Lincoln Electric IM628 User's Manual
Contents
1. e Vermeiden Sie das Einatmen von Schweibrauch e Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes e Mantenha seu rosto da fumaca e Use ventilac o e exhaust o para remover fumo da zona respirat ria 0 E1 APDERERS ECKE F us ORAV HELCTIHELTFEL OR mm AETH FE 7r IF OR Ea FIR JE PN F JE dn ET AE o e 4229 847A e sex 4oehe SAE X 71 F71 AsH FAH H4 ESE ABHA Chall oe ua dl sut e Ma d amp 4i Jarl e e Aal AA Ms Lei i nl Ail oe gaah aa yc S He cpMA S e Turn power off before servicing e Desconectar el cable de ali mentaci n de poder de la m quina antes de iniciar cualquier servicio D branchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom v llig ff nen Maschine anhalten Nao opere com as tampas removidas e Desligue a corrente antes de fazer servico e Nao toque as partes el tricas nuas 6 amp X v gt 77 gt A T CAUCHUJ P PRE STEEL Y Fe us CF Us o t fe nit RE E Alan Ada l it j ily gst A ll e Do not operate with panel open or guards off e No operar con panel abierto o guardas quitadas e N op rez pas avec les panneaux ouverts ou avec les dispositifs de protection enlev s e Anlage nie ohne Schutzgeh use oder Innenschutzverkleidung in Betrieb setzen e Mantenha se afastado das partes moventes e Nao opere com os paineis abertos ou guardas removidas 0 2 H DUAL ZE amp2. RETURN TO MAIN MENU M628 Automatic Start Stop Arc Sensor rm Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS E 4 MANUAL AND THE SAFETY NS PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful OPERATOR S MANUAL LINCOLN amp World s Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors e Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com SAFETY WARNING a CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents are known to the State of California to cause can cer birth defects and other reproductive harm The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm The Above For Diesel Engines The Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH KEEP CHILDREN AWAY PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety
3. TRHERPFELEVCE FL AE E ES NS Eo edo Y OM AIS Ah Yi cils UI yal UA add Yo dale Get Ai dl Ayan Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG Portuguese ATEN AO ES SI Chinese LEIA E COM PREENDA AS INSTRUCOES DO FABRICANTE PARA ESTE EGUIPAMENTO E AS PARTES DE USO E SIGA AS PR TICAS DE SEGURANCA DO EMPREGADOR GE ZE GE I DETEEECHRA ETBRLTTRSL EL CTHHOREMEITEOTR SU HAMM EE REREA LS O Al oil S El ZIQAUAAME EAS Ala PALO HAA obs FAS FTCA BHE Jarl cala Al yl Catia Al Lila Sul gg all oig SS atal caa ag l y acts L
4. and off after a 20 second delay after the arc stops If installed on a Mobiflex 200 M system with a K1669 1 Lamp Kit the Sensor will control the opera tion of the Mobiflex 200 M extraction fan If installed on a wall mounted system including SF2400 Fan with a K1669 2 Lamp Kit the Sensor will control the operation of the SF2400 Fan For information on installation with a Lamp Kit refer to the appropriate Lamp Kit manual For information on installation of a complete wall mounted system refer to the SF2400 Fan manual For information on installation of a complete mobile system refer to the Mobiflex 200 M manual WARNING Only qualified personnel should install use or service this equipment Disconnect input power to the extraction system before installing this equipment INSTALLING THE SENSOR The K1670 1 Auto Start Stop Arc Sensor can be installed with a K1669 1 Lamp Kit for a K1653 1 Mobiflex 200 M OR K1669 2 Lamp Kit for Wall Mounted Systems OR K1706 1 Lamp Kit for all other Mobiflex Units Remove the switch box Fig 1A by squeezing togeth er the front and back Pull the control board Fig 1D off the bottom of the switch Fig 1B Disconnect the lamp cable Fig 1C from the control board using a small screwdriver AUTOMATIC START STOP ARC SENSOR LINCOLN A 3 INSTALLATION A 3 INSTALLING THE SENSOR continued Open the airflow throttle valve Fig 2E Remove the six screws Fig 2
5. for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received Please record your equipment identification information below for future reference This information can be found on your machine nameplate Model Name amp Number Code amp Serial Number Date of Purchase Whenever you request replacement parts for or information on this equipment always supply the information you have recorded above Read this Operators Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provided for your protection The level of seriousness to be applied to each is explained below WARNING This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life CAUTION This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment TABLE OF CONTENTS Page DAMA EE i iv iastallaHOll ou da da Section A TECNICA LS DECHICA ONS osx oie a a D en de A 1 Safety ee A 2 General IDSSCHD NOM eset cigs Su pete eet ea dns Eet A 2 Installing the SENSE A ae er ce eee A 2 IESELEN Section B Salei SUCIOS aL B 1 Operating e Gr ed B 1 NEMEI Section C Routine En eler ss a o bt nn Un C 1 Trouble SNOOUNG ER Section D Trouble Shooting Chain D 1 Wiring DAG
6. 2 and the airflow focus vanes Fig 2 3 Remove the lamp housing Fig 2 4 from the hood lift out the bottom end first C Use a small phillips head screwdriver to remove the six screws that hold the lamp housing Fig 3A together Insert the sensor Fig 3B as shown Route the leads through the lamp holder and out with the lamp leads as shown in Figure 3 Close up the lamp holder using the six screws Feed the lamp and sensor leads through the hole in the top of the hood and snap the lamp holder into place top end first Remount the airflow focus vanes in the open end of the hood Have a qualified electrician connect the lamp Fig 4C and sensor Fig 4B leads to the control board according to the wiring diagram in the back of this manual Push the control board with leads connect ed onto the bottom of the remote switch as shown in Figure 4 Snap the switch box into the hood by squeezing the front and back AUTOMATIC START STOP ARC SENSOR LINCOLN B 1 OPERATION B 1 Read and understand this entire section before oper ating your Automatic Start Stop Arc Sensor SAFETY INSTRUCTIONS Do not attempt to use this equipment until you have thoroughly read all operating and maintenance man uals supplied with your equipment and any related welding machine it will be used with They include important safety precautions operating and mainte nance instructions and parts lists WARNING ELECTRIC SH
7. highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding amp Cutting ANSI Standard 249 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is available from the Lincoln Electric Company 22801 St Clair Avenue Cleveland Ohio 44117 1199 BE SURE THAT ALL INSTALLATION OPERATION MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY GUALIFIED INDIVIDUALS N FOR ENGINE d 1h To avoid scalding do not remove the i radiator pressure cap when the engine is powered equipment ae euer i 1 a Turn the engine off before troubleshooting and maintenance 3 work unless the maintenance work requires it to be running 1 b Operate engines in open well ventilated areas or vent the engine exhaust fumes outdoors y 9 4 ELECTRIC AND RS MAGNETIC FIELDS Do not add the fuel near an open flame S may be dangerous welding arc or when the engine is running Stop the engine and allow it to cool before 2 a Electric current flowing through any conductor causes refueling to prevent spilled fuel from vaporiz localized Electric and Magnetic Fields EMF Welding ing on contact with hot engine parts and current creates EMF fields around welding cables and igniting Do not spill fuel when filling tank If welding machines fuel is spilled wipe it up and do not s
8. in Arc Welding Lessons simply written cover manipulatory techniques machine and electrode characteristics related subjects such as distortion and supplemental information on arc welding applications speeds and costs Practice materials exercises questions and answers are suggested for each lesson 528 pages well illustrated 6 x 9 size bound in simulated gold embossed leather 5 00 postage paid U S A Mainland Need Welding Training The Lincoln Electric Company operates the oldest and most respected Arc Welding School in the United States at its corporate headquarters in Cleveland Ohio Over 100 000 stu dents have graduated Tuition is low and the training is hands on For details write Lincoln Welding School 22801 St Clair Ave Cleveland Ohio 44117 1199 and ask for bulletin ED 80 or call 216 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 5 weeks of fundamentals 700 00 a mm lorders of 50 or less before discount or orders outside of North America must be prepaid with charge check or money order in U S Funds Only I Prices include shipment by 4th Class Book Rate for U S A Mainland Only Please allow up to 4 weeks for delivery IUPS Shipping for North America Only All prepaid orders that request UPS shipment please add 5 00 For order value up to 49 99 10 00 15 00 I For North America invoiced
9. the metal being welded The connection should be as close as possible to the area being welded Ground the work or metal to be welded to a good electrical earth ground Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation Never dip the electrode in water for cooling Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders When working above floor level use a safety belt to protect yourself from a fall should you get a shock Also see Items 6 c and 8 ARC RAYS can burn 4 a Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding Headshield and filter lens should conform to ANSI 287 standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays Protect other nearby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal 3 FUMES AND GASES a can be dangerous 5 a Welding may produce fumes and gases hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use e
10. OCK can kill o Do not touch electrically live parts such as output terminals or internal wiring Insulate yourself from the work and ground Always wear dry insulating gloves WELDING SPARKS can cause fire or explosion Keep flammable material away Do not weld upon containers which have held combustibles ARC RAYS can burn Wear eye ear and body protection FUMES AND GASES can be dangerous e Although the removal of the particu late matter from welding smoke may reduce the ventilation requirement concentrations of the clear exhausted fumes and gases may still be haz ardous to health Avoid breathing concentrations of these fumes and gases Use adequate ventilation when welding See ANSI Z49 1 Safety in Welding and Cutting pub lished by the American Welding Society WARNING Only qualified personnel should operate this equip ment ADDITIONAL SAFETY PRECAUTIONS Always operate this equipment with the filter and arm installed and all covers in place as these provide max imum protection from moving parts and insure proper vacuum operation and cooling air flow OPERATING INSTRUCTIONS To use the Automatic Start Stop Arc Sensor leave the 0 l switch on the hood See Figure 5 in the O off position If using a Mobiflex 200 M the Start Stop switch must be in the Start position When an arc is sensed the sensor will turn on the connected extrac tion system a
11. Tu E Section E A A O E E 1 vi A 1 INSTALLATION A 1 Technical Specifications Automatic Start Stop Arc Sensor GENERAL Sales Specification K1670 1 Automatic Start Stop Arc Sensor Operating Voltage 24 VAC AMBIENT CONDITIONS Min Temperature 41 F 5 C Max Temperature 113 F 45 C NOTE Technical Specifications are subject to change without prior notice Specifications and guarantees are valid only when specified spare parts and filters are used AUTOMATIC START STOP ARC SENSOR LINCOLN A 2 INSTALLATION A 2 Read this entire installation section before you start installation SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read all installation operating and mainte nance information supplied with your equipment They include important safety precautions and detailed operating and maintenance instructions A WARNING ELECTRIC SHOCK can kill Do not touch electrically live parts such as internal wiring Turn the input power off at the fuse box before working on this eguipment Have a qualified person install and ser vice this eguipment MOVING PARTS can injure Do not operate without extraction arm installed d AR D e Keep away from moving parts GENERAL DESCRIPTION The K1670 1 Automatic Start Stop Arc Sensor can be used with the Lamp Kit to automatically switch on the connected extraction fan when it detects the arc flash
12. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use Read and follow the instructions on compressed gas cylinders associated eguipment and CGA publication P l Precautions for Safe Handling of Compressed Gases in Cylinders available from the Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 FOR ELECTRICALLY powered equipment 8 a Turn off input power using the disconnect switch at the fuse box before working on the eguipment Install equipment in accordance with the U S National Electrical Code all local codes and the manufacturer s recommendations Ground the eguipment in accordance with the U S National Electrical Code and the manufacturer s recommendations Mar 95 iv SAFETY iv PRECAUTIONS DE SURETE 5 Toujours porter des lunettes de s curit dans la zone de Pour votre propre protection lire et observer toutes les instruc tions et les pr cautions de s ret specifigues gui parraissent dans ce manuel aussi bien que les pr cautions de s ret g n rales suivantes S ret Pour Soudage A L Arc 1 Protegez vous contre la secousse lectrique Les circuits a l lectrode et a la piece sont sous tension quand la machine a souder est en marche Eviter toujours tout contact entre les parties sous tension et la peau nue ou les v tements mouill s Porter des gants secs et sans trous pour isoler
13. ards from the welding area If this is not possible cover them to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used When not welding make certain no part of the electrode circuit is touching the work or ground Accidental contact can cause overheating and create a fire hazard Do not heat cut or weld tanks drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside They can cause an explosion even though they have been cleaned For information purchase Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances AWS F4 1 from the American Welding Society see address above Vent hollow castings or containers before heating cutting or welding They may explode Sparks and spatter are thrown from the welding arc Wear oil free protective garments such as leather gloves heavy shirt cu
14. biflex 200 M machine cool down for a few minutes and Thermal Relay with SF2400 Fan reset the overload Fuse blown Check and replace if required Connecting cable in arm damaged or Check and replace if required defective Hood mounted switch or Control Check and tighten or replace if required Board loose or defective Transformer in Control Box or Check and replace if required Mobiflex Control Panel defective Contactor in Control Box or Mobiflex Check and replace if required Control Panel defective Wiring or connections loose Check all connections and tighten or repair if necessary e At Control Board under hood mounted switch e n Control Box if using SF2400 Fan with K1669 2 Lamp Kit n Control Panel in Mobiflex 200 M CAUTION l for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed AUTOMATIC START STOP ARC SENSOR LINCOLN WIRING DIAGRAM DIAGRAMS E 1 WORK LAM OO A NAT Sis PEI AUTO START STOP El Ia ARC SENSOR OI I p I O I I IN I ESMA I ES WIRE COLOR CONVENTIONS BN Brown ui BL Blue WH BK Black GN Green WH White GND Green Yellow NOTES NA LAMP WIRES ARE WHITE WITH BLACK SLEEVES AUTOMATIC START STOP ARC SENSOR LINCOLN Meter Now Available 12th Ed
15. c Al7 X OMe des Oila Jo ALAN a yll a Wear eye ear and body protection e Prot jase los ojos los o dos y el cuerpo e Prot gez vos yeux vos oreilles et votre corps e Tragen Sie Augen Ohren und K r perschutz e Use protec o para a vista ouvido e corpo eH ERUABACRERELTE GAME CAMI HRSESAAMR ez 712 Sol tears AE AIS ii y due le Aly uy gl gn O aa 9 READ AND UNDERSTAND THE MANUFACTURER S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER S SAFETY PRACTICES SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER STELLERS DIE UNFALLVERHUTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN e Keep your head out of fumes e Use ventilation or exhaust to remove fumes from breathing zone e Los humos fuera de la zona de res piraci n e Mantenga la cabeza fuera de los humos Utilice ventilaci n o aspiraci n para gases O Gardez la t te l cart des fum es e Utilisez un ventilateur ou un aspira teur pour ter les fum es des zones de travail
16. ffless trousers high shoes and a cap over your hair Wear ear plugs when welding out of position or in confined places Always wear safety glasses with side shields when in a welding area Connect the work cable to the work as close to the welding area as practical Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create fire hazards or overheat lifting chains or cables until they fail Also see item 1 c LINCOLN CYLINDER may explode Ss if damaged by Pza Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used All hoses fittings etc should be suitable for the application and maintained in good condition Always keep cylinders in an upright position securely chained to an undercarriage or fixed support Cylinders should be located Away from areas where they may be struck or subjected to physical damage A safe distance from arc welding or cutting operations and any other source of heat sparks or flame Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve
17. gnature as it appears on Charge Card 5 00 575 00 A sof nf f SE E SUB TOTAL WARNING Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG Portuguese ATEN AO Japanese ESA Korean e Do not touch electrically live parts or electrode with skin or wet clothing e Insulate yourself from work and ground e No toque las partes o los electrodos bajo carga con la piel o ropa moja da O Aislese del trabajo y de la tierra e Ne laissez ni la peau ni des v te ments mouill s entrer en contact avec des pieces sous tension e Isolez vous du travail et de la terre O Ber hren Sie keine stromf hrenden Teile oder Elektroden mit Ihrem K rper oder feuchter Kleidung O isolieren Sie sich von den Elektroden und dem Erdboden e Nao toque partes el tricas e elec trodos com a pele ou roupa molha da O Isole se da peca e terra e EE POE AA SH F PMN Fe Ft CMNEWUTE KS 49397 2 5 5 SR TE NTUARELTFAL e ERARIO DEBATE DAF A SE e RE co Sa him n AA Al Lg c as pill ol all Ceal Y A gad clas Dl du el Lal Aal py dbally aal DIS Aasch de Y jc uao O Keep flammable materials away e Mantenga el material combustible fuera del rea de trabajo O Gardez a l cart de tout mat riel inflammable O Entfernen Sie brennbarres Material e Mantenha inflam veis bem guarda dos e MHAPITUODBODRUTOREFE B s LCH EGA o Ei D UA m T5 RE L Ft FT o eolsiid 208 S
18. ition The Procedure Handbook of Arc Welding With over 500 000 copies of previous editions published since 1933 the Procedure Handbook is considered by many to be the Bible of the arc welding industry This printing will go fast so don t delay Place your order now using the coupon below The hardbound book contains over 750 pages of welding information techniques and procedures Much of this material has never been included in any other book A must for all welders supervisors engineers and designers Many welding instructors will want to use the book as a reference for all students by taking advantage of the low quantity discount prices which include shipping by 4th class parcel post 15 00 postage paid U S A Mainland How To Read Shop Drawings The book contains the latest information and application data on the American Welding Society Standard Welding Symbols Detailed discussion tells how engineers and draftsmen use the short cut language of symbols to pass on assembly and welding information to shop personnel Practical exercises and examples develop the reader s ability to visualize mechanically drawn objects as they will appear in their assembled form 187 pages with more than 100 illustrations Size 8 1 2 x 11 Durable cloth covered board binding 4 50 postage paid U S A Mainland There is a 10 discount on all orders of 50 00 or more for shipment a at one time to one location New Lessons
19. les mains Faire tr s attention de bien s isoler de la masse quand on soude dans des endroits humides ou sur un plancher metallique ou des grilles metalliques principalement dans les positions assis ou couche pour lesquelles une grande partie du corps peut tre en contact avec la soudage Utiliser des lunettes avec crans lateraux dans les zones o l on pique le laitier Eloigner les mat riaux inflammables ou les recouvrir afin de pr venir tout risque d incendie d aux tincelles Quand on ne soude pas poser la pince une endroit isol de la masse Un court circuit accidental peut provoquer un chauffement et un risque d incendie S assurer que la masse est connect e le plus pr s possible de la zone de travail qu il est pratique de le faire Si on place la masse sur la charpente de la construction ou d autres endroits loign s de la zone de travail on augmente le risque de voir passer le courant de soudage par les chaines de lev age c bles de grue ou autres circuits Cela peut provoquer des risques d incendie ou d echauffement des chaines et des c bles jusqu a ce qu ils se rompent masse 9 Assurer une ventilation suffisante dans la zone de soudage Maintenir le porte lectrode la pince de masse le c ble de soudage et la machine souder en bon et sur tat defonctionnement d Ne jamais plonger le porte lectrode dans l eau pour le refroidir Ne jamais toucher simultan ment les par
20. nough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing zone When welding with electrodes which require special ventilation such as stainless or hard facing see instructions on container or MSDS or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and below Threshold Limit Values TLV using local exhaust or mechanical ventilation In confined spaces or in some circumstances outdoors a respirator may be required Additional precautions are also required when welding on galvanized steel 5 b Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing cleaning or spraying operations The heat and rays of the arc can react with solvent vapors to form phosgene a highly toxic gas and other irritating products 5 c Shielding gases used for arc welding can displace air and cause injury or death Always use enough ventilation especially in confined areas to insure breathing air is safe Read and understand the manufacturer s instructions for this eguipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices MSDS forms are available from your welding distributor or from the manufacturer 5 e AIso see item 1 b Mar 95 LINCOLN SAFETY 3 72 WELDING SPARKS can 5 cause fire or explosion 6 a Remove fire haz
21. orders over 50 00 amp credit card orders if UPS is requested it will be invoiced or charged to you at cost Outside U S A Mainland order must be prepaid in U S Funds Please add 2 00 per book for surface mail or 15 00 per book for air parcel post shipment IMETHOD OF PAYMENT Sorry No C O D Orders CHECK ONE Please Invoice only if order is over 50 00 Check or Money Order Enclosed U S Funds only I Credit Card a Gs lyse THIS FORM TO ORDER ECS OR FREE INFORMATIVE CATALOGS Lincoln Welding School Titles J ED 80 New Lessons in Arc Welding J Seminar Information ED 45 How to Read Shop Drawings reggae Video Information James F Lincoln Arc Welding I Foundation Book Information JFLF 515 I Additional Shipping Costs ifany I TOTAL COST For order value between 50 00 amp 99 99 For order value between 100 00 amp 149 00 ILLLLLLLLLLLLLLL Exp bate LL Order from BOOK DIVISION The Lincoln Electric Company 22801 St Clair Avenue Cleveland Ohio 44117 1199 Telephone 216 383 2211 or for fastest service FAX this completed form to 216 361 5901 Procedure Handbook Twelfth Edition Incentive Management so M A New Approach to Industrial Economics SS 00 NA J The American Century of John C Lincoln 5 00 AC Welding Preheat Calculator 3 00 WC 8 Pipe Welding Charts 4 50 ED 89 Name Address Telephone Si
22. rojections quand on soude ou quand on regarde l arc Porter des v tements convenables afin de prot ger la peau de soudeur et des aides contre le rayonnement de l arc Prot ger l autre personnel travaillant proximit au soudage l aide d crans appropri s et non inflamma bles Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pantalons sans revers et chaussures montantes LINCOLN Relier a la terre le chassis du poste conformement au code de l lectricit et aux recommendations du fabricant Le dis positif de montage ou la piece a souder doit tre branch a une bonne mise a la terre Autant que possible l installation et l entretien du poste seront effectu s par un lectricien qualifi Avant de faires des travaux l interieur de poste la debrancher l interrupteur a la boite de fusibles Garder tous les couvercles et dispositifs de s ret leur place Mar 93 V V for selecting a QUALITY product by Lincoln Electric We want you Thank You to take pride in operating this Lincoln Electric Company product ses as much pride as we have in bringing this product to you Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently Claims
23. tart engine until fumes have been eliminated EMF fields may interfere with some pacemakers and welders having a pacemaker should consult their physician Keep all equipment safety guards covers before welding and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment Exposure to EMF fields in welding may have other health effects which are now not known All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit 1 e In some cases it may be necessary to remove safety 2 0 1 Route the electrode and work cables together Secure guards to perform required maintenance Remove them with tape when possible guards only when necessary and replace them when the maintenance requiring their removal is complete 2 0 2 Never coil the electrode lead around your body Always use the greatest care when working near moving parts 2 d 3 Do not place your body between the electrode and work cables If the electrode cable is on your right Do not put your hands near the engine fan Do not attempt side the work cable should also be on your right side to override the governor or idler by pushing on the throttle control rods while the engine is running d 4 Connect the work cable to the workpiece as close as possible to the area being welded To pre
24. ties sous tension des porte lectrodes connect s deux machines soud er parce que la tension entre les deux pinces peut tre le total de la tension vide des deux machines Si on utilise la machine souder comme une source de courant pour soudage semi automatique ces precautions pour le porte lectrode s applicuent aussi au pistolet de soudage 2 Dans le cas de travail au dessus du niveau du sol se pro t ger contre les chutes dans le cas ou on recoit un choc Ne Ceci est particuli rement important pour le soudage de t les galvanis es plomb es ou cadmi es ou tout autre m tal qui produit des fume s toxiques Ne pas souder en pr sence de vapeurs de chlore provenant d op rations de d graissage nettoyage ou pistolage La chaleur ou les rayons de l arc peuvent r agir avec les vapeurs du solvant pour produire du phosg ne gas forte ment toxique ou autres produits irritants Pour obtenir de plus amples renseignements sur la s ret voir le code Code for safety in welding and cutting CSA Standard W 117 2 1974 jamais enrouler le c ble lectrode autour de n importe quelle PR CAUTIONS DE S RET POUR partie du corps LES MACHINES A SOUDER A Un coup d arc peut tre plus s vere qu un coup de soliel TRANSFORMATEUR ET A REDRESSEUR donc a Utiliser un bon masque avec un verre filtrant appropri ainsi qu un verre blanc afin de se prot ger les yeux du rayonnement de l arc et des p
25. utomatically When the arc is no longer detected the sensor will shut the system down after 20 seconds Refer to Figure 5 A Switch with Lamp Symbol Operates Lamp B Switch with 0 l Operates connected extraction fan Mobiflex 200 M or SF2400 Fan Fig 5 For optimum fume capture position hood within 10 15 inches 250 400mm of the arc AUTOMATIC START STOP ARC SENSOR LINCOLN C 1 MAINTENANCE ROUTINE MAINTENANCE This product has been designed to function without problems for a long time with a minimum of mainte nance Regularly pull out and clean with a soft damp cloth the plastic lens caps on either side of the lamp AUTOMATIC START STOP ARC SENSOR LINCOLN C 1 D 1 TROUBLESHOOTING D 1 Observe all Safety Guidelines detailed throughout this manual SYMPTOM PROBLEM SOLUTION Connected extraction fan does not IWelding light insufficient to be Position the hood closer to the arc Check start automatically detected by sensor the functioning of the sensor using a striker or bright light or arc flash Lens caps extremely dirty Clean or replace the lens caps Automatic Start Stop Arc Sensor If the connected extraction system oper damaged or defective ates correctly with the hood mounted 1 0 switch check the wiring of the Sensor into the hood mounted switch Replace the Sensor if necessary Motor overload protection activated Check the overload if tripped let the Starter Overload in Mo
26. vent accidentally starting gasoline engines while turning the engine or welding generator during maintenance d 5 Do not work next to welding power source work disconnect the spark plug wires distributor cap or magneto wire as appropriate LINCOLN SAFETY ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare skin or wet clothing Wear dry hole free gloves to insulate hands 3 b Insulate yourself from work and ground using dry insulation Make certain the insulation is large enough to cover your full area of physical contact with work and ground In addition to the normal safety precautions if welding must be performed under electrically hazardous conditions in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying if there is a high risk of unavoidable or accidental contact with the workpiece or ground use the following equipment Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick Welder AC Welder with Reduced Voltage Control In semiautomatic or automatic wire welding the electrode electrode reel welding head nozzle or semiautomatic welding gun are also electrically hot Always be sure the work cable makes a good electrical connection with
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