Life Fitness Leg Extension User's Manual
Contents
1. leg Extension Assembly Instructions leg Extension Assembly Instructions Item Oty 1 1 2 1 3 1 4 4 5 59 6 19 1 1 8 1 9 2 10 3 11 1 12 4 13 1 14 15 1 16 1 17 1 18 2 19 1 20 10 21 3 22 1 23 1 Tools Required e 17mm Wrench Description Front Brace Rear Brace Tower M10 x 130mm Bolt 3 8 Flat Washer M10 Nylock Nut Main Pivot Frame Hub Plate M10 x 75mm Bolt M10 x 70mm Bolt Seat Frame M10 x 90mm Bolt Top Brace M10 x 35mm Bolt Left Handle Right Handle Spacer Bearing Workarm M10 x 25mm Bolt Plate Bearing Housing Cap Output Cam e Metric Allen Wrench Set e Ratchet with 17mm Socket Part Number 80176XX 80175XX 79854XX 3201720 3102514 3242002 80178XX 80089XX 3251712 3251711 80207XX 3251715 80180XX 3251704 80209XX 80208XX 7511503 3243201 80179XX 3251702 7322301 7922701 7998501 Rubber Mallet Ratchet Extension Phillips Screwdriver Item 24 25 26 21 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Qty ha N oo N a oo oo oo gt gt gt gt gt gt Nola Pb gt gt gt 0 az k Description Output Plate Output Ring M10 x 45mm Bolt Rear Shroud Front Shroud M10 x 20mm Bolt Cam Guard M5 x 10mm Phillips Screw Seat Pad Lead Edge Lead Edge Plate Seat Pad Shaft Collar Roller Pad Cable Bearing Housing Cap Counterweight Cable Retaining Plate M8 Hex Jam Nut Output Cam Cover Plate Foot Leveler Shim 1 Ho2. EAT FRAME 11 using two M10 X 25mm BOLTS 20 and two 3 8 SAE WASHERS 5 Tighten the BOLTS securely 13 Attach the SEAT PAD 34 to the SEAT FRAME 11 using four M10 X 25mm BOLTS 20 and four 3 8 SAE WASHERS 5 Tighten the BOLTS securely 14 Slide the SHAFT COLLAR 35 over the long shaft of the WORKARM 19 Slide the ROLLER PAD 36 over the long shaft of the WORKARM in simi lar fashion Install one M10 X 35mm BOLT 14 one 3 8 SAE WASHER 5 and one PLATE 21 to the end of the long shaft of the WORKARM as shown Tighten the BOLT securely Slide the SHAFT COLLAR against the ROLLER PAD and tighten the set screw securely Insert the BEARING HOUSING CAP 38 onto the end of the ROLLER PAD as shown 15 Attach the COUNTERWEIGHT 39 to the WORKARM 19 using two M10 X 25mm BOLTS 20 and two 3 8 SAE WASHERS 5 Tighten the BOLTS securely WARNING The WORKARM 19 may rotate upward after the COUNTER WEIGHT 39 is attached Leg Extension Assembly Instructions NOTE Some components have been removed from the illustration for clarity 16 Route the CABLE 37 beneath the CAM GUARD 30 and around the OUTPUT CAM ASSEMBLY A Insert the remaining end of the CABLE through the inner hole of the OUTPUT CAM ASSEMBLY Insert the CABLE RETAINING PLATE 40 over the end of the CABLE Install two 8mm HEX JAM NUTS 41 to the end of the CABLE Tighten the 8mm HEX JAM NUTS until the WORKARM begins to move and all pus
3. UTS 6 Tighten the BOLTS and NUTS securely Repeat for the RIGHT HANDLE 16 7 Insert the SPACER 17 and two BEARINGS 18 into the MAIN PIVOT FRAME 7 and on the WORKARM 19 as shown Secure it to the MAIN PIVOT FRAME with one M10 X 25mm BOLT 20 one 3 8 SAE WASHER 5 and one PLATE 21 Tighten the BOLT securely Insert the BEARING HOUSING CAP 22 as shown leg Extension Assembly Instructions 8 9 10 11 Assemble the OUTPUT CAM 23 OUTPUT PLATE 24 and OUTPUT RING 25 using three M10 X 45mm BOLTS 26 and three 3 8 SAE WASHERS 5 as shown Tighten the BOLTS securely Assemble the REAR SHROUD 27 and FRONT SHROUD 28 to the TOWER 3 using four M10 X 20mm BOLTS 29 four 3 8 SAE WASH ERS 5 as shown Be sure all tabs along the sides and top of the SHROUDS are fully engaged in the slots located inside the TOWER Tighten the BOLTS securely Do not overtighten the BOLTS Secure the OUTPUT CAM ASSEMBLY A to the TOWER AXLE B using one M10 X 25mm BOLT 20 one 3 8 SAE WASHER 5 and one PLATE 21 as shown Tighten the BOLT securely IMPORTANT Be sure the OUTPUT CAM ASSEMBLY is oriented as shown before securing it to the TOWER HUB Attach the CAM GUARD 30 to the FRONT SHROUD 28 using two M5 X 10mm PHILLIPS SCREWS 31 Tighten the SCREWS securely Do not overtighten the SCREWS A li 12 Attach the SEAT PAD LEAD EDGE 32 and LEAD EDGE PLATE 33 to the S
4. h pins still move in and out freely Be sure the 8mm HEX JAM NUTS are tight against each other 17 Attach the OUTPUT CAM COVER PLATE 42 to the OUTPUT CAM ASSEMBLY A using three M10 X 45mm BOLTS 26 and three 3 8 SAE WASHERS 5 Tighten the BOLTS securely 18 Place the unit in the intended place for use and check stability If the unit is not stable the FEET C can be adjusted by inserting or removing sup plied SHIMS 43 To add or remove SHIMS loosen the LEVELING FOOT BOLT D and NUT 6 until the desired SHIM S can be inserted or removed Lightly tighten the BOLT and NUT Do not over tighten the BOLT and NUT 19 Install HOLE PLUGS in all open bolt holes 2006 Life Fitness a division of Brunswick Corporation All rights reserved Life Fitness is a registered trademark of Brunswick Corporation TCLE 6 1 06 8061001 RevA 2
5. le Plug Multi Language Label Part Number 7998495 7998895 3201706 8024805 8024705 3251701 8013201 3239101 77678XX 80312XX 74015XX 7357901 73928XX 8017701 7308701 8008801 8001801 3247502 7998995 7893101 3237403 8047101 Leg Extension Assembly Instructions LOOSELY assemble the FRONT BRACE 1 and REAR BRACE 2 to the TOWER 3 using four M10 X 130mm BOLTS 4 eight 3 8 SAE WASH ERS 5 and four M10 NYLOCK NUTS 6 as shown Assemble the MAIN PIVOT FRAME 7 to the TOWER 3 using one HUB PLATE 8 as shown two M10 X 75mm BOLTS 9 four 3 8 SAE WASHERS 5 and two M10 NYLOCK NUTS 6 at the top of the MAIN PIVOT FRAME Use one M10 X 70mm BOLT 10 two 3 8 SAE WASH ERS 5 and one M10 NYLOCK NUTS 6 at the bottom of the MAIN PIVOT FRAME Tighten the BOLTS and NUTS securely LOOSELY assemble the SEAT FRAME 11 to the FRONT BRACE 1 and REAR BRACE 2 using four M10 X 90mm BOLTS 12 eight 3 8 SAE WASHERS 5 and four M10 NYLOCK NUTS 6 as shown LOOSELY assemble the TOP BRACE 13 to the SEAT FRAME 11 and TOWER 3 using two M10 X 35mm BOLTS 14 four 3 8 SAE WASH ERS 5 and two M10 NYLOCK NUTS 6 at the SEAT FRAME and two M10 X 70mm BOLTS 10 four 3 8 SAE WASHERS 5 and two M10 NYLOCK NUTS 6 at the TOWER as shown Tighten all BOLTS and NUTS securely Assemble the LEFT HANDLE 15 to the SEAT FRAME 11 using two M10 X 35mm BOLTS 14 four 3 8 SAE WASH ERS 5 and two M10 NYLOCK N
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