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Life Fitness Rear-Drive Cross-Trainer User's Manual

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1. Life Fitness Rear Drive Cross Trainers How To Install the Clevis Repair Kit Service Tools Require Phillips Screwdriver Wire Brush amp Two 9 16 Wrenches Service Kit GK61 00002 0046 1 Remove the FRONT and REAR PLASTIC CLEVIS COVERS from one CLEVIS JOINT Discard the SCREWS 2 Pad the FRONT STABILIZER TUBE to prevent it and the PEDAL LEVER from getting scratched when the PEDAL LEVER is disconnected and lowered 3 Remove the BOLT and NUT securing the PEDAL LEVER and ROCKER ARM Lower the PEDAL LEVER onto the FRONT STABILIZER TUBE 4 Remove and discard the existing SHAFT from the PEDAL LEVER If required use a punch or another old shaft to drive out the existing shaft from the PEDAL LEVER 5 Using a wire brush or emery cloth clean the inside of the ROCKER ARM at the CLEVIS HORSESHOE BRACKET 6 Clean all parts with a provided alcohol pad 7 Install the smooth surface side of the URETHANE BAND over the ROCKER ARM Note To facilitate installation of the URETHANE BAND run it under hot water or apply alcohol to the smooth inside surface In either case stretch the URETHANE BAND over the CLEVIS HORSESHOE BRACKET and then slip it upward approximately 2 on the ROCKER ARM 8 Remove paper backing from each of the STAINLESS STEEL WASHERS Press the adhesive side of the washer to the masked area on either inside surface of the HORSESHOE BRACKET Make sure the holes are aligned and press firmly to ensure good adhe
2. sive contact to the masked area at 1 Installing the Stainless Steel Washers Life Fitness Rear Drive Cross Trainers How To Install the Clevis Repair Kit Continued Service Tools Require Phillips Screwdriver Wire Brush amp Two 9 16 Wrenches Service Kit GK61 00002 0046 O Ring Pedal Lever 9 Install the new SHAFT provided into the PEDAL LEVER BUSHINGS 10 Install the new RUBBER O RINGS onto the shoulder of the BUSHINGS Bushing Shaft 11 Insert the beveled edge of the DELRIN WASHER over the BUSHING and under the new RUBBER O RING 12 Compress the DELRIN WASHERS on both sides of the PEDAL LEVER and insert the PEDAL LEVER into the CLEVIS HORSESHOE BRACKET 13 Align the holes of the PEDAL ARM and ROCKER AR M and re install the previously removed BOLT and NUT Tighten the BOLT and NUT securely 14 Position the urethane band just above where the clevis covers 15 Using the provided SCREWS re install the FRONT and REAR PLASTIC CLEVIS COVERS 16 Pull the URETHANE BAND down over the CLEVIS COVER as far as possible 17 Repeat the procedure for the remaining CLEVIS JOINT Position the Urethene Band Stretch the Urethene Band Over the Clevis Covers 2 M051 00K61 B076

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