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Linak TECHLINE LA36 User's Manual

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1. ee 10 Red Supply 12v to 3f Lk e upply v to Yellow Apis Hall m Signal cable 12 Connections diagram For 2 and 20 PCB Brown A E ph Motor Power out in 12V 24 d Blue Red Supply 12v to 36N Yellow 10 V exitation Violet Connections diagram For 2 Power cable 4 Note If you wish to use the end stop signals you will have to keep power on the brown and blue wires otherwise the signal will be lost Se Signal cable Power cable PCB OOLA36MHP X X Brown t 4 e 3 Motor Power out in 12V 24 X Blue 2 10 Red Supply 12 to BYE Ale 10 Yellow Hall A T ke 10 Green Hall B T 5K6 10 White 10V exit 0 1K Violet 0 10 10K 0 Black NM Signal cable 13 Connections diagram For 40 14 PCB 00CS36 X 0 Power cable 4 Brown a 3 Motor Power 24V Blue yor 10 Red Supply 12v to 24 V u
2. 3 or C complies with the EMC directive 89 336 EQF according to the standards EN 61000 6 4 2001 Electromagnetic compatibility industry emission EN 61000 6 2 2001 Electromagnetic compatibility industry immunity EN 61000 6 3 2001 Electromagnetic compatibility residential commercial and light industry emission EN 61000 6 1 2001 Electromagnetic compatibility residential commercial and light industry immunity Machinery Directive 98 37 EC Attachment IIB LINAK A S prohibit that the actuator system is put into service until the machinery into which the actuator system is to be incorporated has been declared in conformity with the provisions of all relevant directives Date 2005 08 24 pupa Hans Schou Christensen Signature Misc on the TECHLINE actuator system Warranty There is a 12 months warranty on the TECHLINE products against manufacturing faults calculated from the production date of the individual products see label LINAK s warranty is only valid in so far as the equipment has been used and maintained correctly and has not been tampered with Furthermore the actuator must not be exposed to violent treatment In the event of this the warranty will be ineffective invalid For further details please see LINAK A S ordinary conditions of sale Maintenance The actuator must be cleaned at regular intervals to remove dust and dirt and inspected for mechanical damages or
3. Metal scrap Plastic scrap Cable scrap Combustible material and collection for recoverable resources Some of these main groups can be sub divided into groups e g metal can be divided into steel and aluminium or plastic can be divided into ABS and PP Label for LA36 LINAK F3 WE IMPROVE YOUR LIFE Type 363CXX 0P300A20 Item No 360012 00 LA360000 0001 Prod Date 05 11 04 Max Load Push 6800 N Pull 6800 1786 Power Rate 12 V Max 26 Amp Duty cy o 20 Max 4 min 16 min OPENED BY UNAUTHORIZED PERSONNEL i A T LG 58 0012 MADE BY LINAK A S DENMARK 18 LINAK APPLICATION POLICY The purpose of the application policy is to define areas of responsibilities in relation to applying a LINAK product defined as hardware software technical advice etc related to an existing or new customer application LINAK products as defined above are applicable for a wide range of applications within the Medical Furniture Desk and Industry areas Yet LINAK cannot know all the conditions under which LINAK products will be installed used and operated as each individual application is unique The suitability and functionality of the LINAK product and its performance under varying conditions application vibration load humidity temperature frequency etc can only be verified by testing and shall ultimately be the responsibility of the LINAK customer using any LINAK product LINAK shall be responsible solely
4. www linak co nz NORWAY LINAK Norge AS Phone 47 32 82 90 90 Fax 47 32 82 90 98 E mail info linak no gt www linak no POLAND LINAK Polska Phone 48 22 500 28 74 Fax 48 22 500 28 75 E mail dkreh linak com www linak pl SPAIN LINAK Actuadores S L Phone 34 93 588 27 77 Fax 34 93 588 27 85 E mail linakact linak es www linak es SWEDEN LINAK Scandinavia AB Phone 46 8 732 20 00 Fax 46 8 732 20 50 E mail infoGlinak se www linak se SWITZERLAND LINAK AG Phone 41 43 388 31 88 Fax 41 43 388 31 87 E mail info linak ch www linak ch TAIWAN LINAK A S Taiwan Representative Office Phone 886 2 25080296 Fax 886 2 25080296 E mail info linak com tw www linak asia com TURKEY LINAK A S Turkey Representative Office Phone 90 312 4726338 59 Fax 90 312 4726635 E mail vozen linak com tr www linak com tr UNITED KINGDOM LINAK UK Limited Phone 44 0 121 544 2211 Fax 44 0 121 544 2552 E mail sales linak co uk www linak co uk DISTRIBUTORS ARGENTINA NOVOTEC ARGENTINA SRL Phone 54 11 4303 8900 89 Fax 54 11 4032 0184 E mail info novotecargentina com www novotecargentina com COLOMBIA MEM Ltda Phone 57 1 334 7666 Fax 57 1 282 1684 E mail servicioalcliente memltda com co www memltda com co ESTONIA TECHTRADE OU Phone 372 50 67040 E mail info techtrade ee www techtrade ee INDONESIA PT HIMALAYA EVEREST
5. and adapted to the actuator in question During operation Listen for unusual sounds and watch out for uneven running Stop the actuator immediately if anything unusual is observed When the equipment is not in use Switch off the mains supply or pull out the plug in order to prevent unintentional operation Classification The equipment is not suitable for use in the presence of a flammable anaesthetic mixture with air or with oxygen or nitrous oxide Important information Information about the actuators is described under the following two headings Warning Failing to follow these instructions can cause accidents resulting in serious personal injury ic Failing to follow these instructions can result in the actuator suffering damage or being ruined DECLARATION OF CONFORMITY LINAK A S Smedevenget 8 DK 6430 Nordborg hereby declares that LINAK Actuator Systems composed of 12 V Battery and Linear Actuator 1 or A complies with the EMC directive 89 336 E F according to the standards EN 61000 6 4 2001 Electromagnetic compatibility industry emission EN 61000 6 2 2001 Electromagnetic compatibility industry immunity EN 61000 6 3 2001 Electromagnetic compatibility residential commercial and light industry emission EN 61000 6 1 2001 Electromagnetic compatibility residential commercial and light industry immunity Machinery Directive 98 37 EC Attachment II
6. 0 C 2mm maximum Rated IP 66 for outdoor use Furthermore the actuator can be washed down with a high pressure washer Mounting guidelines LINAK linear actuators are quickly and easily mounted by slipping pins through the holes on each end of the units and into brackets on the machine frame and the load The mounting pins must be parallel to each other as shown in Figure 1 Pins which are not parallel to each other may cause the actuator to bind and be damaged The load should act along the stroke axis of the actuator since off centre loads may cause bending and lead to premature failure See Figure 2 Make sure the mounting pins are supported in both ends Failure to do so could shorten the life of the actuator Cantilever mounts are unacceptable RIGHT Figure 1 WRONG Figure 2 Warning If the actuator is used for pull in an application where personal injury can occur the following is valid It is the application manufacturer s responsibility to incorporate a suitable safety arrangement which will prevent personal injury from occurring if the actuator should fail Warning LINAK s actuators are not constructed for use within the following fields e Offshore installations Aeroplanes and other aircraft Explosive environments Nuclear power generation 10 Application hints The actuator is weather proof for use in outdoor applications The actua
7. B LINAK A S prohibit that the actuator system is put into service until the machinery into which the actuator system is to be incorporated has been declared in conformity with the provisions of all relevant directives Date 2005 05 13 2 2774 27 OP Glo Hans Schou Christensen Signature DECLARATION OF CONFORMITY LINAK A S Smedevaenget 8 DK 6430 Nordborg hereby declares that LINAK Actuator Systems composed of 24 V Battery and Linear Actuator 36xxxxxxxxxx xx 2 or B complies with the EMC directive 89 336 EQF according to the standards EN 61000 6 4 2001 Electromagnetic compatibility industry emission EN 61000 6 2 2001 Electromagnetic compatibility industry immunity EN 61000 6 3 2001 Electromagnetic compatibility residential commercial and light industry emission EN 61000 6 1 2001 Electromagnetic compatibility residential commercial and light industry immunity Machinery Directive 98 37 EC Attachment IIB LINAK A S prohibit that the actuator system is put into service until the machinery into which the actuator system is to be incorporated has been declared in conformity with the provisions of all relevant directives Date 2005 05 13 4 7 Z p hory IA Signature 2 L 2 Hans Schou Christensen DECLARATION OF CONFORMITY LINAK A S Smedevanget 8 DK 6430 Nordborg hereby declares that LINAK Actuator Systems composed of 36 V Battery and Linear Actuator
8. CZECH REPUBLIC LINAK C amp S S R O Phone 420581741814 Fax 420581702452 E mail ponizil linak cz www linak cz DENMARK LINAK DANMARK A S Phone 45 86 80 36 11 Fax 45 86 82 90 51 E mail linak linak silkeborg dk www linak dk FINLAND LINAK OY Phone 358 9 8700 130 Fax 358 9 8700 1355 E mail linak linak fi www linak fi FRANCE LINAK FRANCE S A R L Phone 33 0 2 4136 3434 Fax 33 0 2 4136 3500 E mail linak linak fr www linak fr GERMANY LINAK GmbH Phone 49 6043 9655 0 Fax 49 6043 9655 60 E mail info linak de www linak de INDIA LINAK A S India Liaison Office Phone 91 80 2212 0015 Fax 91 80 2207 2186 E mail info linak in www linak in IRELAND LINAK UK Limited Phone 44 0 121 544 2211 Fax 44 0 121 544 2552 E mail stephen linak co uk www linak co uk ITALY LINAK ITALIA S r l Phone 39 02 48 46 33 66 Fax 39 02 48 46 82 52 E mail info linak it www linak it JAPAN LINAK Phone 81 45 533 0802 Fax 81 45 533 0803 E mail linak linak jp www linak jp MALAYSIA LINAK A S Asian Representative Office Phone 60 4 210 6500 Fax 60 4 226 8901 E mail info linak asia com www linak asia com NETHERLANDS LINAK Actuator Systems B V Phone 31 76 5 42 44 40 Fax 31 76 5 42 61 10 E mail infoGlinak nl gt www linak nl NEW ZEALAND LINAK New Zealand Ltd Phone 64 9580 2071 Fax 64 9580 2072 E mail nzsales linak com au
9. JAYA Phone 6 221 544 8956 65 Fax 6 221 619 4658 1925 E mail hejplastic div centrin net id IRAN Bod Inc Phone 98 21 88527255 Fax 98 21 88514037 E mail mail bod ir www bod ir MEXICO ILSA S A de C V Phone 52 55 5388 3960 Fax 52 55 5388 3966 E mail linak ilsamexico com www ilsamexico com RUSSIAN FEDERATION 000 FAM Phone 7 812 3319333 Fax 7 812 3271454 E mail purchase fam drive ru www fam drive ru SINGAPORE SERVO DYNAMICS PTE Ltd Phone 65 6844 0288 Fax 65 6844 0070 E mail servodynamics servo com sg www servo com sg SOUTH KOREA UNITEK ENG Phone 82 2 567 0888 Fax 82 2 3453 1177 E mail unitekeng unitekeng co kr www unitekeng co kr UNITED ARAB EMIRATES Mechatronics Phone 971 4 267 4311 Fax 971 4 267 4312 E mail mechtron emirates net ae www mechatronics ae For contact details on other countries please visit www linak com or contact LINAK INTERNATIONAL Fax 45 74 45 90 10 E mail info linak com www linak com The user is responsible for determining the suitability of LINAK products for a specific application LINAK A S takes great care in providing accurate and up to date information on its products However due to continuing developments in order to improve its products LINAK products are subject to frequent modifications and changes without prior notice Therefore LINAK cannot guarantee the correct and actual status of said i
10. TECHLINE IMPROVING FLEXIBILITY LA36 ACTUATOR WE IMPROVE YOUR LIFE Contents Preface Safety instructions Declarations of conformity Warranty Maintenance Specifications Mounting guidelines Applications hints Manual hand crank Electrical installation Motor connection Connection of LA36 with CS16 Troubleshooting Mounting of cables Accessories Drawings dimensions Main groups of disposal Label Addresses Preface We are delighted that you have chosen a product from LINAK LINAK systems are high tech products based on many years of experience in the manufacture and development of actuators electronic control boxes controls and chargers We are also constantly improving our products to meet customer requirements This user manual will tell you how to install use and maintain your LINAK LA36 actuator We are sure that the LA36 actuator will give you a problemfree operation Before our products leave the factory they undergo full function and quality testing Should you nevertheless experience problems with your LINAK pro ducts you are always welcome to contact our service departments or service centres Most LINAK subsidiaries have authorised service centres which are always ready to help you LINAK provides a warranty on all its products This warranty however is subject to correct use in accordance with the specifications maintenance being done correc
11. i BEA 10 Yellow Hall A T es iti a ecc AT me mme 5K6 t 10 Green Hall End OUT 5K6 4 W 1K White d lav 4 1K Violet lav 5K6l 5K6 Black 4 Signal cable Connection of the LA36 with the CS16 R RED ORANGE GR GREEN Troubleshooting Symptom Possible cause Action No motor sound or movement of piston rod The actuator is not connected to the power supply Cable damaged Connect the actuator to the power supply Change cable Send actuator for repair Excessive electricity consumption Misalignment or overload in application Align or reduce load Send actuator for repair Motor runs but spindle does not move Gearwheel or spindle damaged Send actuator for repair Actuator cannot lift full load Clutch is worn Motor is damaged Send actuator for repair No signal from potentiometer or hall effect sensor Cable damaged Potentiometer damaged Change cable Send actuator for repair Motor runs too slowly or does not give full force Insufficient power supply Voltage drop in cable Increase power supply Thicker cable Actuator cannot hold the chosen load Load is higher than specified Reduce load 15 Mounting of cables e Unscrew the cover and remove the two blind plugs Plug in the power cable and or the signal cable Slide the c
12. nformation on its products While LINAK uses its best efforts to fulfil orders LINAK cannot for the same reasons as mentioned above guarantee the availability of any particular product Therefore LINAK reserves the right to discontinue the sale of any product displayed on its website or listed in its catalogues or other written material drawn up by LINAK All sales are subject to the Standard Terms of Sale and Delivery for LINAK A S For a copy hereof please contact LINAK LINAK Ej Copyright LINAK 2008 03 MA M9 02 205 F LINAK A S reserves the right to make technical alterations WE IMPROVE YOUR LIFE
13. over onto the actuator The torque of the cover screw is 0 3 Nm TORX 25IP Accessories Cables 16 Power cables Ordered separately Order no 1 5 m cable 0367002 1500 5m 0367002 5000 0 2 m cable AMP connectors 0367006 Signal cable Ordered separately Order no 1 5 m cable 0367003 1500 5m 0367003 5000 DRAWING APPENDIX TECHLINE LA36 LA36 02 Turned 90 STROKE lt 300 200 STROKE STROKE gt 300 250 STROKE 01 Standard 44 LA36 with adapter STROKE lt 300 188 STROKE STROKE gt 300 238 STROKE 17 Main groups of disposal Product Metal scrap Cable scrap Electronic scrap Plastic recycling or pas QN LA36 LINAK s products may be disposed of possibly by dividing them into different waste groups for recycling or combustion We recommend that our product is disassembled as much as possible at the disposal and that you try to recycle it As examples of main groups within sorting of waste we can mention the following
14. that the LINAK products comply with the specifications set out by LINAK and it shall be the responsibility of the LINAK customer to ensure that the specific LINAK product can be used for the application in question 19 FACTORIES CHINA LINAK Shenzhen Actuator Systems Ltd Phone 86 755 8610 6656 Fax 86 755 8610 6990 E mail sales linak cn www linak cn DENMARK LINAK A S Group Headquarters Guderup Phone 45 73 15 15 15 Fax 45 74 45 80 48 Fax Sales 45 73 15 16 13 E mail info linak com www linak com SLOVAKIA LINAK Slovakia s r o Phone 421 517563 414 Fax 421 517563 410 E mail jp linak sk www linak com USA LINAK U S Inc North and South American Headquarters Phone 1 502 253 5595 Fax 1 502 253 5596 E mail info linak us com www linak us com SUBSIDIARIES AUSTRALIA LINAK Australia Pty Ltd Phone 61 3 8796 9777 Fax 61 3 8796 9778 E mail sales linak com au www linak com au AUSTRIA LINAK GmbH Phone 43 2746 21036 Fax 43 2746 21044 www linak at BELGIUM amp LUXEMBOURG LINAK Actuator Systems NV SA Phone 32 0 9 230 01 09 Fax 32 0 9 230 88 80 E mail infoGlinak be www linak be BRAZIL LINAK do Brasil Com rcio de Atuadores Ltda Phone 55 11 6832 7070 Fax 55 11 6832 7060 E mail linakbrasil ig com br www linak com br CANADA LINAK Canada Inc Phone 1 905 821 7727 Fax 1 905 821 4281 E mail info linak ca www linak ca
15. tly and any repairs being carried out at a service centre which is authorised to repair LINAK products LINAK A S Safety instructions A Please read the following safety information carefully Ensure that all staff who are to connect mount or use the actuator are in possession of the necessary information and that they have access to this user manual Persons who do not have the necessary experience or knowledge of the product products must not use the product products Besides persons with reduced physical or mental abilities must not use the product products unless they are under surveillance or they have been thoroughly instructed in the use of the apparatus by a person who is responsible for the safety of these persons Moreover children must be under surveillance to ensure that they do not play with the product Before you start mounting dismounting ensure that the following points are observed The actuator is not in operation The mains current supply is switched off and the plug has been pulled out The actuator is free from loads that could be released during this work Before you put the actuator into operation check the following The actuator is correctly mounted as indicated in the relevant user instructions The equipment can be freely moved over the actuator s whole working area The actuator is connected to a mains electricity supply transformer with the correct voltage and which is dimensioned
16. tor can be washed down with a high pressure washer but it should not be used under water Optionally the actuator is overload protected with a slip clutch The clutch will slip when the load exceeds approx 1 2 1 4 times the actuators rating The duty cycle at max load is 20 on time This means if the actuator runs continuously for 20 seconds it must remain off for 80 seconds before operating again Manual hand crank The manual hand crank can be used in the case of power failure 6 mm Allen key The cover over the Allen key socket must be unscrewed before the Allen key can be inserted and the Hand Crank operated Hand Crank Torque 6 8 Nm 2600 6800 load Piston Rod movement per turn Gear 10 5 mm GearB 6 0mm GearC 4 0mm ate Note The power supply has to be disconnected during manual operation 11 Electrical installation Motor connection Wiring The actuator direction forward reverse is controlled with a doublethrow switch with the centre postion off Til Motor Actuation To extend the actuator connect brown to positive and blue to negative To retract the actuator connect blue to positive and brown to negative Connections diagram For 6 and 1 Power cable PCB 00LA36MHP X X Motor Power out in 12V 24V as Blue
17. wear Inspect attachment points wires piston rod cabinet and plug as well as check that the actuator functions correctly The actuator is a closed unit and requires no internal maintenance To ensure that the pregreased inner tube remains lubricated the actuator must only be washed down when the piston rod is fully retracted Warning If irregularities are observed the actuator must be replaced Specifications Motor Motor protection Cable Gear ratio Slip clutch Brake Hand crank Housing Spindle part Temperatu re range End play Weather protection Permanent magnet motor 12 24 or 36V Automatic protection resets thermal overload Motor 2 x 14 AWG PVC cable Control 6 x 20 AWG PVC cable 4 different gear ratios available in steel 2600 N 1700 N 4500 N and 10 000 N Mechanical overload protection through an integrated slip clutch is optional adjusted to 1 2 1 4 times max load Integrated brake ensures a high self locking ability The brake is deactivated when the actuator is powered in order to obtain a high efficiency As a standard feature the actuator can be operated manually The housing is made of casted aluminium coated for outdoor out and in harsh conditions Outer tube Extended aluminium anodised Inner tube Stainless steel AlSi304 SS2333 Acme spindle Trapezoidal spindle with high efficiency 30 C to 65 22 F to 150 F Full performance 5 C to 4

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