best to begin high and work Sharp blades and a you way lower clean mower enhance mowing performance 11 SECTION IV MAINTENANCE 4 1 MAINTENANCE CHECK LIST Perform scheduled maintenance as outlined below Lower implement to ground turn off tractor and set parking brake before doing maintenance inspections or work All bolts should be torqued
29. s on the bot tom a 3 4 cutting height is given Figure 3 1 D Reinstall caster stem into caster arm Place re maining spacers on caster stem above caster arm and install pin to retain E Repeat operation for all caster wheels Make cer NOTE Before initial operation the MP 3132 and tain all wheels are adjusted to the same height FP 3132 should be connected to the tractor for a 30 minute run in cycle During the run in phase the tractor should be operated at only half throttle The run in cycle is complete ALL belts should be inspected for proper tension and if adjustments are necessary refer to Mainte Caster Wheel nance Section Spacers Figure 3 1 3 2 CUTTING HEIGHT ADJUSTMENT The mower should be operated at the highest po sition that will give desired cutting results This will help prevent blades from striking the ground re ducing blade wear and unnecessary strain on the machine Cutting too much material may reduce mulching action and leave visible clippings on the 3 3 1 Perform BEFORE EACH USE maintenance list in paragraph 4 1 B Start tractor Lower cutter decks until they are supported by caster wheels and hydraulic cyl inders are fully extended to allow mechanical float to operate Figure 3 2 Figure 3 2 Make Sure Cylinders Are Fully Extended To Allow Decks To Float FEE gt Wing TRR bug lt 2 Spacing Y a er 2 POR e Rear Cylinder Lug Space DA
30. shield and off safety decals Replace any missing or illegible decals 2 Inspect cutter for worn or damaged compo nents Repair or replace before next use Any replace ment components installed during repair shall include the components current safety decals specified by the manufacturer to be affixed to the component 3 Store cutter in a dry place 40 HOURS Check belt for proper tension Refer to paragraph 4 3 12 4 2 LUBRICATIONS NOTE The multi purpose grease referenced in this section is a NLGI Grade 2 type grease Figure 4 2 shows the necessary position for servicing wing drivelines BEFORE EACH USE 1 Drive line Universal Joints Apply multi purpose grease with grease gun 2 Drive line Guard Apply 2 3 shots of multi purpose grease with grease gun to plastic fitting 3 Wheels Apply multi purpose grease with grease gun 4 Caster Pivot Apply multi purpose grease with grease gun 5 Constant Velocity CV Joint Position CV joint as straight as possible to be sure grease will penetrate to ball joint Lubricate the central body with a minimum of 30 shots of grease every 8 hours Lubricate telescoping members with 10 shots every 8 hours and every 40 hours pull the two sections apart apply thin coat of multi purpose grease to outside of inner male section and reas semble 20 HOURS 6 Deck Drivelines Disconnect PTO driveline pull the two sections apart apply thin coat of multi purpose
31. tch locking pins are in the stored positions so that latches can be released by pulling the chain Refer to Figures 3 3 and 3 4 EE uu Figure 2 3 Control Chain P e SECTION III OPERATING INSTRUCTIONS 3 1 GENERAL SAFETY Only qualified people familiar with this operator s A Raise the mower off ground enough to remove manual and tractor operator s manual should oper ate this machine Operator should wear hardhat See safety glasses and safety shoes The operator should read understand and practice all safety Ad WARNING Ad messages shown on the caution warning and THE MOWER CAN FALL FROM HYDRAULIC danger decals affixed to the mower to avoid seri SYSTEM FAILURE TO AVOID SERIOUS IN ous injury or death It is recommended that trac JURY OR DEATH SECURELY SUPPORT tors be equipped with Rollover Protective System MOWER BEFORE WORKING UNDERNEATH ROPS and a seat belt must be used Before beginning operation clear work area of any ob jects that may be picked up and thrown check for ditches stumps holes or other obstacles that could upset tractor or damage mower Always lower mower to ground and allow blades to come to acomplete stop having set parking brake and turn off the tractor s engine before leaving the trac tor operator s seat B Remove pin securing caster stem to caster arm Remove caster stem from caster arm C Place amount of spacers on caster stem to give desired cutting height With no spacer
32. tter on road or high ways unless prohibited by law 18 It is recommended that tractor be equipped with Rollover Protective System ROPS and seat belt be used in all mowing operations 9 IMPORTANT FEDERAL LAWS AND REGULATIONS CONCERNING EMPLOYERS EMPLOYEES AND OPERATIONS This section is intended to explain in broad terms the concept and effect of the following federal laws and regula tions It is not intended as a legal interpretation of the laws and should not be considered as such U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazard that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act a Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations Current OSHA regulations state in part At the time of initial assignment and at least annually thereafter the em ployer shall instruct every employee in
33. which might be picked up and thrown 8 Use a piece of cardboard or wood rather than hands to search for hydraulic leaks Escaping hydraulic oil under pressure can penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 9 Do not operate without all guards and shields in place and in good condition 10 Lower implement to ground stop tractor engine apply parking brake and allow blades to completely stop before leaving the tractor 11 Keep hands and feet away from blades 12 This cutter is not to be operated along highways or in any area where people may be present unless all sides of the unit are enclosed by permanent bans safety chains or other factory approved safety shields that are in good repair 13 Wear personal protective equipment such as but not limited to protection for eyes ears feet hands and head when operating or repairing the equipment Do not wear loose clothing or jewelry that may catch on equipment moving parts 14 When performing adjustments or maintenance on the cutter first lower it to the ground or block it securely at a workable height 15 Never stand between tractor and cutter while tractor is being backed to the cutter hitch 16 Reduce speed when transporting cutter to avoid bouncing and momentary loss of steering ag Use tractor flashing warning lights day or night when transporting cu
34. ym i LS r DEM ie 1 2 DESCRIPTION The MP 3132 figure 1 1 is designed for turf maintenance applications where a high quality of cut on turf grasses is required Three sets of counter rotating blades per deck continue to cut the grass clippings sev eral times before allowing the tiny pieces to fall to the ground This eliminates a build up of grass residue on top of the turf the FP 3132 is exactly like the MP 3132 minus the mulching blades The caster wheel arrange ment along with the flexible floating deck at tachment the standard front mounted rollers and the under deck roller all work together to give an even cut and minimize scalping NOTE The inside rear wheel on the wing mower decks and both the front wheels on the rear mower deck are rigidly mounted and are not designed to caste Power from the tractor is transmitted through a telescoping driveline to a gearbox arrange ment which allows either wing unit to be folded up to 30 while still operating Power is passed to the spindle housings by a B section Kevlar reinforced belt Drive train protection is provided by belt slippage SECTION Il PREPARATION FOR USE Before operation service all locations outlined in Section 4 2 Lubrication and remove transport lock pins from mower decks as shown in Figure 3 4 Unpin inside wing tires and reposition into a trailing posi tion and re pin in place Break in the mower in a static condition at half thrott
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