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Liebert 600TTM User's Manual

1. N Aid E TERG we 8 SYSTEM CONTROL ute 1 8 BATTERY TEMP CABINET SCC 275 d 2 TB60 SENSOR xo 5 8 lt OPTION gt jea E p 4 ALARM STATUS aha 2 1161 1 contacts 242 550151 OPTION 06 21 5 22 Ds BEL r O i MIHTBI Pic CG 20 HN Bt su lt gt a A 485 8 9 25 ups MODULE 6 O me
2. 81926 ANIANI 9 T138dWV2 x ON ON A38 1009 531835 530 11949111 10 00 0 70 06 lt 99 6 88 acai SJAJA 3190 ON OMC VAN OSL 629 ON N23 571131 cel 31111 133 5 S3HONI NI SNOISNAWIG 77 NOILVTIVLSNI 314 381038 553009 3015 2 SUGHIO Q3IAUBd NOILISNNOO Aya SNA 304 59011 SILON 3015 INOJN EEH 1 335 2081 508 4 2 1 4 amp 1 FEE Ly 089 EE 719130 335 Sava 504 LAdNI 20 898 STE UI NUIIOSNNUS S3WOISh3 50 719130 IWatdAl LINDSID LANI ES lo 9 191349 335 lt 01123 02 td 2 719130 335 CR ONE aava LINDMO 104100 OL 2v CHNS 07TH v et 2 m
3. iban 19 9l ON acad ON A383 009 531435 43a 530 9 66 82 90 10 1916 88 IN SIAJA M 3190 ON SMG ONIMYAG ON N23 AHI T 40 1 YNH 9 3111 ON 13385 NAVAT 53003 1v21312313 19001 LIC EN LIE Pe TWNOILVN 32 904022 NI 38 LSNW TW 8 Y Y MITA PI 1 02 4 37409 030 98415 318IX314 uso wig gt gt 4 00005 1333 006 19 31 31492 WNWIXYW Z no r5 zx zs 41 1 348402 20 2 399110 15 9 CUBE 149 3291 31 IST Waviv 1393 1931 dWvi SNLVLS TVNDILdD 30 NOILV9071 304 ZU 119007 NOILISNNOI WALNOD 31008 540 OL 23438 P LINONO9 3AVS NI Q3NISEWD2 LON Q 7nDHS SNNY 7031409 ONINIA YaMOd ins Sos wavy xuvnans sis 31949435 NNA LSNW S33HlD 119 7 iN3IBWv 7 4 5012 3 VW3N res ere 2 QvOT3A0 5431 22 S81 1HDI3 31vWIXUSddV 2 el TES aay 4 31IHA 440 20100 1 15310 SSvdA8 NO avo Q Sdn avon 0 431 350 1 uu8 snos
4. AV IdSIG 4349348 1105415 104100 GOS 06 SLINGNOD SNISIA WALNOI 901 03 9349 GE Ge X 06 SLINGNOD SNIMIA 801 9349 X addv GEDE X 06 ABIN3 LINONO9 401 9 5 3000 SET 2 8 AMAIA SNUILO3NNDO LNdNI bo E ie 09 01 553004 301 L OE 55 7 GO vy X 0 2 ABIN3 LINGNOD 401 0 65 0 62 Installation Drawings 32 8 460 10 919262 88 IWYN 3713 81926 3 4 r aan ON 43040 ON A33 DAC 438 1 49 534 119491 9 66 10 90 10 719 6 88 50022033 SIAJA 3190 19983 L3NISVO 2 W31SAS N23 AHS ONIMVAG 1 407 2 aun ON 133 4 NAVAT WOW 008 X 9 0001 0021 002 1005 LNLUS 3SvHd H2V3 STD 310w 3215 901 IHOI3A 10115 LADIN 1317
5. SALON A009 A009 54 HEDIS 2009 E A009 549 064 HN HA A009 eS IHA g aavnos VASE JH 009 009 064 HN 5 HN 2 009 co HW 3avnos 08 9 HW 3avnos 005 529 Ge JHW m A009 JHW A009 Ec IHA a aavnos JH a senos 00 057 005 Ge JHW A009 JHW 4 A009 ER IHA THN vnos 009 005 008 co a 3NvhOS co _ co a 3NvhOS co _ 096 00 JHW A009 JHW A009 59 C 389003 59 4 389005 oze o0r 001 NIS39 A802 c9 40 aavnos cp A802 Ge HN A009 HN A009 JHW 3Nvn0S JHW 5 0 2 00 THW A802 THW A802 219 NI 219 NI 39 294 SONIA 39950 2822 4398934 1100310 1041 1822 438434 11128412 INANI JINGSHOS 438934 1100410 SINGOW IL INN 1009 531435 77 Installation Drawings Breakers SCCT 200 4000 Amps in t Breaker Schedule Merlin Ger Irc
6. 4335 0 24 08v 401 404 O S t 521 14 3598 M3 LNU 0 96 0 12 Ve 1 lt 0 82 Installation Drawings 40 Figure 20 Base Mounting Patterns 625 750 kVA Module 6 Pulse 9 40 0 02 619 6 88 3AVN 3114 81 26 INIAN 111344892 C ON 3050 ON 334 34 10 66 90 50 02 19 6 88 5 S3A3 M 3190 ON VAI OC ON N23 5 931194 SNILNMOW 3598 T0 T aa THOS 133HS NAVE SN ldllVvd 119 6 SHHONI NI SNOISNINIO 11 GZ F SI SNOISNANIO 119 301 2 10014 31349N09 3093405 ONIINNON 3599 1 2 JHL S3HONI O S ATIIVNIXONddV 40319001 dev NMOHS 531914
7. 81926 0 1009 53 435 2 no 0295 ON 33030 ON Aa NOILdO 3093931 N3WDISQO 438 530 10 CHOLIMS OILVIS ALAM SNONNILNOO 225 1 34ndUW 171 DECENT SNDILJ23NNOO331INI TWNYSLX3 958 1517 3AA E J UN 1 9001 58 3189 0 44 9 241ST 96 74001 8 31 9 0 44 O N 488161 56 74001 28 19 31 9 0 44 c4lST v6L lt OST bsuu LE 8903 2 28151 264 14 005 O T 94007 24 2 94 WAVY 3 Ig8VNINVelUsald WWOO 24161 26 94007 24 2 9 WAVY 3 I8 VNINVelDUald ON 1 281681 162 94007 24 2 6 3 I8VNWNINVelDUsald WWOO 01 18 161 062 24 2 6 31 49 0 44 O N 6 14161 684 NDILO3NNUO N3WOLSND OL 13 1892 2 W31SAS NI WON4 6 40030 31409 3 LN3S8n9 1 WON 4 ON SAR AATA 90103 NDILVNSIS3d AIM Installation Drawings 68 Figure 48 Option Wiring Battery Temperature Sensor
8. 02 He 5119130 123 2 ANY NULLVOIJIO3dS 6 N3 V388 1102312 01 3343M 8 293 803 31 INO SNISN3S 1434311 303 349 Ava SN NO 5 70 EZTO 008 avd sng LL San SUVLAT AXINI 338V9 WDLIOS Na3llvd m ONIINNON 3594 OL 43434 9 sna Be 1 AG AVE SNA OL NOLLIBNNOD 00159 ava sna Sd S3HONI NI 349 SNDISN3WIG TV sna 31IHA 440 Wal X07009 SHE OSTEN 2 0 0 4 901 26 3ONVM dW3l NIV INGISWV 2 Ud 0S9 3015 AO 1431 ANY NI ALLAVNO N31N30 3 03410834 553009 21 35 ANY NOLLVTTVISNI 104100 san Lae 084 1 SALON ALLAVBO 30 331N32 ava sna 4901 19211142 ry ava sna 5 12 ava 504 0907 79911159 30 1191304 nin 445 RESETE EN Benes 4 559448 WALSAS 5594 W31SAS ELT zl ava sna sava sna ANdNI 55444 SS tea BE AS SSVdA8 hi Sirs 1 70 14 96 091 ONIMS dol 39945 AXINI dol 1ND34 E ee
9. 81926 INIAN 11344592 19491 ON ON A33 1009 S3IN3S 438 530 17 9 00 0 0 5 69 6 88 SJAJA 3190 ON d AN ges 1 N23 DNIAYAC 3NIT1nD 130 83 5 31111 L33HS mu eee 5 014 2 ow INOS 31914 77190 NIH38 RS 0024 SI N3dO ATINA 042 573 HLIM 13 1492 30 19101 4 1096 553009 13118403 AMINO 1 03410034 553009 3O0IAB3S NV 1911 15 9 11146 ONIddIHS 11146 ONIddTHS 5 NIV 304 06 892 6 LINN 39NVHV3329 WNWININ S el Ove JLIHM 440 WSI 80109 961 29 05 0 3707 25 dW3l NIV IN3ISWV BEER 1 4342 0006 MIV ONI 1009 2 5 S3HONI NI SNUISN3WIG 116 2 40 0 057 005 007 005 H FRS 5 314 14043 on uvas 59 4 UNE 4 4 30 N31N39 N3 Ud ALIAYAD IW INT NIV ALIAYAD 30 331N32 430 431 32 30 831N39 E 8L 30 1 39 15310 EAA 111519 EE D AV IdSIG i 5433193549 1100410 104100 GOS X 06 MJA 401 SLINGNOD SNISIA El SNUILO3NNDO 1 4 VYLNOD 1 3 01 d Eee 01 553009 03 93
10. 81926 9 41192 NIAAI 2 da DWINUS3C 0 96 ON 23950 ON A38 1009 S3I 3S 134 530 149q9I 9 00 52 80 061 619 6 96 S3A3N M a BH 5 TVNH31X3 ASH ISI TONLNOO 31111 UN 133 5 Ag NAVA 53400 71991919373 79907 ANY 719 19 3ONVISDUOOV NI 38 LSAW SNIMIA 119 7 543 10 JAM 9 179 SNOILOSNNOD SNISIA 40 0119007 404 WVvabovia NOI1V9071 NUILO3NND2 10841 00 225 01 43334 TWNOIS 71051 09 IN3A33d 01 AVA3OVS 713315 31949425 V NI 38 15 37899 H VA T 5310 VI IdAre ANNO 9 01 181 01 18161 062 VI v2 6 18 6 141S 641 Vt 8 14 8 141S 821 IV 5 W31SAS 1 14 L 141S 424 WI INGIEHV 9 18 9 1816 924 CS4313N OST cbsww 2 L4 006 971 VI VDO 183AU S 14 5 1815 Gel VI IdAre ONINAVM 3119 1416 VI IdAre 68 14 2 1815 Eel 91 JATE SSVdA8 NO 4907 2 14 2 1815 224 Vt 24 2 Sdn NO 9907 1 1 1 1415 122 13 94 501915 310N38 19 1140 181 OL 13 90 JUNINDO W31SAS NI SI 9 37892 3 1 388 TYNOIS OL NO 3 ON 90103
11. TO MODULE BATTERY DISCONNECT 2 The most common configuration of Series 600 UPS Multi M odule Systems is with 480 VAC input 480 VAC output and a connected load consisting of multiple Power Distribution Units PDUs with isolation transformers in the PDUs to produce 208 VAC For Canadian customers the UPS modules usually have 600 VAC input and output The same principles apply if the con nected load is an isolation transformer feeding various loads Figure 3 above shows a typical installation The Maintenance Bypass Switchgear is shown separately for clarity but is usually contained within the System Control Cabinet SCC Notice that the UPS module input and the system bypass input are connected to a grounded wye service this configuration the UPS module is not considered a separately derived source All of the UPS module output neutrals are solidly connected to the SCC neutral The SCC neutral is solidly connected to the building service neutral which is bonded tothe grounding conductor at the service entrance equipment The isolation transformers in the PDUs be considered separately derived sources Therefore the PDU neutrals should be bonded tothe PDU grounding conductor and connected to a local grounding electrode in compliance with NEC 250 26 mpedance grounded wye sources require Isolated Neutral Kitin addition to the grounding and neutral conductors s
12. WOO 2 1 1 61 9400 4 5 1 64 lt 9 Nat 8 8151 26 Nat 3T18VWWVSDDS 1 28161 16 900 ICA lt S WOO 01 19191 062 9 lt S 6 IG LST 68 5 52520 00 9 WOO 8 18161 88 yoo Wav 318 L TELST 184 E 9 1816I 98 6 S T816I S8 ICA lt e WOO v 1818I v8L ICA Nat 18141 8 5 3T8VWWVSOUS WOO 8 18151 28 m WAYO 3T8VWWVSOUS 1 18161 18 40 NUILO3NNUO 43 015 0 OL 13 1 90 WSLSAS NI 291 3141 WO4 68 31 90 JdAL 1N338n2 3091700 01 STEN e 38709 WDWIXVW NOILYNOISS0 VNIWS3I INIA 2 67 Installation Drawings Figure 47 Option Wiring Customer Alarm Interface SCC with Continuous Duty Static Switch 0 1 619 6 96 34VN 3114
13. 5214 dAL 9 2 66 uuag 00 NOLLNG HSNd 5 014 2 VIC Installation Drawings 74 Figure 54 Module Battery Disconnect 300 1200 Amps with Input Isolation Transformer 9 490 60 91926 88 34VN 3114 81926 417 2 3NIASI 9 da 0596 NE 23930 ON Aaa 1009 531435 DAG 134 34 11949911 19 ee male 35 NDILVIDSI INANI TEE 0021 0001 008 009 OSr 006 1190 ON SAC ON N23 123 3510 2431194 3 In auw 3NITLOU 31111 13365 NMVaQ SAOLONGNOD WIWOS2 94 p gt ND SINI ANNOY OT ONIMIS 3119 01 0350 3704 31 32 6 5 339388 YOSH 006 503 3ONVS 5 30 19 CNY 90021 9009 04 BONVY 1 1 30 18104018 3Hl 19 135 34 CINOHS 9 11135 SMOINVINVISNI 33Xv388 LINDAI 8 6489 597 OST SI LHOISM 31VWIX NddV 72 90021 04 NI WOWOSE DMY 0 6 90001 006 ND MI 006 9 9 0 E SI 3215
14. avd SNE OL 57 HOM OS mE Doe 5719130 1123 02 NV NDILVOIJIO3dS 804 S3HONI NI 179 6 mum ERES 37703 9 HOlIAS 211 15 43 348 1102412 01 33438 8 SAS Wate cesa e HOVE 04 ONIMA 1 WOW 008 X 0091 1225 SNISN3S 1434311 8403 359 Ava SNA NO S3 DH VIT EZTO 9 07 0 1 01 26 dW3L 571131 AMINA 31492 01108 NXILLYd AYIA NV 14044 NI 359 587 340W ONIMVAC ONILNNOW 3598 DL 53435 9 83411934 553009 301 35 ANY NOILVVIWLSNI 3715 907 LHOISM S310N SoS ee ASIA INUN TUS OR 33945 ASIN3 0 59 08 SINUS D 1 104 3 18394 sna l 3j 33 Ud ONY 7051409 ate annow9 oo 303 Gee S LOBNNOISIC HOLTAS gt saya sna aa 104100 eam 2058 nonn i uuu nding 0 r San 1 1 1 gt n n OBL RE ALIAVAD B3LN32 u u iH 1 L 4 Sava sna aao 58 791119 DIVINE Y RER 55 4 2091 4 e e RAD WGlSAS dvds n sava sna 8 1 SSVdA8 ERI 4 AJIA aya sna ava sna eu le CES
15. G2 1819 58313 OST 2 31UN 335 00 ONINSYA AN311V8 MDT 2 1819 218 94006 IVAG2T ONINAVM 3119 AD I N 2 19 vu00s DNINSVA 11984 61 1419 018 vu00s 43114 21 1419 608 vu00s 43114 61 1819 808 VWOOS AS3IIV8 T 1419 208 vu00S SSVdA8 NO 4907 11 1919 908 vu00S SSVdA8 NO 4907 6 1419 08 00 JVAGeI SSYdAE NO 0907 ON 1 1819 08 006 NO VO S IH19 208 vu00s 540 NO 4901 19 208 94006 IVASeT Sdn NO 901 1 1419 108 NUILO3NNU2 Y3WOLSND 01 L3NISV2 JUNINDO W31SAS NI 9I S12V1NDO 501915 48979 88 37892 3dAL 3 TWNDIS 01 wor ON COS ANA 3082 NOTLYNSISS TWNIWSSL 3NIA Installation Drawings 62 Figure 42 Control Wire List External Interconnections Alarm Status Contacts 0 8 1 619 6 96 WYN 3113 81926 NIAI TT138J4WNV23 DWINUN3C 0696 ON 3300 ON AGA 1009 31 35 OMG 45a 530 1494911 9 00 52 80 821 619 6 96 Mc a a ie 15415 m SNUIL23N
16. JHL 2 341534 511892 543 015 0 ASIN NW LLDS 403 5 119001 378 531691 d8VAUWJ 8 59349 034985 1 5310 553004 14280 gt SdiVid 3SV8 JU MIA 1 CARD 0 2 085 438 0 9 0 62 4 04 041 se 531914 48 00 354 SO MSIA 1 44 IER dul 0 801 021 098 068 22 1 GLG 41 Installation Drawings Figure 21 Base Mounting Patterns 625 750 kVA Module 12 Pulse Rectifier 0 61 19 6 88 WYN 3114 81926 31190 14 0 0596 3 C 23040 ON A33 DAG 134 1 49 34 9 66 90 90 61 519 6 88 1009 531435 S3A3 M 3190 ON 17 22 65 N23 HI 431194 3598 13385 A8 NAVAT AINO MBIA 01 359 5 43119 5 SHHONI NI 349 SNOISNSWIC 119 62 SI SNOISNSWIG 119 NO 3101
17. 0 1 41 3 WSLSAS NI 21 OL NI 0191 ZI WOds 12 dNO 9 371409 X2v18 LNIJANI 92 18 LIW 01 18 161 TILSIM 2 349 5 LN3NMh2 S2 18 LIN 6 1816 bsuu OT 818 0 2 a E 5 2 JAYHS LNIJANI v2 18 LIN 8 1416 09 8 N3I138 31IHA XOv78 00 2 D31NU2 170 22 18 LIN 9 1816 bsuu 2 2 00 2031409 170 18 18118 1816 THS 2 2 2 5 au T3T13IHS 7 SALIH 00 CA JLIHM NOVTE ICA 3NI1 02 18 LIW 1816 bsuu QD 818 bsuu OT 818 2 2 qais dWU2 4030 3NI1 618010 1816 THS ML 9 81 5 7194 ET TELIN 1 1818 MEETS 9400 2194 ALINOPYW 21 TELIN 21 1918 601 7194 11 1418 801 es 2 2 07 19114 01 1818 101 13 001 vH 0 9500 6 TELIN 6 1818 901 E 1 ies 5 9500 72054409 AON3n0334 8 14 LIW 8 1818 m a AL duris ag bsuu 01 818 O 2 311HA 2v18 9400 7081409 1 1818 S01 09 8 EE d 00 88 cu yuo INAS 3SWHd 9 14 LIW 9 1818 THS 3 9 2 1
18. 001 130 Waa Ces 1 1817 alyd 151 1 m 02120 130 Waa D 8 21 1414 802 9 2 94001 1 189 Way 084 11 1914 204 00 CHS TTA 01 19141 6 181 902 cocus CSN313W 0 31 IHS 0 083 8 1812 SOL wn83 an 4 001 T X 1 18 0 6566 30138 Dee TTA 9 1414 4 vu00t Waa TTA 181 WSL Waa 181 d31SIAL m ETE 001 ad X M W3M 8 1812 102 3 6 94001 a X 1 083 1 1814 004 40874 NOILOSNNOO 43 015 0 OL 2 1081 09 WSLSAS ZI 06254 WAT IVNIWS3L 0 3 41892 3 3991707 AWYN TWNOLS 01 MEE ON SAONE Sere SDD WOWIXVW NBILVNSIS3d VNIWS3I INIM Installation Drawings 60 Figure 40 Control Wire List External Interconnections Standard System Control Cabinet Part 2 of 3 9 460 08 619262 96 3113 81926 NIAI S 1009 31538 11384493 M dw
19. P 30 1 31111 ON L33HS A8 S3HONI NI JAY SNOISNAWIG 719 9 SH3HIU G30IAUSd NOILOSNNOD avg sna 4 5507 T 5310 3015 ASIA INOS 1 119130 335 4081 sna 055 522 2 222 4 HE y 222 089 222 LAdNI 29 222 y 222 24 EAS 1 LIN98I9 719130 335 4339348 1112412 1 41 0 _ SNOILO3NNO9 ava sna YAaWOLSND 1 ava Sng 123 2 134 30 719134 1901421 sna annosd ava sna SUL 681 RE e er 5 6 9 ge ST 08 m Je 5 014 8 VIT 296 ve 5 014 9 VId 295 Installation Drawings 50 Figure 30 Terminal Details 500 Module 12 Pulse Rectifier 9 0 0 26 9 6 88 3WVN 3113 81926 ANIAAL da 0596 ON v ON A33 00 0 0 26 G9 6 88 3190 ON SAC 1009 531435 8314111938 AS1Nd ef JINGOW ILINW VAX 00 519134 11344499 C OMG 334 530 S3A33 N23 HI 1301 YATIHIS 31111 133HS A8 NAVAC NI 349 SNUISNGWIGQ 119 2 1103
20. saya sna poo 104 1 55 ERI dol ava sna 091 ONIAS ava sna m RM 8006 TWALAGN 02 1 SLOANNOISIC 1 T3Nvd 2 HOLIAS 211915 EE sava sna lt AMANI 559448 1 sava sna 55984 504 1 4 SSVdAH TE 30 119130 NON 901 19211142 d 30 119130 009 4 GAL 90 vid 96 vid 224 S310H Vid ET ae FF a oF FF vale EA EY 252522 T 5 oa Toni 5 142 Hau fau eue e oett dA 2 9 S310H 96 sava sna inding 37 35 Installation Drawings Figure 15 Outline Drawing System Control Cabinet SCCT 4000 Amps S9AT2VOFTIZNI 3WVN 3713 SN NAM 2 VOVIZNI 11364492 ON adn ON Aaa 35 530 119491 9 66 08 10 0 19 6 88 SE 061066 53438 1190 ON ON A8 12252 1331999 WALNOD W3lSAS ONIAVAG S 37 13385 NAVA WOW OSZ X GI 0585 000 1225 3 3SVHd
21. Sdn 01 1 33AUDO 01431 3 2 39 Installation Drawings Figure 19 Base Mounting Patterns 500 kVA Module 12 Pulse Rectifier D9ATE0 22 19262 88 GWYN 3713 81426 0 3NIASI da DWINUS3C 0596 11848119 ON ON Aaa 66 90 90 19 6 88 3194 ON 1009 531835 8131111938 351 ef vA 005 SNadllvd ONILNOOW 3598 TI84dWV2 434 534 3 ON T 40 1 YATIHIS 1111 133 5 NAVA A3IA 01 5 43119 119 S SNOISNAWIT 17 7 SI SNOISNSWIC 119 D 101 31342NHU2 6 2 3294415 3SV8 1341899 S3HONI 05 A 3iVWIXOSddv 43190 114415340 531899 5430 31891 319210 31 NMDHS 53191 AHL 4 15102 30 ASINd 110 403 5 119001 31 NO 59349 CACVHS 15310 0553009 141138 gt 531914 574 MSIA 1
22. NOLLYNOISS0 IMIM 65 Installation Drawings Figure 45 Option Wiring Internal Modem 0 26 619 6 96 3WVN 3114 81926 190 ANIAAT da DWINUS3C 0596 1199817 ON v ON Aaa 66 10 v0 3lvad 26 619 6 96 ON DMC 1009 531435 NOILdO WAGON WiLSAS 410000 IL TION SNOILOSNNOOSSLNI 9 1 LST IONINOS OMG 434 711344499 534 ON N23 S3A38 T 40 1 133HS 2 NAVAC 53400 1991419373 19501 IWNOILYN 3949020959 38 LSAW ONISIM 119 54 CAHSINAN JALA 119 GAHSINANA 7 oo 10 0 JU N ILVOU 204 WValbv 119007 1103 1 005 01 3438 39N32 3 Je 3 LN WNOIS WaLNOD IN3AG3 Ul AVA A3OV3 1331 31929435 NI 3 LSAW 49 31490 H VA mua a 15310 2 31 90 3NUHd3 3l Y N Y N W3QOW sr 1 8 0 44 01103 00 43 015 0 OL 13 1 40 0 WAISA NI S WO4 49 341892 SAYWA H19N31 3215 0 109 WNWIXVW 39VL IDA WNWIXVW AWYN IWNO
23. STEP BATTERY LIMIT ALARM STATUS 1 CURRENT _ F FURNISHED BY OTHERS LIMIT Hier contacts gt 5 598 of Ub CG 20 x0 385 679 25 MODULE 3 rergr 9 9 UN3TBU Beer 5 EN aan rail BATTERY SITESCAN 12781 SITESCAN E IFM INTERFACE lt OPTION gt 8 SENSOR 5 518 SOP TION REMOTE STATUS REMOTE STATUS PANEL __ 1 is ALARM STATUS PANEL IFM lt OPTION gt contacts 22 OPTION 595 8 17 REMOTE EMERGENCY POWER OFF 8 8 20 299 33 moue Poet ener 11 9 888 I 30 P S ME A UE TRANSFER i3TBe lt 3 EMERGENCY BATTERY CB i RELAY REMOTE EMERGENC IFM 2 MODULE REMD2 TRANSFER BYPASS 2 BATTERY FURNISHED OTHERS 60 SENSOR 518 SERTION REMOTE 2 TO REMOTE TERMINAL B ALARM STATUS 1 TERMINAL 17TB1 6 3 FURNISHED BY OTHERS 16 CONTACTS IFM 1 58 OPTION I CG 21 FURNISHED BY OTHERS 225 42 REMOTE CRT OF 7
24. 435 534 9 86 v0 11 19 6 88 eae ane 157186 S3A3M ER ON 1925 513 892 2 WALSAS N23 194 SNILNNOW 3598 1 47 UN 133HS A8 NAVA S3HONI NI JAY SNOISN3WIG 119 S3HONI SI SNOISN3WIG SONVYSIOL 72 41 531892 15 0 30 HOL108 804 NDILVOU1 338V 31 210 5 3 5 1 SALON ASIA ASIA 3015 I3NISVO 30 14083 13 2 1598 9 09 i 1235 11235 7051409 235 9388 S i V 09 A A i H a1 02 45 Installation Drawings Figure 25 Base Mounting Patterns SCCT 4000 Amps DAM eeZEIZWE 3AVN 3114 81926 VIN3O I1V2 ANIAAI 2 138JWv2 ON 3080 ON 33 34 149q9I 10 86 v0 11 2 19 6 88 mare E 15186 53438 a 1025 SI3NISVO TOMLNOO WILSAS UN N23 CERE SNa3llVd 3598 1301 vnH 2 ON 133HS MITA 3015 419130 13 3548 09 S3HONI NI SNOISN3WIG S3HONI G2 0F SI SNUISN3WIG 119 3ONV33 Dl 2 331530 31 531892 83401502 30 ASIN3 0110 403 19001 3 78V
25. 587 MITA 3015 AUG 059 321 907 1HDI3A XDBddv 8152 492 1 usna 808 ana HOLIAS 11145 9NIddIHS auvis de es a enr a 3 504 Walln3N 1 4 504 Waln3N 871134 1103 2 ANY NDILVOIJIO3dS sava 508 4 4 4 31 43 25 HOLIMS OILVIS 33DIv3N8 LINIAMI OL 33433 8 Andina PORE SII HOYA EHE ANE Eds Lm n sava sna Pre ONISN3S 1438311 404 359 SNA NO S3IOH VIT ZTO 4 o Dee wna 55943 STIV130 ABMIN3 37999 WOLLO NV NXILLYd l sava sna A 0 082 5304 ONIMVAC ONILNNON 3598 OL 33438 9 10901 VOL uuu 508 8 Le 85941 SUBHLO SNA 01 NUILO3NNDO om Ny ALAVA9 30 331N32 2 1 99999292222024 5599 PA 1 H S3HONI NI JAY SNDISN3WIT TV ONG NT ru ALIHA 440 Wal 40109 RIRE I ver 2 0 0 3 01 26 dW3l 72 avaa ANY 14044 31918 11 117 17 1 03411934 553009 1 35 NOLLYTWLSNI c P t J S310N 21009 gt 0 05 avd Sha IVAILNIN 85 30 134 VIT EZT VIG 95 SLINGNOD 0
26. FURNISHED BY OTHERS o 19 CG 20 1 wore gt a 279 S25 ups 1 aoc ao 459 zn E zm 22 im D a 22 56 J lt EE m RZ gt 5 OT 519 amp 5 V5 z uz CRE lt 02 9 Su e 252 SOOKE 2 2 362 oan Ze p sue X Z D 2 m a a 2 S ubz I onu jx xod m f gt a Z Im gt lt FILE NAME 96 797619 51 05 DWG 54 Installation Drawings Figure 34 Control Connection Location 500 kVA Modules 9 0 lt 0 8 619 6 96 3114 81286 VINNUITV2 INIAN G T138dWV2 gu PS 698 ON 3950 ON A33 1009 S3IN3S 334 530 11494911 9 00 61 70 86 619 6 96 5
27. 31 1333 0005 GT 7 3999 22 194 0315141 8 FL o ANG SOLINOW Cadans 47313 37492 ET annoy 9 TWNINN3L 21 AYASI 5 310W3 XL Qt 5 01314 6 ANNE zal 0103 2 IYW 6240 8 10 12 AV IdSIQ Tete I5 T SCA 16280 1 a NOLIN 31 19 31 1333 05 9 43159 Wi3l 510 L 3090 10 00 5 N31SVN W33l SLY Pd 5 47313 37892 97 anno Z IWNIWSSL AV ldSIG GIA 5 8 3159 2 49159 WISI NUILO3NNUO 122410 ENT v 004 dH szga 73 Installation Drawings Figure 53 Module Battery Disconnect 600 1200 Amps without Input Isolation Transformer 9 490 20 91926 88 34VN 3114 81926 NIAI 9 11344492 ON ON A33 1009 531835 Ad 530 9 TE OPA CNE NOIL OS LNGHLIA Saws 2190 ON SAC LOANNOOSIC AN3LLVE 3 INGOW ON N23 AHS ONIMVYAC 0 1411 111 8 31111 133HS A8 NAVA SWN OSNO 04 0 15 1
28. 334 34 S3A33 N23 T 40 1 9 31111 133HS NAMVAC 53400 19914159373 79907 ANY 19 30 440209 N 38 LSAW 11909 WW J ATIVWAON SYSHLO GC3HSINI JAMA VNBH3lIX3 119 7 751511 JAA 0 IVNGTAION OL 33438 SNOILOANNOD ONISIM 11 0 03 5 123 DNIA 30 119201 303 WvsoVId 1 9901 NUILO3NNDO 10aLNO9 J1INGOW 540 01 33434 2 12 343 4931 TWNOIS WALNOD IN3ABd Ul 13315 31949435 V 38 ISNN 371499 HIVI 1 SALON S8313W OST 1 1 13 00S bsuu vl O T 2 LOANNOOSIC 4431194 JINGOW NO 181 0 371 3 1ndow WNNIXVN 90700 NI II SDV WONWIXVW 19 1 Wal 49 14311944 ON xnv VWOOT 24 2 181 1 18111 206 VWOOT 5 2 WNDIS e Tdl 8 18111 206 WNDIS 4 gt 18 01 9 534 1 1 JAIM 59 Installation Drawings Figure 39 Control Wire List External Interconnections System Control Cabinet Part 1 of 3 9 50 61 61916 96 3AVN 3713 81926 90 3NIA3I
29. 055 0718 119130 9 119130 8 119130 19134 FSVHd 1129493 SNS 050149 31914 598 SHE Wa ShE SONT 30 19137 525 SUL 21 44 681 sie e g 4 ES EN WE 222 44 e E 22 A ST e 1 94 sou 296 4 208 08 8 vid 9 Eve 8 014 9 VIC 5 914 9 29 Installation Drawings 52 Figure 32 Terminal Details 750 675 kW Std 750 kVA 600 kW with Optional Input Bus Bars 8 420 8 2 9 62 88 3WVN 3713 411192 1009 S3IS3S ON 34950 ON A33 591311935 35709 el 438 1 49 S3d 9 00 0 90 98 249262 88 INANE UNTILL 009 OSL
30. 114111 SSVdAS8 Sava sna indint 4 INCUW avg 508 89 30 19140 VIT ELT 9S 0907 19211139 30 19130 VIG 96 091 ONIAS ASIA dol E N ha Pies 401 X04 v3aw XUBddV 0 96 ee DS 7 Sel i e fn san nm den 1 SLE SLINGNOD INIMA Ol N3 Dd 401 03 XDNddV 009 28 14 1 1 4 Installation Drawings 36 Figure 16 Battery Power Pack Size 9 050 10 919 6 88 3713 81926 190 r mE UN 43040 ON A38 OMG 34 11494911 9 66 v2 S0 10 919 6 88 1009 531935 53438 3190 ON V 3715 HOVd 283114 ON N23 T 40 1 711148092 31111 133HS NAVaG 83AUJ 540040 52008 MITA 3015
31. 438 S3 11949171 9 00 61 90 99 619 6 96 00 0519 1190 ON SAG WvSOVIT 9903 N23 NUILO3NNUO 1051309 T 407 55 37111 ON 13385 NAVA INUNA 1 91907 40 1 44 NO 3dISNI 031927 1100 0981 8 35 1198 n LE 719130 393V7N3 335 erp pe REEL de 4 11913110 034989 ING 1819 51291 2 501915 1190 0181 LINIT AM3llv8 0390034 ets 1 a oy 1818 Wate SNOLLYOINNWWOD 26258 0 3 1816 WNIWM3l 2 53311998 NAT Installation Drawings 56 Figure 36 Control Connection Location Diagram SCCC amp SCCI 8 460 28 619 62 96 3WVN 3114 81926 0 l138dWV2 C ON 3450 ON Aaa 1009 S3IN3S 134 530 119491 9 66 11 80 28 619 67 96 1005 2225 W3LSAS 431545 JTNCOW IL NN 3194 ON N23 1103 2
32. 9400174 313 2 304934 5 3578 L3NISVO SHL S3HONI 05 ATILVNIXONddv 4319001 JAY NMOHS 531914 378VAUDW3N 3Hl 2 1141540 5371999 543 015 0 ASIN WOLLOG 204 5 119001 318 719 319210 531914 NO 59389 1 15310 55322 11114804 541914 44 00 3598 AJIA LNOAS 38 024 01 WOT 04 531414 3SV8 10 MSIA LNOAS Ee SS SS SS 1 SSS SS SSS MSIA 0 021 08 65 0 82 G8 6 Installation Drawings 42 Figure 22 Base Mounting Patterns System Control Cabinets SCCT 200 1200 Amps SATEIZETZWGO 3713 81926 91450317195 38dNV2 2525 ON 3950 ON A38 OMG 134 534 11499911 9 86 v0 U 1 19 6 88 15186 53438 alva ve 1925 13 92 WILSAS ANANES NY311Vd 3574 1301 VNH 2 31111 133HS NAVA SSHONI NI SNOISNINIO 119 S3HONI 6208 SI SNOISN3WIC 119 3701 2 1141530 531 90 AaWOLSND 30 AALNA 0110 amp 403 NOILVOO1 319489 1 S31VOIGNI 1 SILON ASIA 401 ASIA LINUXA 95 6 6
33. ON ON Aad 1009 531435 134 34 9 00 21 0 60 219 6 88 PG NOS4I9 3194 ON SAG s UN N23 AHI 7171399 11145 SNIddIHS T HT 1 25 31111 UN 133 5 NAVAC 719240 59 ONIddIHS 13 1 90 471189 1319207 AJLXJANI 01310345 SLI 01 13 90 831411234 293 HOLYW OL 719230 59 ONIddIHS 38405 AINGOW SON 30 GASTYdWOD SW3ISAS 304 JION 1 1245 11035 500 0047 2021 519 051 GOZIT 0029 S00 009 064 a ann 50401 005 S0v9 008 829 0047 0074 549 054 3 Iw 00811 0047 0012 009 064 JINIS 00801 006 0059 005 529 101 2 11035 11035 MA VA 55847 51 11145 ONIddIHS 1 lt NOILdO gt 104100 5 4 86 1 NOW 3804 3 NOW 3504 1334 241 26 I NULLdD 104100 S d N3 U18 1 Alddhs XIADA 9M 1238 1 IBA 1 2 294518 504 ANI YASNA 04 53131193 S 294518 504 ANI ANNHS 20 L4 35 4 90 1 31713 20 NO NOW 3503 1431 1938 17 NOW 3803 1 ALNI ALNI 0241 1 1210 3015 33183AND DI 3015 4314119390 SNOILOANNOD 015 0 30 31891 119130 B3HSVA 2007 me ANN t 2 1 71171349 1103 00 M3HSVA 1914 2 1 1 X LON 22 SN
34. 2819 126 153103 i NV SM313W OST bsuu y SALON 335 Lj 006 2 1 94005 ONINAVM 1194 61 2819 026 94005 1194 1 2419 616 IVAGET ONIDSVHOSIC AS3IIV amp 8 11 2819 816 AS3IIV8 81 2419 416 94006 4431148 ON 91 2819 916 94006 340 49 4d311V4 02 24819 516 94006 OBVAGeT 340 49 43114 18 4419 716 94006 340 49 4431148 ON 61 2819 216 94005 29 N3d0 49 10410 2 2819 216 94005 IVAGET N3d0 49 10410 13 116 94005 IVAGET N3d0 49 1 4100 O N 22 2819 016 NUILO3NND2 SSWOLSND 01 SINGOW San NI 91 1 40030 37892 1 348402 TYNDIS 01 SPENSER NAN 30193 WAWIXYN NUIIVNDIS3T TWNIWSSL 63 Installation Drawings Figure 43 Option Wiring Maintenance Bypass Interlock DAT EO 06 619 6 96 3113 81926 7139449 f aon ao nome ON 33040 ON 1009 S3IN3S 438 534 9 00 52 80 06
35. 9349 0309 5 1 53108 ASIA I3NISVO 30 14083 LE 192 88 09 7 49 A 9 08 081 06 sind ey 9 02 Installation Drawings 46 Split Detail 500 kVA Multi Module UPS 12 Pulse Rect ipping Figure 26 Sh 10 21946 88 3713 5 19 ON ON Aaa 1009 531435 334 530 9 00 21 v0 10 219 6 88 due el 5819 3190 ON OMC ON N23 719130 11145 9NIddIHS 1411 3 ON 133HS NAVA 19230 59 ONIddIHS 33d 13 1 92 311189 0319207 B3IB3ANI 01310345 SLI LANI4VO 3141193 293 HOLVN D
36. 22 4 9 37 Installation Drawings Figure 17 Battery Power Pack Size 9 4160 20 91926 88 3AVN 3114 81926 111344592 da 0696 ON 0 ON Ada OMG 334 530 9 66 2 0 20 919 6 88 1009 531435 53438 M 1 11 AN BAG 3715 5094 N3A Ud ANILLVE tar 823031 1114099 31111 ON 13385 NAVA G3AUN3S AJALI amp 54008 54004 MAIA ACIS MITA 1041 INUNA 9 055 stg 08 N 1 F F erez 0016 009 021 90 erez oors 001 2151 7 1 m ALIAVAD a 30 43139 30 331N32 rT 1 rT 1H93M LINN AS3LIVE SONOS UM xe l rr a SLH9IIM 31VWIXDNddVv 18 28 e 285 8 81 91 0 sava sna oq 77 50115 e 181 7081409 H H 1 531031199 LINDAI 3
37. IMPORTANT SAFETY INSTRUCTIONS Save These Instructions This manual contains important instructions that should be followed during installation of your Series 600T UPS and batteries WARNING EXERCISE EXTREME CARE WHEN HANDLING UPS CABINETS TO AVOID EQUIPMENT DAMAGE OR TO PERSONNEL THE UPS MODULE WEIGHT RANGES UP TO 12 000 POUNDS 5 455 KG INCLUDING INPUT TRANSFORMER THE BATTERY CABINETS WEIGH BETWEEN 3000 POUNDS 1364 KG AND 4900 POUNDS 2227 KG LOCATE CENTER OF GRAVITY SYMBOLS BEFORE HANDLING EACH CABINET TEST LIFT AND BALANCE THE CABINETS BEFORE TRANSPORTING MAINTAIN MINIMUM TILT FROM VERTICAL AT ALL TIMES SLOTS AT THE BASE OF THE MODULES AND BATTERY CABINETS ARE INTENDED FOR FORKLIFT USE BASE SLOTS WILL SUPPORT THE UNIT ONLY IF THE FORKS ARE COMPLETELY BENEATH THE UNIT SYSTEM CONTROL CABINETS SCC S HAVE HOLES INTENDED FOR RIGGING BARS OR CHAINS PREVENT CHAINS OR CABLES FROM CONTACTING CABINET BY USING SPREADER BAR AND ADEQUATE PADDING FOLLOW ALL BATTERY SAFETY PRECAUTIONS WHEN INSTALLING CHARGING OR SERVICING BATTERIES IN ADDITION TO THE HAZARD OF ELECTRIC SHOCK GAS PRODUCED BY BATTERIES CAN BE EXPLOSIVE AND SULFURIC ACID CAN CAUSE SEVERE BURNS IN CASE OF FIRE INVOLVING ELECTRICAL EQUIPMENT ONLY CARBON DIOXIDE FIRE EXTINGUISHERS OR THOSE APPROVED FOR USE IN ELECTRICAL FIRE FIGHTING SHOULD BE USED EXTREME CAUTION IS REQUIRED WHEN PERFORMING MAINTENANCE BE CONSTANTLY AWARE T
38. ON ON ABS 40 2 1 94 L3NISVO TOALNOD 15 5 OMG 338 1 49 830 149q9I 9 00 82 80 02 619 6 96 SIAJA M 2238 NESAU SNDIL23NND2331NI ON Ns 1511 38IM JD31ND2 1301 2 31111 13385 A8 NAVY 53400 19213123 13 79907 TWNOLLYN 0 94 402909 34 LSAW SNISIA 119 8 NONWO9 340 ATIWWAON UN 1 CIHSINANA JJM 119 9 G3HSINe Q 4 751511 OL 3 3433 1103 00 ONIMIA NOILdO N03 SNOILOSNNOO ONISIA 40 119007 203 WVvabovia NDILVOU1 NDILO3NNUJ 2 99 01 93338 95 NI NNA 34 AVW G4 28 3149272 i RINIG 001 AN311V8 4315 WWDO 29 14 006 Store ON O T 94001 AN311V8 4315 2 1d 121 194 SAU 40 NOILOSNNOD 43 015 0 01 13 9 1051309 CLINIT IN3XANO qdonade 98 40049 371899 LSNN 9 0 HIVI 1 39312 900W NV2S3LIS 9253115 81 SALON 2v18 vwor ITAS STOW 9253115 9253115 ESL 9379 053115 253115 21 181 25 ova 053115 NVOSALIS 11 1819 162 89312 9253
39. as ipee REP Edu 9 BATTERY INSTALLATION 6 1 Battery Safety 5 10 6 2 Matching Battery Cabinets usos dc ee E 13 6 3 Non Standard 5 13 CONFIGURING YOUR NEUTRAL AND GROUND CONNECTIONS 7 1 Preferred Grounding Configuration Wye Connected 5 15 7 2 Grounding Configuration Delta 5 16 7 3 Preferred Grounding Configuration with Power Tie Switchgear 17 7 4 Grounding Configurations Battery Systems 18 WIRING CONSIDERATIONS 8 1 Power WITING eR HM dtes 20 8 2 Control Wiring tts bee Re sn Ende 21 8 3 Battery pee ChE Se 22 WIRING CONNECTIONS mii ta RE A wR es E x Edu Raed WM a 25 WIRING INSPECTION Table 1 Power Wiring Terminals Factory Supplied 27 Table 2 Torque Specifications 27 Tables Table 310 16 raian EE E e EE 28 INSTALLATION DRAWINGS iw 23 04 Saw wee 29 APPENDIX A SITE PLANNING DATA Table 4 Series 6007 Multi Module Systems
40. 0 ava 5 59011 SILON 3015 AJIA 1 0 3 1 SSRS 42 719130 335 081 sna ANNDAD WALNAN BE 3 rl HP indinn a 222 v 089 I lt i ri 122 1 non n 9 A 719130 335 SNDLL23NND2 M3 v388 1109810 104100 CELLES ava sna 1502 1109319 LNANI OL ov 898 sna 1103 05 72 119130 79 14134 79 vlad 1 30 11134 1 214 1 Sna ANNOS 54015 ava sna SUL 14 5681 25 lt vid 64 4 S E 1 02 40 5 214 8 296 213513318 1103412 1 amp 119130 335 54015 ANNOS9 Ope O E 006 0 68 ASVHd 934 1109499 SONT SAVANE 29 30 1 5 014 9 VIT 296 51 Installation Drawings Figure 31 Terminal Details 625 amp 750 kVA Modules 6 Pulse 12 Pulse 19 4090 06 lt 99 6 88 34VN 3114
41. 29 Outline Drawing 500 kVA Multi Module UPS 12 Pulse 30 Outline Drawing 625 750 kVA Multi M odule UPS 6 Pulse Rectifier 31 Outline Drawing 625 750 kVA Multi Module UPS 12 Pulse Rectifier 32 Outline Drawing System Control Cabinet SCCT 200 1200 Amps 33 Outline Drawing System Control Cabinet SCCT 1600 2500 Amps 34 Outline Drawing System Control Cabinet SCCT 3000 35 Outline Drawing System Control Cabinet SCCT 4000 Amps 36 Battery Power Pack 5126 A 2 4 Ria ERE S RO Re E ADR ERU C E d ed 37 Battery Power Pack Size Bi 38 Battery Power Pack Three Pack System 39 Base Mounting Patterns 500 kVA Module 12 Pulse 40 Base Mounting Patterns 625 750 Module 6 41 Base Mounting Patterns 625 750 kVA Module 12 Pulse Rectifier 42 Base Mounting Patterns System Control Cabinets SCCT 200 1200 Amps 43 Base Mounting Patterns System Control Cabinet SCCT 1600 2500 Amps 44 Base Mounting Patterns SCCT 3000 45 Base Mounting Patterns SCCT 4000 46 Shipping Split Detail 500 kVA Multi Module UPS 1
42. Sdn 14049111 B EU El X EE Ic e 6 CUUEE 532914 9 8 MAIA SE S371DH INILNNOW 4 VIG 02 GV 719130 3353 181 016 8 92 9 2 2 1 tar zumo D 4420 5 IE dol d 2 gl gt gt oza TULE 4 DE D un EU cgo gt F u ast 8 LES CLINONO9 Y3HLO ISN 314 ee E 3T0H AXINI ug a 05 5 Ve d I t J h 9 29 y WALSAS 54 NI 3093431 13 4 501915 310W38 01 318940 SNILO3NNUOSGINI 0311 5 15 2 Installation Drawings 76 t Breaker Schedule Multi Module UPS 300 750 kVA Ircul Figure 56 C DAT20 EIT G09 62 v8 3114 81926 0 da DAINUB3C 0596 1199817 9 2 ON 23030 ON A33 00 10 70 11 809 67 v8 3190 ON 1009 531435 0S7 Sdn JINGSHIS 83 v388 11124129 00 IL NN 371111 TI38dWV2 434 Adv 530 53434 N23 5 13365 A8 NAVAC NOISASANOD 01 A802 403 L3NISVO AB02 08v SI Sdn SWAOSSNVSL INANI SASN INdINO INANI A802
43. This equipment contains several circuits that are energized with high voltage Only test equipment designated for troubleshooting should be used This is particularly true for oscillo scopes Always check with an AC and DC voltmeter to ensure safety before making contact or using tools Even when the power is turned Off dangerously high potentials may exist at the capacitor banks and at the batteries ONLY qualified service personnel should perform maintenance on the UPS system When performing maintenance with any part of the equipment under power service personnel and test equipment should be standing on rubber mats The service personnel should wear insu lating shoes for isolation from direct contact with the floor earth ground Unless all power is removed from the equipment one person should never work alone A second person should be standing by to assist and summon help in case an accident should occur Four types of messages are used throughout the manual to stress important text Carefully read the text below each Danger Warning Caution and Note and use professional skills and prudent care when performing the actions described by that text A Danger signals immediate hazards resulting in severe personal injury or death For example DANGER A DANGER SIGNALS IMMEDIATE HAZARDS WHICH WILL RESULT IN SEVERE PERSONAL INJ URY OR DEATH A Warning signals the presence of a possible serious life threatening condition For example
44. Impedance grounded the SCC requires the Isolated Neutral Kit This kit uses control isolation transformers to create a reference point For this application the SCC output neutral must not be bonded to the SCC ground NOTE TheArtificial Neutral Kit introduces a maximum current of 0 3 amps to ground Takecareto ensurethat this does not interfere with the operation of any upstream ground fault detection devices 16 Configuring Your Neutral and Ground Connections 73 Preferred Grounding Configuration with Power Tie Switchgear Figure 5 Preferred Grounding Configuration Power Tie Systems M 1 5 38 Ds 11 3 E TO SYSTEM 1 0 SCC ME 1 1 1 9 5 TK O eS 9 TO SYSTEM 2 E SCC L 5 t Ld Multi Module Systems can be used with Power Tie switchgear to provide dual critical load busses The Power Tie switchgear permits transferring critical loads from one critical bus to the other so that one UPS system and associated breakers can be de energized for maintenance Certain con figurations of Power Tie equipment also permit the operator to continuously parallel the output of both UPS systems tied systems each SCC must have its neutral solidly connected to the Power Tie switchgear neutral The UPS modules as usual must have their output neutrals solidly connected t
45. md 5123 251 TANVd 70819409 211 5 211915 EEE 1 saya sna INdNI SSVdA8 I 1 Sava 508 INANI SSVdAS 19211185 30 119137 ET fet 1 98 vid em S310H vid 23 YIT ELT cows 1 cR E n 7 2 09 1 E 479 79 oe T wer ovt T gt 71911189 4 aa E re E 1 4 S310H VIT 9c saya sna indino 0 Installation Drawings 34 Figure 14 Outline Drawing System Control Cabinet SCCT 3000 Amps 9 40 20 60 19 6 88 3WVN 3113 81926 VINNUJITV2 T138dWV2 f Ga OWINOSAr 0696 19 ol ON 23220 ON Aad 338 530 1 1 66 10 50 0 519 6 88 1009 531435 S3A3M M 2 3190 IN OMG 000 g
46. 031 02 1301 2 31111 DN 133 5 NAVA 3 3491 M ACISNI 9 9 MIA 1335 04 wNDILdU d 2225 X04 CavaNVLS pet SI 093931 1 2 1881 a LN388N9 AYILLVE CINTIA 4191610 NOLL D 3 dHNS dE 32948 1 2 181 311 4 0 4345 1 19 S19V1ND2 801915 NOT 1 16881 9241 WAGON 39V 4831NI INAS 504 901 2a 101 SSVdA AINVNALNIVW GC amp 819WI I8 5 1123 9 I gt 2 3093431 Sdn TANVd SAL CSNOILVOINNWWOD 262540 W4I IVNIW aalr 3093431 NV2S3LIS 281GII 181610 32V 33 31NI 015 0 9815 VIS 310433 9814 331 30934 57 Installation Drawings Figure 37 Control Connection Location Diagram SCCT 2 0 0 88 619 64 96 3114 81926 T138dWV2 ON 33d30 ON A3 1009 S3IN3S 33 534 149q09r emm 1225 19992 1081 00 W31SAS 0304 v 3194 ON DAG WYSOVIG NOLLYI07 ON N23 2 1051309 1307 2 31111 ON 133HS NAVA Cdn 1015 7M
47. 96 39 79 8 710 355 500 400 600 YES YES 454 567 481 601 1 000 1 079 115 500 96x39x79 8 910 343 500 450 600 545 681 481 601 1 200 1 214 106 750 72x39x79 6 130 314 500 450 600 YES 505 631 481 601 1 200 1 214 112 050 72x39x79 6 330 325 500 450 600 NO YES 551 688 481 601 1 200 1 214 124 550 96x39x79 9 030 347 500 450 600 YES YES 510 638 481 601 1 200 1 214 129 950 96x39x79 9 230 355 625 500 600 602 753 601 752 1 400 1 349 108 950 108 39 79 7 805 300 625 500 600 YES NO 559 699 601 752 1 400 1 349 118 650 108x39x79 8 025 309 625 500 600 YES 609 761 601 752 1 400 1 349 128 450 120 39 79 10 485 323 625 500 600 YES YES 554 705 601 752 1 400 1 349 134 400 120 39 79 10 705 329 750 600 600 723 903 722 902 1 600 1 619 130 700 108 39 79 8 405 323 750 600 600 YES NO 671 839 722 902 1 600 1 619 142 350 108x39x79 8 625 332 750 600 600 NO YES 730 913 722 902 1 600 1 619 154 150 120x39x79 11 485 353 750 600 600 YES YES 677 846 722 902 1 600 1 619 161 250 120x39x79 11 705 360 750 675 600 NO YES 822 1027 722 902 1 600 1 822 173 400 120x39x79 11 785 363 750 675 600 YES YES 762 952 722 902 1 600 1 822 181 400 120x39x79 12 005 369 Applicable 13 1 4 5 7 8 2 3 5 7 8 6 6 8 9 m 14 14 E Notes
48. WARNING LETHAL VOLTAGES MAY BE PRESENT WITHIN THIS UNIT EVEN WHEN IT IS APPARENTLY NOT OPERATING OBSERVE ALL CAUTIONS AND WARNINGS IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJ URY OR DEATH DO NOT WORK ON OR OPERATE THIS EQUIPMENT UNLESS YOU ARE FULLY QUALIFIED TO DO SO NEVER WORK ALONE A Caution indicates a condition that could seriously damage equipment and possibly injure per sonnel For example CAUTION Extreme care is necessary when removing shoring braces Do not strike the cabinet with hammers or other tools A Note emphasizes important text I f the note 15 not followed equipment could be damaged or may not operate properly For example If the UPS system has a blown fuse the cause should be determined before you replacethefuse Contact Liebert Global Services Safety Precautions 3 2 0 INSTALLATION CONSIDERATIONS Install your Series 600T UPS in accordance with the submittal drawing package and the follow ing procedures A Liebert authorized representative must perform the initial system check out and start up to ensure proper system operation Equipment warranties will be voided unless system start up is performed by a Liebert authorized representative Contact your local Liebert sales representative or Liebert Global Services at 1 800 543 2378 to arrange for system start up CAUTION Read this manual thoroughly before attempting to wire or operate the unit Improper inst
49. or NOLLO3NNU2 82 OL 0021 9009 203 30 3HL 6 19 135 9NILL3S ShU3NVINVISNI 9 587 002 SI LHOISM 3LVWIXUNddV 8 90021 303 WIWOSE IMY 0 E 18 ayes as v0001 009 303 WIWOOS DAY 0 E 6 SI IZIS 901 N LLO3NNUO 31892 5 CAVE AVAD SI HSINIA RA S 3sv3138 3091 1 1 51991409 8 9 2 c QUA 009 XXXX9E HA 3 9085 74339346 LINIAMI av iC ea AINO ONILNNOW TIVA 31891105 SI HOIHM 5010 3 el YWAN 1 21 iS31UN e 282 183 sn 1 ial NOLLONNOO ANYA AVILLVE OL 5 914 9 ae SEP USE CE 5 014 LE m 29 WOWOSE 0 E lt b gt 190021 ISNOTLOGNNED 540 304 SONT 408 __ 001 WOWOSE 0 E 50021 005 0 6 E V0001 009 5 1103 0 94 1831194 03 5907 H21v1 wood 3 18v 201 NOTLYNIWSSL 1041405 404 39074 5 AB3LIIVE 340 OL
50. wE 5819 3190 ON AHI 1103 2 113103 T 30 T 5 UN 133HS NAVI ASIA INOS SS SS SS 01907 30 1 08 4 NO 3GISNI 4314007 lt NOILdO gt 0941 405 35 3 4831198 7 719130 1393V7N3 335 Vd MS OS cM Pos bait 9 9130 03059 INS 48191 51091 00 401915 Wav lv _ lt NOILdO gt 60181 LIWIT 1 1 AB3LIVS 0390434 Tef mI m 5 or 48141 Tag LID Woe WT 5 26854 3OVJN31NI 0816 W3I VNINS31 3l0W33 LINDSIO 1194 55 Installation Drawings Figure 35 Control Connection Location Diagram 625 amp 750 kVA Modules 0 99 619 6 96 3114 81926 0 v TI138dWV2 ON ON Aaa 1009 S3IN3S
51. 9 11 12 9 11 12 11 12 For explanation of notes see referenced numbers in 12 1 Notes 82 Appendix A Site Planning Data 13 0 APPENDIX FIELD SUPPLIED LUGS Table 6 One Hole Lugs Wire Bolt Size Tongue Width Liebert Lug Style Size Inches Inches P N P N 1 Stak On 1 0 AWG 3 8 0 88 J973 12 714255 56 2 2 0 AWG 3 8 1 00 K973 12 714255 66 3 3 0 AWG 3 8 1 10 L973 12 714255 76 4 4 0 AWG 3 8 1 20 M973 12 714255 86 5 Color Keyed 1 0 AWG 3 8 0 93 60130 6 cues 2 0 AWG 3 8 0 97 60136 7 3 0 AWG 3 8 1 06 60142 8 Color Keyed 1 0 AWG 3 8 0 75 54909BE 9 2 0 AWG 3 8 0 81 54910BE 10 3 0 AWG 1 2 0 94 54965BE 11 4 0 AWG 1 2 1 03 54970BE 12 250MCM 1 2 1 09 54913BE 13 Narrow Tongue 350MCM 1 2 1 09 55165 14 Copper Cable 550 ICM 1 2 1 20 55171 1 NOTE Manufacturer Thomas 8 Betts amp 1 800 862 8324 Appendix B Field Supplied Lugs 83 84 Appendix Field Supplied Lugs 9 Liebert Series 600T UPS Multi Module Three Phase 500 kVA to 750kVA 60 Hz Technical Support U S A 1 800 222 5877 Outside the U S A 614 841 6755 U K 44 0 1793 553355 France 331 4 87 51 52 Germany 49 89 99 19 220 Italy 39 2 98250 1 Netherlands 00 31 475 503333 E mail upstech liebert com Website http www liebert com Worldwide FAX 614 841 5471 tech
52. 9ATS0 29 619262 96 WYN 3114 81926 190 3NIA3I da 0596 1494911 9 S ON 33030 ON A38 00 52 80 29 619 62 96 3190 ON 1009 531835 NUILdU 05 5 38fllVaddW3l 1198 W3lSAS IL IN SNOILISNNOSSSLNI IVN331IX3 1511 JAA 105109 11344495 434 530 S3A33 N23 1 40 1 d37TTIHIS 31111 133HS NAVA 53400 w2I8123 13 199011 ANY IVNDLLVN 39499205959 LSAW ONISIM 17 A8 GQ3HSIN2IQ4 JAM 119 SNUILO23NND23 SNISI 30 1190071 503 WVYOVIC 119001 NOILISNNOD 7105109 Sdn OL 33438 3ON333 48 31LNI WNDIS WYLNOD IN3A33d 01 139315 31949435 V NI 38 15 dn s9 37899 HOV3 T 5310 190103 A0 09 8 N3T 38 lt 0 13 001 5 5 45 dW3l 443119 434131 5 I 131HS T 131IHS rico E 2976 9001 NUSN3S 4 31 1196 2 181 2 0981 176 8n 2 2 94001 MUSN3S dW3L AN311V8 1 181 1 098 0 6 TWNOILdO OL 977090 IN3848n9 WNNIXVN NI 0 0 371 JAIM BITS 941 WO4 618 40049 IWNDIS 21893 01 119 153 TWNIWSSL
53. sava 508 IVSINAN 559434 SUNAND poeem 31 0 901 19911155 SAMOA ANa ADLE e TY 30 119130 PE 12 1 1 1 GAL dAl SLINNOI 9NINI pee via 92 IDH vid 227 N3 Ud AMIN3 04 et See 4 vo 8 81 290 T dAL 02 1 pov p cr m 22 02 1 Figure 12 Outline Drawing System Control Cabinet SCCT 200 1200 Amps 33 Installation Drawings Figure 13 Outline Drawing System Control Cabinet SCCT 1600 2500 Amps 0 19 6 88 3114 a Ne 2 qu 19 ol ON aged ON Aad AG 434 530 9 66 10 60 20 919 6 88 S3A3M M 31 0 ON SAC 1225 2 W3LSAS ON N23 AR AHS VAH 2 3111 ON 13385 NAVA SUSHLO AG
54. 1051309 1301 2 DN 133HS A8 53400 71921412313 79207 ANY IVNDILVN HIA 33490892 08 94001 LINIT AS311V8 431 2 28121 1 0181 37 001 94001 LIWIT ANSLIVG 431 2 2a 121 8 0181 TIS SNOLLYINNHNOO 1 I 111I 81 7VN03 06 30 13IHS m sNun23NN02 09 8 MAT S ova SNOLLWYOINAWWOO 01 2 1414 L 7 bsu 7 eee 31IHA 011 21 2 1 181 NOILISNNOD 1 005 DS 13 14 2 545 NI NA OL 2 SINGOW Sdn NI 0181 ZI WJI 4 128 40040 31492 Scene ova 92 18 18 01 18 61 NDS E ya 0315 M 3HvHS 1 6 1816 0 IS ve 1a Lew 8 1416 E 50 SALON 09 8 N3T138 30 131 vuol TUSINDO 170 22 Id Lew 9 1416 9400 1081409 170 12 18 12W S 14 16 THS 2 2 L L 5 u 3 E nece Nara CETTE 31IHA X2Ov38 05 INIT 02 18 12H 18 16 012 cbsuu 01 818 QD
55. 1V91419313 19007 ANY TWNOLLYN 009 NI 38 01 SI JVNN31X3 119 11104 peers 3 5 39NVN3INIVW ONY NUILVH3dU 1911915 335 9 527 25224 ON 2 ON Wo 5 717130 NI NADHS SV 338W3SSV 3XILAUBd 3aVAGNVH 91 8 amp ASN 5 ON i ON y ON 513 1 92 SINUS 8 304 513 1492 AN311V8 13179905 38VATNVH 119 MZ 1502 n T T F E A8 5 LSAW 13 1492 ANY 13NISVO 33 134 531492 Sd V WON4 SLOWS NIHA 531890 119 00 JINGOW v 01 3193 05 CWALSAS SY 03123 2 NAUHS SL3NISVO 1198 I3AUN38 STANVd 14044 HLIM NAUHS 513 1 2 119 2 A3H13901 5 513 340434 GINOHS 531493 119 T dus MR Es 2 9 9 9 9 504 20 3ALLVO3N Sdn OL 5 9 504 3AILISOd OL 9 e 9 134899 9 L3NISV2 42 L3NISV2 AN311V8 3119 1148 14901 513 0 ONIHOVIIV 403 5119140 119130 ONIL 108 719130 1084 avaa 143510 1392944 1509 13 1 90 44311484 Sdn 31708 41 43 05 3015
56. 5 ON DAT 9 04905915 MA 6 9 VA OSL ON N33 5119130 1 T JU DD 55 31111 133HS S3HONI JAY SNOISNAWIC Tv NOILVTIVISNI X04 03411934 553009 ACIS 4 SH3HIU NUILO3NNDO avd 5084 803 5901 T SALON ASIA 3015 INOS L 719134 335 2087 5084 ET WALNAN 1222 2 104100 lt 8 y 089 8 119134 335 Sava sna LAdNI ava 504 1103 00 1502 30 7119134 1901421 WOWOSZ 0SE IA 1119519 E LAANI LA 9 119137 335 5494 504 LAdNI 29 2 119130 335 38934 LINDSID LAdLAO 9 annoys avd sna 1 5 119130 335 3 MVI30 17134 114134 WVL3aT 130 sna 31914 INn SS dvd sna ava Sna 0 ey ae 14 4 681 7 027 pL le 1 ex 9 9 14 ST de mr Ov oe 2 _ poe 9 i 1 vid 02 9 VIT 295 5 014 9 896 53 Installation Drawings 33 Control Wiring External Interconnections Standard UPS Module
57. 619 6 96 NOILdO ASOTVSSLNI 55 4 53 M W31SAS 340QDW IL NN EM gt SNDIL23NNDOS31NI TWNYSLX3 AI ARS 1511 JDS31ND2 ON 13365 NAVAT 753400 7199194419373 719211 WNOILVYN HLIM 232 9040229 34 LSAW TV NOWWOD WWOO ATIVWAON ON SH3HIU GSHSINANS JAMA 9 17 SNOILISNNOD 30 119007 403 1 119001 NUIL23NND2 WALNOD 225 OL 334338 2 30 34338431 IWNOIS WALNOD 1N3A33d OL AVA3OV H 13315 31949435 V NI 34 15 31 90 293 S31U0N vs IVA0eT LIGIHNI 345 1 8 48101 LLL LIGIHNI SSsSNVaL 5 4 24101 G44 SXILIW OST bsuu c e d3 88H v 9 24 101 vLL 37005 9 1 IN v 28101 ELi WOO SSVdA amp 24 LOI 211 ON 559414 NO 1 101 JEL SSVdA8 3ONVN3INIVW TWNOILdO OL L3NISVO W3LSAS NI 01 Z4 37892 3dAL LN388n9 AWYN TYNDIS 01 WOA ON Sel 80709 Wawixen NBILVNSIS3G NIM Installation Drawings 64 Figure 44 Option Wiring Remote Status Panel Interface 0 061 619 6 96 3713
58. 69 Installation Drawings 9 010 16 619 6 96 3114 81926 NIASI I T138dWV3 r ON DN AG 1009 831435 1 49 530 11949171 9 66 10 90 16 619 6 96 STE 2 SJAJA M n Sra SNDIL23NNDON3INI TWN331X3 oN A AT AR 1511 J031ND2 1301 2 133HS 753400 71991419373 49001 ANY 71 9 19 32 9044122 9 38 15 119 AGSHSINANSA AIM VNS3IX3 TV SSiaH1 u Q3HSINANA SNOILOSNNOD ONIAIM 30 119001 403 wyaov NOILV901 NOILO3NNO9 WALNOD 225 01 43434 2 3ON3I3 J8I3LN 719 915 WALNOD 1 OL 9 329 73315 319494358 V NI 3 LSAW 31 90 5310 STAVONYLS 2 LS 41135 1904 40135 L3N2I3LNI A8 JEVI ANDHA TAL SDI33NND3 H19N31 V N Y N HAOMLIN 19 YADMLIN L3N33H13 Ir 4 NOILISZNNOD AJWOLSNI OL L3NISVO 7084409 WALSAS NI I WO4 928 37892 3 991 01 Wows ON SCENES LEONE XNA 20709 WoWrxew WOWIXVMW NBIIVNSIS3G AVNIWH3L 331 Figure 49 Option Wiring SNMP Interface Installation Drawings 70 Figure 50 External Interconnections Module 1 SCC Cable Groups 21 22 DATS0 2S 619 6L 96 3713 81
59. 8 to Figure 15 and Figure 29 to Figure 32 for locations of the various power connections within the UPS and SCC In particular note the location of the rectifier input power connections CAUTION Power and control wiring must be separated 2 Observe local state and national electrical codes Verify utility power and its overcurrent protection rating will accommodate the UPS input rating including battery recharging 3 A safety ground wire must be run from building ground to ground point in the UPS Module Cabinets the System Control Cabinet and the Power Tie Cabinet if applicable See Sections 7 1 through 7 4 The grounding conductor shall comply with the following conditions of installation insulated grounding conductor must be sized in accordance with the NEC and local codes t must be green with or without one or more yellow stripes and be installed as part of the branch circuit that supplies the unit or system The grounding conductor described above is to be grounded to earth at the service equipment or if supplied by a separately derived system at the supply transformer or motor generator set in accordance with the instructions in Section 7 of this Manual c Theattachment plug receptacles in the vicinity of the unit or system are all to be of a grounding type and the grounding conductors serving these receptacles are to be connected to earth ground at the service equipment 4 When possible input to the UPS and
60. 90 100 2 1 110 130 150 85 100 115 1 1 0 125 150 170 100 120 135 1 0 2 0 145 175 195 115 135 150 2 0 3 0 165 200 225 130 155 175 3 0 4 0 195 230 260 150 180 205 4 0 250 215 255 290 170 205 230 250 300 240 285 320 190 230 255 300 350 260 310 350 210 250 280 350 400 280 335 380 225 270 305 400 500 320 380 430 260 310 350 500 600 355 420 475 285 340 385 600 700 385 460 520 310 375 420 700 750 400 475 535 320 385 435 750 800 410 490 555 330 395 450 800 900 435 520 585 355 425 480 900 1000 455 545 615 375 445 500 1000 1250 495 590 665 405 485 545 1250 1500 520 625 705 435 520 585 1500 1750 545 650 735 455 545 615 1750 2000 560 665 750 470 560 630 2000 Correction Factors Ambient For ambient temperatures other than 30 C 86 F multiply the allowable ampacities shown Ambient Temp C above by the appropriate factor shown below Temp F 21 25 1 08 1 05 1 04 1 08 1 05 1 04 70 77 26 30 1 00 1 00 1 00 1 00 1 00 1 00 78 86 31 35 91 94 96 91 94 96 87 95 36 40 82 88 91 82 88 91 96 104 41 45 71 82 87 71 82 87 105 113 46 50 58 75 82 58 75 82 114 122 51 55 41 67 76 41 67 76 123 131 56 60 58 zb 1 guess 58 71 132 140 61 70 33 58 33 58 141 158 71607 AT galee 41 159 176 Unless otherwise specifically permitted elsewhere this Code the overcurrent protection for conductor types marked with asterisk shall not exceed 15 amperes for No 14 20 amperes for No 12 and 30 amper
61. bypass should be four wire plus ground When input is straight delta the UPS artificial neutral kit should be ordered When input is corner grounded delta the isolated neutral kit should be ordered 5 Observe clockwise phase rotation of all power wiring Phase leads Phase leads Phase C A qualified electrician should check the phase rotation 6 Power cables must be rated for less than 2 volts line drop at maximum rated system current 7 If site equipment includes a backup generator and automatic transfer switch es consult the manufacturers of those devices for information on sizing and interfacing to the UPS system 8 Theinstalling contractor can remove the access plates from the left and right side of the cable access area in thetop of the UPS in order to cut entry holes for conduit For units that also have bottom cable access there 15 a third access plate on the right side of the module CAUTION After cutting holes in the access plates be certain that no foreign matter metal shavings sawdust insulation or wire fragments etc remains inside the UPS Likewise be certain to block any extra holes in the plates through which foreign matter could later enter the UPS 20 Wiring Considerations 8 2 Control Wiring Control wiring must be stranded and tinned and run in individual separate steel conduits Con trol wiring must be separated from power wiring In addition each control wiring cable group should be run
62. conveniently next to each UPS module The front access only design eliminates side and rear service clearance requirements Environment ocate the Battery Cabinet in a clean dry environment Recommended temperature range for optimum performance and lifetime is 20 C 68 F to 25 C 77 F Service Clearance Allow front access to the Battery Cabinet at all times for mainte nance and servicing Electrical codes requirethat the Battery Cabinet be installed with no less than 3 feet 1 meter of clearance at the front of the cabinet when operating Side and rear panels do not require service clearance Side Panels Remove protective side panels to connec cabinets together Panels are retained at the bottom with three screws Shield Plate f the Battery Cabinets are bolted tothe side of the UPS module the shield plate inside the Battery Cabinet should be on the side toward the UPS module for proper UPS airflow Movethe shield if required by your Battery Cabinet location Cables Cables may be run between the cabinets through cutouts in the top of the cabi net eliminating the need for external conduit runs Route cables before moving cabi nets into final position for bolting together Remove top panels for access if required Notop or bottom entry cables are required except for remotely located cabinets which require conduits Refer to Figure 16 through Figure 18 Built In Cabinets Matching Battery Cabinets are designed as a bolt on
63. da 0596 uegerimq 753400 1991919373 W307 ANY IVNDILUN 32 9040122 9 NI 38 LSNW TW 8 NOWNOD NadO ATIWWYON SH3HIU T3AHSINANS JAIA 119 5 0 G3HSINSNA 083 51511 JAIA WALNOD WNCIAICNI OL 93338 5 1103 00 ONISIM NOILdO 303 10 0 ONISIM 30 0119907 403 WYADYIC 119007 NOILISNNO3 WALNOD 235 01 334334 LINGNOD 3495 3 1 NI SH 28 31 90 2 39N333 1 19 915 WALNOI IN3AdSd OL AVA3OVS 13315 31949435 V NI 38 LSAW 37890 1 5310 1009 531435 33080 UN 30 1 1894 13 1892 2 W3lSAS aaa 34 00 2 80 61 619 6 96 dna 53434 M 2169 et SNDIL23NNDOS31NI VNS31X3 EN Nod 1511 3MI 71091409 1351 vnH 3 3111 UN 13385 440 3A Ud 310438 1 1 PIL ease Geis es vl 440 3A Ud 310438 1 35008 vH 2 1 vi 330 GOW SIWI 3LON3S 2 2 LEI YT 440 GOW HIN3 310W3M 1 281 1 T4 Uwe OL 13 90 1041 09 WSLSAS NI EI AV 1384 4335 41 41892
64. in a separate conduit to minimize control signal interference Refer to the Control Connection Locations and Control Wire Lists Figure 33 through Figure 52 Notice that there are nine cable groups in a typical system Cable group 1 carries signals for the Module Battery Disconnect Cable group 2 is for the remote communications options modem remote terminal and remote CRT Cable group 3 carries signals for the Remote E mergency M odule Off and Remote E mergency Power Off Cable group 4 carries signals for the optional Remote Status Panel Cable group 5 is for the optional SiteScan system Cable group 6 carries signals for the reduced battery charge limit and the reduced input cur rent limit Cable group 7 carries signals to and from the maintenance bypass switchgear Cable groups 20 and 21 carry signals for general housekeeping modules to SCC Other cable groups will be required for other optional equipment If your system has any installed options special wire lists will be included in your Submittal Drawing Package Contact your Lie bert Sales Representative for assistance if the submittal drawings have been lost or misplaced Figures and show the typical location of control connections inside the UPS and SCC The position of a particular control connection may be different for your system depending on the model and the installed options TheUPS control communication wiring considered Clas
65. sentent un risque d incendie parce qu ils des gaz l hydrog ne Les proc dures suivantes devront tre respect es 1 NE PAS FUMER lorsque pr s des accumulateurs 2 NE PAS produire de flammes ou d tincelles pr s des accumulateurs 3 D charger toute lectricit statique pr sente sur votre corps avant de toucher un accumulateur en touchant d abord une surface m tallique mise la terre DANGER lectrolyte est un acide sulfurique dilu qui est dangereux au contact de la peau et des yeux Ce produit est corrosif et aussi conducteur electrique Les proc dures suivantes devront tre observ es 1l Porter toujours des v tements protecteurs ainsi que des lunettes de protection pour les yeux 2 Si l lectrol yte entre en contact avec la peau nettoyer imm diatement en rincant avec de l eau 3 Si l lectrolyte entre en contact avec les yeux arroser imm diatement et g n reusement avec de l eau Demander pour de l aide m dicale 4 Lorsque l lectrolyte est renvers e la surface affect e devrait tre nettoy e en utilisant un agent neutralisant ad quat Une pratique courante est d utiliser un m lange d approximativement une livre 500 grammes de bicarbonate de soude dans approximativement un gallon 4 litres d eau Le m lange de bicarbonate de soude devra tre ajout jusqu ce qu il n y ait plus apparence de r action mousse Le liquide r siduel devra tre nettoy l ea
66. support The Company Behind The Products With more than 500 000 installations around the globe Liebert is the world leader in computer protection systems Sinceits founding in 1965 Liebert has developed a complete range of support and protection systems for sensitive electronics Environmental systems close control air conditioning from 1 5 to 60 tons Power conditioning and UPS with power ranges from 250 VA to morethan 1000 kVA Integrated systems that provide both environmental and power protection in a single flexible package Monitoring and control on site or remote from systems of any size or location Service and support through more than 100 service centers around the world and a 24 hour Customer Response Center While every precaution has been taken to ensure accuracy and completeness of this literature Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions 2000 Liebert Corporation All rights reserved throughout the world Specifications subject to change without notice Liebert and the Liebert logo are registered trademarks of Liebert Corporation All names referred to are trademarks or registered trademarks of their respective owners Printed in U S A 51 30531 Revised December 2000
67. 0 600 480 YES 908 1135 902 1128 1 600 1 619 142 350 120 39 79 11 485 353 750 600 480 YES YES 842 1052 902 1128 1 600 1 619 149 410 120 39 79 11 705 360 750 675 480 YES 1022 1277 902 1128 1 600 1 822 160 150 120 39 79 11 785 363 750 675 480 YES YES 947 1184 902 1128 1 600 1 822 168 100 120 39 79 12 005 369 Applicable 13 1 4 5 7 8 2 3 5 7 8 6 6 8 9 14 14 Notes 9 11 12 9 11 12 11 12 For explanation of notes see referenced numbers in 12 1 Notes Appendix A Site Planning Data 81 Table 5 Series 600T Multi Module Systems 500 750 kVA 600 Volt Input Inverter Required Maximum Rectifier or Battery Battery Maximum Floor AC Bypass Discon Current Heat Dis Dimen Loading UPS Input AC Output nect at End of sipation sions Weight Lb Rating Options Current Current Rating Discharge BTU hr Inches Lb Sq ft AC Concen Output Input Input Full Un trated kVA kW Voltage Filter Xfmr Nom Amps Amps Load WxDxH packed Loading 500 400 600 NO 484 605 481 601 1 000 1 079 94 900 72x39x79 6 110 313 500 400 600 YES 449 561 481 601 1 000 1 079 99 600 72x39x79 6 310 324 500 400 600 NO YES 490 612 481 601 1 000 1 079 110 700
68. 02 41005 2 1 WSLSAS Installation Drawings 78 Breakers SCCT 200 4000 Amps Ic t Breaker Schedule General Electr Ircul Figure 58 C 9AT10 911 609 6 v8 3714 81926 I T138dWV23 n mE ON ON A38 1009 531435 OMG 530 14194911 9 66 81 60 911 G09 6 v8 n SJAJA 3190 DN OMG 31412313 7953539 DN N23 FINGSHOS AN3 v3s8 1102812 Lang VAR 133HS A8 NAVAT 000 0009 0 0 lt 5 000 000 0006 06055 0006 0062 ooce 2055 SNO aas aon wos 0002 0002 02055 0002 wos 0091 0091 91455 0091 009 NOILYNOIS 30 2019 4141 vai ddl DUNS Buse es JINGSHOS 2438934 11002413 000 0091 41005 LANIGVO 1 041 00 WSLSAS 79 Installation Drawings 12 0 APPENDIX SITE PLANNING DATA 500 750kVA Multi Module Systems ove Q input 5 MMU 3 MMU 2 MMU de MAINTENANCE BYPASS SWITCHGEAR OPTION AC OU
69. 09 L3NISVO 30 14101 553009 13118403 LNOS4 NI NE ae 013411834 553009 3011435 ANY NUILVTIVISNI 9 5 SIV 204 013411934 LINN 329NV3V3 9 5 H ALIHA 440 WEI 0700 2 07 09 3 01 26 FONVA dW3l SIV INGISWV 442 000 MIV NI 5 5 719 008 051 Gee 0S 006 026 066 007 00S 5 014 Da 21515598 2 5 ALIAVAD ALIAVAD 8 8 SWNT NIV LHDI3A DNILYA 30 X31N39 30 X31N39 ALIAVAD 30 1 32 waAdd LX S310N TANVd 297510 CA OX LNOO PERCEN 1119419 LAdNI 1 4339344 1112419 ASIA dol GOS 06 SLINGNOD SNISIA WALNOD ABIN3 401 5034 v3av X sddV DNIAS 8000 SET e GE S2 X 0 6 SLINONO 403 9349 GEDE 06 AMINA LINONO9 401 29 Installation Drawings Figure 9 Outline Drawing 500 kVA Multi Module UPS 12 Pulse Rectifier 0 2 9 6 88 3WVN 3113
70. 1 m2 LE AVldd 3594 9 43 Installation Drawings Figure 23 Base Mounting Patterns System Control Cabinet SCCT 1600 2500 Amps S AT284E1WO 3AVN 3714 81926 9142031199 3NIABI 2 8 11344 4 2 f M nmm ON 23030 ON 435 530 11949111 9 86 70 1 8 19 6 88 d 1 9186 53434 ON SAG 1225 SI3NISVO 7051409 W3lSAS BAIE 8 5 174 3594 2 31111 ON 13385 NAVA SAHONI NI 349 SNOISNINIO 116 620 SI 5 5 119 4 1 1 2 13441530 531 90 SaWOLSND WOLLOE 404 19201 31 319210 1 59349 1 SALON ASIA ASIA 3015 13 9 1 TIviaad 3 3SV8 9 8t 11035 11035 lUa LNO09 t 8Y A Si X 49r 81 0g 00 Installation Drawings 44 Figure 24 Base Mounting Patterns SCCT 3000 Amps DACTTEZETLNG 3114 81926 91450 41799 ANIANI 1 111344492 C ON 3920 ON A38
71. 1 49 530 11494911 9 00 52 80 12 619 6 96 SJAJA M 3190 ON SNOLLISNNOONSLNI 24205 1511 710441405 1301 2 ON 13365 A8 753400 71991419373 79207 ANY IVNDILVN 440009 NI LSAW ONIAIM TW 8 NOWWOD WWOO 435010 ON SASHLO GSHSINANSA WNASLXS 119 9 SY3H10 AI oe 00 AIN 49 1419 v28 SIT 00 Wavy AIN ON Gr 1819 28 JAA 041 00 WACIAICN COSS IS NEL ESCRINGS 00 IVACEI AIN 55 1919 228 ANTE NUE IO vupoG ASVWWOS W3lSAS 19 1819 SNOILOSNNOD pe 30 NDIIVOU 503 Wav IV AAVYWWNS W3LSAS I N 65 1 19 028 119007 NOILISNNOD pes DSL T 3 681 WAVY 5 W3lSAS LE 1819 618 dW3lN3AU 1 SE 1819 818 JHL NI 38 AVW vI ES ANS BU 006 dW3l43AU 1 1819 418 006 16 1419 918 5 10 1 2 1 3 344 RTE e a EA 0 WOO 62 1819 S18 31949435 9 NI NNA 38 COS AU 00 1 12 1919 18 LUN 00
72. 103 0 5 anis 1974 CD SHSVA 3T1A31138 G SH3HSVA 3THA3T138 M3HSVA 1913 513 18 3 47 Installation Drawings Split Detail 625 750 kVA Multi Module UPS 6 Pulse Recti ipping Figure 27 Sh D9ATE 0 v0 219462 88 3AVN 3114 81926 VINSDJITVO ANIANI 5 11344592 a del ON 3950 ON A33 1009 53194358 438 530 9 00 21 70 0 219 6 88 pb 9 15419 3190 ON OMG N23 119130 11145 SNIddIHS SN311H9S 31111 133 5 NAVA 719230 SONIANAVW ONIddIHS add L3NISVO 37189 INIH38 03190077 01310345 SLI OL 13 1 90 3131103 293 HOLVW OL W23 S NIJAYW ONIddIHS 340 38 FINGOW 3YON 30 G3SIBNdWOUOS 5431545 304 ALUN T 11035 2 1235 5228 ozer S069 os4 aana S29 geo 1110 0258 Ozer 000 054 nan 02 02et 009 319 15 19101 2 1035 T 11035 558471 SLIHOI3A 11145 SNIddIHS 401 24 3504 04 avd 504 3 11993 v ANNHS ava 504 3AILISUd 01 T1 24 WOLLO avd 504 3AILVO3N 6 24 903 33L411233 8 v 5 3ALLISUd 33183AN
73. 115 9253115 01 18 41 062 yuo 9253115 9253115 6 1819 3LON 335 5 3 006 alyd 03151 1 49312 vot D EMOW 053115 9253115 8 191 8v bsuu 0 30 Rt 2 2 2918 vuol ECON Nv2S3LIS 283115 1 1819 Lol 19 8 N3d138 49310 200W NVOS3LIS 9 253115 9 1819 217 ova 053115 053115 G laly Sp 9379 NVOS3LIS 253115 22 2918 vot 053115 053115 6 1819 v 9379 vot 005 9253115 NVISALIS 8 1819 251 225 053115 9253115 1 1816 171 NVOSSLIS IVNUILdU 01 L3NISVO 1 41 WSLSAS WOS4 CONVO4 30934431 NVOSSLIS CH 41892 34 1 2 LN388N9 WYN 794915 MEE ON 30193 WAWIXYN 19 51530 TWNIWSSL 61 Installation Drawings Figure 41 Control Wire List External Interconnections Standard System Control Cabinet Part 3 of 3 9 460 12 619262 96 3113 81926 90 G 1009 S3I 3S q1138dWNV2 3450 ON ASS 40 1 94 13 14 2 1USINUO 1 DAC 138
74. 1198 seva SN 20 403 119140 53403 7991219373 190207 TWNOILYN 39 450999 NI 38 01 SI ONISIA T 8 2 ShNIW 501 31949435 NI NNA LSAW ONISIM N3 Ud ANY 2 Z G012 X 09 ALL 2 2 OL SLI AMIN3 2 1 89 2 08 C3IN3WWDO3M 9 01108 401 MIND 0110 1311 5 JWOLLS3A 30 ST NIHLIM 4337 E NI 03410934 553009 3OIAB3S NV 1911915 E NI SNOISNAWIC 11972 TT 430 Wal 80702 1 F S31UN e VIT 896 Installation Drawings 38 Figure 18 Battery Power Pack Three Pack System 0 60 919 6 88 3114 NNA o 5 5 ON 23020 ON Ada 338 530 14 66 72 20 0 919 6 88 1009 531435 53438 3190 ON OMG WAISAS 2 431194 ON T 50 1 1714099 31111 ON 133HS NAVA san ND 82 1148 S309
75. 19230 59 9 ONIddIHS JANS 40 C3SIMdWDOO 5431545 TION oo soos 1 11035 4985 0568 0006 0565 TU E 05 8 000 05 5 DA H 0168 000 0165 219 BEINA A 007 005 01 8 0006 015 m a d L S668 000 5665 pE y 05 005 ERE 66 8 000 56 5 ua IHE 5 68 000 5 65 ye TENS 007 005 5 48 000 5 5 79101 2 11035 11235 MA YAA 547 SIHSI3A 11145 9NIddIHS n T 3503 431311934 0 nna 1 331714 LNANI SOLONGNI 1ndNI v ER 8 5 0 0241 12 65 C 3094831NI 0281 WNOIS 82 INANI EH I 1 185 T ve 2 0123 9 vE 0123 9 ony 1 SOLISNNOI 2 ND123NND3 I 33 419 GUIS 33183AND OL 3015 4311411938 WOX nna 1 L 5 123 2 SSWOLSND 30 31891 S H e mm ALIXYI9 03 C3JADWAJ 82 1708 M3HSVA X907 10 f 2 T 1913 M3HSVA 1973 19134 NUILO3NNDO ONT 319 15 W3HSV 1914 MW3HSVA 1913 LAN 1008 8 SH3HSVA STUART SNE CVNIMNL 13891 00 053 717134 1103 00 ONT vna ava 17 5 377137738 N3HSVA 1913 1708 W3HSVA 1913 73897 01 4 293 39414 D 7191340 1
76. 2 YOLONONOD v 555 599 E CEE IE e 890 52042002000200 089 31DW3 XL 2 4 ATNO SOLINOW W3LSAS 9 6 T O AWNIWAL 3N0Hd313I wia 8 2 2 1 SXILIW EST 9 N31SVW waal 510 1333 9 HI9N31 M3ISVW 513 J 31492 N 9 NN 9 004 dH po e M3ISVW WAIL 2 N3ISVW dn 1910 244148197 13088 28 8 319434 5 NIA SO 51 1334 H19N31 3999 AOLONGNOI S 555 585 55555252223555 5 47313 31890 838 888 059 T 31DW3 ced g w PA 8 O vNIWN3L zo axl 8 20 ples ME eu yal 11 N3ISVW 1 518 002 dH 310 2 FINE SYSL3W 250 5240 8 N3ISVW HION31 1333 000S n ertt i 3999 CJISIML 2 44 5 47313 31890 JAILOVNI 5 61314 525 589 0885 2522238 8 0193 09 31VW 88 888 58084888488888 GSaalaw 2610 91
77. 2 Pulse Rectifier 47 Shipping Split Detail 625 750 kVA Multi Module UPS 6 Pulse Rectifier 48 Shipping Split Detail 625 750 kVA Multi Module UPS 12 PulseRectifier 49 Terminal Details 500 kVA Module 6 Pulse 50 Terminal Details 500 kVA Module 12 Pulse 51 Terminal Details 625 amp 750 kVA Modules 6 Pulse 12 Pulse 52 Terminal Details 750 kVA with Input Bus 5 53 Control Wiring External Interconnections Standard UPS Module 54 Control Connection Location 500 kVA Modules 55 Control Connection Location Diagram 625 amp 750 kVA Modules 56 Control Connection Location Diagram SCCC amp SCCI 57 Control Connection Location Diagram SCCT 58 Control Wire List External Interconnections Standard UPS Module 59 Control Wire List External Interconnections System Control Cabinet Part 10f 3 60 Control Wire List External Interconnections Standard SCC Part 2073 61 Control Wire List External Interconnections Standard SCC Part 3 62 Control Wire List External Interconnections Alarm Status Contacts 63 Option Wiring Maintenance Byp
78. 31435 338 530 14194911 9 00 E0 r0 62 C99 6 88 SLE RSEN S3A3M M 19 4 ON VA OSL G29 ON N23 AHO ONIAVa T 0T 83 55 31111 133 5 A8 NAVA 007 SI 2 83ladANI ACTA US 0 431311034 5009 LANIEVI ASIA MITA INDJ MITA OTS 30 Hid3d 79101 8 AND 0 021 LNOS4 NI 03411934 583009 365 ANY 1911 15 1 Z 11145 SNIddIHS 45 ONIddiHS 5 14 15 9 06 33183ANI 13N18v2 331411238 319719 TAI 3 119034 LINN 08 gt ANN WAWININ 9 fe s21 002 553009 LAT 04 330 WEI 40702 2 09 0 3 501 2 i dW3l IN3IHWV 1 W49 0006 9NI1UD2 S3HONI NI SNOISNAWIG 77972 5 9 05 7581 00 21 009 0SZ 581 50 11 S81 60 01 3LYWIXONddy 1 S 4 14033 HOS4 ALIAVAD ALIAVAD ALIAYXD T AS 30 M31N32 30 331N32 30 81 Sig NAG ALIAVD 30 331N32 1105919 m
79. 3HSVA 37737734 M3HSVA 1914 W3HSVA 19714 319NIS W3HSVA 1913 170 SNE YO 73897 01083 9 119136 719140 1103 0 901 WAT YO 2 37737738 M3HSVA 1913 1708 M3HSVA 1913 73897 01 9053 GI 145 2 3 39919 D 19139 NUILO3NNUO aadwnr GNDUSS W3dWnr W3HSVA 1913 qnis LAN lt 2 SUBHSWA 31111371136 S13NIE CO SHIHSVA 3THA3TDE M3HSVA 1913 892 49 Installation Drawings Figure 29 Terminal Details 500 kVA Module 6 Pulse Rectifier 1 50 90 6 869 6 88 3114 81226 VINBDLJITVO 9 7734dnv9 i ON 53950 ON 1009 S3IN3S 438 1 49 530 14194911 9 00 60 0 6 859 6 88 aaa SIJAJA 3190 ON d LINW N23 A8 81191340
80. 4 001 Iyd TILSIM 2914 ONAS 35 G TALIN G 1418 201 bsuu Q D 818 0 2 0666 N31138 qa3lHs 74001 INAS 3SWHd r 1818 bsuu OT 818 Ex 7 S Nd ML 2 81 5 2 INAS 050 1a LIW 818 m 5194 TILSIM 2918 2 2 ONAS 7250 2 1818 201 bswu Q D 818 9 2 2 NAS 7250 I I8 LTA 1 1818 101 1 0 1 41 WAISAS JI OL I SINGOW NI 6I 81 WJI O24 31892 Sen 1 3 39Vl lA AWYN TYNOIS OL WO d ON ZIS INM 80193 WowpXW WDWIXSW 119 91530 TWNIWSSL 71 Installation Drawings Figure 51 External Interconnections Module 2 SCC Cable Groups 21 and 22 SMC SO ES 619464 96 WYN 3113 81926 INIAN 1134492 Q3 DWINUN3C 0596 ON 33080 ON AGA 1009 31 35 OMG 45a 530 00 2 80 619 6 96 02 54 85 31890 005 e SIAJA W3LSAS IL IN alya NON SNUIL23NND2331NI TWNYSLX3 ON Ad AHS 1511
81. 41 Installation Drawings 72 Figure 52 Wiring Configurations UPS Video Display Terminal 9 416101024 3713 81226 VINNUJITV2 3NIASI I010 0M OWINON3T 0596 19 al ON 2340 ON Add 438 530 16 6 6 10 109 6 96 mm 1 3194 ON OMG ON SNOILVANDSIANOD T 40 1 ll3 2 88 21111 ON 133HS 5 47314 edLIL8IVT 3794 LNDHS 10 2 6280 B 18214811 319434 LAOHS SU3l3 ZST 3 40 LOA 1333 6 0 31 3909 2
82. 49 XDa lddv 4406 4406 1 CGE S2 0 6 SLININOD a3 DUd r 4 2 X 03 9349 XUasddv NX AGIN3 LINONO9 401 066 GEODE X 06 ANINI LINONO9 Installation Drawings 30 Figure 10 Outline Drawing 625 750 kVA Multi Module UPS 6 Pulse Rectifier DAC y0 8 899262 88 3AVN 3114 81926 y 11344492 on ok ume ON 23950 ON Aa 1009 S3I43S OMG 338 530 9 00 20 70 8 899 6 88 001010 53438 ON A H 3194 ON VA OCL C29 ON ONIMYYC 3 37111 ON 13385 NAVA LANTGVO I3NISVO 431311034 53000 LANIEVI INUSd 8 914 Me oe 3015 11189 GNIH3a 3015 0 801 5 072 513 4 NI 03811033 553009 3OIAS3S ANY NULLVTIVISNI 11145 ONIddIHS 11145 ONIddIHS 553009 13118803 SQVHX3 NIV
83. 5 14 1 0 2 0 150 17 3 0 200 MCM 200 23 250 400 MCM 250 28 500 700 MCM 300 34 Terminal Block Compression Lugs For Control Wiring AWG Wire Size or Range Lb in N m 3422 4141 35053 04006 Wiring Inspection 27 Table 3 Table 310 16 Allowable Ampacities of Insulated Conductors Rated 0 2000 Volts 60 to 90 C 140 to 194 oF Not More than Three Conductors in Raceway or Cable or Earth Directly Buried based on Ambient Temperature of 30 86 F Size Temperature Rating of Conductor See Table 310 13 Size 60 C 75 90 60 75 90 140 167 194 F 140 167 194 Types Types Types Types Types Types TW FEPW TBS SA SIS TW TBS SA SIS UF RH FEP FEPB UF THHW THHN THHW AWG THHW RHH RHW 2 THW 2 THWN 2 AWG kemil THW THHN THHW THWN RHH RHW 2 kemil THWN THW 2 THWN 2 XHHW USE 2 XHHW USE 2 XHH XHHW USE XHHW USE ZW XHHW 2 ZW 2 XHHW 2 ZW 2 Copper Aluminum or Copper Clad Aluminum 18 pts 141 cave Rss 2 I exe 16 dp ARE 18 M o Ul Qe nem 14 20t 20t 5 12 25 25 30 20 20 25 12 10 30 351 401 25 301 351 10 8 40 50 55 30 40 45 8 6 55 65 75 40 50 60 6 4 70 85 95 55 65 75 4 3 85 100 110 65 75 85 3 2 95 115 130 75
84. 500 750 kVA 480 Volt Input 81 Table 5 Series 6007 Multi M odule Systems 500 750 kVA 600 Volt Input 82 APPENDIX B FIELD SUPPLIED LUGS Table 6 OneHole Lugs 83 Figure 1 Figure2 Figure3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Figure 40 Figure41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 List of Figures UPS Multi ModuleUnit Block 5 System Control 5 6 Preferred Grounding Configuration 480 or 600 Input and Output 15 Grounding Configuration with Ungrounded Delta Source Input 16 Preferred Grounding Configuration Power Tie Systems 17 Battery Cabinet Grounding Configuration 18 Typical Multi Module 5 eee eee eee teenies 23 Outline Drawing 500 kVA Multi Module UPS 6 Pulse
85. 6 Liebert POWER PROTECTION Series 600T UPS Multi Module Three Phase 500 kVA to 750 kVA 60 Hz Installation Manual PET The following WARNING applies to all battery cabinets supplied with UPS systems WARNING HAZARD INTERNAL BATTERY STRAPPING MUST BE VERIFIED BY MANU FACTURER PRIOR TO MOVING A BATTERY CABINET Battery cabinets contain non spillable batteries Keep units upright Do not stack Do not tilt Failure to heed this warning could result in smoke fire or electric hazard Call 1 800 LIEBERT prior to moving battery cabinets 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 Table of Contents SAFETY PRECAUTIONS 242 yee bo a nt base eee hardy ease 3 INSTALLATION 5 2 hmm hene 4 2 1 Types of System Control Cabinets 6 UNLOADING AND HANDLING 2 7 INSPECTIONS 4 1 External Inspections 8 4 2 I nterrialInspectloris Wagon See aS EM 8 EQUIPMENT LOCATIONS
86. 818 9 2 5 00 4034 61 184 2 1816 THS Al 2 81 q33lHs 1194 1 1 1818 TILSIML 3 z Benn ee ae 32914 ITAP v4 21 1alew 21 1818 602 yugo 1194 ALISOT EN 1912 17 1918 S313 08 nomm 900 Adds OW OT TELEN 01 1818 102 14 001 2 1 9400 6 1812N 6 1818 902 Gad 13IHS 1 5 9400 7041409 8 1812 8 1418 QD 818 2 2 3lIHA 3Ov38 7951405 1 1812 1 1818 Sec sas INAS 3SWHd 9 1912 9 1918 voz 5 THS 2 2 062 MIVd 431 lt 1 1 2914 00 20 2 ONAS 3SVHd S T8 1 G T418 502 an 13 001 01 818 9 2 0656 N31138 qa3lHs ONAS 3sVHd v 1812N v 1818 bsuu 01 818 INS Nd 2 81 ONAS 9 0 1812N 1818 5 alyd Q31SIAL 2918 ONAS 080 2 1812N 2 1418 bsuu 01 818 2 2 INAS 2 1 18 124 1 1818 102 l3NISVO 0 WSLSAS NI Jl OL din a w SdA NI 61 81 W4I O28 40049 31899 3 44 0 39Vl IDA 01 wOd4 ON 341 5 3215 20709 WOWIXYW NBILVNOIS3d NINS3I 3
87. 926 90 ANIAAI DWINUS3C 0596 1494911 9 S3q03 19919415373 199011 ANY IWNOILYN HLIM 32 04 229 NI 38 LSNW ONISIM VW SH3HID G3HSINGI 3 JAA 119 5 1103 00 ONISIM 30 119001 03 wvaovid 0119007 NOILISNNOD WALNOD 225 540 01 383338 39N333 1 TWNOIS 1 Ul AVA3OVM 713315 31949435 NI 38 1 40049 314892 HOV3 5310 S T138dWV2 ON 3950 ON A33 1009 S3IN3S OMG 138 830 TETTE E ec ANY 02 540099 31492 225 ETENE WJLSAS SFINGOW IL NN alva ON SN LLO3NNDOS3INI WNYSLXS FRERES 1511 38IM 7081 02 Ep S 3111 L33HS mw 9001 2 2 LINIT AM311V8 4315 2 241721 1 0181 13 001 O T 94001 Are LINIT 119 4315 2 1 241721 0181 4731 5 9001 SNULLV2INQWWDO 68011 18 2 19093 SH313W 06 TATHIHS 09 8 Nada alyd TILSIM ove SNULLV2INQWHDO 918111 2 1414 bsuu 0 88022 31IHA SNULLV2INQWHDO 1 1812
88. ASIA 1301551 281 334SNV3I 4419 SLOVINOD 501915 v u lt 01140 gt C28101D 559444 C819WNI T amp aLIWD SNUILO3NNDO 3093431 9 T San lt NOILdO gt 311 43 0 TANVYd 51915 340 34 141611 WAV TV ASWOLSND 18151 9 9 11035 VAa 04 39V A8 31NI dWNS 40 1881 98841 32V J83LNI INAS 504 091 30 1 9 1 90 1817 32V4331NI 053115 8122 CSNOILVOINAWWOD 262542 W3I 310W33 X NDILdU 816 11411 1 LAdNI 1390133 Installation Drawings 58 Figure 38 Control Wire List External Interconnections Standard UPS Module 0 09 619 6 96 3113 81926 90 I4 DWINUS3C 0596 1194911 9 S ON 33030 ON A38 00 c 80 09 619 6 96 3190 ON 1009 531435 SJINdOW 54 WSLSAS JINOW GSVGONVIS 1511 JAMA 041 0 SNUILO3NNUO33INI IVN331X3 11344499
89. Control Cabinet SCC to UPS modules Wiring must be run in individual separate steel conduit Power and control connections required for the Maintenance Bypass Power connections from SCC to critical load bus Observe phase rotation Control wiring to Remote Monitor Panel if used Selected alarm messages are also available for customer use through a set of contacts on a separate terminal board Wiring must be run in individual separate steel conduit E mergency Power Off control wiring to SCC must be run in separate steel conduit Communications wiring to SCC for terminals site monitoring or for modem must be run in Separate steel conduit Any additional special wiring required at your site 26 Wiring Connections 10 0 WIRING INSPECTION 1 Verify all power connections are tight 2 Verify all control wire terminations are tight 3 Verify all power wires and connections have proper spacing between exposed surfaces phase to phase and phase to ground 4 Verify that all control wires arerun in individual separate steel conduit Table 1 Power Wiring Terminals Factory Supplied UPS Module Rating 500 kVA 6 Pulse Rectifier Connection Type All power connections are top or bottom cable entry to busbars on the right side of module 500 kVA 12 Pulse Busbars for DC input AC output Neutral and Ground are provided on the Rectifier right side of module with top or bottom cable entry Rectifier in
90. ENDED FOR RIGGING BARS OR CHAINS PREVENT CHAINS OR CABLES FROM CONTACTING CABINET BY USING SPREADER BAR AND ADEQUATE PADDING reduce the possibility of shipping damage cabinets are shored with 2x4 bracing secured with screw type nails This shoring must be carefully removed prior to unloading CAUTION Extreme care is necessary when removing shoring braces Do not strike cabinet with hammers or other tools Unloading and Handling 7 4 0 INSPECTIONS 4 1 4 2 External Inspections 1 Whilethe UPS system is still on the truck inspect the equipment and shipping container s for any signs of damage or mishandling Do not attempt to install the system if damage is apparent If any damage is noted file a damage claim with the shipping agency within 24 hours and contact Liebert Global Services at 1 800 543 2378 to inform them of the damage claim and the condition of the equipment 2 Locate the bag containing the keys for the front access door The bag is attached to the cabinet 3 Compare the contents of the shipment with the bill of lading Report any missing items tothe carrier and to Liebert Global Services immediately 4 Check the nameplate on the cabinets to verify that the model numbers correspond with the one specified Record the model numbers and serial numbers in the front of this installation manual A record of this information is necessary should servicing become required Internal Inspections Veri
91. HAT THE UPS SYSTEM CONTAINS HIGH DC AS WELL AS AC VOLTAGES CHECK FOR VOLTAGE WITH BOTH AC AND DC VOLTMETERS PRIOR TO MAKING CONTACT WARNING LOCATE CENTER OF GRAVITY SYMBOLS 45 AND DETERMINE UNIT WEIGHT BEFORE HANDLING CABINET If you require assistance for any reason call the toll free Liebert Global Services number 1 800 543 2378 For LGS to assist you expediently please have the following information available Part Numbers Serial Numbers kVA Rating Date Purchased Date Installed Location Input Voltage Output Voltage Battery Reserve Time 1 0 SAFETY PRECAUTIONS Read this manual thoroughly paying special attention to the sections that apply to you before working with the UPS Retain this manual for use by installing personnel Under typical operation and with all UPS doors closed only normal safety precautions are neces sary The area around the UPS system should be kept free from puddles of water excess mois ture or debris Special safety precautions are required for procedures involving handling installation and main tenance of the UPS system or the battery Observe all safety precautions in this manual before handling or installing the UPS system Observe all precautions in the Operation and Mainte nance Manual before as well as during performance of all maintenance procedures Observe all battery safety precautions before working on or near the battery
92. I 4 het LINIEVO 3131038 _____ LINN 3ADEV Wee E 0 He Set 068 002 4091 31IHA 44D WI 80703 5 2 0 00 301 26 i JONVS dW31 NIV 32 000 9 7009 S3HONI NI SNDISN3AIQ 119 9 VAN 052 7541 S22 8 042 091 WAM 581 29 dH913 31VWIXDNddVv 7 SALON m 1 0 4 ALIAVS9 ALIAVAD 31 30 331N32 30 331N32 30 331N32 5431713 NIV 30 331N32 a AA pepe 1 TANVd AV IdSIG 43989338 11N9819 104100 QOG X 06 ONIMS 9004 SEI SLINGNOD ONISIM JUSINDO ASIN3 301 03 X addv GEG2 X 0 6 gt 51 0 ONISIM 83 Ud 403 v3av ALOE LOE SSE 5 1103 0 1 4 ov 553004 GEODE 06 AMLN3 LINGNOD 401 4066 GOCE X ABIN3 LINANOO 401 0 8 gt 31 Installation Drawings Figure 11 Outline Drawing 625 750 kVA Multi Module UPS 12 Pulse Rectifier 8 4 0 62 699 62 88 3WVN 3113 1115 ON 33030 ON Aaa 1009 5
93. I BAILISOd 3313112338 L T I3Nvd 3503 5 0103 0 33A Ud 9 T 104100 5 0103 2 33 Dd 3N3 AD8 T 90 ASSY ANI WOSN3S dW3l 331411933 v T 13 5 1 8DLO3NNO9 347348 LAdNI 2 1 SOLINOW 3504 davOd AOLINON 3504 ALO 3015 33183AND DI 3015 N3141193 0 SN UILO23NNUO 4 015 0 30 31891 49 19134 1706 2 1 1 X B3HSVA ANN t 2 1 W3HSVA 19714 M3HSVA 1914 19134 103 0 507 JINIS W3HSVA 1913 1708 2 SM3HSVA ITAIM 73877 01 0093 M3HSVA 1914 avd 504 NO 19134 NDILO3NNUO 901 vna SNE ND LAN lt gt 31711131134 M3HSVA 1913 M3HSVA 1914 1708 73877 01 9093 119136 GIldS 39914 D 7117139 1103 0 W3dWnr W3HSVA 1914 qnis LAN SH3HSVA 31111371136 SL3NIEVI M3HSVA 1913 2 SHIHSVA ITA Installation Drawings 48 Split Detail 625 750 Multi Module UPS 12 Pulse Recti ipping Figure 28 Sh 0 0 219 6 88 3114 81926 ANIANI m 11344592 da DWINUN3C 0696
94. IS OL 5 0 ON JAIM Installation Drawings 66 9ATS0 82 619262 96 WYN 3114 81926 41192 1009 53 35 11124492 D ono ON ON A38 32V4N31NI Nav 1 2 DAT 35 530 14194911 9 00 2 80 82 619 6 96 CHOLIMS 011415 ALNG 2250 SJAJA MN 1 15 5 4100 IL NN SEMI BE EU SNUIL23NNUO331NI TWNYSLXS Ag Ane 9 1511 JDNLINDO 1301 YAH 2 gt 31111 UN 133 5 NAVAT o 53403 79218412313 79207 ANY IVNDLLVN 0 9440009 7 1508 TY 9 gt NOWWOO 5 390 ATIVNSON 5 SAIHLO CIHSINANA gt TW 5 S33H1D 083 SNULLO3NNUO 30 119007 203 WVvabovia o 0119907 NDLLO3NNUJ z 2 225 01 33433 2 JONINI AYINI IWNDBIS IN3A3dd 01 AVAGOVM 13315 31939935 V NI 38 0 31892 o 15310 00 20 92 WAYI WOO 9 281GI 964 S 5 00 ICA 1 S64 00
95. MITA 1 A3IA LINUSJ OEE 08 9981 001 08 2151 444 006v 6 215 4 dagen 08 5 oze zisan rn daecn als oses Olg zisdn TM 8 8861 0906 022 21540 rd aaen ege osos 002 21540 rw aagocn m 9 ALIAVMO 29 sm 40 331N32 41 5 30 331N32 LINN AN3LINS aN TACA FE SLHOI3M FLWWIXONddY vs 2 8 T 81 91 Sava sna 24 54015 9 TT T T 181 108109 1 7 1 TT 1 ONTIGNVYH 3 IHA 1921143 30 753400 71921412313 19001 HLIM 4000 38 OL SI ONIAIM 119 8 51110 31949435 NI NNA 38 LSAW ONISIA 33ADd 22 4 4422 36 OL 4 89 3 02 39NV b 9 9 19 79 WDILIDS 0 3 1411 ST NIHLIA L3NISVO NI 559009 301 435 ANY N ILVTIVISNI NI 349 SNUISN3WIT 119 2 ALIHM 440 Wal 20703 1 SALON 53143119 SNNIW 5014 Sava sna 403 9134 gt TT O S GOT X 09 AALNA LINGNOI WO1104 01 L 4 LINIAMI AS3IIVG AMAIA
96. NDOS3INI TwNS31X3 DINEM AB 1511 0 1 02 a0 NGTUHOS UN 133us A8 753400 190 410313 W907 ANY WWNOILVN NI 34 LSAW 119 8 NOWWOO WWOO 135013 0 ATIWWAON UN SASHLO ASHSINANSA JALA WNASLXS 119 9 006 IVAGET Wal Iv MIN WWOS e e419 556 SS3HIU A8 043 00 Wav MIN 2819 2e6 SNOILOSNNOO 94006 We IV MIN 1 2919 156 114007 403 9 99 0 NOILVOO1 94006 We IV 3 1T DW WWOO 24 19 0 6 NOILISNNOD WaLNOD JINGOW Sdn OL 434384 94005 29 WAV IV 5 3 1000 9 2419 626 94005 IVAGET Way IV 5 3 1000 919 826 05 19 92 013194 0519 349 51091 00 JHL IVAGET dA3183AU IN3ISAV WWOO 8 2419 426 LINGNOD 3495 FHL 94006 lIN3ISWV 6 2419 926 NI 38 88 4 80 37499 228 GBVINVIS 94006 4 IN3ISAV ON 19 526 37892 2 94006 V4 041 00 19 26 3ON323 J831NI 19 918 TOALNOD IN3A33d 94006 38N711V4 041 00 21 2419 226 01 AVA3OVS 73315 31984435 9 NI 38 94006 OVAGeT v3 WaLNOS 07 2819 226 5 37899 HOV3 T 94006 DNINSVA 11984
97. NOILIINNOI 31890 9 SIHL NAOHS SY SXOLONGNOD 1109512 1198 Dl ALIOVdWv 79083 30 Y3dWAr 318v2 v LSNW YAWOLSNd 03411034 SI NOLLVMQOLJNDO 3704 DAL SNOILVOllddV 303 5 TAWYNA Q3 V8 AVAD SI HSINIA SNULLO3NNU2 ONISIA 47314 503 23017039 SIDD OUND 3593134 39v17DAW31Nn JTAB SLOWLNOD H V 2 530 12 1 009 433 348 349005 AINVINE 110010 2 AND 1 TVA 31891115 SI HOIHM GC3IIADed 1 YWAN T 153103 3704 UAI _ SLL 4 30159 A8 41 1 ALES q3IlddhS SNOILO3NNOS 1081309 501915 San 1 1 1 0815 7916 08 UWOSET 0926 RN uS 2 2 338HI YNOIS 191 MR 6 31UN 335 OL _ 38V3138 306 LIDAS3 Nn OT ERR ep rer 1 Co 1 1 fo cup TS A VIC Musee San 01 75 Installation Drawings Figure 55 Remote Status Panel Surface Mount 8 41 90 10 219162 88 3714
98. ORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES IMPROPER WIRING MAY CAUSE DAMAGE TO THE EQUIPMENT OR INJ URY TO PERSONNEL VERIFY THAT ALL INCOMING HIGH AND LOW VOLTAGE POWER CIRCUITS ARE DE ENERGIZED AND LOCKED OUT BEFORE INSTALLING CABLES OR MAKING ANY ELECTRICAL CONNECTIONS Refer to Appendix A Site Planning Data and installation drawings Figure 8 through Figure 58 Determine AC currents for your system kVA voltage and options Also refer to equipment nameplate for the model number rating and voltage Refer to Table 1and Table 2 for wire termination data 4 A NOTE Use 75 C copper wire Sdect wire size based on the in Table of this manual a reprint of Table 310 16 and associated notes of the National Electrical Code NFPA 70 CAUTION The weight of power cables must be adequately supported to avoid stress on bus bars and lugs In addition to weight support the following restraining method is recommended to control cable movement during external fault conditions Wrap line cables together at 6 inches and 12 inches from the terminals with 5 wraps of 3 8 inch nylon rope or equivalent tensile strength of 2000 pounds Support remainder of cable with 5 wraps every 6 inches or 1 wrap every Linch Wiring Considerations 19 8 1 Power Wiring 1 Power wiring must be run in individual separate conduits or cable trays Refer to the Outline and Terminal Details drawings Figure
99. Sq ft AC Input Concen Output Input Iso Full Un trated kVA kW Voltage Filter Xfmr Amps Amps Load WxDxH packed Loading 500 400 480 NO NO 602 753 601 752 1 000 1 079 87 150 72x39x79 5 710 293 500 400 480 YES 558 698 601 752 1 000 1 079 91 800 72x39x79 5 910 303 500 400 480 YES 612 765 601 752 1 000 1 079 110 700 96 39 79 8 710 335 500 400 480 YES YES 565 707 601 752 1 000 1 079 115 500 96 39 79 8 910 343 500 450 480 NO 677 847 601 752 1 200 1 214 98 050 72x39x79 5 730 294 500 450 480 YES 628 785 601 752 1 200 1 214 103 250 72x39x79 5 930 304 500 450 480 NO YES 688 861 601 752 1 200 1 214 124 550 96 39 79 9 030 347 500 450 480 YES YES 638 798 601 752 1 200 1 214 129 931 96 39 79 9 230 355 625 500 480 749 936 752 936 1 400 1 349 99 300 108 39 79 7 405 285 625 500 480 YES 694 867 752 936 1 400 1 349 105 050 108x39x79 7 625 293 625 500 480 YES 757 946 752 936 1 400 1 349 118 650 120 39 79 10 485 323 625 500 480 YES YES 701 877 752 936 1 400 1 349 124 509 120 39 79 10 705 329 750 600 480 NO 898 1123 902 1128 1 600 1 619 119 200 108x39x79 8 005 308 750 600 480 YES 833 1041 902 1128 1 600 1 619 126 100 108 39 79 8 225 316 75
100. TPUT TO LOAD 12 1 Notes 1 Nominal rectifier AC input current considered continuous is based on full rated output load Maximum current includes nominal input current and maximum battery recharge current considered noncontinuous Conti nuous and noncontinuous current limit are defined in NEC 100 Maximum input current is controlled by current limit setting which is adjustable Values shown are for maximum setting of 12596 Standard factory setting is 11596 2 Nominal AC output current considered continuous is based on full rated output load Maximum current includes nominal output current and overload for 10 minutes 3 Bypass AC input current considered continuous is based on full rated output load 4 Feeder protection by others in external equipment for rectifier AC input and bypass AC input is recommended to be provided by separate overcurrent protection devices 5 UPS output load cables must be run in separate conduit from input cables 6 Power cable from module DC bus to battery should be sized for a total maximum 2 0 volt line drop measured at the module at maximum discharge current 7 Grounding conductors to be sized per NEC 250 122 Neutral conductors to be sized for full capacity for systems with 4 wire loads and half capacity for systems with 3 wire loads NOTE A neutral conductor is required from each Multi M odule Unit output to the System Control Cabinet 8 Rectifier AC Input 3 phase 3 wire plus g
101. allation is the most significant cause of UPS start up problems Do not install this equipment near gas or electric heaters It is preferable to install the UPS in a restricted location to prevent access by unauthorized personnel Proper planning will speed unloading location and connection of the UPS Refer to Figure 8 through Figure 58 and Appendix A Site Planning Data Refer to information later in this manual regarding the optional Battery Cabinets and Transformer Cabinets Observe all battery safety precautions when working on or near the battery Use shortest output distribution cable runs possible consistent with logical equipment arrangements and with allowances for future additions if planned Recommended ambient operating temperature is 25 C 77 F Relative humidity must be less than 95 non condensing Note that room ventilation is necessary but air conditioning may not be required Maximum ambient operating temperature is 40 C 104 F without derating The batteries should not exceed 25 C 77 F At elevations above 4 000 feet 1219 meters derating may be required consult your Liebert sales representative Even though your Liebert UPS unit is at least 93 efficient the heat output is substantial For more specific information see Appendix Site Planning Data Be sure environmental conditioning systems can accommodate this BTU load even during utility outages The routing inside the facility to the in
102. ass Interlock 64 Option Wiring Remote Status Panel Interface 65 Option Wiring Internal Modem 66 Option Wiring Customer Alarm Interface SCC with Momentary Duty Static Switch 67 Option Wiring Customer Alarm Interface SCC with Continuous Duty Static Switch 68 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Option Wiring Battery Temperature Sensor 69 Option Wiring SNMP Interface 70 External Interconnections Module 1 SCC Cable Groups 21 22 71 External Interconnections Module 2 SCC Cable Groups 21 22 72 Wiring Configurations UPS Video Display Terminal 73 Module Battery Disconnect 600 1200 Amps without Input Isolation Transformer 74 Module Battery Disconnect 300 1200 Amps with Input Isolation Transformer 75 Remote Status Panel Surface Mount 76 Circuit Breaker Schedule Multi Module UPS 300 750 77 Circuit Breaker Schedule Merlin Gerin Breakers SCCT 200 4000 Amps 78 Circuit Breaker Schedule General Electric Breakers SCCT 200 4000 Amps 79
103. ections 25 5 TheUPS System Output Neutral is connected to one common point solidly grounded requirements of the National Electrical Code The ground connection inside the UPS SCC cabinet may be required by the power wiring configuration at your site CAUTION UPS bypass and system output neutral must be connected to only one common point in the UPS system This neutral line must be grounded at the source For Battery Cabinets DC power cables and ground from Battery Cabinet to UPS Module and between Battery Cabinets Observe polarity DC power cables should be installed in matched pairs positive and negative DC power and battery circuit breaker control cables are provided with some Liebert brand Battery Cabinets Power cables are sized for interconnecting Battery Cabinets Fidd supplied cabling might berequired to connect Battery Cabinets to the UPS module depending on cabinet configuration and layout DO NOT MAKE ANY CONNECTIONS BETWEEN BATTERY TIERS 10 11 12 13 14 15 IN THE BATTERY CABINET THESE CONNECTIONS WILL BE MADE BY THE LIEBERT CUSTOMER SERVICE REPRESENTATIVE DURING START UP For remote battery install DC power cables and ground from battery to Module Battery Disconnect and then to UPS Module DC bus Observe polarity Module Battery Disconnect control wiring to UPS Module and between Battery Cabinets if applicable Control wiring from System
104. egative NOTE A Liebert Battery Specialist can perform a detailed inspection of the entire battery system to ensureit meets current IEEE standards This inspection Serviceis recommended because batteries area very critical part of the UPS system 22 Wiring Considerations Figure 7 Typical Multi Module Configurations Critical Load M MBD MBD M MBD SCCT can accomodate up to 6 UPS modules Critical Load MBD MBD MBD SCCB can accomodate up to 6 UPS modules Wiring Considerations 23 Figure 7 Typical Multi Module Configurations continued System Controls Output To Critical Load MBD MBD 52 MBD Baer aces can accomodate up to 6 UPS modules System Controls Output 5 5 To Critical Load MBD MBD Q SCCP can accomodate up to 2 UPS modules 24 Wiring Considerations 9 0 WIRING CONNECTIONS DANGER VERIFY THAT ALL INCOMING HIGH AND LOW VOLTAGE POWER CIRCUITS ARE DE ENERGIZED AND LOCKED OUT BEFORE INSTALLING CABLES OR MAKING ELECTRICAL CONNECTIONS ALL POWER CONNECTIONS MUST BE COMPLETED BYA LICENSED ELECTRICIAN EXPERIENCED IN WIRING UPS EQUIPMENT AND IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES IMPROPER WIRING MAY CAUSE DAMAGE TO THE UPS OR INJ URY TO PERSONNEL CAUTION All shielded cables non shielded cables non shielded control wires non shielded battery breaker contr
105. es for No 10 copper or 15 amperes for No 12 and 25 amperes for No 10 aluminum and copper clad aluminum after any correction factors for ambient temperature and number of conductors have been applied 1 Reprinted with permission from NEC 1999 NFPA 70 the National Electrical Code Copyright 1998 National Fire Protection Association Quincy MA 02269 This reprinted material is not the complete and official position of the National Fire Protection Association on the referenced subject which is represented only by the standard in its entirety 28 Wiring Inspection INSTALLATION DRAWINGS 11 0 Figure 8 Outline Drawing 500 kVA Multi Module UPS 6 Pulse Rectifier 9 420 98 869 6 88 3713 81926 ANIABI L ON 53950 ON 1009 S3IN3S 438 530 11494911 00 50 0 78 869 6 88 53438 3190 ON AOI US UN N23 A8 DNIAYAC 37111 DN 133 5 A8 NAVI 3015 ASIA INOS T 3LV1d 711149 ONIH34 5 002 SI 40 6 024 002 STANNVHO ATINA 40
106. f inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance Lead acid batteries can present a risk of fire because they generate hydrogen gas The following procedures should be followed 1 DO NOT SMOKE when near batteries 2 DO NOT cause flame or spark in battery area 3 Discharge static electricity from body before touching batteries by first touching a grounded metal surface pep 9 10 Battery Installation Battery Safety Precautions in French Per CSA Requirements Instructions Importantes Concernant La S curit Conserver Ces Instructions ADVERTISSE MENT DES PIECES SOUS ALIMENTATION SERONT LAISSEES SANS PROTECTION DURANT CES PROCEDURES D ENTRETIEN UN PERSONNEL QUALIFIE EST REQUIS POUR EFFECTUER CES TRAVAUX LES FUSIBLES A C C DE LA BATTERIE D ACCUMULATEURS OPERENT EN TOUT TEMPS ALA TENSION NOMINALE LA PRESENCE D UN FUSIBLE BRULE INDIQUE UN PROBLEME SERIEUX LE REMPLACEMENT DE CE FUSIBLE SANS AVOIR DETERMINE LES RAISONS DE LA DEFECTUOSITE PEUT ENTRAINER DES BLESSURES OU DES DOMMAGES SERIEUX A L EQUIPEMENT POUR ASSISTANCE APPELER LE DEPARTEMENT DE SERVICEALA CLIENTELE DE LIEBERT Les accumulateurs plomb acide contiennent de la mati re comportant un certain risque Les accumulateurs doivent tre
107. fy that all items have been received If spare parts were ordered verify arrival Open doors and remove cabinet panels to check for shipping damage to internal components Check for loose connections or unsecured components in the cabinet s Check for installation of circuit breaker line safety shields There should be no exposed circuit breaker terminals when the cabinet doors are opened Check for any unsafe condition that may be a potential safety hazard 7 UPS modules are shipped with internally mounted shipping brackets The shipping brackets painted orange must be removed from the rear remove rear panels 8 Inspections 5 0 EQUIPMENT LOCATION 1 Handle cabinet s in accordance with the Section 1 0 Safety Precautions and 3 0 Unloading amp Handling Use suitable material handling device to move cabinet to its final location Exercise extreme care because of the uneven weight distribution Carefully lower the cabinet to the floor 2 Verify that the UPS system is installed in a clean cool and dry location 3 Installation and serviceability will be easier if adequate access is provided on all sides of the equipment but only front access is required a Verify that there 15 adequate clearance to open cabinet doors See drawings and local codes 4 feet is recommended b Verify that there is adequate area in front of circuit breakers to perform maintenance Check installation drawings fo
108. hown above Configuring Your Neutral and Ground Connections 15 7 2 Grounding Configuration 480 600 VAC Input and Output Delta Source Figure 4 Grounding Configuration with Ungrounded Delta Source Input SERVICE ENTRANCE MAINTENANCE BYPASS SWITCHBOARD TO LINE TO LINE LOAD ARTIFICIAL NEUTRAL KIT A RECTIFIER 6 TO MODULE BATTERY DISCONNECT 1 E 250 23 UPS MODULE 2 25 19 RECTIFIER GROUNDING SYSTEM CONTROL CABINET ELECTRODE PER 250 23 TO MODULE BATTERY DISCONNECT 2 As previously mentioned Series 600 UPS systems require a bypass input netrual for sensing and monitoring With a wye connected input source the installer should always connect the building service neutral to the System Control Cabinet SCC output neutral to achieve this When the building service 15 delta connected however the installer must take special steps to ensure reliable UPS functioning If building service is ungrounded delta and there is no intent to operate with one corner of the delta grounded either on purpose or accidentally the SCC requires the Series 600T Artificial Neutral Kit for proper operation This kit uses a resistor network to create a reference point for the bypass input In this case the SCC output neutral must be bonded tothe SCC ground If the building service is corner grounded ddta or
109. manipul s transport s et recycl s ou limin s en accord avec les lois f d rales provinciales et locales Parce que le plomb est une substance toxique les accumulateurs plomb acide devraient tre recycl s plut t qu limin s I ne faut pas br l le ou les accumulateurs L accumulateur pourrait alors explos Il ne faut pas ouvrir ou endommager le ou les accumulateurs L lectrolyte qui pourrait s en chapper est dommageable pour la peau et les yeux Un accumulateur repr sente un risque de choc lectrique et de haut courant de court circuit Lorsque des accumulateurs sont manipul s les mesures pr ventives suivantes devraient tre observ es 1 Retirer toutes montre bagues ou autres objets m talliques 2 Utiliser des outils avec manchon isol 3 Porter des gants et des bottes de caoutchouc 4 Ne pas d poser les outils ou les pi ces m talliques sur le dessus des accumulateurs Interrompre la source de charge avant de raccorder ou de d brancher les bornes de la batterie d accumulateurs 6 D terminer si l accumulateur est mis la terre par erreur Si oui d faire cette mise la terre Tout contact avec un accumulateur mis la terre peut se traduire en un choc lectrique La possibiliti de tels chocs sera r duit si de telles mises la terre sont d branch es pour la dur e de l installation ou de l entretien Battery Installation 11 Les accumulateurs plomb acide pr
110. o their respective SCC neutrals There should not be connection between the service entrance neutral and either the SCC or module neutrals NOTE It is essential to run a neutral connection between the tie switchgear both SCCs as shown in theillustration above Configuring Your Neutral and Ground Connections 17 74 Grounding Configurations Battery Systems Figure 6 Battery Cabinet Grounding Configuration UPS MODULE PTS d 38 MAIN INPUT Paa 38 TO SERVICE 5 SYSTEM CONTROL GROUND 2 1 BATTERY H 2 GROUND Large open rack battery systems are normally either locally grounded or left ungrounded depending on local code requirements Battery cabinet systems on the other hand should be grounded to the UPS module ground bus The figure above illustrates how a simple one cabinet system would be grounded F or systems with multiple cabinets the same configuration would apply However for simplicity the installer can connect all the battery cabinet grounds for a particular module together and run a single ground conductor to that UPS module ground 18 Configuring Your Neutral and Ground Connections 8 0 WIRING CONSIDERATIONS WARNING ALL POWER CONNECTIONS MUST BE COMPLETED BYA LICENSED ELECTRICIAN THAT IS EXPERIENCED IN WIRING THIS OF EQUIPMENT WIRING MUST BE INSTALLED IN ACC
111. ol wires and non shielded remote control wires must be housed in individual separate steel conduits Placing multiple cables in the same conduit with other control or power wiring may cause system failure Refer to the drawings in this manual and any other drawings provided by Liebert for this installa tion Make all of the following connections 1 AC power cables from input power source circuit breaker RIB to UPS Module Input Observe phase rotation 2 AC power cables from bypass power source circuit breaker BIB to UPS system bypass input at System Control Cabinet SCC Observe phase rotation CAUTION See Section 7 of this Manual for an explanation of proper grounding techniques 3 AC power cables from UPS Module Outputs to SCC or to switchgear for critical load bus Observe phase rotation NOTE Makesureall required wiring between each UPS moduleand the optional cabinet s is completed Observe phase rotation 4 Each UPS Module Output Neutral to SCC or to switchgear for critical load bus See Section 7 Abbreviations for Circuit Breakers BFB Bypass Feeder Breaker BIB Bypass Input Breaker Module Input Breaker CB2 Module Output Breaker MBB Maintenance Bypass Breaker MBD Module Battery Disconnect MBFB Maintenance Bypass Feeder Breaker MIB Maintenance Isolation Breaker RIB Rectifier Inout Breaker SBB System Bypass Breaker SBS Static Bypass Switch Wiring Conn
112. put is top entry directly to lugs on top of input circuit breaker 625 750 kVA standard Busbars for AC output Neutral and Ground are provided on the right side of models with standard input module with top or bottom cable entry Rectifier input is top entry directly to lugs on top of input circuit breaker DC input is top entry to bus bars 750 675 kW and other modules with optional input busbar kit Busbars for AC output Neutral and Ground are provided on the right side of module with top or bottom cable entry Rectifier input and DC input are top entry to bus bars Use 75 C copper wire Select wire size based on the ampacities in Table 310 16 see Table 3 of this manual and associated notes of the National Electrical Code NFPA 70 Use commercially available solderless lugs for the wire size required for your application Connect wire to the lug using tool and procedure specified by the lug manufacturer Use the values in this table unless the equipment is labeled with a different torque value Table 2 Torque Specifications Nut and Bolt Combinations Grade 2 Electrical Connections Standard with Belleville Washers Bolt Shaft Size Lb in N m Lb in N m 1 4 53 6 0 46 5 2 5 16 107 12 60 6 8 3 8 192 22 95 11 1 2 428 48 256 29 Circuit Breakers With Compression Lugs For Power Wiring Cable Size or Range Lb in N m 6 4 100 11 3 1 12
113. r BI eos 8 t 25 8 OE ee lt SNMP CG 26 SNMP For ITBI INTERFACE 4 amp 3 NETWORK 225 z E i OPTION 4 E 2 BATTERY TEMP 8 1 60 SENSOR lt OPTION gt INTERNAL 13 28 5 ALARM STATUS MODEM 35 jr MODEM LINE 4 Hoists contacts lt OPTION gt 31315 B OPTION zo g d 21 sere 851828 6 a 225 238 Of TITRI 444435 585 1 i tte sy EVE EDS 20 8 285 526 ups moue 5 Amste eu 1 1 CUSTOMER 9 1 BATTERY CB ALARM 3 EXTERNAL ALARM SIGNAL 4 IFM INTERFACE FURNISHED BY OTHERS n BATTERY TEMP x 1 o SENSOR Tam lt OPTION gt 298 ALARM STATUS ASS ALARM STATUS SIGNAL sd LISTBI contacts H OPTION CG 21 585 1658 558 528 Bu 2 29 20 485 579 525 ues moue far 1 MAINT BYPASS CG 7 So INTERLOCK I0TB8 amp 3 MAINTENANCE BYPASS OPTION jl al asap lt OPTION gt REDUCED CG 6 ale
114. r location of breakers Check with local codes Verify that there is adequate clearance above all cabinets to allow exhaust air to flow without restriction 2 feet minimum unobstructed Equipment Location 9 6 0 BATTERY INSTALLATION 6 1 Battery Safety Precautions Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When replacing batteries use the same number and type of batteries CAUTION Lead acid batteries contain hazardous materials Batteries must be handled transported and recycled or discarded in accordance with federal state and local regulations Because lead is a toxic substance lead acid batteries should be recycled rather than discarded Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic Do not dispose of battery or batteries in a fire The battery may explode A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine if battery is inadvertently grounded I
115. round AC Output SCC to Load 3 phase 3 or 4 wire plus ground Bypass AC Input 3 phase 3 or 4 wire plus ground Module DC Input from Battery 2 wire positive and negative 9 All wiring is to bein accordance with National and Local Electrical Codes 10 Minimum clearance 16 2 feet above UPS 11 Top or bottom cable entry through removable access plates Cut plate to suit conduit size 12 Control wiring and power cables must be run in separate conduits Control wiring must be stranded tinned conductors 13 796 maximum input harmonic current and 0 92 lagging input power factor at full load with 6 pulse rectifier and optional input filter 496 with 12 pulse rectifier and input filter 3096 maximum input harmonic current and 0 85 lagging input power factor at full load without optional input filter 996 with 12 pulse rectifier 14 Dimensions and weights do not include the System Control Cabinet required for Multi Module Systems 80 Appendix A Site Planning Data 4 Series 600T Multi Module Systems 500 750 480 Volt Input Inverter Required Maximum Rectifier or Battery Battery Maximum Floor AC Bypass Discon Current Heat Dis Dimen Approx Loading UPS Input AC Output nect at End of sipation sions Weight Lb Rating Options Current Current Rating Discharge BTU hr Inches Lb
116. s 2 circuits by NEC standards However NEC Class 1 wiring methods are required for these circuits to ensure proper operation of the UPS Wiring Considerations 21 8 3 Battery Wiring Power wiring to the Battery Cabinet connects positive negative and ground power cables from the Battery Cabinet to the associated UPS Connection of the UPS to the Battery Cabinet serves to both charge and discharge the batteries when needed The battery disconnect circuit breaker requires a control cable Liebert Battery Cabinets include power and control cables to join multi ple cabinets together into a system Additional field supplied power or control wiring might be necessary to connect the battery cabinet system to the UPS Refer to Figure 16 through Figure 18 gt DANGER A BATTERY INTERCELL CONNECTION ON EACH TIER OF THE LIEBERT BATTERY CABINET IS DISCONNECTED FOR SAFETY DURING SHIPMENT DO NOT COMPLETE THESE CONNECTIONS THE LIEBERT GLOBAL SERVICES REPRESENTATIVE WILL COMPLETE THESE CONNECTIONS AS PART OF START UP AN IMPROPERLY INSTALLED UNIT CAN RESULT IN INJ URY TO PERSONNEL OR DAMAGE TO EQUIPMENT CAUTION Be sure polarity is correct when wiring the Battery Cabinet to the connected equipment positive to positive negative to negative If polarity is not correct fuse failures or equipment damage can result CAUTION DC power cables should be installed in conduit with conductors in matched pairs positive and n
117. section to the side of the UPS module cabinet Use bolts 3 8 16 x 1 1 4 to connect cabinet frames at posts two places front and two places rear Brackets are provided to make rear connec tions easier from inside the cabinet Non Standard Batteries When batteries other than a matching Battery Cabinet are used not recommended a remote battery disconnect switch with overcurrent protection is required per the National Electrical Code Refer to Figure 53 and Figure 54 Contact your Liebert sales representative regarding this option 1 Install battery racks cabinets and batteries per manufacturer s installation and maintenance instructions 2 Verify battery area has adequate ventilation and battery operating temperature complies with manufacturer s specification If you have any questions concerning batteries battery racks or accessories contact Liebert Glo bal Services at 1 800 543 2378 Battery Installation 13 7 0 CONFIGURING YOUR NEUTRAL AND GROUND CONNECTIONS Improper grounding is the largest single cause of UPS installation and start up problems This is not an easy subject since grounding techniques vary significantly from site to site depending on several factors The questions you should ask are What is the configuration of the input power source Most of the recommended schemes for UPS grounding require grounded wye service The UPS system requires a bypass neutral for sensing and monitoring the q
118. stallation site as well as the floor at the final equipment location must be capable of supporting the cabinet weight and the weight of any moving equipment The modules weigh up to 12 000 pounds The battery cabinets weigh between 3000 and 4900 pounds The System Control Cabinets weigh between 1000 and 2550 pounds Refer to Appendix A Site Planning Data Plan the routing to ensure that the unit can move through all aisleways doorways and around corners without risking damage f the modules and batteries must be moved by elevator check the size of the door openings and the weight carrying capacity of the elevator WARNING LOCATE CENTER OF GRAVITY SYMBOLS 45 AND DETERMINE UNIT WEIGHT BEFORE HANDLING CABINET 4 Installation Considerations Figure 1 UPS Multi Module Unit Block Diagram Control CONTROL POWER Wiring To SCC Utility Output Input O O O Power Power To SCC CB1 Module Input Breaker CB2 Module Output Breaker MBD Module Battery Disconnect Installation Considerations 5 Figure 2 System Control Cabinets SCCT Dimensions Amp WxD Weight Ratings Inches Ibs 200 1200 37x37 1000 1600 62x48 1525 2000 2500 62x48 2850 3000 62x48 3100 4000 138x60 5850 2 1 Types of System Control Cabinets 1 SCCT isa stand alone cabinet con
119. t HI 6512252 L3NISVO WaLNOD W3ISAS ONIAVaG 301 3 31111 133HS AVA OL NOLLO3NNDO 67 8719130 NOILOANNOD 11921412345 803 S3HONI NI 5 5 31003 25 HOLIAS QJILVIS N3 w3H8 LINIAMI 01 33438 8 31IH A 44D Wal 50709 WOW 052 6 ooie 995 HOV3 37DH INRIA ONISN3S 1539317 N04 359 98 SNA SAH VIT EZTO 3 0v 0 10901 26 AWAL NIV INGIHWV 2 ASVHd 587 3715 901 LHOISZM 71913 31492 WOLLOG 31194 14043 NI 303 ONIMVAC ONILNNOW 3598 OL 33438 9 553009 30IAB3S ANY 1911915 1 1 S31UN MJA 3015 ASIN 1 12945 14405 ANINI dol 009 QUE ea NDA 1 7 mt SLINONOO ONISIA u sna E 1 M3ADd JDNINDO ET sida SC oo 03 S123NNDOSIG p HOLIAS 211915 Sava sna DE T aava 00 San 0 9 il nnn vez 1 ALIAVAO 30 N31N32 1 1 1 L39222229222222222 LC 4 4 Sava Sna Se 07 79911109 E ME 559444 091 4 Hece uuu W31SAS
120. taining system control logic for up to six UPS modules static bypass switch manually operated disconnects for the static bypass switch and two motor operated system breakers The SCCT is painted the same color as the Liebert UPS but does not match the sheet metal style of the UPS 2 SCCI has the system control logic circuit breakers and static bypass switch integrated into a switchboard cabinet manufactured by others SCCC is an integrated configuration like the SCCI with the static bypass switch rated for continuous duty 6 Installation Considerations 3 0 UNLOADING AND HANDLING The UPS module is shipped in one cabinet to allow easy handling at the site Because the weight distribution in the cabinet is uneven use extreme care during handling and transport Y our installation may also include Battery Cabinets and a System Control Cabinet WARNING EXERCISE EXTREME CARE WHEN HANDLING UPS CABINETS TO AVOID EQUIPMENT DAMAGE OR INJ URY TO PERSONNEL THE UPS MODULE WEIGHS UP TO 12 000 POUNDS BATTERY CABINETS WEIGH BETWEEN 3100 AND 4900 POUNDS LOCATE CENTER OF GRAVITY SYMBOLS BEFORE HANDLING CABINET TEST LIFT AND BALANCE THE CABINET BEFORE TRANSPORTING MAINTAIN MINIMUM TILT FROM VERTICAL AT ALL TIMES SLOTS AT THE BASE OF THE MODULES AND BATTERY CABINETS ARE INTENDED FOR FORKLIFT USE BASE SLOTS WILL SUPPORT THE UNIT ONLY IF THE FORKS ARE COMPLETELY BENEATH THE UNIT SYSTEM CONTROL CABINETS SCC S HAVE HOLES INT
121. u et la surface concern e devra tre ass ch e 12 Battery Installation 6 2 6 3 Matching Battery Cabinets Two sizes of optional battery cabinets are available Refer to Figure 16 to Figure 18 The battery cabinet cells range from 90 to 150 Ampere hours The same model battery cabinet may be paral leled in multiple cabinet strings for additional capacity Battery capacity in minutes at your installation will depend on cabinet model number of cabinets and amount of critical load on the UPS 1 Handling The Battery Cabinet weighs 3000 to 4900 pounds Forklift slots are provided for easy handling 2 Cabinet Inspection Remove all panels and visually inspect the batteries bus connections and cabinet for any damage Exercise caution voltage is present within the Battery Cabinet even before installation f there are signs of damage do not proceed Call Liebert Global Services at 1 800 543 2378 3 Battery Storage The batteries used in the Battery Cabinet have an excellent charge retaining characteristic The batteries can be stored for up to six months without any appreciable deterioration Self discharge rate of the batteries is approximately 396 per month when the batteries are stored in temperatures of 15 C to 25 C 59 F to 77 F If the Battery Cabinet is planned to be stored for longer than six months contact Liebert Customer Service for recommended action 4 Installation The Battery Cabinet s can be located
122. uality of the bypass input If the building service is straight delta or corner grounded delta contact your Liebert representative for details of the Artificial Neutral or Isolated Neutral kits for the System Control Cabinet What are the UPS input and output voltages Systems with 480 VAC input and output have significantly different needs than systems with 208 208 VAC What is the connected load Does the critical load consist of one or more Power Distribution Units PDUs Dothe PDUs have isolation transformers The following sections discuss recommended grounding procedures for various system configura tions NOTE Q SomeUPS modules are equipped with input isolation transformers However these transformers have no effect upon any system grounding considerations These modules will be grounded exactly as shown in the following examples 14 Configuring Your Neutral and Ground Connections 7 1 Preferred Grounding Configuration 480 or 600 VAC Input and Output Isolated Power Distribution Units Wye Connected Service Figure3 Preferred Grounding Configuration 480 or 600 VAC Input and Output SERVICE ENTRANCE MAINTENANCE BYPASS SWITCHBOARD TO LINE TO LINE UPS MODULE 1 55 RECTIFIER INVERTER G TO MODULE BATTERY DISCONNECT 1 UPS MODULE 2 x RECTIFIER INVERTER GROUNDING SYSTEM CONTROL CABINET ELECTRODE PER NEC 250 23
123. ul Figure 57 C 5AQ 20 GII C09 67 v8 3114 81926 VINNUJITV2 3NIASI 2 11344492 DWINUS3C 0696 ON 33450 DN CAS 1009 31438 OMG 434 530 149q9r 66 51 60 ST1 609767 v8 ane Ga psg 53438 194 ON DAG NID NUN ON N23 s3 v388 11012812 DN 133HS NAYA 0009 0009 0007 x001 000 0006 000 asz oosa 0068 0062 0002 0002 0002 0091 0091 0091 0081 0021 0021 so 0001 0021 NIN35 SR 0001 so 0081 096 0001 0021 008 co 059 co ooz H008 2 096 ev 009 009 9 08 ev 009 9 09 00 082 TE 00 002 289 408 189 Saw Same JINGSHOS 438934 1102412 0007 0

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