Lexmark MONTECITO ESTATE MONTEST User's Manual
Contents
1. Page 7 Glass Care Cleaning Page 7 Gasket Replacement Page 7 Fireplace Installation Page 8 Locating The Montecito Estate Page 8 Hearth Extension Requirements Page 8 Framing Facing And Mantel Page 8 Hot Air Ducting Installation Page 10 Gravity Kit sss Page 10 Outside Air Page 12 Chimney Page 13 Chimney Installation Notes Page 13 Chimney Installation Instructions Page 14 Offset Chimney Installation Page 15 Angled Wall Radiation Shield Page 18 Chimney Support Installation Page 18 Chimney Chase And Multiple Terminations Page 18 Masonry Application Instructions Page 19 Installation Accessories Page 20 Chimney Components Lists Page 20 Replacement Parts Page 23 23 Clearances 23 Product Reference Information Page 24 THE FIREPLACE INTRODUCTION The Montecito Estate wood burning fireplace is an energy efficient heat circulating closed combustion fireplace You will receive a lifetime of comfort and enjoyment from your fireplace provided it is2. 13 1 2 22 1 2 28 1 2 33 3 4 36 3 4 45 3 4 51 3 4 267 mm 343 mm 543 mm 724 mm 857 mm 933 mm 1162mm 1314 mm 30 1 8 35 3 8 51 61 3 8 70 1 2 75 5 8 91 1 4 101 5 8 765 mm 899 mm 1295 mm 1559 mm 1791 mm 1921 mm 2318mm 2581 mm Note With the ACBI chimney a starting length of 6 high must be used on top of the fireplace before installing Figure 27 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE OFFSET CHIMNEY INSTALLATION Straps Support Straps Chimney ACBI ACBI Starter Section JA S nemo R XCR2mo Figure 28 OFFSET CHIMNEY INSTALLATION WITH WALL PENETRATION Rain Cap Collar Roof Support Roof Flashing Offset Support Framing 2 x3 Insulated Wall Radiation Shield Note In cold areas it is recommended 1o protect the chimney in a insulated chase Figure 29 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 17 18 ANGLED WALL RADIATION SHIELD XRSMI30 and AC10RSMI30 When traversing a combustible wall with the chimney at a 30 or 45 angle an angled firestop or wall radiation shield must be installed Only one is required Note 45 angle for Canada only XRSMI45 In cold climate locations climates where temperatures will fall below 32 F 0 C we recommend that you use the insulated wall radiation shield si
3. 14 5 3 4 7 1 4 10 1 4 EC 1 4 13 1 4 14 3 4 16 1 4 19 1 2 76 mm 108 mm 146 mm 184 mm 260 mm 311 mm 337 mm 375 mm 413 mm 495 mm 20 3 4 24 1 4 29 1 2 34 3 4 45 51 1 4 54 3 4 60 65 1 4 75 1 2 cx 527 mm 616 mm 749mm 883mm 1143 1302 mm 1391 1524mm 1657 mm 1918 mm 52100 7 1 2 9 1 2 12 1 2 15 1 2 21 1 2 25 27 30 33 39 isa 191 mm 241 318mm 394mm 546mm 635mm 686mm 762mm 838mm 991 mm 16 1 2 20 1 4 26 1 4 32 43 1 2 50 1 2 54 1 4 60 65 3 4 77 1 2 419 514 667 mm 813mm 1105 mm 1383mm 1378mm 1524 mm 1670mm 1969 mm A 10 12 3 4 17 21 1 4 29 3 4 34 11 32 37 5 32 41 13 32 45 21 32 54 1 8 254 mm 324 mm 432 540 mm 755 mm 872 mm 949 mm 1052 mm 1160mm 1375 mm 17 96 20 76 24 5 8 28 7 8 37 3 8 42 44 3 4 49 59 9 32 61 3 4 446 mm 519 mm 625 mm 733mm 949 mm 1067 mm 1137 mm 1245 mm 1353 1568 mm Offset amp One Length Between Elbows Two Lengths Between Elbows Height E epe gi au ii 5 1 2 rJ 11 1 2 14 3 4 17 1 2 19 23 5 8 26 3 4 140 mm n mm 292 mm 375 mm 445 mm 483 mm 600 mm 679 mm 32 14 38 55 1 2 67 77 1 8 82 7 8 100 1 4 111 1 8 819 mm 965 mm 1410 mm 1702 mm 1959 mm 2105 mm 2318 mm 2823 mm 10 1 2
4. 330 mm x 330 mm Exception 1 For the grills the framing can be 10 3 4 x 10 3 4 275 mm x 275 mm to provide the clearance as required by the integral spacers on the double outlet duct system The maximum number of elbows in a run of duct is two Maintain at least 6 1 2 160 mm clearance from the outlet grill framing to a combustible ceiling side wall or mantel When traversing a combustible wall or floor a firestop must be installed atthe wall or floor penetration The hole size must be 13 x 13 330 mm x 330 mm Do not connect the hot air ducts to a central heating system Malfunc tion ofthe heating system s blower will cause the fireplace to overheat A furnace duct is only single wall and not double wall as is required for the Montecito Estate hot air exhaust Useonly Lennox Hearth Products grills and components as described in this manual Other grills or registers may be too restrictive and may overheat the fireplace or ceiling Do not use insulated flexible ducts as they will overheat listed here 10 Never allow the ducting to pitch down as hot air will be trapped creat ing a fire hazard Never route the ducting downwards 11 The hot air outlet grills must be installed with the louvers pointing downwards in order to prevent overheating adjacent ceilings NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 11 OUTSIDE AIR KIT It is mandatory to install an outside air connection
5. Blower VTU PR 1802205 Baffle refractory 2 pieces top of firebox Top Hearth Insulation PR IS02521 PR SR2421 PR SR2415 PR SR2417 PR SR2419 PR SR2416 PR SR2418 PR SR2422 PR SR1787 PR SR2543 Hinge Assembly Fireplace amp Door PR SR1800T Log Retainers 2 B2CH Around the Glass Gasket 61 3 4 On the Door Frame Gasket 48 3 8 Between the Doors Gasket 17 5 8 Touch up Paint Charcoal for hammered steel PR P6201 facade Outside Air Coupler For AC Chimney 4 ID UACZI H3274 Outside Air Coupler To Connect Outside Air UZI To UZIAD Fireplace UZIAD SPECIFICATIONS H4842 MONTEST Product Reference Information Weight 450 Ibs Height 49 3 8 Width 46 1 4 31 x 14 1 2 x 14 9 5 Ib ft 3 75 lb ft Firebox WxHxD measured in front Chimney weight Secure Temp GX 7 dia Chimney weight ACBI CLEARANCE TO COMBUSTIBLES The following clearances meet the minimum requirements for a safe installation e Side wall fireplace front 24 457 mm measured from the fireplace side e Ceiling 6 8 2 032 mm measured from the base of the fireplace Fireplace enclosure Bottom 0 Side 0 Back 0 Top Do not fill the space above the fireplace with any material Except the wood framing See Figure 10 Chimney 2 50 mm except for through ceiling application ACBI chimney 1 25 mm clearance Mantel 56 1422 mm measured from the base of the firep
6. There is no flue damper in the Montecito Es tate As is common with air tight appliance the combustion air control sets the flow of air entering the firebox This allows for a more precise control of the fire The combustion air control is located below the door on the left side The main source of air primary air entering the firebox can be diminished by moving the air combustion control from left to right The primary air is fully opened when the air control is completely moved to the left This air com bustion control should be the closed position when the fireplace is not in operation This will minimize air leakage up the chimney Combustion Air Register Figure 1 The combustion air control should be opened before openingthe doorsto minimizethe possi bility of back draft coming into the room Figure 1 A More details are available in Refueling For Best Performance on Page 5 Time Delayed Air Boost System The time delayed air boost system register is located underneath the door handles Placed in the fully opened position a timer with a maximum duration of 2 hours is engaged The register gradually reduces the amount of air injected allowing for a better start of the fire whatever the conditions See sections Building Fire and Refueling For Best Performance for proper sequence of operation This allows you to start the fire set the primary air control to the desired burn level and the fireplace will auto
7. VRUW Blower Speed Control included Outside air kit Included w Fireplace e e OPTIONAL EQUIPMENT AC Chimney Adaptor required if using AC Chimney AC Chimney Outside Air Kit Gravity Venting System Rigid Firescreen OPTIONAL EQUIPMENT Additional Equipment optional Gravity Venting System TUBINOX chimney or PROJET SS 7 diameter with adaptor for installation in a masonry chimney OPERATING THE MONTECITO ESTATE Fuel USE SOLID NATURAL WOOD FUEL ONLY The Montecito Estate is designed to work best when fueled with dry seasoned natural wood only Hardwoods are preferred to softwoods since the energy content of wood is relative to its density Hardwoods will result in a longer burning fire and less frequent refueling A moisture content of 15 to 20 seasoned is recommended Wood that has been cut and split and let to dry under a cover for a period of one year will usually meet that criteria Excessively wet wood will be difficult to burn and will result in lower efficiency in creased creosoting and deposits on the glass and in the chimney Excessively dry wood will burn well but will also have higher emissions and shorter burning time Do not burn scrap or garbage treated wood or wood such as driftwood from the ocean which has been exposed to salt or other chemicals Salt or chemicals can corrode the firebox and chimney Do not burn large amounts of paper cardboard Christmas tree branches or bui
8. a clean burning EPA certified fireplace that is designed to provide you dependable service as well as warmth and enjoyment for many years to come Please carefully read and follow all of the instructions found in this manual Please pay special attention to the safety instructions provided in this manual This information will be useful to you now and in years to come so keep the manual handy and refer to it as needed TABLE OF CONTENTS Safety Page 2 Introduction sss Page 3 Parts Required Page 3 Optional Page 3 Operating The Montecito Estate Page 3 F el aet Page 3 Combustion Control Page 4 Refueling For Best Performance Page 5 Smoking Causes And Troubleshooting Page 5 Important Cautions Page 6 Maintaining Your Montecito Estate Page 6 01 Page 6 Chimney Maintenance Page 6 Dealing With A Chimney Fire Page 6 Finish Door Casing Care Page 6 Refractory Replacement Page 6 Door Installation Page 7 Door Page 7 Glass Care Replacement
9. and hold it in the upper part of the firebox to warm up the chimney Wait until the draft is sufficient then start the fire c IMPORTANT CAUTIONS A Do not block the hot air vents to the fire place as this will cause the fireplace to overheat Never use gasoline kerosene charcoal lighter fluid or similar liquids to start or rekindle a fire in this fireplace Keep all such liquids well away from the fireplace at all times Do not burn coal The sulphur in coal will corrode the firebox Do not burn driftwood which has been inthe ocean or salt water The salt will corrode the firebox and chimney Do not burn wood in the area in front of the grate Do not abuse the unit by burning paper or cardboard or construction material such as pressed wood plywood or lumber Wood protectors metallic paper coal plastic waste sulphur and or oil will damage the fireplace Do not allow the wood to smoulder or burn without flame since this will produce excessive creosote in the unit c miim MAINTAINING YOUR MONTECITO ESTATE Creosote When wood is burned slowly without a flame it produces tar and other organic vapors which combine with expelled moistureto form a black deposit called creosote which accumulates on the flue lining When ignited this creosote makes an extremely hot fire If the creosote accumulation is large a creosote fire in the chimney can damage the chimney and over heat the surrou
10. from the base of the Montecito Estate to the middle point of the louver Figure 16 When installing the double outlet system the hot air outlets can be installed in the same room as the fireplace or one or both of the outlets can be installed in adjacent or upper rooms Installing the ducts at dif ferent elevations will tend to exhaust more heat out of the higher outlet Figure 17 WARNING The outlet grills should not be installed facing up ward through a floor Danger of burns can result if grills in floor are stepped on Outlet Grill 13 x 13 Maintain at least 6 1 2 160 mm clearance from the outlet grill framing to a combustible ceiling Side wall or mantel Figure 17 r Rain Cap Flashing Collar d Flashing x Roof Support Attic Radiation Shield Firestop 6 1 2 Min to ceiling 68 Min LA 56 Min Non Combustible Flameproof Facing Figure 18 The duct system must be installed respecting the following 1 8 9 Do not use tees or any other components than the ones specifically Remove the plates closing up the 8 diameter holes on top of the fireplace Then cut the insulation in order to obtain two 8 dia open ings Fixthe adaptors on the fireplace openings by turning clockwise Figure 16 Maintain at least a 2 50 mm clearance between the ducts and any combustible material the required hole size is 13 x 13
11. heat source A WARNINGS e Thefireplace cannot be operated without a door Consult your dealer to select the correct door model Important To assure proper alignment of glass doors Install this fireplace in a square and plumb condition using shims as necessary at sides and or bottom Install the fireplace only as described in these instructions NATIONAL We recommend that our woodburning INSTITUTE hearth products be installed and serviced NFI by professionals who are certified in the U S by the National Fireplace Institute NFI as NFI Woodburning Specialists or who are certified in Canada by 9 CERTIFIED Wood Energy Technical Wood Energy ue Technical Training www nficertified org Training WETT Qi EC www PIMONTEST REV 3 IMPORTANT GENERAL SAFETY PRECAUTIONS READ AND UNDERSTAND THESE SAFETY RULES BEFORE YOUR FIRST FIRE A WARNING Never leave children unattended when there is a fire burning in A WARNING To avoid the risk of damaging fireplace materials and increas ing the risk of fire do not use the fireplace to cook or warm food A WARNING A WARNING Be careful adding wood fuel to the fire or handling fireplace tools such as shovels tongs or pokers A WARNING Never modify or alter your fire the fireplace A IMPORTANT When burning wood use SOLID NATURAL DRY WELL SEASONED WOOD ONLY Hardwoods are recommended soft woods tend to burn very quickly e DO NOT b
12. installed maintained and oper ated properly Please read these instructions and retain this manual for future reference Before beginning the fireplace installation consult the local authorities to obtain your building permitand check your local building codes Install the fireplace only as described in these instructions and using only Lennox Hearth Products components The Montecito Estate is not intended for use with a gas log set Do not use a fireplace insertorany other product with this fireplace unless it is specified by Lennox for use with this appliance Failure to follow these instructions will voidthe certification and the warranty of the fireplace and may result in an unsafe installation These appliances are designed to provide supplemental heat to the immediate area only Therefore it is advisable to have an alternate heat source when installed in a dwelling These appliances are not approved for Manufactured Home installations PARTS REQUIRED Fireplace model MONTEST e 7 diameter chimney Model Secure Temp 5 2100 Nova Temp HT6000 Secure Temp GX U S only or ACBI manufactured by Security Chimneys International only including Chimney lengths Elbows where necessary Associated components as per these installation instructions e Decorative Doors Required Order Separately See Page 20 e Front Facade kit Required Order Separately See Page 20 e UZY5 Blower included in the fireplace e
13. loose insulation The chimney must be built in accordance with the current building code 4 No other appliance can be connected to the same chimney 5 The clearances to combustible for the BISTMA30 connectors are 2 on the side and bottom and 16 at the top 6 The connector parts are not necessary if the connection between the insulated length and the stainless steel liner is done within the masonry chimney N Installation The chimney must be relined with a stainless steel liner model TUBINOX or Projet SS of the same diameter as the outlet of the fireplace For connection at 30 angle a special connector BISTMA30 must be used to connect the liner to the insulated chimney MPORTANT NOTE The use of a 45 connector BISTMA is ap proved for use in Canada ONLY Installations in the USA must use the 30 connector BISTMA30 Follow these steps 1 Position the fireplace in its location Temporarily install the 2100 elbow on the top of the fireplace and using a level mark with an oval the location where the flue liner will enter the masonry chimney 2 In the middle of the oval drill a hole in the masonry chimney at 30 3 Increase the size of the hole until a 30 TUBINOX liner elbow can be easily slipped through 4 Slide the liner down from the top of the masonry chimney until you reach the hole level 5 Slip through the hole a 30 liner elbow and connect it to the liner 6 Add a smal
14. of the firebox so as to allow for sufficient air circulation B Adjust the primary air control and start the time delayed air boost system by pushing the register towards the right Light the newspaper Leave the doors partially opened to facilitate the start up C Once kindling fire is well established cord wood can be added You may set the primary air control to the desire level See Primary Air Combustion Control and Air Boost Con trols section for proper operation of the air controls D Set the primary control to the desired burn level The fireplace will automatically go to that level after the fire is fully established and the air boost is closed The unit will burn best with 2 3 pieces of cord wood spaced 1 to 2 inches apart and allowing air to get under the fuel Criss crossing or ar ranging the fuel so that air can get underneath will help the fire to get started easily The unit should be operated with the air control fully open long enough to get the cord wood well ignited REFUELING FOR BEST PERFORMANCE To reload the Montecito Estate at the end of a combustion cycle when no flame is visible and there are only ashes left A Completely open the air control level and the T D A B Time Delay Air Boost level See Figure 1 B Openthe doors about 1 and wait 5 seconds until the air flow has stabilized Then open the doors completely put the logs in and close the doors C Set the air control to the desired b
15. s Phone Number The manufacturer reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distributor for fireplace code information Printed in Canada 2006 by LENNOX HEARTH PRODUCTS P N 850 038M REV E 01 2008 LENNOX HEARTH PRODUCTS 1110 West Taft Avenue Orange CA 92865
16. spacer amp collar 7XFA Roof Flashing Adjustable 30 to 45 includes spacer 7XFB amp collar 7XFB Storm Collar spacer included 7XFC TXFC Firestops amp Braces Notes Nova Temp HT6000 is equivalent to S 2100 Chimney Adaptor S 2100 HT6000 for CANADA ONLY If you want to install a S 2100 HT6000 chimney an adaptor is available 6UCA ACBI Chimney is NOT recommended at elevations above 4 000 _ or in cold climates climates where temperatures will fall below 32 F 0 C With the ACBI chimney you must use a starter section before installing the first chimney length ACBI7SB or ACBI7SB30 CHIMNEY PARTS AND COMPONENTS LISTS ACBI Chimney TUBINOX LL Chimney Lining System 7 1 D 13 0 0 AC Air Cooled Rigid Stainless Steel Liner For Relining A Masonry Chimney 7 Diameter Listed to ULC S635M UL 1777 amp ULC S640M at 2100 F AC Chimney is NOT recommended at elevations above 4 000 feet or in cold climates N at Part No climates where temperatures will fall below 32 F 0 C Description Description Cat Part No 6 Length 7 Dia 7LL6 7LL6 One of the following adaptors is required 12 Length 7 Dia 7LL12 if installing an AC chimney system 24 Length 7 Dia 7LL24 Starter Section w air intake 7 Dia ACBI7SB H3258 36 Length 7 Dia 7LL36 Offset Starter Section 30 7 Dia ACBI7SB30 H3259 48 Length 7 Dia 7LL48 The followi
17. such as in a basement in combination with an outside chimney are especially prone to flow reversal The fireplace model MONTEST may be installed only with Security Chimneys International Ltd 7 diameter chimney systems model Secure Temp 52100 Nova Temp HT6000 Secure Temp GX U S only or ACBI Achimney venting a fireplace shall not vent any other appliance The minimum chimney height is 12 feet 3 7 m excluding the fire place All chimney installations must include at least one support in order to be able to take any lateral load The maximum chimney length that can be supported by the fireplace is nine 9 feet 2 75 m for Secure Temp 52100 Nova Temp HT6000 Secure Temp GX and 26 feet 8m for ACBI chimney In altitude add 18 450 mm to the chimney for every 2 000 feet 600 m above sea level The chimney must extend at least three 3 feet 915 mm above its point of contact with the roof and at least two 2 feet 610 mm higher than any wall roof or building within ten 10 feet 3 m of it Figure 21 If the chimney extends higher than five 5 feet 1 500 mm above its point of contact with the roof it must be secured using a roof brace 8 A rain cap must be installed on top of the chimney Failure to install a rain cap may cause corrosion problems 9 Cut and frame square holes in all floors ceilings and roof that the chimney will go through to provide a 2 50 mm clearanc
18. the hole open Cover side down and fasten the register to the wall with screws as shown see Figure 19 Slip the pipe into the insulated sleeve Place the insulated pipe over the register tube and over the fireplace s outside air connector see Figure 20 At each end carefully pull back the insulation and plastic cover exposing the flexible pipe Using the aluminium tape provided Flexible Pipe wrap the tape around the joint between the flexible pipe and the air inlets Carefully push the insulation and plastic cover back over the pipe Using aluminium tape fasten the plastic cover place Figure 20 Insulation Aluminum Tape NOTE We recommend not to exceed 20 feet of 4 flexible pipe If you require a longer length we recommend that you use a 5 diameter flex ible pipe for the complete run up to 30 feet and a 6 diameter pipe for a run of up to 40 feet NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE THE CHIMNEY SYSTEM Chimney Installation Notes N pA 1 If possible install an interior chimney as it will provide better per formance In areas with continuous temperatures below 18 C 0 F the use of an exterior chimney increases the likelihood of operating problems such as low draft high rate of creosoting and poor start up characteristics Exterior chimneys are also prone to down drafting and flow reversal Installations which are located on lower floors in the house
19. unit for the hearth extension and the mantel and taking into consideration the location of the hot air ducts optional outside air kit and chimney If possible you should choose a location where the chimney will pass through the house without cutting floor or roof joists see fireplace dimensions on Pages 8 amp 9 Usually no additional floor support is needed for the fireplace The ad equacy of the floor can be checked by first estimating the weight of the fireplace system Weights are given in the appendix Next measure the area occupied by the fireplace Note the floor construction and consult your local building code to determine if additional support is needed The Montecito Estate may be installed directly on the floor or on a raised base and a minimum of 80 measured from the base of the appliance to the ceiling is required Facade Installation Install the Facade per instructions provided in Facade Kit ordered sepa rately see Page 20 Hearth Extension Requirements The Montecito Estate may be installed directly on a combustible floor however the combustible floor in front of the fireplace must be covered with one inch 1 in of non combustible support material cement board cement block or other before applying the finish material tile marble stone etc See Figure 8 Hearth Extension Requirements Area where wood Mantel can be installed as 46 5 16 Non Combustible Material Figure 8 MS
20. 26ZLA 7B26ZL2A 8KL5 8KL4 Rigid firescreen BTZN Masonry Chimney Adaptor 30 BISTMA30 for use with TUBINOX liner BTZN BISTMA30 Fireplace Model MONTEST Approved Venting Components manu factured by Security Chimneys International only T diameter chimney ACBI air cooled Secure Temp U S only and Secure Temp S 2100 or Nova Temp HT6000 7 diameter chimney for relining masonry chimneys TUBINOX chimney or PROJET SS 7 diameter with adaptor for installation in a masonry chimney CHIMNEY PARTS AND COMPONENTS LISTS Secure Temp GX 2 Insulated Galvanized Chimney System Recommended Insulated System Galvanized 7 ID amp 11 OD U S A ONLY Description Cat Part No Lengths amp Misc Chimney Components Length 8 7GXL8 Length 12 7GXL12 Length 18 7GXL18 Length 24 7GXL24 Length 24 stainless steel exterior flue 7XL24 Length 36 7GXL36 Length 36 stainless steel exterior flue 7XL36 Length 48 7GXL48 Length 48 stainless steel exterior flue 7XL48 15 Elbow 7GXE15 30 Elbow 7GXE30 Rain Termination Cap 7CC stainless steel Wall Band XBM XBM 7GXL8 7GXL12 7GXL18 7GXL24 7XL24 7GXL36 7XL36 7GXL48 7XL48 TGXE15 7GXE30 Offset Support XSO Roof Floor support XST Roof Brace XBS2 gt lt co X XBS2 7XFA Roof Flashings Roof Flashing Flat includes spacer amp collar 7XF Roof Flashing Adjustable 5 to 30 includes
21. 5587 46 1 4 lt 20 1 8 10 3 8 lt Figure 11 Figure 10 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 10 FACING A IMPORTANT The facade must be removable once installed The facade is designed to overlap any facing material installed on the front of the fireplace If thicker material is installed use the facade as a template and make sure be easily removed for servicing Combustible material must be installed flush with the fireplace It may not project in front of and on the fireplace i e the steel facade of the fireplace Figure 14 2 Non combustible materials such as brick stone or ceramic tile may project in front of and onto the fireplace facing Figure 13 MANTEL amp FACING The mantel must be installed at least 56 1143 mm above the base of the fireplace Figure 13 Fireplace Frame Section Top View Fireplace Front of fireplace Wood frame 2 x 3 min Drywall Tiles Rock board or other Brick Figure 12 Mantel amp Facing Side View Drywall Mantel 2 X3 Min 56 Spacer Rock Board or Other Noncombustible Facing Rock Board or Other Noncombustible Facing Figure 13 Only non combustible material should be superposed or project A ing over the front of the fireplace fF Figure 14 NOTE DIAGRAMS amp IL
22. LENNOX HEARTH PRODUCTS RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Ay WARNINGS e Hot Do not touch The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appli ance Severe burns may result Carefully supervise children in the same room as appliance e f small children are present in the home it is recommended that this appliance be fitted with a Firescreen kit See Page 20 for ordering information ANTERTE Listed to standards ULC S610 amp UL 127 Report No 304 7213 EPA Cert No 609 INSTALLATION AND OPERATION INSTRUCTIONS MONTECITO ESTATE DAVE LENNOX EPA Wood Burning Fireplace P N 850 038M REV E 01 2008 MODEL MONTEST COLLECTION This installation manual will enable you to obtain a safe efficient and dependable installation of your fireplace system Please read and understand these instructions before beginning your installation Do notalter or modify the fireplace or its components under any circum stances Any modification oralteration ofthe fireplace system including but not limited to the fireplace chimney components and accessories may void the warranty listings and approvals of this system and could result in an unsafe and potentially dangerous installation Lennox wood burning fireplaces are designed for use as a supple mental heater They are not intended for continuous use as a primary
23. LUSTRATIONS ARE NOT TO SCALE Fireplace Blower The fireplace comes equipped with a heat acti vated blower It is located in the bottom of the fireplace towards the back It uses 120 V and must be connected to the main electrical circuit by a qualified electrician For connection use the electrical box supplied with the unit located on the bottom right corner of the fireplace If you wish to adjust the blower speed the variable speed control VRUW provided must be installed in line with the wiring Again use a qualified electrician for installation If the blower requires servicing 1 Remove the doors and decorative facade 2 Remove the screw located below the blower motor that holds it to the back of fireplace 3 Pull the blower out of the unit through the square hole located in the front bottom right corner HOT AIR DUCTING INSTALLATION The Montecito Estate is approved for use with a Gravity Kit Gravity Kit The gravity kit is designed for double hot air outlets and includes See Figure 16 2 telescopic lengths 8 1 0 2 90 elbows 8 I D 2 hot air outlet kits grill and frames 2 adaptors See Gravity Kit Accessories on Page 20 Only the blower available with the fireplace can be used with the gravity kit For safe installation the gravity kit must meet the following requirements Minimum height 68 1 727 mm Maximum length See Figure 17 The height of the louver must be measured
24. Tile or Marble Fireplace Minimum 1 Cement Board T gt i d A 2 x 4 Framing Figure 9 Framing Facing And Mantel The construction of the framing facing and mantel must be in accordance with the standards and the following illustrations Figures 10 amp 11 A Frame the fireplace using 2 x 3 or heavier lumber B WARNING Combustible materials cannot be used in the space directly above the fireplace except for the studs above the fa cade that support the facing and mantel This area must remain empty for a height of 80 2 032 mm measured from the base of the appliance C Frame the fireplace with vertical studs at the sides of the fireplace run ning from floor to ceiling see Figure 10 If combustible facing is to be used position the studs back from the front edge of the fireplace a space that is the thickness of the facing material so that the fac ing can be installed flush with the fireplace facing Frame headers between the vertical studs only as follows Place 2 x3 or 2 x 4 headers only along the upper part of the front side and back faces some codes may require a 2 x 6 on an outside bearing wall Do not put wood or any combustible material within the area above the fireplace except on the front facing Place headers only as required to support the facing and man tel WARNING The fireplace must not be in contact with any insula tio
25. e between the chimney and any combustible materials Do not fill this 2 space with insulation or any other combustible material 10 Portions of the chimney which may extend through accessible spaces must be enclosed to avoid contact with combustible materials or damage to the chimney 11 When offsets are used the pipe may not penetrate a ceiling or floor unless it is running vertical no 30 offsets two 2 feet Min ten 10 feet three 3 feet Min Figure 21 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 13 14 CHIMNEY INSTALLATION INSTRUC T IONS Cutand frame the holes in the ceiling floor and roof where the chimney will pass see Figure 22 Use a plumb bob to line up the center of the holes The sizes are indicated in Table 2 for the floor and ceiling holes and Table 3 Page 15 for the roof holes SQUARE HOLE SIZE OPENING 17 in 432 mm Note See Table 3 for Sloped Roof Framing Table 2 Flat Roof Framing CHIMNEY MODEL Secure Temp 2100 Nova Temp HT6000 Secure Temp GX ACBI Ceiling 1 clearance Figure 22 Roof Framing From below installa firestop in each ceiling floor separation through which the chimney will pass A t the attic level install an attic radiation shield from above Figures 23a amp 23h 2 For Secure Temp 52100 Nova Temp pA HT6000 Secure Temp GX chimneys place the first chimney
26. he integrity of the door seal Close the door on the paper in at least eight points It is normal to feel only a slight amount of friction The door gasket does not need to be tight in all areas since a small amount of leakage is not hazardous or detrimental to the performance of your fireplace A WARNINGS e Use only a Lennox Hearth Products glass doors specifically designed for the Montecito Estate fireplace The fireplace cannot be operated without a door Consult your dealer to select the correct door model Important To assure proper alignment of glass doors Install this fireplace in a square and plumb condition using shims as necessary at sides and or bottom Figure 7 GLASS CARE Glass Replacement The glass used for the Montecito Estate is a high temperature ceramic glass 1 400 F If the glass breaks or cracks it must be replaced with an identical ceramic glass Tempered glass or ordinary glass will not withstand the high temperatures of the Montecito Estate Replacement glass should be purchased from a Lennox Hearth Products dealer see Replacement Parts on Page 22 Do not operate the unit with cracked or broken glass Glass Cleaning The Montecito Estate is designed to keep the glass clean under normal operating conditions If the Montecito Estate is operated continuously with the combustion air controls closed the glass will tend to get dirty unless the fuel firebox and glass are mainta
27. ined at hot temperatures see section Refueling For Best Performance To clean the glass there are a number of specially designed cleaners to remove creosote Your authorized Lennox Dealer can recommend a Suitable cleaner Regular household glass cleaners will not clean creosote Do not use abrasives such as steel pads steel wool or oven cleaner as they will scratch the glass Gasket Replacement Remove the doors from the unit see section Door Installation and lay them on a clean nonabrasive surface To replace the gasket first remove all of the old gasket and gasket cement Make sure that the surface is totally clean before applying new cement a high temperature silicone caulking rated at 500 F 260 C is suitable or adhesion problems may result Apply gasket cement to the gasket channel and install the new gasket This replacement part is available from your Lennox Dealer in the following dimensions Gm Parte tenth av Dimensions Around the glass PR SR 1685C 61 3 4 2 1 width x 3 16 thick On the door frame PR SR 1825 48 3 8 3 4 diameter 5 8 diameter Between the PR SR 1823J 17 5 8 2 doors Table 1 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE FIREPLACE INSTALLATION Locating The Montecito Estate The best location to install your fireplace is determined by considering the location of windows doors and the traffic flow in the room where the fireplace is located allowing space in front of the
28. l liner section to the liner elbow which will allow the liner to extend at least 12 measured atthe top ofthe liner from the masonry chimney 7 Seal the opening around the liner with high temperature refractory cement 8 The next steps must be done in the following order See typical installation illustrated below A Select the S2100 length that will fit between the elbow and the liner so that it will slide at least 2 over the liner section You may need to cut the liner for a better fit Take that section and the BISTMA30 cover and slide it over the liner Make sure you have enough opening to be able to install the 2100 elbow without difficulty Install the 30 elbow on the fireplace Slide the length section back down on the elbow and twist lock the two together Pull the cover down over the length and install the insulation pad over the liner be careful to cover the liner completely Slide back the cover over the insulation and fix it in place using the 3 metal screws supplied m oco A 1 Clearance High Temp Cement Firestop Insulation Pad amp Cover BISTMA or BISTMA3U 30 2100 GX Insulated Elbo TUBINOX or Projet SS Stainless Steel Liner TUBINOX or Projet SS Liner Must Slide at Least 2 Inside Length Insulated Length Masonry Chimney New or Existing Fig
29. lace NOTES 23 24 WARRANTY Your fireplace is covered by a limited warranty Please read the warranty to be familiar with its coverage Retain this manual File it with your other documents for future refer ence PRODUCT REFERENCE INFORMATION We recommend that you record the following important information about your fireplace Please contact your Lennox Hearth Products dealer for any questions or concerns For the number of your nearest Lennox Hearth Products dealer please call 1 800 9 LENNOX REPLACEMENT PARTS See Page 22 for a complete replacement parts list Use only parts sup plied from the manufacturer Your Fireplace s Model Number Normally all parts should be ordered through your Lennox Hearth Products distributor or dealer Parts will be shipped at prevailing prices at time of order When ordering repair parts always give the following information 1 The model number of the appliance 2 The serial number of the appliance 3 The part number 4 The description of the part 5 The quantity required 6 The installation date of the appliance If you encounter any problems or have any questions concerning the installation or application of this system please contact your dealer LENNOX HEARTH PRODUCTS 1110 West Taft Avenue Orange CA 92865 Visit us at www Lennox com Your Fireplace s Serial Number The Date On Which Your Fireplace Was Installed Your Dealer s Name Your Dealer
30. ld ing construction materials Intense firing with these materials may overheat the fireplace causing damage to the unit a fire or even possibly igniting a chimney fire if the chimney is creosoted First Fires Before using the fireplace make sure to re move the plastic wrapping and EPA label on the door Remove any glue residue left by the label using mild soap Make sure the doors are properly adjusted thus avoiding color change to finish due to overheating The first five or six fires should be small fires of short duration about 30 to 60 minutes This will help cure the refractory bricks The first fires may produce slight smoking and some odor due to curing of the paint and steel and the burning of any dust accumulated on the fireplace which will burn off at this time It may set off a smoke alarm located in the same room For this reason the room should be well ventilated for the first few fires HEAT OUTPUT The Montecito Estate is the largest member of the Dave Lennox Signature Collection of high efficiency fireplaces The heat generated from its fire is more efficiently captured and distributed In spite of the large amount of heat that the Montecito Estate can deliver itshould not replace the main source of heat in your home This fireplace will bring extra warmth and ambiance to your home by distributing its heat as describe further in the manual COMBUSTION CONTROLS Primary Air amp Air Boost Controls
31. length on the fireplace To lock it in place turn 1 4 of a turn clock wise With the ACBI chimney you must use a starter section before installing the first chimney length Figure 24 Continue installing chimney lengths making sure to lock each length in place Everytime the chimney passes through a ceil ing ora wall install the appropriate firestop When you reach the desired height install the roof support Refer to instructions included with the support For an ACBI chimney use an universal support AC10SU Put the roof flashing in place and seal the joint between the roof and the flashing with roofing pitch see Figures 25 amp 26 For sloping roofs place the flashing under the upper shingles and on top of the lower shingles Nail the flashing to the roof using roofing nails Place the storm collar over the flashing and tighten it with the bolt supplied Finally seal the joint between the storm collar and the chimney using silicone caulking Install the chimney cap 2100 HT6000 Solid Packed Pipe Attic Radiation Shield Figure 23a CHIMNEY INSTALLATION MODEL ACBI Optional Chimney Outside Air Intake Outside Combustion Air Kit Y Figure 24 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE ACBI Air Cooled Pipe 2 Attic Radiation Shield A Radiation Shield Figure 23b Attic Radiation hield Universal Support ACBI7SB or ACBI7SB30 No
32. matically adjust itself to that level once the fire is fully established Figure 1 B Time Delay Air Boost Control T D A B NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Accelerated Combustion The maximum heat output for the Montecito Estate is achieved by burning with the door closed and the combustion air opened and pulled out Throughthis method the Montecito Estate can produce up to 80 000 BTU of heat per hour However it will be necessary to reload with wood every one ortwo hours This isthe least efficient method of burning the Montecito Estate Use caution when firing with the combustion air control wide open Only burn cord wood in this manner Small dry pieces of softwood and construction scraps will burn very intensely us ing this method and may damage the firebox Figure 2 Accelerated Combustion Medium Combustion This is the recommended mode of operating the Montecito Estate and should be the one normally used since it will deposit the least amount of creosote on the glass and in the chimney The combustion air control must be 3 4 closed The precise setting will depend on many factors including chimney length and the moisture content of the wood For instance a long chimney will necessitate closing the damper more To obtain the proper combustion closethe damper completely then open it about 1 4 to 1 2 Three medium size pieces of cord wood burning on a bed of hot coals will genera
33. mount of smoking upon lighting the fire until the chimney heats up but this should not last If the fireplace continues to smoke it is probably for one of the follow ing reasons A The doors are partially opened When you open the doors open them com pletely B Negative pressure in the house C Fans operating e g range hood These fans draw air out of the house and may actually cause a negative pressure in the house Turn off all fans and open a nearby window to determine if this is the cause of the problem D Wet wood Wet or tarred wood will smoulder and smoke instead of burn properly E Dirty or blocked chimney Check to make sure the chimney is clear and clean F Chimney not long enough The minimum chimney height is 12 feet not including the fireplace height The chimney must extend at least three 3 feet 915 mm above its point of contact with the roof and at least two 2 feet 610 mm higher than any roof or wall within ten 10 feet 3 m of it When installed with offsets the mini mum chimney height is 15 feet Additional height will increase draft and will decrease the tendency to smoke Poor chimney draft With no fire there should be sufficient draft to exhaust cigarette smoke introduced under the baffle Chimneys installed against an outside wall without protection may gener ate back draft problems which will cause start up problems To prevent this open a nearby window roll up a piece of paper light it
34. must insulated using the same insulation Fireplace Combustion Air Kit Drywall or Any Rigid Material 2 x4 EA Rough Framing Face unfinished shown FRAMING DIMENSIONS Fireplace Opening Width A 46 38 1178mm 2 Due to Lennox ongoing 49 1 2 1257 mm commitment to quality all specifications ratings and ES 42 3 1086 mm dimensions are subject to D 2076 summ mange mtot aaee All framing dimensions cal Must have the same firestopping E 93 78 2384mm sulated for 1 2 drywallatihe resistance as adjacent wall fireplace face If sheathing nam the chase or finishing with Must have the same insulation as other thickness materials adjacent ceiling 8 27 3 1 8 calculations will need to Follow local rules regarding fram 26 3 4 peur be made ing construction The fireplace must not be 66 3 8 1686 mm T in contact with any insulation WW J or loose filling material Cover the insulation with L e 5m Drywall panels around the Optional Insulation fireplace In Outside Walls Of Chase Solid Continuous Surface Outside Kril i mm Thermal Barrier
35. n or loose filling material Cover the insulation with Drywall panels around the fireplace c COLD CLIMATE INSTALLATIONS Climates where temperatures will fall below 32 F 0 C The heating performance of the appliance will vary depending upon the level of insulation house design how the appliance is operated etc If this fireplace is being installed in a cold climate itis especially important to seal all cracks around the fireplace and wherever cold air could enter the room with noncombustible material Also the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation Do not place insulation materials directly against the chimney sections We recommend that you use the insulated wall radiation shield since it will maintain the home s thermal barrier AC chimney is NOT recommended in cold climates NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE CORNER Insulated Chase Construction INSTALLATION t Roof Support EA ale Attic Radiation Shield Back Wall of Chase Enclosure Total depth Including Finising Materials if any OUTSIDE CHASE is 25 inches in gt cluding the back spacer minus 1 2 inch for drywall h to be flush with the facing 2 x3 Min Rough Framing Face Unfinished Shown Zero Clearance From Back Spacer to Wall Firestop Note Floor and wall below the attic
36. nce it will maintain the home s thermal barrier XRSMI30 and AC10RSMI30 XRSMI45 Canada Only GimwyMoig de Hoese Secure Temp 2100 15 x 38 1 4 Nova Temp HT6000 380 mm x 972 mm Secure Temp GX us only Secure Temp 2100 45 Nova Temp 6000 Canada only Table 5 15 x 25 7 8 380 mm x 657 mm 17 422 432 mm x 1080 mm Insulated Wall Insulated Wall Radiation Shield Figure 30 CHIMNEY SUPPORT INSTALLATION Universal Roof Support This support has three possible uses For Secure Temp 52100 Nova Temp HT6000 Secure Temp it must be used on a roof to support the chimney It may be used on a floor ceiling or roof above an offset to support the chimney above the offset It may be used on a floor ceiling or roof as a supplementary support when the chimney height exceeds 15 feet 4 6 m N Table 6 gives maximum height of supported chimney NOTE For the ACBI chimney a support section ACBI7SL must be used every 30 feet 9m or an universal support every 20 feet 6m instead of the universal roof support ST For roof support installation refer to the instructions provided with the support Universal Offset Support This support is used to support the chimney above an offset When the chimney offset is used to traverse a wall this support may be used on the wall to support the chimney The maximum heights are given in Table 6 For offset s
37. nding wood framing Creosote formation in a chimney can be minimized by making sure there is always visible flame burning avoid smoldering fires and by proper refueling techniques Chimney Maintenance Regular chimney inspection and maintenance combined with proper operation will prevent chimney fires Keep your chimney clean Do not allow more than 1 16 1 6 mm creosote build up in your chimney The amount of creosote will depend on variables such as frequency of use and type of fire We recommend that you A Initially inspect the chimney system weekly From this you will learn how often it will be necessary to clean your chimney B Have your chimney cleaned by a qualified chimney sweep If you wish to clean it yourself we recommend using a stiff plastic or non metallic brush If a metal brush is used its size should be slightly smaller than the flue to avoid damaging the chimney Do not use a brush that will scratch the stainless steel interior of the chimney C Do not expect chemical cleaners to keep your chimney clean The rain cap can be removed for inspection and or cleaning of the chimney Dealing With a Chimney Fire Regular chimney maintenance and inspection can prevent chimney fires If you havea chimney fire follow these steps IMPORTANT Close the fireplace door and the combustion air controls this will stifle the fire Alert your family of the possible danger If you require assistance aler
38. ng outside air kit is required if installing an AC chimney system Adjustable Length 7 to 11 7 Dia 7L7A Outside Air Kit Chimney 4 ID Flex X 10 Long Insula H1967 Split Base Tee 7 Dia 7LT tion Outside Register And Coupling ACZI Tee Cap 7 Dia 7TCS TTCS Lengths amp Misc Chimney Components Twist Lock Tee Cap 7 Dia 7LTC 12 Length 7 Dia ACBI7L12 H3252 ER Rain Termination Cap regular 7 Dia 7LCS Elbow 7 DESGRUBITETS Rain Termination Cap deluxe 7 Dia 7LCC 30 Elbow 7 Dia ACBI7E30 Rain Termination Cap regular 7 Dia ACBI7CPR H3260 Top Support Part 7LST 7LST Spark Arrester Screen universal spark arrester band PE Support Assembly 7LSA 7LSA Wall Band ABM Interior Support Part 7LSB 7LSB a a Support section 13204 Adaptor Flexible Pipe female 7LAAF 7LAAF Universal support AC10SU H3265 Stainless Steel Flex five 5 feet Long 7LLFLEX 7LLFLEX Roof Flashings Adj Insulated Wall Radiation Shield 6 to 12 7LRSMI 7LRSMI Flat roof flashing includes spacer amp collar ACBI7FR H3275 Adaptors to Masonry Chimney Cee H3276 Masonry Chimney Adaptor 30 BISTMA30 BISTMA30 collar for use with TUBINOX liner Roof Flashing Adjustable 30 45 includes spacer amp H3277 collar ACBI7FBR 21 22 REPLACEMENT PARTS LIST Montecito Estate Replacement Parts Blower Motor Speed Control VRUW Snap Disc
39. on nearby windows that are of sufficient length to be blown in front of an open flame when the window is opened Keep any combustible furniture materials or decorative pillows at least 48 1219 mm from the front fireplace opening A WARNING This fireplace has NOT been tested with an unvented or vented gas log set To reduce risk of fire or injury do not install a gas log set into this fireplace place system in any way To do so may create a potential fire hazard and void the Limited Warranty A WARNING The bottom refractory can be cracked by excessive abuse such as tossing heavy logs onto the grate or gouging with fireplace tools Exercise caution when adding wood to your fireplace A WARNING Neither the manufacturer nor the seller warrants smoke free operation norare we responsible for inadequate system draft caused by mechanical systems general construction conditions inadequate chimney heights adverse wind conditions and or unusual environmental factors or conditions beyond our control A WARNING Always ensure that air inletto the fireplace is free from debris and any other obstructions that can block the entrance of air A WARNING The Montecito Estate must be installed with an outside air kit which is included with fireplace CONGRATULATIONS In selecting this LENNOX wood burning appliance you have chosen one of the finest fireplaces available The Montecito Estate is
40. re disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled 1 Remove the side refractory brackets 6 2 Remove the front refractory bricks 3 3 Remove the bottom refractory brick 4 4 Remove the left side refractory bricks 5 5 Remove the right side refractory bricks 2 6 Remove the back refractory brick 1 7 Remove the deflectors 7 above the tubes Can be removed without removing other bricks for chimney cleaning To install the new refractory bricks follow the above steps in reverse DOOR INSTALLATION The doors must be put in place only when the installation of the Montecito Estate is completed All you have to do is fit the male part of the hinge already on the door to the female part which is onthe fireplace To remove the doors simply pull them up from the hinges The door adjustment has been set at the factory If the fit is still not perfect you can adjust the door using the hinge screws See Figure 7 1 Figure 6 Door Installation DOOR ADJUSTMENT The doors may need to be adjusted to be completely airtight The gaskets air tightness can be adjusted using the adjustment screw located on the right side of the fireplace facade An Allen key 1 8 not supplied will be necessary for this adjustment see Figure 7 2 Checking Door Seal A one inch strip of paper may be used to perform a test of t
41. t your fire department If possible use a dry chemical fire extin guisher baking soda or sand to control the fire Do not use water as it may cause a dangerous steam explosion Ensure that sparks and hot embers com ing out of the chimney are not igniting the roof Do not use the fireplace again until your chimney and fireplace have been inspected by a qualified chimney sweep ora fire depart ment inspector gt gt REFRACTORY REPLACEMENT The intense heat of the fire will normally cause hairline cracks in the refractory brick These cracks can be minimized by proper curing as described in section First Fires They will not normally diminish the effectiveness of the refractory brick If large cracks develop then the refractory should be replaced To replace the refractory bricks follow these steps Figure 5 DOOR FRAME FINISH CARE Use a glass cleaner and a soft cloth to polish the casing Do not use abrasives such as steel wool steel pads or an abrasive polish for they may scratch the frame s finish DISPOSING OF ASHES Remove ashes only when the fire is out and the ashes are cold 24 to 48 hours after the fire is out A WARNING When cleaning the fireplace the ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground outside the house pend ing final disposal If the ashes a
42. te Outside air kits must be installed for both fireplace and ACBI chimney CHIMNEY MODEL ACBI Chimney Flashing Figure 25 Figure 26 Roof Down Slope Hole Size er mes om Nova Temp HT6000 DEGREE OF SLOPE Secure Temp GX HOM 15 3 8 390 mm 16 1 8 410 mm 16 7 8 430 mm 18 1 4 465 mm 19 5 8 500 mm 21 3 8 545 mm 16 7 8 430 mm 18 1 4 465 mm 19 5 8 500 mm 21 3 8 545 mm Cross Slope Hole Size Table 3 OFFSET CHIMNEY INSTALLATION After reaching the location requiring the elbow proceed as follows The minimum chimney height when using elbows is vea asrm t8 Table 4 Note Must return to vertical before penetrating ceiling or floor NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE After reaching the location requiring the elbow proceed as follows Secure Temp 2100 Nova Temp HT6000 Secure Temp GX Chimneys 1 N pA N Install the first elbow turn it in the required direction Fasten it to the chimney with the three 3 1 2 12 mm metal screws provided with the elbow Install the necessary chimney lengths to achieve the required offset Lock the chimney lengths together it is recommended to use three 3 1 2 12 mm screws Ifthe offset length is made of two 2 chimney lengths or more use an offset support halfway up the offset If penetrating a wall install a
43. te an approximate heat output will of 35 000 BTU per hour and the loading time will be about every 3 4 hours Softwoods may be burned using this method butthe combustion time will be substantially reduced SS Figure 3 Medium Combustion Slow Combustion When the air combustion control is completely closed the fireplace is in a slow combustion phase If the hearth is hot enough slow com bustion will not extinguish the fire but there will be a noticeable change in the flame pattern The flames will be slow and may appear dirty if the wood is too wet moisture content of 20 and more Do not allow the wood to burn without flame since this will produce excessive creosote in the unit Creosote may accumulate on the glass door This method of burning should be used only after operating the Montecito Estate with the air control opened to produce a hot fire for about an hour or at medium pace for at least three 3 hours Slow combustion can be used at night in order to reduce the heat output and to prolong the burn The loading time will be between 6 8 hours and at this combustion rate the level of BTU s is at its lowest Figure 4 Slow Combustion Building a Fire A To start a fire place several crumpled up balls of newspaper in the firebox Place small dry pieces of kindling on top of the paper criss crossing the kindling so that there are air spaces in between The kindling should be placed at the center
44. to the Montecito Estate The following components are required and are included with OUTSIDE CONNECTION the fireplace Outside Aluminum Tape Intake Outside air kit includes 40 inch flex that goes up to ten 10 feet Plastic long 4 Adaptor for fireplace connection Outside Air Installation The outside air assembly may be installed according to the following requirements Insulation Opening Flexible Pipe A Duct length should be kept to a minimum The maximum length of a Down 4 interior diameter 100 mm insulated flexible duct is 20 feet 6 1 m Aluminum Tape The duct can be extended to a maximum of 40 feet 12 m using a 6 Wall interior diameter 150 mm insulated flexible duct See note below B The air intake register must not be installed more than ten 10 feet 3050 mm above the base of the fireplace C The fresh air must come from outside the house The air intake must not draw air from the attic basement or garage OUTSIDE AIR CONNECTION TO THE FIREPLACE D The air intake should be installed where it is not likely to be blocked by snow or exposed to extreme wind and away from automobile exhaust Figure 19 Fireplace fumes gas meters and other vents Connection E The duct and register may be installed above or below floor level Aluminum Tape Fireplace Make a 4 1 4 110 mm hole in the outside wall ofthe house at the chosen Plastic location From outside place the outside air register in
45. upport installation refer to the instructions provided with the support MAXIMUM HEIGHT OF SUPPORTED CHIMNEY 16 feet 5 49 m CHIMNEY T Diameter Secure Temp 2100 Nova Temp 6000 18 feet 6 1 m Secure Temp GX Table 6 CHIMNEY CHASE AND MULTIPLE TERMINATIONS For the purpose of this manual a chimney chase is considered a part of the chimney system rather than part of a building The termination must be placed a minimum of 18 460 mm above the chase For installations where more than one chimney is located in the same chase or within the same area we suggest that their terminations be separated by at least 16 410 mm horizontally and 18 460 mm verti cally This separation is to prevent smoke migrating from one chimney to another see Figure 31 LII 18 460 mm 18 460 mm 18 460 mm 16 410 mm 16 410 mm Figure 31 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE INSTALLATION INSTRUCTIONS FOR MASONRY APPLICATION WARNING Before starting the installation the masonry chimney must be inspected by a qualified chimney sweep The following requirements must be respected The chimney must be absolutely clear of any soot residue or creosote Check for cracks loose or missing bricks that could inhibit correct installation of the liner The clearance to combustible must be a minimum of 1 between the outside of the masonry and any wood framing or
46. ure 32 NOTE DIAGRAMS amp ILLUST RATIONS ARE NOT TO SCALE 19 20 OPTIONAL INSTALLATION ACCESSORIES Installation Accessories Description Facades Required Order Separately Cat Part No H4850 H4851 H4852 Montecito Estate Facade Black MEFBK Montecito Estate Facade Brushed Nickel MEFBN Montecito Estate Facade Hammered Steel MEFMC Doors Required Order Separately Montecito Estate Doors Black MECBK Montecito Estate Doors Brushed Nickel MECBN Montecito Estate Doors Hammered Steel MECMC Outside Air Kit included with fireplace Outside Air Coupler To Connect Outside Air UZI To Fireplace UZIAD Outside Air Ducting includes 4 insulated flex x 10 long UZI UZI Gravity Kit H4853 H4854 H4855 UZIAD Gravity kit Complete double duct system includes 2 elbows 90 7B30ZK 1 2 telescopic lengths 2 grill supports amp 2 black grills 2 fireplace adaptors Gravity Kit Accessories 4 Black Grill With Support set of 2 7B30Z0 Brass Grill for 7B30ZK 1 set of 2 7B30ZGB Elbow 90 8 dia I D 7B26ZE90 Elbow 45 8 dia I D 7B26ZE45 Telescopic length 8 dia I D 15 to 26 7B26ZLA Adjustable length 8 dia I D 2 5 7B26ZL2A Length five 5 feet 8KL5 Length four 4 feet 8KL4 Length three 3 feet 8KL3 8KL3 Length two 2 feet 8KL2 8KL2 Length one 1 feet 8KL1 8KL1 Fireplace Kits 7B30Z0 7B30ZGB 7B26ZE90 7B26ZE45 7B
47. urn level The T D A B will close by itself progres Sively Toreloadthe Montecito Estate whenthe fireplace is still hot with a few visible flames A Opentheair control completely The T D A B can be set to a lower setting in order to facilitate lighting B Openthe doors about 1 and wait5 seconds until the air flow has stabilized Then open the doors completely put the logs in and close the doors C Set the air control to the desired burn level Notes e For spectacular fire and optimization of the fireplace efficiency we recommend that the wood load be placed as far back as pos sible Itmay be necessary to turn offany blower s in operation during the refueling process in order to minimise smoking in the room It is recommended to wait 15 to 30 minutes before turning the blower s back on to ensure successful rekindling SMOKING CAUSES AND TROUBLESHOOTING To reduce the likelihood of smoke coming into the room when opening the door set the combustion air controls to the left Acceler ated Combustion before opening the door Your fireplace has been designed and tested to provide smoke free operation NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE As the fire burns air goes up the chimney This air mustbe replaced through the outside air duct When operating the Montecito Estate open a nearby window temporarily to check if there is adequate replacementair supply Occasionally there may be a small a
48. urn treated wood charcoal coal trash card board driftwood woods dipped in tar Christmas tree greens pitch pine tar creosote chemi cal chimney cleaners flame colorants polystyrene packag ing wood products with syn thetic binders i e plywood Plywood lumberand other misc materials can produce abnor mally high temperatures sput tering and smoking fires and may contain hazardous chemicals to treat insects and fungus e Burning unapproved fuels can produce excessive tempera tures beyond the design capa bilities of the fireplace and may produce excess sparks or may contain hazardous chemicals Burning unapproved fuels can result chimney fire a house fire personal injury death or loss of property A WARNING Never leave your fireplace unat tended while it is burning NEVER use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid naphtha engine oil or similar liquids to start or freshen up a fire inthis fireplace Keep any flammable liquids a safe distance from the fireplace at all times A WARNING The fireplace must be operated with the doors fully opened or fully closed If the doors are left partly opened smoke may be drawn into the room Use optional firescreen when doors are fully opened A WARNING Use care when selecting window treatments for windows located near the fireplace Avoid using combustible flowing window treatments such as curtains
49. wall radiation shield see Figures 29 amp 30 Use another elbow to turn the chimney vertically Secure the elbow using three 3 1 2 12 mm screws provided with the elbow Use a plumb bob to line up the center of the hole Cut a hole for the chimney in the ceiling floor Frame this hole as described previously refer to Chimney Installation Instructions on Page 14 From below install a firestop See Figure 23a Asupport XST or 50 must be used on the first 15 section 5 m Continue with the regular installation ACBI Chimney 1 N pA c Install the first elbow Turn it in the required direction To lock it in place turn 1 8 of a turn Fastenthe straps attached tothe elbow to the surrounding frame using nails or drywall screws Figure 28 Install the necessary chimney lengths to achievethe required offset Lockthe chimney lengths together If penetrating a wall use a wall radiation shield Use another elbow to turn the chimney vertically Lock it to the chimney Fasten the straps attached to the elbow to the surrounding framing using nails or drywall screws Use a plumb bob to line up the center of the hole Cuta hole forthe chimney in the ceiling Frame this hole as described previously From below install a firestop see Figure 23h Continue with the regular installation 15 Offset Dimensions Total Height Horizontal Offset 3 4
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