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Lincoln Electric VANTAGE 575 User's Manual

1. A 4 DER A 4 FUGI TEE A 4 SITE 4 Engine Coolant nde ek Ee d i een 4 Battery Connection EE 4 Mufiler Outlet Pipe 12 22 E Pr A 5 Spark ARESTO gedeit a a arene hae e ee ee AER der ae A 5 Radiator Cap Gover eh A ke eos NE RH A 5 Air Cleaner Hood EE A 5 High Frequency Generators for TIG Applications A 5 Remote Control 22 utei ee pedore aet dep y quei eee A 5 Welding Terrihiels EE A 5 Welding Output Cables e D aci oed bac aes A 6 Machine arthing ker dcm x c y EE ROG E mon eee A 6 Auxiliary Power Receptacles lt 4343448 us s y ENEE EEEE A 6 Standby Power Connections ern Dac noce E Sege bae p Dae A 6 Connection of Lincoln Electric Wire Feeders A 7 A 8 ep PR Section B Safety Instructions soot vk de E erem basent Meade thant ae B 1 General Descriptio oppresso eae aie o ER B 1 Recommended Applications 2 2225 4 e ie e e n EE B 1 Controls and Settings edi ded Vale deeded uw eae Get bent Ded B 2 Engine CORLTO S c cni ar exp EEN B 2 B
2. HQ T3M JHL OLNO ATTEW3SSV Yad Vd N3ISV4 OL WAHL SSN ON NMOHS SMS 338H1 JHL 3AOWSH SVH LVHL 1 dEZ NT JHL ATHW3SSV 393199 NO L3H9VH8 ONILSIX3 39V 1d3 005 006 HIONVNNOI IHL SNOILONALSNI NOLLV TIVISNI 2345 NOILVYAdO 3NIHOVIA TIVINHON HLIM 3434431NI OL LON SV NOLLV2O 1 LN3INSANOO V NI Y3LdYAY LNNOW TN SANYL 1803 SSYIM S1N3NOdIAOO WOIMLOATS OL LON 5 HONS SIN3NOdWOO 3NIHOVIA OL LON SV 38 OL 51 740345 H3 T3M OL Y3LdYdY N3HM SNOILONALSNI NOLLV TTV LSNI ea Ld vOv 20311041 00 ATALOWSY OL HOLIMS STVNINYAL ONIQT3M 201 135 HN 8 430993 LOD OL HOLIMS FLOWSY 1V907 SHL 13 0360 SI TOHLNO9 LAdLAO LOWY 41 ON Y3LdYAY d OL HOLIMS 0195788 SGOW 136 47 on y ONISNIS OL HOLMS S313IALT10A Y30334 JHL 13S 3 DIAGRAMS NMOHS NVHL 1N38333I0 ATLHONS 38 AVIA AWOS NO ADOTONINYAL 031319395 9NI38 3301933 YWINOILYVd JHL G3ddino3 LVHL S3NIHOVIN 5 OL AINO Add SALON 9NIMOTIO3 JHL H L
3. C NC 2 4 A X NEE 4 ONIGNIM HOLVLS HOLIMS e JOWN 56 NO ONES ONNONS ECK L SsVdA8 d 4 em EN 2 1 NO anis VE MALA LHOR HOLLOS NO ONIS Hen n SdWVYOOr AWOS TS De A d edu 9894 N L swo 341 1331 3ognig UJ d 5 SSINYVH OLNI Q3dV L 9 0 SOVI HOLVIS NMOHS NOLLO3HIO NI SANLL OMU SS d OL OVIT NMOHS NOLLOZHIQ NI S3INLL GIOYOL SSVd OL D 9 8 V SOV3T1H3MOd ZHOS 1 0412 ONIHIM 929 39 VINVA F 1 DIAGRAMS F 2 2 CONNECTION DIAGRAM 8 8 705 0002 22 01 NOILISOd 3101 NI HOLIMS 43101 39 NOILISOd GATIONLNOO ATALOWSY OL HOLIMS STVNINYAL 9NIQT3M 39V NOLLISOd A4IM A9 IHL HOLIMS 39V 1d AU V TOd 0341530 303 58715
4. JHL HOIHM 830333 IHL NI 3SV3HONI NV 35073 TIM JILLOYHL 9NIGFHS3AO YO ONILLAS HONS3AO9 JHL 3NION3 HOIH JHL 30 3SV3HONI none ME 2 LINN 0333 UM OL 31890 3008103 FEES X0 To 32406 YIMOd 40 IVNINHAL OL SLOANNOO YOM OL NOLLO3NNOO YSLAWLIOA 3033 38IM 0 NOLLO3NNOO 324005 YAMOd GON ZE OVA SIL e aN o t WAGY ly m H3HL3901 193NNOO SCH ON Id J3ldvOv 5324005 3NION3 NO On LON 1 5 2987 jueuudinbe 14 10 sued Ajeouioeje YONo jou esn ejsui pjnous jeuuosied AIUO Buroiues sued Aeme deeye pee Meyeg SAILVDAN 12euuoosig e goed ui desye uedo sjeued jou ONINHVM 7 WV49VIQ NOLL23NNOO 4211dVQV 4149 10 1 09 2987 OL S41412M ANIDNA Vantage 575 LINCOLN DIAGRAMS F 6 F 6 CONNECTION DIAGRAM 686528 ALVINSNI ON GASNNN HOV3 ALVINSNI AO OL HOLIMS HOLOATAS JHL NOILISOd ALIHV TOd 300419313 GAYISAC 124145 OL HOLIMS YALAWLIOA ASN ON IWANVW 9NI1VH3dO 395 SNOIIVOId
5. Nid 1 O jueuidinbe siuj eotujes 10 sped uono jou e esn jeisui jeuuosjed peyijenb e Buroiues syed Aeme e Qva1 AYA LLY C 3ALIVO3N 1990000510 e ui d y e sjaued y m ayesado jou oq e up SLYVd ONIAOW l ub HDOHS 21419313 ONINHVM INVHOVIG NOILOANNOD 2 NI 8274 29893 H3aNVIWINOO Vantage 575 DIAGRAMS F 4 F 4 CONNECTION DIAGRAM Lee 0002 22 01 NOLLISOd HOI NI HOLIMS 414101 39V1d ON NOILISOd 34IM A9 IHL NI HOLIMS O N 314v9 300819373 3H1 30 SHL HOLVW OL HOLIMS YSLANLIOA 30333 38IM SHL NOILISOd 0341530 03 50015 LAdLAO OL S318V9 L93NNOO ON WANVW 9NILV33dO 33 SNOLLVONddV 33h63 ANY ALVIGANWI 40 319A9 ANY JHL ALIOVdVO YAdOUd 40 38 LSAW S318V9 ONIGTAM WANVW 0 Y3013M ANIONS JHL NI 931511 SNOILVOISIOAdS Wd 3AO08V LSNPAV LON OG 7 ANOLOVS LV 13 3 SI ONILL3S 3NISN3 SHL LInOMIO TOMINOO SHL NYO HOIHM 830334 SHIM OV IHL 3SV3HONI NV ASNVO TIM 39 VXNIT3TLLOSH L JHL SNIGIHSSAO ONILLAS HONS3AO9 JHL 3NISN3 310I AHL 30 3SV389NI YOM OL 0333 38IM OL 81870 300812313 SLOWSY e 1684 TYNOIL
6. 0 33S ANY 40 319A9 ANY LNSYYND JHL ALIOYdY3 40 38 LSNW 5318 2 SNIGT3M WANVA 9NILVeH3dO 3NISN3 031611 5 9 45 3AO8V LSNPAV LON OG AYOLOVS SHL 155 184 SI 9NLLL3S YONYSAOD ANION SHL JHL HOIHM 83033 SHIM JHL 35 NV 2SNV9 JILLOYHL JHL ONIGINYSAO ONILLAS JHL ANION3 3101 30 ASVAYONI NOILLOVO OL HOLIMS LYVLS t 183 HO TOULdINY QNVH L 96H TOULdINV 1003 0287 100412414 318V9 1OHLNOO 19567 a ONILLIA SV9 OL 579 TONSHdAV 1 01V1N934 sued Ajeouioeje jou pee 3ALLVO3N Peuu09sIQ e uedo sjaued ui jou ONINHVM 77 NOILOANNOD 9IL 086 SNIONA jueuudinbe 14 5 jeuuosied Ajuo e sued deey e ui Vantage 575 LINCOLN DIAGRAMS F 13 F 13 CONNECTION DIAGRAM 5 8 705 0002 22 01 0341530 SV NOILISOd 4101 HOI OLAV NI HOLIMS 44101
7. No toque las partes 0 los electrodos bajo carga con la piel o ropa mojada Aislese del trabajo y de la tierra Ne laissez ni la peau ni des v tements mouill s entrer en contact avec des pi ces sous tension Isolez vous du travail et de la terre e Ber hren Sie keine stromf hrenden Teile oder Elektroden mit Ihrem K rper oder feuchter Kleidung Isolieren Sie sich von den Elektroden und dem Erdboden e toque partes el tricas electrodos com a pele ou roupa molhada Isole se da e terra o ERORA m LRH E ATUSK ELTFEL LEE EA fk CRE RA CRHMALE HR 24582 s uc EU AXE Juill goa ell gl all Quali ye A el slay 15 d a gsi ich aal JOA Aa Keep flammable materials away Mantenga el material combustible fuera del rea de trabajo Gardez l cart de tout mat riel inflammable Entfernen Sie brennbarres Material Mantenha inflamaveis bem guardados e mavdve600B e in 59 2 fM TE EET 208 AT Aal ng ALUN Aal ae Wear eye ear and body protection Prot jase los ojos los ofdos y el cuerpo Prot gez vos yeux vos oreilles et votre corps Tragen Sie Augen Ohren und K r perschutz
8. CONNECTING A BATTERY CHARGER Remove battery from welder by disconnecting negative cable first then positive cable and battery clamp When reinstalling connect negative cable last Keep well ventilated USING A BOOSTER connect positive lead to battery first then connect negative lead to engine foot Wear gloves and eye protection and be careful when working near battery Follow instructions printed on battery 4 BATTERY ACID CAN BURN EYES AND SKIN PREVENTING ELECTRICAL DAMAGE When replacing jumping or otherwise connecting the battery to the battery cables the proper polarity must be observed Failure to observe the proper polarity could result in damage to the charging circuit The positive battery cable has a red terminal cover D H the battery requires charging from an external charger disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads Failure to do so can result in damage to the internal charger components When reconnecting the cables connect the positive cable first and the negative cable last PREVENTING BATTERY DISCHARGE Turn the RUN STOP switch to stop when engine is not running PREVENTING BATTERY BUCKLING Tighten nuts on battery clamp until snug Vantage 575 LINCOLN D 3 MAINTENANCE D 3 CHARGING THE BATTERY When you charge jump replace or otherwise connect battery cables to the battery be sure
9. Authorized Field Service Facility for technical troubleshooting assistance before you proceed Vantage 575 LINCOLN B TROUBLESHOOTING E 3 PROBLEMS SYMPTOMS POSSIBLE AREAS OF MISADJUSTMENT S FUNCTION PROBLEMS RECOMMENDED COURSE OF ACTION Battery does not stay charged Faulty battery Faulty engine alternator A U N Loose fan belt may need tightening Loose or broken lead in charging circuit Engine will not idle down to low speed 1 Idler switch in HIGH idle position make sure switch is set to AUTO 2 External load on welder or auxiliary power 3 Mechanical problem in idler solenoid linkage Faulty wiring in solenoid circuit No or low voltage idle solenoid Faulty idler solenoid Faulty Weld Control PCB Pull Coil Battery PCB on Engine will not go to high idle when attempting to weld 1 Poor work lead connection to work 2 Broken idler solenoid spring 3 Welding Terminals switch in wrong position 4 No open circuit voltage at output studs 5 Faulty Pull Coil Battery PCB or Weld Control PCB Engine will not go to high idle when using auxiliary power 1 Broken wire in auxiliary current sensor wiring 2 Auxiliary power load is less than 100 watts 3 Faulty Pull Coil Battery PCB or Weld Control PCB If all recommended possible areas of misadjustment have been checked and the problem per
10. Use protec o para a vista ouvido e corpo HRUSBHICRBRELTE amp Lio ORI HESSOSGUUR ez 119 ZTE diis due Aly algal eae READ AND UNDERSTAND THE MANUFACTURER S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER S SAFETY PRACTICES SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HERSTELLERS DIE UNFALLVERHUTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN Vantage 575 LINCOLN P Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone Los humos fuera de zona de Mantenga cabeza fuera de los humos Utilice ventilaci n aspiraci n para gases Gardez la t te l cart des fum es Utilisez un ventilateur ou un aspirateur pour ter les fum es des zones de travail Vermeiden Sie das Einatmen von Schweibrauch Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes e Mantenha seu rosto da fumaca Use ventilac o e exhaus
11. 10 Crisp increases the short circuit current and prevents sticking of the electrode to the plate while welding This can also increase spatter It is recommended that the ARC CONTROL be set to the minimum number without electrode sticking Start with a setting at O DOWNHILL PIPE mode In this mode the ARC CONTROL knob sets the short circuit current arc force during stick welding to adjust for a soft or a more forceful digging arc Crisp Increasing the number from 10 Soft to 10 Crisp increases the short circuit current which results in a more forceful digging arc Typically a forceful digging arc is preferred for root and hot passes A softer arc is preferred for fill and cap passes where weld puddle control and deposition stacking of iron are key to fast travel speeds It is recommended that the ARC CONTROL be set initially at 0 CV WIRE mode In this mode turning the ARC CONTROL knob from 10 soft to 10 crisp changes the arc from soft and washed in to crisp and narrow It acts as an inductance pinch control The proper setting depends on the procedure and operator preference Start with a setting of O 14 WELDING TERMINALS SWITCH In the WELD TERMINALS ON position the output is electrically hot all the time In the REMOTELY CONTROLLED position the output is controlled by a wire feeder or amptrol device and is electrically off until a remote switch is depressed 15 WIRE FEEDER VOLTMETER SWITCH Matches the polarit
12. CONNECTION DIAGRAM 596525 CIOHLINOO 310W34 OL GSHOLIMS ALWINSNI 9997 TN ATIVAGIAIQNI QV31 GASNNN SLVINSNI ON SI SI LNdLNO SLOWSY IVNOLLdO NOILISOd 318VO 1 H3033H SHIM OL HOLIMS 420334 SHIM SNIGQT3M OL HOLIMS 1 135 JHL NOILISOd ALIBV TOd 3004193173 Q3HIS3Q 123136 OL HOLIMS YALAWLIOA ASN ON WANVW 9NIIVH3dO 33 5 SYNLNA 40 41949 ALNA ANY IN3HHO JHL ALIOVd VO H3dOHd 30 38 LSNW 318VO ONIGTAM 9NIJVH340 H3QT3M ANIONS JHL NI 31511 5301191519395 3AO8V 5 LON OG AHOLOV 201 135 949 SI ONILLAS YONYJA09 ANIONS 201 38 AVN SLINOHI9 TOHLNO9 430934 SHIM SETOA 07 S309 39VLETOA SIHL JI 39V ET0A Ov IHL JHL 3SV38ONI NV ASNVO TIM JOVANI FTLLOWHL JHL HO ONILLAS HONYSAOS JHL ONIONVHO A8 3NION3 3101 30 3SV3HONI OH1NOO 3LOWSY 922 Jl Dn 314v9 1 mb TOY HO 1627 Le r o Oo 30334 2 1 NOLLAVO LINN 9993 SHIM OL 300419414 OL Ofrld 2987 XHOM OL
13. F 8 CONNECTION DIAGRAM 182705 0002 22 01 83415304 SV NOILISOd 201 HOI OLAV NI HOLIMS 41101 NOILISOd STVNINYSL O OM NI HOLIMS STVNINYSL 9NIQT3M 39V ld NOILISOd NI HOLIMS 3300 SHL 39V ld 11872 330819313 30 ALIS V 10d AHL HOLVW OL HOLIMS YSLAWLIOA 830333 38IM AHL NOILISOd ALISIV 10d 341530 303 50115 1 41 OL 318V9 ONIGTAM LOANNOO WANVW 0 33 5 SYNLAS ANY 31VIQ3AMWI 40 41949 ALNG ANY LNSYYND JHL ALIOVaVO 3dOd 40 38 LSNW 51899 ONIGTAM 21875 300419414 OL OL 0781 AYOM 3033 38IM SCHT SALOWSY OF 1889 IWNOILdO Nid 9 E jueuudinbe 14 10 syed jou esn ejsui jeuuosied AIUO e sued Aeme desye pee 3ALLVON 109 9 eoejd ui uado sjaued jou oq e ONINHVM 7 TOULNOD ALOWSY 2987 IWNOILdO NOILOANNOOD SHL SSOUDV 602 1 SH3Q 13M 2NIENZ Vantage 575 LINCOLN E DIAGRAMS F 9 F 9 CONNECTION DIAGRAM 9 8 05 0002 77 5 HOI NI HOLIMS 43101 4914 781872 300819313 40 ALIYY 10d HOLVN OL HOLIMS YSLAWLIOA 420334 38IM AHL NOILISOd ALII V TOd 341530 303 58715 1 4100 OL S3
14. NOILISOd S IVNIINS3 L O OM HOLIMS S IVNIINS3 L ONIQ OM 39V ld NOILISOd AYIM AD 3H L NI HOLIMS 39V ld d18V9 300819313 AHL 30 ALINY 10d HOLVW OL HOLIMS YSLAWLIOA 830334 38IM JHL NOILISOd ALINV10d Q38lI930 303 58015 LAdLNO OL 531979 9NIQT3M LOANNOO WANVW ONILVYAdO 33 SNOILVOLrlaav 331113 ANY 40 31949 ANY LN3S8O AHL ALIOVdVO 3O 38 LSNW 318V9 9NIQT3M 11872 300419313 OL 0 31 4112 80M 830333 38IM SLOWSY IVNOLLdO jueuidinbe 14 2 5 10 esn ejsu pjnous Ajuo e sued 4 ui OL JON3HdAV TONSHdNV Nid 9 sued jou Buus pee 3ALLVO3N 1 euuoosiq uedo sjaued jou ONINHVM WV TOULNOD ALOWSY WNOILdO WV49VIQ NOILOANNOOD 5504 S2 N1 SYACTSM 3NISN3 Vantage 575 LINCOLN E DIAGRAMS F 12 F 12 CONNECTION DIAGRAM 6 8 705 0002 22 0 5 SV NOILISOd 201 HOI OLNV NI HOLIMS 44101 39V Id NOLLISOd SLOWS HOLIMS 1041 09 LAdLAO 39V ld NOLLISOd 211 IHL NI HOLIMS 300IN SHL 39V 1d AU Od 6341530 401 58115 LAdLNO OL 31899 LOANNOO WANVA
15. when the wire feeder control cable is connected to the 14 Pin Connector the auto sensing circuit automatically makes OUTPUT CONTROL inactive and the wire feeder voltage control active When in the TOUCH START TIG mode and when a Amptrol is connected to the 6 Pin Connector the OUTPUT dial is used to set the maximum current range of the CURRENT CONTROL of the Amptrol 11 DIGITAL OUTPUT METERS Optional Kit The digital meters allow the output voltage CV WIRE mode or current CC STICK DOWNHILL PIPE and TIG modes to be set prior to welding using the OUTPUT control knob During welding the meters display the actual output voltage VOLTS and current AMPS A memory feature holds the display of both meters on the seven seconds after welding is stopped This allows the operator to read the actual current and voltage just prior to when welding was ceased While the display is being held the left most decimal point in each display will be flashing The accuracy of the meters is 3 12 WELD MODE SELECTOR SWITCH Provides four selectable welding modes CV WIRE DOWNHILL PIPE CC STICK TOUCH START TIG 13 ARC CONTROL The ARC CONTROL WIRE STICK knob is active in the WIRE and STICK modes and has different functions in these modes This control is not active in the TIG mode CC STICK mode In this mode the CONTROL knob sets the short circuit current arc force during stick welding Increasing the number from 10 Soft to
16. 8 Welding Controls aue a d ee deb rae MATE ankle ede qos pud B 4 Auxiliary Power Controls Denis epa B 4 Engine Operation quads eg Risus canes dep B 5 Starting THE ENGING deen ease ddr aree e ear er abe a ds B 5 Stopping the Engine bac weed dd uacs v re Y ie ELE B 5 Break In Period 55433428 n menaces e qun RR koe B 6 Typical Fuel Consumption aciem e jore ege ee Da pim B 6 W lding Op ration su id pone Soit ose is ace B 6 Stick Welding Mode B 6 db PX B 6 DownhilliPIpe MOJO nes kenn rnt mE NEIEN S e ER khe B 6 TOUCH Start TIG 2 2 se des mem Nachr mue ve NUS sais B 6 Vantage Settings when using K930 2 TIG Module B 7 Typical Current Ranges for Tungsten Electrodes B 8 CV Wire gt ee KRO A ROS SUR UR IRR er B 8 Ar GOUGING BP B 8 Parallelihg i a D B 8 Auxiliary Power Operation B 8 Simultaneous Welding and Auxiliary
17. D 1 at the end of this section for various engine maintenance components AIR FILTER EXCESSIVE AIR FILTER RESTRICTION WILL RESULT IN REDUCED ENGINE LIFE The air filter element is a dry cartridge type It can be cleaned and reused however damaged elements should not be reused Stop engine after 100 hours of running time and clean filter element replace the filter if necessary Service air cleaner regularly according to Engine Operator s Manual 1 Locate the air filter canister located behind the engine door on the top of the engine 2 Remove air filter element 3 Remove loose dirt from element with compressed air or water hose directed from inside out Compressed Air 7 03 kg cm psi maximum with nozzles at least 25mm away from element Water Hose 2 81 kg cm maximum without nozzle 4 Soak element in a mild detergent solution for 15 minutes Do not soak more than 24 hours Swish element around in the solution to help remove dirt 5 Rinse elements from inside out with a gentle stream of water less than 2 81 kg cm to remove all suds and dirt 6 Dry element before reuse with warm air at less than 71 C Do not use a light bulb to dry the element Vantage 575 LINCOLN 2 D 2 7 Inspect for holes and tears by looking through the element toward a bright light Check for damaged gaskets or dented metal parts Do not reuse damaged elements Protect element from dust and damage dur
18. SOV1d NOLLISOd 0411041 09 AT310IN38 OL HOLIMS STVNINYSL Y3013M SOV 1d NOLLISOd NI HOLIMS 39 1 11872 300819313 SHL 40 ALI V 10d JHL HOLVIN OL HOLIMS YSLAWLIOA 830333 38IM JHL NOILISOd 1 0441530 401 8115 LNdLNO OL S318V9 LOANNOO ONILVYAdO 33 SNOLLVOl 1dav 39103 ANY ALVIGAWWI 40 37949 ANY LN38809 JHL ALIOVdVO Y3dOHd 40 38 LSAW 31899 ONIO OM WANVW ONILVYSdO ANIONS NI QALS SNOILVOISIOAdS 3AO8V LSNFAY LON OG 7 AHOLOVJ LV 13 33 SI ONILL3S HONH3AO9 3NION3 JHL 2 TOS1NOO JHL HOIHM 830333 38IM FHL SSVSYONI NV 3570 TIM JOVANI 31LLOSH L HO 155 Ad 3NISN3 JHL 30 3SV3HONI Q333 38IM OL NOILNVO 31875 300412418 OL 31875 10 41 09 2697 318V9 INdNI OL jueuudinbe 14 49 10 sped jou pjnous Ajuo e Buroiwes 910 94 sued deey pea JALLVO3N 109 0291 ui uedo sjaued jou oq ONINHVM 7 CvZ N 1 SH3Q 13M 575 LINCOLN jo DIAGRAMS F
19. access holes d Secure the lift bale with 2 thread forming screws The screws are provided in the shipped loose parts bag FALLING EQUIPMENT can cause injury Do not lift this machine using lift bale if it is equipped with a heavy accessory such as a trailer or gas cylinder Lift only with equipment of adequate lifting capacity Be sure machine is stable when lifting HIGH ALTITUDE OPERATION At higher altitudes output derating may be necessary For maximum rating derate the welder output 496 for every 300 meters 984 ft above 1500 meters 4920 ft For output of 500A and below derate the welder output 4 for every 300 meters 984 ft above 2100 meters 6888 ft Contact a Cummins Service Representative for any engine adjustments that may be required HIGH TEMPERATURE OPERATION At temperatures above 40 C 104 F output voltage derating may be necessary For maximum output current ratings derate welder voltage rating 2 volts for every 10 C 21 F above 40 C 104 F TOWING The recommended trailer for use with this equipment for road in plant and yard towing by a vehicle is Lincoln s K953 1 If the user adapts a non Lincoln trailer he must assume responsibility that the method of attachment and usage does not result in a safety hazard nor damage the welding equipment Some of the factors to be considered are as follows 1 Design capacity of trailer vs weight of Lincoln equipment and likely
20. all operating and maintenance manuals supplied with your machine They include important safety precautions detailed engine starting operating and maintenance instructions and parts lists ELECTRIC SHOCK can kill Do not touch electrically live parts such as output terminals or internal wiring 0 Insulate yourself from the work and ground Always wear dry insulating gloves ENGINE EXHAUST can kill 3 Use in open well ventilated areas or vent A exhaust outside a MOVING PARTS can injure Do not operate with doors open or guards off Stop engine before servicing Keep away from moving parts Only qualified personnel should install use or service this equipment LOCATION VENTILATION The welder should be located to provide an unrestricted flow of clean cool air to the cooling air inlets and to avoid restricting the cooling air outlets Also locate the welder so that the engine exhaust fumes are properly vented to an outside area DO NOT MOUNT OVER COMBUSTIBLE SURFACES Where there is a combustible surface directly under stationary or fixed electrical equipment that surface should be covered with a steel plate at least 1 6mm thick which should extend not less than 150mm beyond the equipment on all sides STORING ae Store the machine in a cool dry place when it is not in use Protect it from dust and dirt Keep it where it can t be accidentally damaged from construction a
21. amp PACEMAKERS All welders should follow safe practices that minimise their exposure to electric and magnetic fields EMF For welders wearing implanted pacemakers safe welding practices are particularly important and additional procedures should be followed by those who have decided to continue to weld Hopefully in keeping with a doctor s advice The following procedures will not eliminate exposure to EMF or the possibility of arc welding having an effect on a pacemaker however if followed they will significantly reduce exposure to electric and magnetic fields Electric and magnetic fields are created any time electric current flows through a conductor however it is not clear whether such exposure affects ones health Some researchers have reported that exposure to EMF may cause leukemia or other illnesses These claims originally arose in relation to high voltage electric power lines and are very much in dispute in the medical and scientific arena however the best advice is to minimise your exposure to EMF to protect your health should doctors eventually decide there is a risk There are four fundamental facts about EMF With direct current DC the field strength is relatively constant and does not change With alternating current the field strength constantly changes The greater the current flow Le the higher the amps the stronger the field created by the current closer the conduc
22. before working inside the machine Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care when working near moving parts Read the Safety Precautions in front of this manual and the engine instruction manual before working on this machine Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing the equipment ROUTINE AND PERIODIC MAINTENANCE DAILY a Check the crankcase oil level b Refill the fuel tank to minimize moisture condensation in the tank Open the water drain valve located on the bottom of the water separator element 1 or 2 turns and allow to drain into a container suitable for diesel fuel for 2 to 3 seconds Repeat the above drainage procedure until diesel fuel is detected in the container Q Check coolant level WEEKLY Blow out the machine with low pressure air periodically In particularly dirty locations this may be required once a week ENGINE MAINTENANCE Refer to the Periodic Checks section of the Engine Operator s Manual for the recommended maintenance schedule of the following a Engine Oil and Filter b Air Cleaner c Fuel Filter and Delivery System d Alternator Belt e Battery f Cooling System Refer to Table
23. hi AN 8979 43 BOUNS Ekel HOLIMS ee ACTA Le B ume Es CDTI v 3univusdwaL 3unssaud HALINLTIOA DEET Rue RTS SEE Oo INV1009 10 HOLIMS HOSN3S wi VNOLLdO SYLIN 5 V ON9 e 8 KO 3unssasd 10 11 vo E Di Er 59 Let EE We nosa HOLIMS ASH FOE zs NOLINS 1415 e vesc i E isoa no siym n os ae SE HOLIMS 104 HONId 7031409 1Nd1NO D RE TWNIWYAL END z9 ey ons 02 ie o En sl TE x 0104 als d heien Vantage 575 HOLIMS d GIONS IOS GIONS 10S gt ALEVIOd DIAGRAMS uana NMOQLNHS 00 4002 sod NOILISOd SNILISOd NINMOHS HOLIMS TOHLNOO ANNOYS Oste j saod eo H
24. last Keep well ventilated USING A BOOSTER connect positive lead to battery first then connect negative lead to negative battery lead at engine foot BATTERY ACID can burn eyes and skin Wear gloves and eye protection and be careful 1 when working near battery Follow instructions printed on battery IMPORTANT To prevent ELECTRICAL DAMAGE WHEN a Installing new batteries b Using a booster Use correct polarity Negative Ground Vantage 575 LINCOLN amp 5 INSTALLATION A 5 The Vantage is shipped with the negative battery cable disconnected Before you operate the machine make sure the Engine Switch is in the OFF position and attach the disconnected cable securely to the negative battery terminal Remove the insulating cap from the negative battery terminal Replace and tighten negative battery cable terminal NOTE This machine is furnished with a wet charged battery if unused for several months the battery may require a booster charge Be sure to use the correct polarity when charging the battery MUFFLER OUTLET PIPE Remove the plastic plug covering the muffler outlet tube Using the clamp provided secure the outlet pipe extension to the outlet tube Install the rain cap on the end of the outlet pipe extension SPARK ARRESTOR Some federal state or local laws may require that petrol or diesel engines be equipped with exhaust spark arrestors when they are operated in certain locations
25. of misadjustment have been checked and the problem persists Contact your local Lincoln Authorized Field Service Facility If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln TIO Authorized Field Service Facility for technical troubleshooting assistance before you proceed Vantage 575 LINCOLN Sjeued e1nsojoue eui LL jo euo uo eu si 10 eip 0 eu enueuu siy Aq seuluoeui 10 eq jou AjUO 10 S SIUL ILON 9 79 3gs 1359 E d leng opp No GC Ze a a DEES n 894 ag 109 0 TEE C AMH3LIVS AZL Damen s KM EE E Connect Ley T 9 gt lt 24 SCHEI lt 7111 1304 9 HALHVLS Z 2 2 aNo lt 4 Ek
26. qu un coup de soliel donc a Utiliser un bon masque avec un verre filtrant appropri ainsi qu un verre blanc afin de se prot ger les yeux du rayonnement de l arc et des projections quand on soude ou quand on regarde l arc b Porter des v tements convenables afin de prot ger la peau de soudeur et des aides contre le rayonnement de l arc c Prot ger l autre personnel travaillant proximit au soudage l aide d crans appropri s et non inflammables Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pantalons sans revers et chaussures montantes Toujours porter des lunettes de s curit dans la zone de soudage Utiliser des lunettes avec crans lateraux dans les zones l on pique le laitier 6 Eloigner les mat riaux inflammables ou les recouvrir afin de pr venir tout risque d incendie d aux tincelles Quand on ne soude pas poser la pince une endroit isol de la masse Un court circuit accidental peut provoquer un chauffement et un risque d incendie S assurer que la masse est connect e le plus pr s possible de la zone de travail qu il est pratique de le faire Si on place la masse sur la charpente de la construction ou d autres endroits loign s de la zone de travail on augmente le risque de voir passer le courant de soudage par les chaines de levage c ble
27. radio and TV transmitters and receivers numerical controlled machines telephone systems computers etc Be aware that interference may result and extra precautions may be required when a welding power source is used in a domestic establishment Installation and Use The purchaser user is responsible for installing and using the welding equipment according to the manufacturer s instructions If electromagnetic disturbances are detected then it shall be the responsibility of the purchaser user of the welding equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see note below In other cases it could involve constructing an electromagnetic screen enclosing the power source and the work complete with associated input filters In cases electromagnetic disturbances must be reduced to the point where they are no longer troublesome Note The welding circuit may or may not be earthed for safety reasons according to national codes Changing the earthing arrangements should only be authorised by a person who is competent to assess whether the changes increase the risk of injury eg by allowing parallel welding current return paths which may damage the earth circuits of other equipment Assessment of Area Before installing welding equipment the purchaser user shall make an assessment of potential problems in the
28. range of flux cored wire Innershield and Outershield electrodes and solid wires for MIG welding gas metal arc welding Welding can be finely tuned using the ARC CONTROL Turning the ARC CONTROL clockwise from 10 soft to 10 crisp changes the arc from soft and washed in to crisp and narrow It acts as an inductance pinch control The proper setting depends on the procedure and operator preference Start with the knob set at O Note The 42V 115V Wire Feeder voltage switch position must match voltage requirement of Wire Feeder For any electrodes the procedures should be kept within the rating of the machine For additional electrode information See www lincolnelectric com or the appropriate Lincoln publication ARC GOUGING For optimal performance when arc gouging set the Vantage WELD MODE switch to the CC STICK position and the ARC CONTROL to 10 Set the OUTPUT knob to adjust output current to the desired level for the gouging electrode being used according to the ELECTRODE CURRENT RANGE DIAMETER DC electrode positive 3 2mm 1 8 30 60 Amps 4 0mm 5 32 90 150 Amps 4 8mm 3 16 200 250 Amps 6 4mm 1 4 300 400 Amps 8 0mm 5 16 350 450 Amps 10mm 3 8 450 575 Amps ratings in the following table Maximum current setting is limited to the Vantage maximum of 575 Amps PARALLELING When paralleling machines in order to combine their outputs all units must be operate
29. where unarrested sparks may present a fire hazard The standard muffler included with this welder does not qualify as a spark arrestor When required by local regulations a suitable spark arrestor must be installed and properly maintained An incorrect arrestor may lead to damage to the engine or adversely affect performance RADIATOR CAP COVER Install the radiator cap cover using the two screws which are taped to the radiator cap cover AIR CLEANER INLET HOOD Remove the plastic plug covering the air cleaner inlet Install the air cleaner inlet hood to the air cleaner WELDING TERMINALS The Vantage is equipped with a toggle switch for selecting hot welding terminals when in the WELD TERMINALS ON position or cold welding terminals when in the REMOTELY CONTROLLED position WELDING OUTPUT CABLES With the engine off route the electrode and work cables thru the strain relief bracket provided on the front of the base and connect to the terminals provided These connections should be checked periodically and tightened if necessary Listed in Table A 1 are copper cable sizes recommended for the rated current and duty cycle Lengths stipulated are the distance from the welder to work and back to the welder again Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable voltage drop Table A 1 Combined Length of Electrode and Work Cables TOTAL COMBINED LENGTH OF ELECTRODE AND WORK C
30. 14 F 14 DIMENSION PRINT epoo juawdinba 10 20S 9 ejgiDej eui sjoued eui JO euo uo pejsed si epoo 10 oyioeds eu sjy 10 jou A uo 10 SI SIUL 310 2 2968 LIN ASV YSCTAM 30 MIA WOLLOS 8296 1642 908 SNOI1V901 ONLLNNOW LNY 1002 ANY HNVL 1303 ALdW3 NI TIO ALIAVH9 40 43139 QO OO 00 OT LU g QO 0000 00 00 LU LU g 790 gez Oh 9 09 Vantage 575 LINCOLN NOTES Vantage 575 LINCOLN 8 NOTES Vantage 575 LINCOLN B WARNING Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG Japanese Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground
31. 18V9 193309 WANVA ONILV43d0 33 SNOILVOr1dav 39113 ANY 40 319A9 ANY LNSYYNSD JHL ALIOVdVO 40 38 LSNW 5318472 ON DM ONU 83 13M SHL Q31ST1SNOILLV2I3I93dS Wd 3AO8V 15 LON OQ AYOL Y4 JHL LV 13S 3Md SI ONILL3S HONS3AO9 ANION JHL LINOYIO TOMINOO HOIHM Y30334 JHL 3SV3SONI NV ASNVO TIM 31LLOSH L JHL 9NIGIHS3AO HO ONILLAS HONH3AO9 JHL HOIH 30 ASVSYONI 0933 38IM OL 300819313 OL 81870 TOULNOO 9697 old 318V9 INdNI 8 N1 0L 14 eores 10 syed jou asn e su pjnous jeuuosied AIUO e sued Aeme e pes JALLVO3N 1 euuoosiq ui deey e uedo sjeued jou oq e ONINSHVAM 7 WV49VIQ NOLLO3NNOO 8 N1 S83Q 13M 3NISN3 Vantage 575 LINCOLN jo DIAGRAMS F 10 F 10 CONNECTION DIAGRAM 18 yCS 0002 22 01 8341530 SV NOILISOd 3101 HOI OLAV NI HOLIMS ON 33S SNOILVOMddV 39103 ANY 40 41949 ANY LNSYYNSD SHL ALIO VdVO 40 38 LSNN S318
32. 4 The permissible currents shown assume that current is being drawn from either the 220VAC or 380VAC supply not both at the same time Vantage 575 LINCOLN B 9 OPERATION B 9 TABLE B 4 Vantage Simultaneous Welding and Power Loads Permissible Permissible Auxiliary Welding Output Power Watts Current in Amperes Unity Power Factor 220 V 10 380 10 500A 40V 0 0 0 350A 34V 8100 40 14 amp phase 200A 30V 12000 50 18 5 amp phase 150A 26V 12000 50 18 5 amp phase 90A 24V 12000 50 18 5 amp phase Each receptacle is limited to 15 amps TABLE B 5 Vantage Extension Cord Length Recommendations Current Voltage Load Maximum Allowable Cord Length in m ft for Conductor Size Amps Volts Watts 2 5mm 14AWG Lamm 12AWG 6 0 10AWG 10 0 mm 8AWG 16 0 mm 6AWG 25 0 4AWG 15 230 3600 18 60 23 75 46 20 230 4800 18 60 30 150 69 225 107 350 183 600 100 53 175 84 275 1373 450 Conductor size is based on maximum 2 0 voltage drop Vantage 575 LINCOLN amp C 1 ACCESSORIES OPTIONAL FIELD INSTALLED ACCESSORIES KA1373 POWER PLUG KIT Provides a plug for each receptacle K857 8 5m or K857 20 20m 100ft REMOTE CONTROL Portable control provides same dial range as the output control on the welder from a location up to the specified length from the welder Has convenient plug for easy connection to the w
33. 4 6 9 13 5 6 2 4 3 32 150 250 15 30 6 8 13 17 5 7 11 15 6 7 8 3 2 1 8 250 400 25 40 7 11 15 23 5 7 11 15 4 0 5 32 400 500 40 55 10 12 21 25 6 8 13 17 8 10 4 8 3 16 500 750 55 80 11 13 23 27 8 10 18 22 6 4 1 4 750 1000 80 125 13 15 28 32 11 13 23 27 1 2 4 5 When used with argon gas The current ranges shown must reduced when using argon helium or pure helium shielding gases Tungsten electrodes are classified as follows by the American Welding Society AWS Pure EWP 1 Thoriated EWTh 1 2 Thoriated EWTh 2 Though not yet recognized by the AWS Ceriated Tungsten is now widely accepted as a substitute for 2 Thoriated Tungsten in AC and DC applications DCEP is not commonly used in these sizes TIG torch nozzle sizes are in multiples of 1 16ths of an inch 4 1 4 6 mm 5 5 16 8 mm 6 3 8 10 7 7 16 in 11 mm 8 1 2 12 5 mm 10 5 8in 16 mm TIG torch nozzles are typically made from alumina ceramic Special applications may require lava nozzles which are less prone to breakage but cannot withstand high temperatures and high duty cycles Vantage 575 LINCOLN 8 8 Connect a wire feeder to the Vantage and set welder controls according to the instructions listed earlier in this section The Vantage in the WIDE position permits it to be used with a broad
34. 575 LINCOLN 6 6 PERIOD engine used to supply power for your welder is heavy duty industrial engine It is designed and built for rugged use It is very normal for any engine to use small quantities of oil until the break in is accomplished Check the oil level twice a day during the break in period In general this takes 50 to 100 hours of operation IMPORTANT IN ORDER TO ACCOMPLISH THIS BREAK IN THE UNIT SHOULD BE SUBJECTED TO HEAVY LOADS WITHIN THE RATING OF THE MACHINE AVOID LONG IDLE RUNNING PERIODS TYPICAL FUEL CONSUMPTION Refer to Table B 2 for typical fuel consumption of the Vantage Engine for various operating scenarios Table B 2 Cummins B3 3 Engine Fuel Consumption Cummins B3 3 Running Time for 36 Kw 94 6L 1500 RPM Hours Low Idle 1 6 litres hour 59 5 no load 1300 RPM High Idle 2 0 litres hour 47 3 no load 1590 RPM DC CC Weld 5 3 litres hour 17 8 Output 450 Amps 38 Volts Auxiliary Power 4 2 litres hour 21 0 12 000 VA WELDER OPERATION DUTY CYCLE Duty Cycle is the the ratio of the uninterrupted on load duration to 10 minutes The total time period of one complete on load and no load cycle is 10 minutes For example in the case of a 60 duty cycle load is applied continuously for 6 minutes followed by a no load period of 4 minutes STICK WELDING MODE The Vantage can be used with a broad range of DC st
35. ABLES AMPS 100 Up to 46 L 46 611 61 76 L Duty Cycle 500 70 mm 95 2 50 MACHINE EARTHING Because this portable engine driven welder creates its own power it is not necessary to connect its frame to an earth ground unless the machine is connected to premises wiring home shop etc To prevent dangerous electric shock other equipment powered by this engine driven welder must a be grounded to the frame of the welder using an earthed type plug r b be double insulated When this welder is mounted on a truck or trailer its frame must be securely connected to the metal frame of the vehicle When this engine driven welder is connected to premises wiring such as that in a home or shop its frame must be connected to the system earth ground See further connection instructions in the section entitled Standby Power Connections as as Australian Standard AS NZS 3000 Wiring Rules and the local codes In general if the machine is to be earthed it should be connected with a 102mm or larger copper wire to a solid earth ground such as a metal earth stake going into the ground for at least 1 2m or to the metal framework of a building which has been effectively earthed The Australian Standard AS NZS 3000 lists a number of alternate means of grounding electrical equipment A machine grounding stud marked with the symbol is provided on the front of the welder Vantage 575 LINC
36. AUCION French ATTENTION German WARNUNG japanese tie BR LEIA E COMPREENDA AS INSTRUGOES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO E SIGA AS PRATICAS DE SEGURANGA DO EMPREGADOR gt BMP BNO A A OUWRBEKK BA CL CRHORSME HOT FEU E DD LE Gt AS BH BA SUB 01 SEA SAAD HAYA GET per gll ail Jub al gll g oig agi 9 Ca 575 LINCOLN LINCOLN World s Leader in Welding and Cutting Products e Sales and Service through Subsidiaries and Distributors Worldwide e Cleveland Ohio 44117 1199 USA Tel 216 481 8100 Fax 216 486 1751 Web Site www lincolnelectric com
37. Fuel shut off valve is in the off position make sure the valve lever is in a vertical direction Engine shut down solenoid not pulling in On Off switch on for more than 30 sec before starting the On Off switch will need to be switch off and turned back on Fuel Filters dirty clogged main filter element and or Inline Fuel Filter may need to be replaced High water temperature or low oil pressure engine protection light lit Engine shuts down shortly after starting Low oil pressure engine protection light Check oil level Consult engine service dealer High water temperature Check engine cooling system engine protection light lit Faulty oil pressure switch Faulty water temperature switch Contact authorized local Engine Service Shop Engine shuts down while under a load High water temperature Engine runs rough Dirty fuel or air filters may need cleaned replaced Water in fuel Engine will not shut off Fuel Shutdown solenoid not functioning properly linkage binding RECOMMENDED COURSE OF ACTION ENGINE PROBLEMS 1 If all recommended possible areas of misadjustment have been checked and the problem persists Contact your local Lincoln Authorized Field Service Facility elf for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln
38. IN AA Vantage 575 February 2003 For use with machines having Code Numbers 10905 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT Most importantly think before you act and be careful Date of Purchase Serial Number Code Number Model Where Purchased OPERATOR S MANUAL LINCOLN Copyright 2003 Lincoln Global Inc e World s Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Sydney NSW Australia Tel 02 9772 7222 Fax 02 9792 2420 Cleveland Ohio 44117 1199 USA Tel 216 481 8100 Fax 216 486 1751 Web Site www lincolnelectric com i SAFETY i CALIFORNIA PROPOSITION 65 WARNINGS fa For Diesel Engines diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other For Petrol Engines The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm reproductive harm ARC WELDING CAN BE HAZARDOUS PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJUR
39. L SPECIFICATIONS Vantage 575 K2170 1 DIESEL ENGINE Make Model Description Speed RPM Capacities System Cummins 4 cylinder High Idle 1590 3 3L 12VDC battery Fuel 94 6L B3 3 36kw 48 HP Low Idle 1300 199 cu in amp Starter 25 US gal Diesel Engine 1500 RPM Full Load 1500 Bore x Stroke Oil 7 5L 2 US gal 95mm x 115mm 3 74 x 4 53 Coolant 11 8L 2 6 US gal RATED OUTPUT 40 C 104 F WELDER 100 450 Amps DC multi purpose 38 Volts 60 500 Amps DC multi purpose 40 volts OUTPUT 40 C 104 F WELDER AND GENERATOR Welding Range 30 500 Amps CC CV 20 250 Amps TIG Open Circuit Voltage 60 Max OCV 1590 RPM Auxiliary Power 50 Hz Outlets x Phase Voltage Power Amps 1 x 3ph 380 Volt 12kVA 18 5 Amps 3 x 1ph 220 Volt 10kVA 15 Amps PHYSICAL DIMENSIONS Depth ___ X Weight 1067mm 800mm 1603mm 737kg 42 0 in 31 63 1in 1625lbs Approx CTE Centre Tapped Earth 1 Output rating in watts is equivalent to volt amperes at unity power factor Output voltage is within 10 at all loads up to rated capacity When welding available auxiliary power will be reduced 2 Top of Enclosure Add 223 5mm 8 8 for exhaust Vantage 575 LINCOLN 2 INSTALLATION A 2 Read this entire installation section before you start installation SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read
40. LNdLNO OL 31970 LOANNOO 40 319A9 INIHHNO 303 9375 38 LSNW S3 18V9 ONIGTAM WANVW 9NLLVe3dO YSCTAM ANIONS JHL 031611 SNOILVOISIOAdS 3AO8V LSNPAV LON Od AYOLOVA LV 135 3 SI 9NILL3S YONYSAOD JHL LINOYIO TONLNOD 9 HOIHM 830334 OV JHL SSVSYONI NV ASNVS 39 VXNIT3TLLOSH L FHL 9NIGIISH3AO ONILLAS HONS3AO9 JHL A8 3NION3 30 5 424005 YAMOd FINGOW TOH LNOO SHL OL SOVWVG NI LINSSY 01002 HOLIMS 1938809NI 31000IN TOULNOO 3 94340 OL 9NILdW3LIV 340338 NOILISOd 4405010 12 1 02 NIOONIT SHL NI SI HOLIMS SGOW SINGOW 1OHLNO9 LVHL 3405 38 NOILNVO JINON IOHLNO9 OL 51895 OL 91899 LAdNI 310V1d3903MH 01 169 ALOWSY 9 10085 SC 18V JINON 1OSHLNOO 3194193934 95 887 30333 38IM HOLD AL jueuidinbe 14 9 2195 10 sed 9 AI uonoj jou oqe esn poys jeuuo siad p 95 910194 syed jeje g JAILVOAN Peuu osiq e eoejd ulspsenb uedo sjaued uj ejejedo jou ONIN M NOLLO3NNOO 100645 2377 8873 01 1697 SH3Q713M 3NI9N3 Vantage 575 LINCOLN E DIAGRAMS F 3 F 3
41. OCH ONT QV319NISN3S dVHM 9 GSLOANNOOSIG 30 43504 3 131 1 OL Qv319NISN3S LOANNOO ON 9151 Ba AHL WOU 31899 02090 40 QV31 193NNOOSIG 9 LOANNODSIC 314V9 81875 Y3LdYdY 33 133 NIYYLS H NOYHL QV319NISN3S 31008 OVA SLL SIM X3TH ON OL ATLOSYIG 5 38 OL QV319NISN3S 39V L10A 31088 jueuudinbe ales 10 sued jou oq e 4118 asn je sul pinoys jeuuosied AIUO e10jeq TWNIWYAL Y30334 OL LOANNOOD 0391 SI INO 8 syed d y e pea 3ALLVO3N 12euuoosid e goed ui e uedo sjaued jou e S3ZIS 303 10 dEZ N1 33S SNOILYONddY FYN LA ANY SLVIGSWWI JO 71949 ALNG SHL ANY LNSYYND JHL ALIOVdVO JO 38 LSNN 531870 ONIGTSM H V M SNOILONYLSNI ONILYVHAdO LOSCH d C NT 3 1811 VdIWOO SY3073M ANIONS INVSS VIO NOILOANNOD 7 CONNECTION DIAGRAM Vantage 575 LINCOLN E DIAGRAMS F 8
42. OLN 6 INSTALLATION A 6 REMOTE CONTROL OUTPUT The Vantage is equipped with a 6 pin and a 14 pin connector The 6 pin connector is for connecting the K857 or K857 1 Remote Control or for TIG welding the K870 foot Amptrol or the K936 2 hand Amptrol When in the CC STICK DOWNHILL PIPE or CV WIRE modes and when a remote control is connected to the 6 pin Connector the auto sensing circuit automatically switches the OUTPUT control from control at the welder to remote control When in TOUCH START TIG mode and when a Amptrol is connected to the 6 Pin Connector the OUTPUT dial is used to set the maximum current range of the CURRENT CONTROL of the Amptrol The 14 pin connector is used to directly connect a wire feeder control cable In the CV WIRE mode when the control cable is connected to the 14 pin connector the auto sensing circuit automatically makes the Output Control inactive and the wire feeder voltage control active NOTE When a wire feeder with a built in welding voltage control is connected to the 14 pin connector do not connect anything to the 6 pin connector AUXILIARY POWER RECEPTACLES The auxiliary power capacity of the Vantage is 12kVA of 50Hz three phase power All models are protected by an RCD Residual Current Device and a 3 phase 20 amp circuit breaker The auxiliary power capacity in watts equivalent to volt amperes at unity power factor This model has 1 x 3 phase and neutral Residual Current Devi
43. Piping that have held Hazardous Substances AWS F4 1 from the American Welding Society see address above 6 e Vent hollow castings or containers before heating cutting or welding They may explode 6 f E Sparks and spatter are thrown from the welding arc Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap over your hair Wear ear plugs when welding out of position or in confined places Always wear safety glasses with side shields when in a welding area 6 g Connect the work cable to the work as close to the welding area as possible Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see Item 1 CYLINDER may explode if damaged 7 a Use only compressed gas cylinders containing M the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used All hoses fittings etc should be suitable for the application and maintained in good condition Zb Always keep cylinders an upright position and securely chained to an undercarriage or fixed support 7 c Oylinders should be located Away from areas where they may be struck or subjected to
44. Power Loads B 8 Simultaneous Welding and Power Loads Extension Cord Length Recommendations B 9 TABLE OF CONTENTS Vantage 575 LINCOLN viii TABLE OF CONTENTS Act sso ries erren mme Section C Optional Field Installed Accessories 1 Maintenance cra khai n eue siens Section D Safety Precautioris 2 nea DG Hee eG Re ake D 1 Routine and Periodic Maintenance meg eae eue D 1 Engine Maintenance 2 se i order bone aad oo le de aa eee D 1 Air LE D 1 Fuel Fiter 2 3 8 8e tme m eae ka aE aE ree lan Y derre D 2 Cooling SYSteM EE D 2 Battery Handling D 2 Nameplate Warning Decal Maintenance D 3 Welder Generator Maintenance D 3 Engine Maintenance Components D 3 Troubleshooting su raa ei EE IRURE CY ER Section E Wiring Connection Diagrams and Dimension Print Section F Parts Lists oe RR IRR CR QR P 466 Series Vantage 575 LINCOLN amp 1 INSTALLATION A 1 TECHNICA
45. V9 ON DM 721872 300319313 30 ALIS V 10d SHL OL HOLIMS YALAWLIOA 830333 38IM NOLLISOd 40441530 303 58115 LNdLAO OL S318V9 LOANNOO ON NOILISOd Q3TIOH LNOO AT310WW38H OL HOLIMS S IVNIINS3 L H3Q13M 39V Id NOLLISOd JIMA IHL NI HOLIMS SGOW 39V1d WANVA 9NLLVS3dO 830 13M ANIONS JHL NI 93151 5301191519395 3AO8V 15 LON OG 7 AHOLOV SHL LY 13S 3Md SI ONILL3S YONYSAOD 3NION3 JHL LINDYID 1081 00 1 NYO HOIHM 39 V L 10A 830333 SHIM OV 3HL NI 3SV3SONI NV 5 31LLOSHL 201 SNIGIHS3AO YO ONILLAS HONS3AO9 JHL Ad 3NION3 d IGI 3HL 30 ASVAYONI OL 9333 38IM OL 418 5 3004192313 A IOC 318V9 1 909 414V9 1 SCN10O L Juawdinbe 141 9 5 10 syed jou jeuuosjed AIUO e Buroiues 910 94 sued Aeme deeye peaj 3ALLVO3N 1 euuoosiq e opd ui deeye uedo sjeued jou ONINHVM 7 NOLL ONNOCH JINON 1ON LNOO LAdLNO SLOWSY LIOA 7294 SC N T SYA 13M 3NIS9N3 NOILOVO lON3HdAV Vantage 575 LINCOLN DIAGRAMS F 11 F 11 CONNECTION DIAGRAM 6182705 0002 22 01 0441530 SV NOILISOd 4101 HOI OLAV NI HOLIMS 43101 39V ld
46. Y OR DEATH KEEP CHILDREN AWAY PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase copy of Safety in Welding 4 Cutting ANSI Standard 249 1 from the American Welding Society PO Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 or WTIA Welding Technology Institute of Australia PO Box 6165 Silverwater NSW 2128 A free copy of Arc Welding Safety booklet E205 is available from the Lincoln Electrical Company 22801 St Clair Avenue Cleveland Ohio 44117 1199 BE SURE THAT ALL INSTALLATION OPERATION MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS FOR ENGINE powered equipment 1 a Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running To avoid scalding do not remove the radiator pressure cap when the engine is hot 23 1 b Operate engines in open well 1 a ELECTRIC AND d areas or vent the engine exhaust fumes W outdoors MAGNETIC FIELDS may be dangerous 1 Do not add fuel near an open flame welding arc or when the engine is running Stop the engine and allow it to cool before refuelling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting Do not spill fuel when filling tank If fuel is sp
47. additional attachments 2 Proper support of and attachment to the base of the welding equipment so that there will be no undue stress to the trailer s framework 3 Proper placement of the equipment on the trailer to insure stability side to side and front to back when being moved and when standing by itself 4 Typical conditions of use such as travel speed roughness of surface on which the trailer will be operated and environmental conditions 5 Proper preventative maintenance of trailer 6 Conformance with federal state and local laws 9 Consult applicable federal state and local laws regarding specific requirements for use on public highways Vantage 575 LINCOLN B 4 INSTALLATION A 4 PRE OPERATION ENGINE SERVICE READ the engine operating and maintenance instructions supplied with this machine Keep hands away from the engine muffler or e HOT engine e Stop engine and allow to cool before fuelling Do not smoke when fuelling Fill fuel tank at a moderate rate and do not over fill Wipe up spilled fuel and allow fumes to clear before starting engine Keep sparks and flame away from tank The Vantage is shipped with the engine crankcase filled with high quality SAE 10W 30 oil API class CD or better Check the oil level before starting the engine If it is not up to the full mark on the dip stick add oil as required Check the oil level every four hou
48. afety precautions the following additional procedures should be adopted by welders with pacemakers Use gas welding when the application is suitable Use the lowest current setting appropriate for the application Do not exceed 400 amps Low current 75 200 amps direct current DC welding should be used if arc welding is necessary Do not TIG weld with high frequency Do not use repeated short welds Wait about ten seconds between stopping one weld and starting the next When having difficulty starting an electrode do not re strike the rod repeatedly If you feel light headed dizzy faint immediately stop welding Lay the electrode holder down so that it does not contact the work and move away from any welding being performed Arrange your work in advance so that if you become dizzy and drop the electrode holder the electrode holder will not fall on your body or strike the work Do not work on a ladder other elevated position or cramped confined place not work alone Work only in the presence of individual who understands these precautions and the possible effect welding may have on your pacemaker Do not work near spot welding equipment If you have a pacemaker and wish to continue arc welding discuss this and any other questions you may have with your physician and follow his or her advice The doctor may wish to contact the pacemaker manufacturer for a recomme
49. aldson P181052 Replace every 200 hours Replace more AC A302C often when used in dusty and o r Fleetguard AF437K high ambient temperature conditions Oil Filer Cummins 6002112110 Replace every 750 hours or 12 months Fleetguard LF3855 whichever is less Fan Belt Cummins C0412021748 Inspect every 1000 hours or 12 months whichever is less Fuel Strainer Cummins 3826094 Inspect and replace monthly as Fleetguard FF5079 required Replace annually Fuel Filter Cummins C6003112130 Replace every 500 hours or 6 months Water Separator Fleetguard FS19594 whichever is less Battery BCI GROUP 34 Inspect every 500 hours Engine Oil Change See Manual Change every 750 hours or 3 months whichever is less Check daily Vantage 575 LINCOLN 1 TROUBLESHOOTING E 1 HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty For your safety and to avoid Electrical Shock please observe all safety notes and precautions detailed throughout this manual This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Look under the column labelled PROBLEM SYMPTOMS This column describe
50. an internal contactor and the electrode is not energized until the gun trigger is closed When the gun trigger is closed the wire will begin to feed and the welding process is started Shut the welder off For electrode Positive connect the electrode cable to the terminal of the welder and work cable to the terminal of the welder For electrode Negative connect the electrode cable terminal of the welder and work cable to the terminal of the welder Across The Arc Model Attach the single lead from the front of the LN 15 to work using the spring clip at the end of the lead This is a control lead to supply current to the wire feeder motor it does not carry welding current Control Cable Model Connect Control Cable between Engine Welder and Feeder Set the MODE switch to the CV WIRE position Set the WIRE FEEDER VOLTAGE switch to 42 volts Across The Arc Model Set the WELD TERMINALS switch to WELD TERMINALS ON Control Cable Model Set the WELD TERMINALS switch to REMOTELY CONTROLLED Set the WIRE FEEDER VOLTMETER switch to either or as required by the electrode polarity being used Set the ARC CONTROL knob to 0 initially and adjust to Suit Set the IDLE switch to the High position CONNECTION OF AN LN 23P WIRE FEEDER TO THE VANTAGE Shut the welder off Connect the LN 23P per instructions on the appropriate connection diagram in the DIAGRAMS section NOTE W
51. ar the engine fan right side Do not attempt to override the governor or 2 d 4 Connect the work cable to the workplace as idler by pushing on the throttle control rods close as possible to the area being welded while the engine is running 2 4 5 Do not work next to welding power source 1 g To prevent accidentally starting petrol engines while turnin 9 1 y gp g g Mar 95 the engine or welding generator during maintenance work disconnect the spark plug wires distributor cap or magneto wire as appropriate LINCOLN 3 b SAFETY i ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare skin or wet clothing Wear dry hole free gloves to insulate hands Insulate yourself from work and ground using dry insulation Make certain the insulation is large enough to cover your full area of physical contact with work and ground In addition to the normal safety precautions if welding must be performed under electrically hazardous conditions in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying if there is a high risk of unavoidable or accidental contact with the workpiece or ground use the following equipment Semiautomatic DC Constant Voltage Wire Welder DC Manual S
52. ce RCD protection 30mA 1 x 3 phase 20 amp Circuit Breaker 1 x phase 380 volt 18 5 amp 3 x 1 phase 15 amp Circuit Breakers 3 x 1 phase 220 volt 15 amp per outlet Note The single phase outlets are from different phases and cannot be paralleled The auxiliary power receptacles should only be used with three or four wire earthed type plugs or approved double insulated tools The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle STANDBY POWER CONNECTIONS The Vantage is suitable for temporary standby or emergency power using the engine manufacturers recommended maintenance schedule The Vantage can be permanently installed as a standby power unit for 380 220 volt 50Hz Connections must be made by a licensed electrician who can determine how the 380 220 VAC power can be adapted to the particular installation and comply with all applicable electrical codes The following information can be used as a guide by the electrician for most applications 1 Install an isolation switch between the power company meter and the premises disconnect the Vantage and the power company supplies must not be connected together Switch rating must be the same or greater than the customer s premises disconnect and service over current protection 2 Take necessary steps to assure load is limited to the capacity of the Vantage by installing a 20 amp 380 VAC three pole
53. circuit breaker Loading above the rated output will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or other motor driven equipment and may result in overheating of the Vantage engine 3 Install a 20 amp 3 phase plug to the triple pole circuit breaker using 2 5 minimum x 4 conductor cable of the desired length The 20 amp plug is available in the optional KA1373 plug kit 4 Plug this cable into the 3 phase receptacle on the Vantage case front Vantage 575 LINCOLN 7 INSTALLATION A 7 CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Shut off welder before making any electrical connections CONNECTION OF LN 7 LN 8 OR LN 742 TO THE VANTAGE Shut the welder off Connect the LN 7 LN 8 OR LN 742 per instructions on the appropriate connection diagram in the DIAGRAMS section Set the WIRE FEEDER VOLTAGE switch to 115V Set the WIRE FEEDER VOLTMETER switch to either or as required by the electrode being used Set the SELECTOR switch to the CV WIRE position Adjust the ARC CONTROL knob to desired Crispness SOFT for MIG and CRISP for INNERSHIELD Set the WELDING TERMINALS switch to the REMOTELY CONTROLLED position Set the IDLE switch to the HIGH position CONNECTION OF LN 15 TO THE VANTAGE These connections instructions apply to both the LN 15 Across The Arc and Control Cable models The LN 15 has
54. ctivities moving vehicles and other hazards 2 Drain the engine oil and refill with fresh 10W30 oil Run the engine for about five minutes to circulate oil to all the parts See the MAINTENANCE section of this manual for details on changing oil 3 Remove the battery recharge it and adjust the electrolyte level Store the battery in a dry dark place STACKING Vantage 575 machines cannot be stacked ANGLE OF OPERATION To achieve optimum engine performance the Vantage 575 should be run in a level position The maximum angle of operation for the Cummins engine is 35 degrees in all directions If the engine is to be operated at an angle provisions must be made for checking and maintaining the oil level at the normal FULL oil capacity in the crankcase When operating the welder at an angle the effective fuel capacity will be slightly less than that specified Vantage 575 LINCOLN 3 INSTALLATION A 3 LIFTING The Vantage lift bale should be used to lift the machine The Vantage is shipped with the lift bale retracted Before attempting to lift the Vantage the lift bale must be secured in a raised position Secure the lift bale as follows a Open the engine compartment door b Locate the 2 access holes on the upper middle region of compartment wall just below the lift bale c Use the lifting strap to raise the lift bale to the full upright position This will align the mounting holes on the lift bale with the
55. d in the CC STICK mode only at the same output settings To achieve this turn the WELD MODE switch to the CC STICK position Operation in other modes may produce erratic outputs and large output imbalances between the units AUXILIARY POWER OPERATION Start the engine and set the IDLER control switch to the desired operating mode Full power is available regardless of the welding control settings if no welding current is being drawn The auxiliary power of the Vantage consists of two 20 Amp 380V receptacle and one 220V receptacles The auxiliary power capacity is 10 000 watts of 50 Hz single phase power or 12 000 watts of 50Hz three phase power The auxiliary power capacity rating in watts is equivalent to volt amperes at unity power factor The maximum permissible current of the 380 output is 18 8 A Output voltage is within 10 at all loads up to rated capacity NOTE The 220V receptacles are connected to different phases and cannot be paralleled The auxiliary power receptacles should only be used with three wire or four wire earth type plugs or approved double insulated tools with two wire plugs The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle SIMULTANEOUS WELDING AND AUXILIARY POWER LOADS It must be noted that the above auxiliary power ratings are with no welding load Simultaneous welding and power loads are specified in table B
56. d or warn them not to watch the arc or expose themselves to the arc rays or to hot spatter or metal FUMES AND GASES can be dangerous 5 a Welding may produce fumes and gases 0 hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing zone When welding with electrodes which require special ventilation such as stainless or hard facing see instructions on container or MSDS or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and below Threshold Limit values TLV using local exhaust or mechanical ventilation In confined spaces or in some circumstances outdoors a respirator may be required Additional precautions are also required when welding on galvanized steel 5 b Do not weld in locations near chlorinated hydrocarbon vapours coming from degreasing cleaning or spraying operations The heat and rays of the arc can react with solvent vapours to form phosgene a highly toxic gas and other irritating products 5 c Shielding gases used for arc welding can displace air and cause injury or death Always use enough ventilation especially in confined areas to ensure breathing air is safe 5 d Read and understand the manufacturer s instructions for this equipment and the consumables to be used inclu
57. dO jueuudinbe 14 9295 10 asn je sul pjnous e sued Aeme ui e 318 10 1 05 78S 318vO sued jou 3ALLVO3N 12euuoosid uado sjaued jou oq NINHVM 7 NOLLO3NNOO Z N1 S41413M NOLLOVO JON3HdMAV Nld 9 JON3HdAV Vantage 575 LINCOLN DIAGRAMS F 5 F 5 CONNECTION DIAGRAM 1181705 0002 22 01 LNSYYND TWANVI NOILONYLSNI 324005 YAMOd OL 43434 54353 1130 339 79 58731 35012 OL JAIM 298 NOILV1OSI SSN 104100 TWNOIS V 1 SH303343 FHIM 01 ic OL ATIVRGIAIQNI 99597 GASNNN H9V3 ALVINSNI NOILISOd JHL NI HOLIMS 35 1 81872 330819373 3H1 30 OL HOLIMS YSLAWLIOA 830334 38IM JHL NOLLISOd ALI V Od 6341530 401 50015 LAdLAO OL S318V9 LOANNOO NOILYONddY 40 41949 ALN ANY LN3YYN9 304 9371 38 LSAW 318V9 ONIO DM WANVW ONILVYSdO 0 OM 3NISN3 JHL 931511 SNOLLVOISIOSdS 5 LON Od SHL 135 4 SI 9NILL3S YONYSAOD ANIDNA 100412
58. dV aYNLNA ANY ALVIGAWWI 40 319A9 LN3HHO AHL ALIOVdVO 38 LSNW 414V9 ONIGTAM V N ONLIVU34O JHL NI 031911 SNOLLVOHIO3dS 15 LON OO AHOLOVA JHL 138 4 SI 35 HONU3AO9 3NIEN3 3H1 139VINVO 38 AVIN 10H1NOO 430334 SHIM SLIOA 01 H3AO S309 3OVETOA SIHL AI AUVITIXNY JHL NI 3SY3HONI NY 3SNWO 31LLOHHL IHL HO 35 HONYSAO9 FHL ZO HOIH IHL 30 ANY aN 2 LINN Q33d SYIM OL d18VO 3004193713 OL daldvav 18 0 1ndNI TWSHAAINN 2987 961 OL 3a0u10313 430333 ENT jueuidinbe siy 1 10 sed Jou oq e 9 5 peyijenb e eme deay e C 3ALIVO3N euUONSIG e eoe d ul uedo sjeued ejejedo jou e ainiul ub ONIAOW IIR uo 951415313 ONINHVM W INVHOVIG NOILOANNOD 8 N7 2987 HdH NVINWOO Vantage 575 LINCOLN E d cEZIW 7 0002 0 300819313 MOO 3M 9313 830333 SHIM 9 830334 SN SMIHOS f f
59. ding the material safety data sheet MSDS and follow your employer s safety practices MSDS forms are available from your welding distributor or from the manufacturer 5 e Also see Item 1b Mar 95 LINCOLN SAFETY lt WELDING SPARKS can cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possible cover them to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to AS1674 Parts 1 amp 2 Safety in Welding and Cutting ANSI Standard 249 1 and the operating information for the equipment being used 6 c When not welding make certain no part of the electrode circuit is touching the work or ground Accidental contact can cause overheating and create a fire hazard 6 d Do not heat cut or weld tanks drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapours from substances inside These can cause an explosion even though the vessel has been cleaned For information purchase Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and
60. ding the workpiece to earth may reduce emissions in some but not all instances Care should be taken to prevent the earthing of work pieces increasing the risk of injury to users or damage to other electrical equipment Where necessary the connection of the workpiece to earth should be made by direct connection to the workpiece but in some countries where direct connection is not permitted the bonding should be achieved by suitable capacitance selected according to national regulations Screening and Shielding Selective screening and shielding of other cables and equipment in the surrounding area may alleviate problems of interference Screening of the entire welding installation may be considered for special applications Portions of the preceding text contained AS NZS3652 Electromagnetic Compatibility Arc Welding Equipment LINCOLN vii vii for selecting a QUALITY product by Lincoln Electric We want you OU to take pride in operating this Lincoln Electric Company product as much pride as we have in bringing this product to you Please Examine Carton and Equipment for Damage Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received Please record your equipment identification information be
61. elder The Vantage 575 is equipped with a 6 pin connector for connecting the remote control KIT 1700 Includes 10m 35ft of electrode cable and 9m 30ft of work cable KIT 400 Includes Flip front helmet cooltong electrode holder work clamp wire brush and chipping hammer K953 1 TRAILER Two wheeled trailer There is a choice of 2 hitches Order 953 1 Trailer K958 1 Ball Hitch K958 2 Lunette Eye Hitch K965 1 Cable Rack K887 1 ETHER START KIT Provides maximum cold weather starting assistance for frequent starting below 4 C 25 F Required Ether tank is not provided with kit Cannot be used with K1858 1 Service Indicator Kit at the same time K1847 1 SPARK ARRESTOR KIT Easily mounts to standard muffler K949 2 OIL DRAIN KIT Includes ball valve hose and clamp K1768 2 Dual Output Meters Dual output meters provide preset ability of voltage for wire welding and current for stick welding Measures both current and voltage when welding K1858 1 Service Indicator Kit Provides a GO NO GO visual indication of air cleaner element useful service life Filter service based on restriction readings allows the longest life possible from the filter and best engine protection Cannot be used with K887 1 Ether Start Kit at the same time Vantage 575 LINCOLN D 1 MAINTENANCE D 1 SAFETY PRECAUTIONS Have a qualified technician do the maintenance and troubleshooting work Turn the engine off
62. electrode Negative connect the electrode cable from the LN 25 to the terminal of the welder and work cable to the terminal of the welder Attach the single lead from the front of the LN 25 to work using the spring clip at the end of the lead This is a sense lead to supply current to the wire feeder motor it does not carry welding current Set the SELECTOR switch to the CV WIRE position the WELDING TERMINALS switch to WELD TERMINALS ON Adjust the ARC CONTROL knob to desired crispness Generally welding is best if the ARC CONTROL is set to SOFT for MIG and CRISP for INNERSHIELD You may however want to start in the middle and adjust as needed from there Set the IDLE switch to the AUTO position When not welding the Vantage engine will be at the low idle speed If you are using an LN 25 with an internal contactor the electrode is not energized until the gun trigger is closed If you are using an LN 25 without an internal contactor the electrode will be energized when the Vantage is started When the gun trigger is closed the current sensing circuit will cause the wire to begin to feed and the welding process is started CONNECTION OF AN NA 3 AUTOMATIC WELDING SYSTEM TO THE VANTAGE For connection diagrams and instructions for connecting an NA 3 Welding System to the Vantage refer to the NA 3 Welding System instruction manual T
63. ency generating equipment must be properly grounded See the K930 2 TIG Module operating manuals for complete instructions on installation operation and maintenance When using the TIG Module the OUTPUT control on the Vantage is used to set the maximum range of the CURRENT CONTROL on the TIG Module or an Amptrol if connected to the TIG Module VANTAGE SETTINGS WHEN USING THE K930 2 TIG MODULE Set the WELD MODE switch to the Touch Start Tig 20 250 Setting Set the IDLER switch to the AUTO position e Set the WELDING TERMINALS switch to the Remotely Controlled position This will keep the solid state contactor open and provide a cold electrode until the triggering device Amptrol or Arc Start Switch is pressed When using the TIG Module the OUTPUT control on the Vantage 575 is used to set the maximum range of the CURRENT CONTROL on the TIG Module or an Amptrol if connected to the TIG Module Vantage 575 LINCOLN B 7 OPERATION B 7 Table TYPICAL CURRENT RANGES FOR TUNGSTEN ELECTRODES DCEN DCEP Approximate Argon Gas Flow Rate l min c f m Tungsten Electrode 1 2 1 2 TIG TORCH Diameter Thoriated Thoriated Aluminium Stainless Steel Nozzle mm in Tungsten Tungsten Size 4 5 25 0 010 2 15 3 2 4 3 8 2 4 3 8 4 5 6 50 0 020 5 20 3 3 5 5 10 3 5 5 10 1 0 0 040 15 80 3 3 5 5 10 3 5 5 10 1 6 1 16 70 150 10 20 3 5 5 10
64. he connection diagram for the LN 8 can be used for connecting the NA 3 Set the Wire Feeder Voltage Switch to 115V CONNECTION OF PRINCE XL SPOOL GUN TO THE VANTAGE Connection of the Prince XL Spool Gun requires the use of the K1849 1 Adapter Module Shut the Welder off For electrode Positive connect the electrode cable to the terminal of the welder and work cable to the terminal of the welder For electrode Negative connect the electrode cable terminal of the welder and work cable to the terminal of the welder Connect the Control Cable of the Spool Gun to the Adapter Module and connect the Control Cable of the Adapter Module to the Welder Connect the Gas Hose Set the MODE switch to the CV WIRE position Set the WIRE FEEDER VOLTAGE switch to 42 volts Set the WELD TERMINALS switch to WELD TERMINALS ON Set the ARC CONTROL knob to 0 initially and adjust to suit Set the IDLE switch to the High position Vantage 575 LINCOLN B 1 OPERATION B 1 SAFETY INSTRUCTIONS Read and understand this entire section before operating your Vantage Do not attempt to use this equipment until you have thoroughly read all operating and maintenance manuals supplied with your machine They include important safety precautions detailed engine starting operating and maintenance instructions and parts lists ELECTRIC SHOCK can kill T e Do not touch electrically
65. hen connecting an LN 23P to the Vantage 575 a K350 1 adapter kit must be used Set the Wire Feeder Voltage Switch to 115V Set the WIRE FEEDER VOLTMETER switch to Set the MODE switch to CV WIRE position e Set the WELDING TERMINALS switch to REMOTELY CONTROLLED Set the CONTROL to 0 initially and adjust to suit Setthe IDLE switch to the AUTO position When not welding the Vantage 575 engine will be at the low idle speed If you are using an LN 23P with the K350 1 adapter kit the electrode is not energized until the gun trigger is closed When the gun trigger is closed the current sensing circuit will cause the Vantage 575 engine to go to high idle speed the wire will begin to feed and the welding process can be started When welding is stopped the engine will revert to low idle speed after approximately 12 seconds unless welding is resumed Vantage 575 LINCOLN 8 INSTALLATION A 8 CONNECTION OF THE LN 25 TO THE VANTAGE The LN 25 with or without an internal contactor may be used with the Vantage See the appropriate connection diagram in the DIAGRAMS section NOTE The LN 25 K431 Remote Control Module and K432 Remote Cable are not recommended for use with the Vantage Shut the welder off For electrode Positive connect the electrode cable from the LN 25 to the terminal of the welder and work cable to the terminal of the welder For
66. ick electrodes The MODE switch provides two stick welding settings as follows CC STICK MODE The CC STICK position of the MODE switch is designed for horizontal vertical up and over head welding with all types of electrodes especially low hydrogen The OUTPUT CONTROL knob adjusts the full output range for stick welding The ARC CONTROL knob sets the short circuit arc force current during stick welding Increasing the number from 10 Soft to 10 Crisp increases the short circuit current and prevents sticking of the electrode to the plate while welding This can also increase spatter It is recommended that the ARC CONTROL be set to the minimum number without electrode sticking Start with the knob set at 0 DOWNHILL PIPE MODE This slope controlled setting is intended for out of position and down hill pipe welding where the operator would like to control the current level by changing the arc length The OUTPUT CONTROL knob adjusts the full output range for pipe welding The ARC CONTROL knob sets the short circuit current arc force during stick welding to adjust for a soft or a more forceful digging arc Crisp Increasing the number from 10 Soft to 10 Crisp increases the short circuit current which results in a more forceful digging arc Typically a forceful digging arc is preferred for root and hot passes A softer arc is preferred for fill and cap passes where weld puddle control and deposition stacking of
67. illed wipe it up and do not start engine until fumes have been eliminated 2 a Electric current flowing through any conductor causes localised Electric and Magnetic Fields EMF Welding current creates EMF fields around welding cables and welding machines 2 b EMF fields may interfere with some pacemakers and welders having a pacemaker should consult their physician before welding 2 c Exposure to EMF fields in welding may have other health 1 d Keep all equipment safety guards covers and devices in effects which are now not known position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving 2 d All welders should use the following procedures in order to parts when starting operating or repairing equipment minimise exposure to EMF fields from the welding circuit 2 0 1 Route the electrode and work cables together 1 some cases it be necessary to remove safety guards Secure them with tape when possible to perform required maintenance Remove guards only when necessary and replace them when the maintenance 2 4 2 Never coil the electrode lead around your body requiring their removal is complete Always use the greatest 243 Do not place your body between the electrode care when working near moving parts and work cables If the electrode cable is on your right side the work cable should also be on your 14 Do not put your hands ne
68. in line with the hose 2 Check for proper oil level and coolant level Close engine compartment door 3 Remove all plugs connected to the AC power receptacles 4 Set IDLER switch to AUTO 5 Set the RUN STOP switch to RUN Observe that the engine protection and battery charging lights are on After 10 seconds the engine protection light will turn off 6 Within 30 seconds press and hold the engine START button until the engine starts 7 Release the engine START button when the engine starts 8 Check that the engine protection and battery charging lights are off The engine protection light is on after starting the engine will shutdown in a few seconds Investigate any indicated problem 9 Allow the engine to warm up at low idle speed for several minutes before applying a load and or switching to high idle Allow a longer warm up time in cold weather COLD WEATHER STARTING With a fully charged battery and the proper weight oil the engine should start satisfactorily even down to about 10 C If the engine must be frequently started below 40 C it may be desirable to install the optional ether starter kit K887 1 Installation and operating instructions are included in the kit STOPPING THE ENGINE 1 Switch the RUN STOP switch to STOP This turns off the voltage supplied to the shutdown solenoid A backup shutdown can be accomplished by shutting off the fuel valve located on the fuel line Vantage
69. ing drying and storage 8 Reinstall air filter element After six cleanings replace air filter A cleaned filter will have approximately 70 of the life of a new filter element A restricted filter element may not appear excessively dirty FUEL FILTERS WARNIN When working on the fuel system Keep naked lights away Do not spill fuel Do not smoke The Vantage 575 is equipped with a Fuel Filter located after the lift pump and before fuel injectors The procedure for changing the filter is as follows 1 Close the fuel shutoff valve 2 Clean the area around the fuel filter head Remove the filter Clean the gasket surface of the filter head and replace the o ring 3 Fill the clean filter with clean fuel and lubricate the o ring seal with clean lubricating oil 4 Install the filter as specified by the filter manufacturer Mechanical overtightening will distort the threads filter element seal or filter can COOLING SYSTEM The Vantage 575 is equipped with a pressure radiator Keep the radiator cap tight to prevent loss of coolant Clean and flush the coolant system periodically to prevent clogging the passage and over heating the engine BATTERY HANDLING GASES FROM BATTERY can explode Keep sparks flame and cigarettes away from battery To prevent EXPLOSION when INSTALLING A NEW BATTERY disconnect negative cable from old battery first and connect to new battery last
70. iron are key to fast travel speeds It is recommended that the ARC CONTROL be set initially at 0 TOUCH START TIG MODE The Vantage can be used in a wide variety of DC TIG welding applications The TOUCH START TIG setting of the MODE switch is for DC TIG Tungsten Inert Gas welding To initiate a weld the OUTPUT CONTROL knob is first set to the desired current and the tungsten is touched to the work During the time the tungsten is touching the work there is very little voltage or current and in general avoids tungsten contamination Then the tungsten is gently lifted off the work in a rocking motion which establishes the arc To stop the arc simply lift the TIG torch away from the work piece When the arc voltage reaches approximately 30 volts the arc will go out and the machine will automatically reset to the touch start current level The tungsten may then be retouched to the work piece to restrike the arc The arc may also be started and stopped with an Amptrol or Arc Start Switch The ARC CONTROL is not active in the TIG mode In general the Touch Start feature avoids tungsten contamination without the use of a Hi frequency unit If the use of a high frequency generator is desired the K930 2 TIG Module can be used with the Vantage The settings are for reference The Vantage is equipped with the required R F bypass circuitry for the connection of high frequency generating equipment The Vantage and any high frequ
71. is turned off a fixed time delay of approximately 12 seconds starts d If the welding or AC power load is not restarted before the end of the time delay the idler reduces the engine speed to low idle speed The engine will automatically return to high idle speed when the welding load or A C power load is reapplied Idler Operational exceptions When the WELDING TERMINALS switch is in the Remotely Controlled position the idler will operate as follows a When the triggering device Amptrol Arc Start Switch etc is pressed the engine will accelerate and operate at full speed provided a welding load is applied within approximately 12 seconds If the triggering device remains pressed but no welding load is applied within approximately 12 seconds the engine will return to low idle speed If the triggering device is released or welding ceases the engine will return to low idle speed after approximately 12 seconds Vantage 575 LINCOLN amp BA BA WELDING CONTROLS Items 10 through 19 10 OUTPUT CONTROL The OUTPUT dial is used to preset the output voltage or current as displayed on the digital meters for the four welding modes When in the CC STICK DOWNHILL PIPE or CV WIRE modes and when a remote control is connected to the 6 Pin or 14 Pin Connector the auto sensing circuit automatically switches the OUTPUT CONTROL from control at the welder to the remote control In the CV WIRE mode
72. live parts such as output terminals or internal wiring Insulate yourself from the work and ground Always wear dry insulating gloves ENGINE EXHAUST can kill 3 Use in open well ventilated areas or vent d A exhaust outside f Do not stack anything near the engine MOVING PARTS can injure Do not operate with doors open or guards off CS Stop engine before servicing Keep away from moving parts Only qualified personnel should operate this equipment ADDITIONAL SAFETY PRECAUTIONS Always operate the welder with the hinged door closed and the side panels in place as these provide maximum protection from moving parts and insure proper cooling air flow GENERAL DESCRIPTION The Vantage is a diesel engine driven welding power source The machine uses a brush type alternating current generator for DC multi purpose welding and for 380 220 VAC auxiliary stand by power The welding control system uses state of the art Chopper Technology RECOMMENDED APPLICATIONS WELDER The Vantage provides excellent constant current DC welding output for stick SMAW and TIG welding The Vantage also provides excellent constant voltage DC welding output for MIG GMAW Innershield FCAW Outersield FCAW G and Metal Core welding In addition the Vantage can be used for Arc Gouging with carbons up to 10mm 3 8 diameter The Vantage is not recommended for pipe thawing GENERATOR The Vantage
73. low for future reference This information can be found on your machine nameplate Model Name amp Number Code amp Serial Number Date of Purchase Whenever your request replacement parts for or information on this equipment always supply the information you have recorded above Read this Operator s Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the Safety Instructions we have provided for your protection The level of seriousness to be applied to each is explained below This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life CAUTION This statement appears where the information must be followed exactly to avoid minor personal injury or damage to this equipment viii Page cL MEET i vi Installation ek RE ax exa REG eR Ern dm Rc SR RR RA ROG Red Section A Technical Specifications E eder dance og ER a ins bat us A 1 erudi mx m A 2 Lo ation Ventilation ui e erba PIETRA E EORR Rl RO Pee E ede ale A 2 jo DEE A 2 WEE 2 Angle Of Operation eruere decke E HERI e prega A 2 Bio A 3 High Altitude Operation eh abe eR ares Res nn RS A 3 High Temperature Operation A 3 le re NEE A 3 Pre Operation Engine Service
74. ndation As mentioned before the design of the pacemaker significantly affects the degree to which it is subject to interference from a welding circuit Do not rely on the fact that you know another welder with a pacemaker who has welded for years without experiencing a problem That welder and his or her pacemaker may be quite different from you and your pacemaker LINCOLN SAFETY vi INSTRUCTIONS FOR ELECTROMAGNETIC COMPATIBILITY This welding machine must be used by trained operators only Read this manual carefully before attempting to use the welding machine Conformance Products displaying the C Tick mark are in conformity with Australian New Zealand requirements for Electromagnetic Compatibility EMC They are manufactured in conformity with Australian New Zealand Standard Emission AS NZS 3652 Electromagnetic Compatibility Arc Welding Equipment Identical to and reproduced from British Standard EN 50199 for using with other Lincoln Electric LiquidArc equipment designed for industrial and professional use Introduction electrical equipment generates small amounts of electromagnetic emission Electrical emission may be transmitted through power lines or radiated through space similar to a radio transmitter When emissions are received by other equipment electrical interference may result Electrical emissions may effect many kinds of electrical equipment other nearby welding equipment
75. ould be connected to the welding power source so that good electrical contact is maintained between the conduit and the welding power Source enclosure Maintenance of the Welding Equipment The welding equipment should be routinely maintained according to the manufacturer s recommendations All access and service doors and covers should be closed and properly fastened when the welding equipment is in operation The welding equipment should not be modified in any way except for those changes and adjustment covered in the manufacturer s instructions In particular the spark gaps of arc initiation and stabilising devices should be adjusted and maintained according to the manufacturer s recommendations Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to the floor level Equipotential Bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase the risk that the operator could receive a shock by touching these metallic components and the electrode at the same time The operator should be insulated from all such bonded metallic components Earthing of the workpiece Where the workpiece is not bonded to earth for electrical safety nor connected to earth because of its size and position eg ship s hull or building steelwork a connection bon
76. physical damage Asafe distance from arc welding or cutting operations and any other source of heat sparks or flame 7 d Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder 7 e Keep your head and face away from the cylinder valve outlet when opening the cylinder valve 7 f Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use 7 g Read and follow the instructions on compressed gas cylinders associated equipment and CGA publication Precautions for Safe Handling of Compressed Gases in Oylinders available from the Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 FOR ELECTRICALLY powered equipment 8 a Turn off input power using the disconnect Switch at the fuse box before working on the equipment 8 b Install equipment in accordance with the National Electrical Code all local codes the manufacturer s recommendations 8 c Ground the equipment in accordance with the National Electrical Code and the manufacturer s recommendations Mar 95 LINCOLN SAFETY iv PRECAUTIONS DE SURETE Pour votre propre protection lire et observer toutes les instructions et les pr cautions de s ret specifiques qui parraissent dans manuel aussi bien que les pr cautions de s ret g n rales suivantes S ret Pour Soudage A L A
77. provides smooth output for auxiliary power and emergency standby power Vantage 575 LINCOLN B 2 OPERATION B 2 CONTROLS AND SETTINGS All welder and engine controls are located on the case front panel Refer to Figure B 1 and the explanations that follow Figure B 1 Case Front Panel Controls ENGINE CONTROLS Items 1 through 9 1 RUN STOP Q SWITCH Toggling the switch to the RUN position energizes the fuel solenoid for approximately 30 seconds The engine must be started within that time or the fuel solenoid will deenergize and the switch must be toggled to reset the timer 2 START PUSHBUTTON 6 Energizes the starter motor to crank the engine With the engine Run Stop switch in the Run position push and hold the Start button to crank the engine release as the engine starts Do not press while engine is running since this can cause damage to the ring gear and or starter motor 3 HOUR METER The hour meter displays the total time that the engine has been running This meter is a useful indicator for scheduling preventive maintenance 4 FUEL LEVEL GAUGE WI Displays the level of diesel fuel in the fuel tank operator must watch the fuel level closely to prevent running out of fuel and possibly having to bleed the system 5 ENGINE TEMPERATURE GAUGE 5 E TT The gauge displays the engine coolant temperature Vantage 575 LINCOLN B 3 OPERATION B 3 6 OIL PRESSURE GAUGE gt The ga
78. rc 1 Protegez vous contre la secousse lectrique a Les circuits l lectrode et la pi ce sont sous tension quand la machine souder est en marche Eviter toujours tout contact entre les parties sous tension et la peau nue ou les v tements mouill s Porter des gants secs et sans trous pour isoler les mains Faire tr s attention de bien s isoler de la masse quand on Soude dans des endroits humides ou sur un plancher metallique ou des grilles metalliques principalement dans les positions assis ou couch pour lesquelles une grande partie du corps peut tre en contact avec la masse Maintenir le porte lectrode la pince de masse le c ble de soudage et la machine souder en bon et s r tat defonctionnement d Ne jamais plonger le porte lectrode dans l eau pour le refroidir Ne jamais toucher simultan ment les parties sous tension des porte lectrodes connect s deux machines souder parce que la tension entre les deux pinces peut tre le total de la tension vide des deux machines Si on utilise la machine souder comme une source de courant pour soudage semi automatique ces precautions pour le porte lectrode s applicuent aussi au pistolet de soudage 2 Dans le cas de travail au dessus du niveau du sol se prot ger contre les chutes dans le cas ou on recoit un choc Ne jamais enrouler le c ble lectrode autour de n importe quelle partie du corps Un coup d arc peut tre plus s v re
79. rs of running time during the first 35 running hours Refer to the engine Operator s Manual for specific oil recommendations and break in information The oil change interval is dependent on the quality of the oil and the operating environment Refer to the engine Operators Manual for the proper service maintenance intervals FUEL USE DIESEL FUEL ONLY Fill the fuel tank with clean fresh diesel fuel The capacity of the fuel tank is approx 95 litres See engine Operator s Manual for specific fuel recommendations Running out of fuel may require bleeding the fuel injection pump NOTE Before starting the engine open the fuel shutoff valve pointer to be in line with hose FUEL CAP Remove the plastic cap covering from the Fuel Tank Filler neck and install the Fuel Cap ENGINE COOLANT The Vantage is shipped with the engine and radiator filled with a 50 mixture of ethylene glycol and water See the MAINTENANCE section and the engine Operator s Manual for more information on coolant BATTERY CONNECTION GASES FROM BATTERY can explode Keep sparks flame and cigarettes away from battery To prevent EXPLOSION when INSTALLING NEW BATTERY disconnect negative cable from old battery first and connect to new battery last CONNECTING A BATTERY CHARGER remove battery from welder by disconnecting negative cable first then positive cable and battery clamp When reinstalling connect negative cable
80. s receptacle has a 20 amp rating Refer to the AUXILIARY POWER RECEPTACLES section in the installation chapter for further information about this receptacle Also refer to the AUXILIARY POWER OPERATION section later in this chapter Vantage 575 LINCOLN B 5 5 21 CIRCUIT BREAKERS These circuit breakers provide separate overload current protection for each 220V receptacle the 42VAC AND 115VAC in the 14 Pin connector and battery circuit overload protection 22 220VAC RECEPTACLES These three 220VAC receptacles provide up to 15 amp rating each Refer to the AUXILIARY POWER RECEPTACLES section in the installation chapter for further information about these receptacles Also refer to the AUXILIARY POWER OPERATION section later in this chapter 23 EARTH STUD Provides a connection point for connecting the machine case to earth Refer to MACHINE EARTHING in the Installation chapter for proper machine earthing information 24 RCD Residual Current Device provides protection from Active to Earth contact It will not protect against electric shock resulting from contact with Active and Neutral Wires 25 3 phase Circuit Breaker Provides over current protection for the Auxiliary Outputs ENGINE OPERATION STARTING THE ENGINE 1 Open the engine compartment door and check that the fuel shutoff valve located to the left of the fuel filter housing is in the open position lever to be
81. s de grue ou autres circuits Cela peut provoquer des risques d incendie ou d echauffement des chaines et des c bles jusqu ce qu ils se rompent Assurer une ventilation suffisante dans la zone de soudage Ceci est particuli rement important pour le soudage de t les galvanis es plomb es ou cadmi es ou tout autre m tal qui produit des fume s toxiques Ne pas souder en pr sence de vapeurs de chlore provenant d op rations de d graissage nettoyage ou pistolage La chaleur ou les rayons de l arc peuvent r agir avec les vapeurs du solvant pour produire du phosg ne gas fortement toxique ou autres produits irritants 11 Pour obtenir de plus amples renseignements sur la s ret voir le code Code for safety in welding and cutting CSA Standard W 117 2 1974 PR CAUTIONS DE S RET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR 1 Relier la terre le chassis du poste conformement au code de l lectricit et aux recommendations du fabricant Le dispositif de montage ou la piece souder doit tre branch une bonne mise la terre Autant que possible l installation et l entretien du poste seront effectu s par un lectricien qualifi Avant de faires des travaux l interieur de poste la debrancher l interrupteur la boite de fusibles Garder tous les couvercles et dispositifs de s ret leur place Mar 93 LINCOLN SAFETY WELDING EMF
82. s possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labelled POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorized Field Service Facility If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed Vantage 575 LINCOLN 2 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS SYMPTOMS Major Physical or Electrical Damage is Evident POSSIBLE AREAS OF MISADJUSTMENT S Contact your Local Lincoln Authorized Field Service Facility Engine will not crank Engine will crank but not start 1 Battery low Loose battery cable connections which may need Inspected cleaned or tighten Faulty wiring in engine starting circuit Faulty engine starter Contact authorized local Engine Service Shop Out of fuel
83. sists Contact your local Lincoln Authorized Field Service Facility If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed Vantage 575 LINCOLN amp 4 TROUBLESHOOTING E 4 PROBLEMS SYMPTOMS POSSIBLE AREAS OF MISADJUSTMENT S FUNCTION PROBLEMS RECOMMENDED COURSE OF ACTION Engine goes to low idle but does not stay at low idle 1 Faulty Peripheral PCB Pull Coil Battery PCB or Weld Control PCB No welding output or auxiliary output Broken lead in rotor circuit Faulty field diode module Faulty Weld Control P C Board Faulty rotor ND Welder has some no output and no control Auxiliary output OK Faulty remote kit Faulty output control potentiometer Faulty output control wiring Faulty Weld Control PCB Coil Battery PCB or Chopper PCB A Pull No welding output Auxiliary output OK 1 WELDING TERMINALS switch in wrong position be sure switch is in WELDING TERMINALS ALWAYS ON position 2 Faulty Weld Control PCB Coil Battery PCB or Chopper PCB Pull No auxiliary power 1 Open circuit breakers 2 Faulty connections to auxiliary receptacles 3 Faulty auxiliary circuit wiring If all recommended possible areas
84. surrounding area The following shall be taken into account a Other supply cables control cables signalling and telephone cables above below and adjacent to the welding equipment b Radio and television transmitters and receivers C Computer and other control equipment d Safety critical equipment eg guarding of industrial equipment e The health of people around eg the use of pacemakers and hearing aids f Equipment used for calibration or measurement g The immunity of other equipment in the environment The purchaser user shall ensure that other equipment being used in the environment is compatible This may require additional protection measures h The time of the day that welding or other activities are to be carried out The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place The surrounding area may extend beyond the boundaries of the premises Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer s recommendations If interference occurs it may be necessary to take additional precautions such as filtering the mains supply Consideration should be given to shielding the supply cable of permanently installed welding equipment in metallic conduit or equivalent Shielding should be electrically continuous throughout its length The shielding sh
85. t o para remover fumo da zona respirat ria eta AP5o3 mtREY Feu ORAVHELTIEELTFEL ORM MEE OCF Es e Mak e 42274 SA7IAE e SHAS AS THANA gaa ge Les dul TJAN gial hia A Al di ALU axi usd Turn power off before servicing Desconectar el cable de alimentaci n de poder de la m quina antes de iniciar cualquier servicio D branchez le courant avant l entretien Strom vor Wartungsarbeiten abschalten Netzstrom v llig ffnen Maschine anhalten opere com as tampas removidas Desligue a corrente antes de fazer servi o N o toque as partes el tricas nuas FFIR EP BRAY FE e Hs BIS BEES e SHA AHS ail it w l Juill abil e Do not operate with panel open guards off No operar con panel abierto o guardas quitadas N op rez pas avec les panneaux ouverts ou avec les dispositifs de protection enlev s Anlage nie ohne Schutzgeh use oder Innenschutzverkleidung in Betrieb setzen Mantenha se afastado das partes moventes com os paineis abertos ou guardas removidas O NZWRAN ERUOALEEE L EUIT TEL LKE et EE EE x cals Wi jual ila aii Age dl WARNING Spanish AVISO DE PREC
86. the polarity is correct Improper polarity can damage the charging circuit The Vantage positive battery terminal has a red terminal cover If you need to charge the battery with an external charger disconnect the negative cable first then the positive cable before you attach the charger leads after the battery is charged reconnect the positive battery cable first and the negative cable last Failure to do so can result in damage to the internal charger components Follow the instructions of the battery charger manufacturer for proper charger settings and charging time NAMEPLATES WARNING DECALS MAINTENANCE Whenever routine maintenance is performed on this machine or at least yearly inspect all nameplates and labels for legibility Replace those which are no longer clear Refer to the parts list for the replacement item number WELDER GENERATOR MAINTENANCE STORAGE Store the Vantage in clean dry protected areas CLEANING Blow out the generator and controls periodically with low pressure air do this at least once a week in particularly dirty areas BRUSH REMOVAL AND REPLACEMENT It is normal for the brushes and slip rings to wear and darken slightly Inspect the brushes when a generator overhaul is necessary Do not attempt to polish slip rings while the engine is running Table D 1 Engine Maintenance Components ITEM MAKE PART NUMBER SERVICE INTERVAL Air Cleaner Element Don
87. tick Welder Welder with Reduced Voltage Control In semi automatic or automatic wire welding the electrode electrode reel welding head nozzle or semi automatic welding gun are also electrically hot Always be sure the work cable makes a good electrical connection with the metal being welded The connection should be as close as possible to the area being welded Ground the work or metal to be welded to a good electrical earth ground Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation Never dip the electrode holder in water for cooling Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders When working above floor level use a safety belt to protect yourself from a fall should you get a shock Also see items 6c and 8 ARC RAYS can burn 4 Use shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding Headshield and filter lens should conform to ANSI 287 1 standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suitable non flammable screening an
88. tor or electrical device is to the body the greater the exposure to the field Minimising exposure All welders should use the following procedures to minimise EMF exposure Route electrode or and work cables together Secure them with tape if possible Never coil the electrode lead around your body Do not place your body between the electrode and work cables If your electrode cable is on your right side the work cable should also be on your right side Connect the work cable to the work piece as close as possible to the area being welded This is also a good practice to eliminate a common problem on welding a poor work connection Do not work next to the welding power source Welders with pacemakers There is no question that the fields in arc welding can interfere with a pacemakers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker returns to normal functioning The welding arc has little or no effect on the operation of some pacemakers especially designs that are bi polar or designed to filter out such interference For a welder or anyone working around electrical equipment the selection of a pacemaker is very important Get a doctor s advice about which pacemaker is the least sensitive to interference from welding while still being medically suitable In addition to the normal s
89. uge displays the engine oil pressure when the engine is running 7 ENGINE PROTECTION The yellow engine protection light remains off with proper oil pressure and under normal operating temperatures If the light turns on the engine protection system will stop the engine Check for proper oil level and add oil if necessary Check for loose or disconnected leads at the oil pressure sender located on the engine The light will remain on when the engine has been shut down due to low oil pressure or over temperature condition 8 BATTERY CHARGING LIGHT E The yellow engine alternator light is off when battery charging system is functioning normally If light turns on the alternator or the voltage regulator may not be operating correctly The light will remain on when the engine is stopped and the run stop switch is in the run position 9 IDLER SWITCH Has two positions as follows A In the High position the engine runs at the high idle speed controlled by the governor B In the Auto lt gt position the idler operates as follows a When switched from High to Auto or after starting the engine the engine will operate at full speed for approximately 12 seconds and then go to low idle speed b When the electrode touches the work or power is drawn for lights or tools approximately 100 Watts minimum the engine accelerates and operates at full speed c When welding ceases and the AC power load
90. y of the wire feeder voltmeter to the polarity of the electrode 16 6 CONNECTOR For attaching optional remote control equipment When in the CC STICK DOWNHILL PIPE and CV WIRE modes and when a remote control is connected to the Connector the auto sensing circuit automatically switches the OUTPUT control from control at the welder to remote control When using the TOUCH START TIG mode with a TIG Module connected the OUTPUT control is used to set the maximum current range of the CURRENT CONTROL on the TIG Module 17 14 PIN CONNECTOR For attaching wire feeder control cable Includes contactor closure circuit auto sensing remote control circuit and 42VAC or 115VAC power The remote control circuit operates the same as the 6 Pin Connector 18 42V 115V WIRE FEEDER VOLTAGE SWITCH Toggles output of 14 pin connector to voltage requirement of Wire Feeder Located above 14 pin connector 19 WELD OUTPUT TERMINALS AND These 1 2 13 studs with flange nuts provide welding connection points for the electrode and work cables For positive polarity welding the electrode cable connects to the terminal and the work cable connects to this terminal For negative polarity welding the work cable connects to the terminal and the electrode cable connects to this terminal AUXILIARY POWER CONTROLS Items 20 25 20 380 VAC RECEPTACLE This is a 380 VAC receptacle that provides auxiliary power Thi

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