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Kyocera 85221 User's Manual

1. F z Multi Contact MC Connectors 6 i in gt 3 BalancerofiSysteEmM s a a a a 7 e E Trackers A eens i L Fixed Racks A SS Series Water Sensor Downloadable documents available at SS Seri ies Splice Kit http www kyocerasolar com products waterpump htm SS Series Cable KyoceraSDSizingUS xls 800k ibis R Cabl Sizing a domestic diaphragm pump system nEn EuP EIRE A Splice Kits KyoceraSDSizingINT xls 800k SD Sand Shroud Sizing an international diaphragm pump system Repair Kits KyoceraSCSizingUS xls 800k Float Switch Sizing a domestic submersible centrifugal pump system KyoceraSCSizingINT xls 800k Sizing an international submersible centrifugal pump system Warranty and Return Information 16 SD Pump Sizing For approximation purposes only 10 KyoceraWaterPumpingCatalog pdf 7700k Current products and sizing information TNT G KYOCERA KYOCERA SOLAR INC For more information call 1 800 544 6466 Copyright 2003 Kyocera Solar Inc All Rights Reserved me SOLAR WATER PUMPING PRODUCTS CATALOG SD DIAPHRAGM PUMPS SD Series Submersible Water Pumps gt WATER DELIVERY UP TO 4 5 GPM 17 0 LPM PUMPING RANGE 0 230 FEET O 70 METERS D HIGHEST QUALITY SUBMERSIBLE PUMP IN ITS CLASS gt FIELD SERVICEABLE WITH SIMPLE HAND TOOLS The Kyocera SD Series of submersible solar pumps are highly efficient low voltage
2. 300 250 200 150 100 50 SOLAR ARRAY WATTAGE NAMEPLATE RATING 1000 2000 3000 4000 5000 6000 7000 LITERS PER DAY 8000 9000 10000 11000 12000 NOTE 2 3 34 1451 CEA SUN AAA HOURS ONTILT ae A TOTAL SN gt DYNAMIC Es HEAD 30m 98 ft 25m 82 ft 20m 66 ft 15m 49 ft 10m 33 ft 5m T6 ft Om 0 ft 1 SD series systems require a CD 300 Pump Controller to provide the performance as shown 2 Single 12 Volt module systems require CD 300 Pump Controller to operate at full power 3 Systems using 2 solar modules should be wired with the solar modules in series 4 Systems using 4 modules or more should by wired series parallel Modules should be connected first in strings of 2 modules in series These strings should then be paralleled to achieve the required power For approximation purposes only For more accurate sizing see sizing software at www kyocerasolar com products waterpump htm e SOLAR WATER PUMPING PRODUCTS CATALOG A 2 KC120 4 KC50 2 KC80 2 KC70 2 KC60 1 KC120 2 KC50 2 KC40 1 KC 80 1KC70 1 KC60 1 KC50 1 KC40 264 528 792 1055 1319 1583 1847 2111 G
3. Aan Maen bla B Bla a OSE Mead Blea cla een als SES P N 86105 SD 6 35 Major Repair Kit ssasssssssaaaaaaaaaaasasasasa anaanannasassnaananaannnnnnnnnni ai P N 86115 SD 3 70 Major Repair Kit faces GO AT kS K tambon did Tele a R id iaa P N 86125 Float Switch gt USED IN STORAGE TANKS TO SHUT DOWN THE PUMP WHEN THE TANK IS FULL Close O OR P N 85931 Open on rise ocio ava s a a a rr id EA wiles HMR asia Ramos P N 85932 me SOLAR WATER PUMPING PRODUCTS CATALOG A 10 SD PUMP SIZING Designing a Solar Pumping System There are many aspects of designing a solar pumping system This guide provides the information to correctly select a pump controller sensors solar array wiring and pipe The process is broken down into the following steps STEP 1 Estimate the amount of water needed per day GPM x 360 STEP 2 Calculate the TOTAL DYNAMIC HEAD TDH STEP 3 Determine the Solar Resource for your location See page 15 STEP 4 Select the pump controller mounting method and array STEP 5 Select the correct pump cable STEP 6 Select the appropriate accessories TDH Standing Water Level Draw Down Elevation 2 3 x Tank Pressure Friction s H Float Switch aoe Solar Elevation Modules SEL Pump Rack Controller y Standing uu SD Drop Kit Water Level LP Submersible Cable Poly Tube
4. DC powered diaphragm type positive displacement pumps designed specifically for water delivery in remote locations They operate on 12 to 30 volts of direct current that may be supplied from a variety of independent power sources including solar panels and or batteries Power requirements can be as little as 35 watts Constructed of marine grade bronze and 304 stainless steel these pumps are the highest quality submersible pumps in their class Kyocera s SD series pumps can be installed below water level in a pond river or cistern or installed by hand into a ground water well They can be used to fill an open tank or in a pressurized water delivery system Simplicity is the key feature of the SD series pumps They are easy to install require very little maintenance and are completely field serviceable The SD series pumps are designed for use in stand alone water delivery systems They are pollution free corrosion resistant and quiet It is the ideal way to provide water for livestock remote homes campsites small farms or any other need beyond the commercial power grid Model SD 3 70 P N 85221 Model SD 6 35 P N 85222 Suitable for installation in 4 0 inch 100 0 mm minimum inside diameter wells The addition of a sand shroud requires installation in 5 0 inch 127 0 mm minimum inside diameter wells Flow rates up to 2 4 GPM 9 0 LPM and heads up to 230 feet 70 0 meters Dimensions Diameter Length Weight 3 8 in
5. SOLAR WATER PUMPING PRODUCTS CATALOG 16 WARRANTY AND RETURN INFORMATION Warranty Terms and Conditions Warranty Performance Every product offered is fully guaranteed by the manufacturer The complete warranty detail of each product is available upon request The manufacturer s warranty sets the terms and conditions for repair or replacement of non conforming material Kyocera Solar Inc offers no coverage beyond the manufacturer s explicit warranty Kyocera Solar Inc is not responsible for any incidental or consequential damage to persons property or other loss or injury resulting from a defect or improper use or installation Satisfaction is guaranteed If you are not satisfied with a product it may be returned for refund excluding shipping and handling within 14 days All returns are subject to approval Please contact Kyocera Solar Inc Customer Service at 1 800 223 9907 before returning products All returns require prior authorization Before you return a product Kyocera Solar Inc Customer Service must assign a Return Authorization RA number This RA number must appear on the outside of the box of any return Returns without RA numbers will be refused and returned to the shipper Some shipping and handling charges may be applied Please refer to the Kyocera Solar Inc Customer Service Return Policy Return Authorization RA Numbers Please contact Kyocera Solar Inc Customer Service at 1 800 223 9907 to obtain an RA number
6. achieve the required power For approximation purposes only For more accurate sizing see sizing software at www kyocerasolar com products waterpump htm B W N me SOLAR WATER PUMPING PRODUCTS CATALOG SD PUMP SIZING 13 SD 6 35 PERFORMANCE GRAPH 200 4 KC50 oO Z 2 3 34 45 6 3 E wi 2KC80 E 150 a SUN 2KC70 x HOURS 2 KC60 1 KC120 z ON TILT D 100 se 2 2 KC50 lt E 2 KC40 1 KC80 2KC70 Z 1KC60 cc 50 LL 1KC50 x 1KC40 a x Lf o v 0 N 500 132 N N 1000 N S 264 N AN N N TOTAL se N a N RAINS DYNAMIC gt WISIS HEAD z a AENA SS 660 E N LU H 3000 NON IO 792 A NNN lt K NNO gt P amp sm amp Tr ph A a a J 35m 115ft 9 E To 30m 98 ft 4000 S 25m 82 ft 1055 Ll J 20m 66 ft PUT 15m 49 ft I 10m 33 ft 1187 L 5m 16 ft 5000 Om oft 1319 1451 6000 1583 NOTE SD series systems require a CD 300 Pump Controller to provide the performance as shown Single 12 Volt module systems require CD 300 Pump Controller to operate at full power Systems using 2 solar modules should be wired with the solar modules in series Systems using 4 modules or more should by wired series parallel Modules should be connected
7. first in strings of 2 modules in series These strings should then be paralleled to achieve the required power For approximation purposes only For more accurate sizing see sizing software at www kyocerasolar com products waterpump htm B W N gt me SOLAR WATER PUMPING PRODUCTS CATALOG 14 SD PUMP SIZING SD 3 70 PERFORMANCE GRAPH 4 KC50 2 KC80 2 KC70 2 KC60 1 KC120 2 KC50 2 KC40 1 KC80 1 KC70 1 KC60 1 KC50 1 KC40 66 132 198 264 330 396 462 528 594 GALLONS PER DAY 660 726 792 858 923 200 o 2 3 34 E O U lt H H 150 lt x a SUN Lu HOURS Z Z ON TILT V 100 lt x gt lt x E x 50 Ay lt O wn L 4 N N ANN o NSS TOTAL M NANO SNS DYNAMIC NON HEA gt 1000 NAR N D V N N F z N 3 Pa e 70m 230 ft A 1500 X K m m N Ta a T 60m 197 ft a v N P Sao 50m 164 ft 2000 N lt e N gt 40m 131 ft S QJ 30m 98 ft 2500 Ss al T 20m 66 ft oe J 10m 33 ft 3000 0m 0ft 3500 NOTE 1 SD series systems require a CD 300 Pump Controller to provide the performance as shown 2 Single 12 Volt module systems require CD 300 Pump Controller to operate at full power 3 Syste
8. of mankind s essential needs WATER Pumping water with solar electricity is a natural fit because water is needed most when and where the sun shines the brightest Solar electricity is the quiet reliable solution to remote well and surface water pumping anywhere the sun shines With more than 18 years experience and thousands of pumps and controllers and solar modules in service around the globe Kyocera is the premier solar pumping system manufacturer Our mission strives for superior products and services for the well being of all living things on this planet Kyocera SC 500 Series Water Pump and CC 2000 Controller Multicrystal silicon solar cell 27 Years Experience in Photovoltaic Technology KYOCERA SOLAR INC THE NEW VALUE FRONTIER 7812 East Acoma Drive Scottsdale Arizona 85260 USA a T 1 480 951 6330 KP KY DO H E Rd F 1 480 951 6329 www kyocerasolar com KYOCERA SOLAR INC info kyocerasolar com THE NEW VALUE FRONTIER Ce KYOCERA KYOCERA SOLAR INC 7812 East Acoma Drive Scottsdale AZ 85260 USA 480 951 6330 FAX 480 951 6329 800 544 6466 www kyocerasolar com
9. 96 0 mm 10 75 in 273 0 mm 21 0 lbs 9 5 kg Pump Outlet Connection Size 1 2 NPT SIDR 11 5 125 psi Polyethylene tube recommended Model SD 12 30 P N 85220 Suitable for installation in 5 0 inch 127 0 mm minimum inside diameter wells The addition of a sand shroud requires installation in 6 0 inch 152 0 mm minimum inside diameter wells Flow rates up to 4 5 GPM 17 0 LPM and heads up to 100 feet 30 0 meters Dimensions Diameter Length Weight 4 62 in 117 35 mm 10 75 in 273 0 mm 23 4 lbs 10 6 kg Pump Outlet Connection Size 3 4 NPT SIDR 15 100 psi Polyethylene tube recommended Flow Liters Per Minute SD 3 70 PERFORMANCE Flow Liters Per Minute SD 6 35 PERFORMANCE Flow Liters Per Minute SD 12 30 PERFORMANCE uw w N o co a a N 20 a 3 a o 33 66 ritlititts Total Dynamic Head Feet 98 131 164 SAFE OPERATING AREA No Da 20 30 40 50 60 Total Dynamic Head Meters Total Dynamic Head Feet 33 50 66 82 98 SAFE OPERATING 7 TTT 5 0 16 ffer 10 15 20 25 30 Total Dynamic Head Meters Total Dynamic Head Feet 50 66 33 isl ada Pr BE H A El RO lR HS B all MEE 82 98 115 ks A BE Pe SAFE OPERATING Y PUMP WATTS 140W 120w 100W sow 60W 40W o me SOLAR WATER P
10. ALLONS PER DAY 2375 2639 2902 3166 12 SD PUMP SIZING SD 12 30 PERFORMANCE GRAPH 300 S 2 3 F 34 ES O O lt 250 Aj A ce 2KC120 5 SUN A 200 aS A 4KC50 ui HOURS lt ON TILT 2 KC80 w 150 y 2 KC70 XL E 2 KC60 1 KC120 100 A A 2KC50 Z 2 KC40 1 KC 80 ce 1KC70 1KC60 50 fy 1KC50 aa 1KC40 x MN O vi 0 1000 WAYS 264 2000 N 528 N 3000 N N N TOTAL 792 es N ra DYNAMIC a gt gt N N HEAD x x N N A A 5000 1319 E xc N ad Tr LL a 6000 N 1583 a Wn N Q 30m 98 ft 2 e 7000 N lt S 1847 a 25m 82 ft 8000 N 2111 20m 66 ft G N en ca 9000 a S 15m 49 ft 2375 10000 oe 10m 33 ft 2630 5m 16 ft 11000 Om Oft 2902 12000 3166 NOTE SD series systems require a CD 300 Pump Controller to provide the performance as shown Single 12 Volt module systems require CD 300 Pump Controller to operate at full power Systems using 2 solar modules should be wired with the solar modules in series Systems using 4 modules or more should by wired series parallel Modules should be connected first in strings of 2 modules in series These strings should then be paralleled to
11. EY Safety Rope Draw E Down i PR Submersible Cable TOK 55 Series Water Sensor SD Pump SC Motor and Wet End Sand Shroud SD only EXAMPLE System Conditions TOTAL DYNAMIC HEAD 10 meters 33 feet Location Provides 6 7 Sun Hours On Tilt See page 15 Well Diameter 15 2 cm 6 inches Water Condition sandy The SD 12 30 with a sand shroud will fit in this application on the lower left side of the graph point A 6 7 SUN HOURS ON TILT line point C IMPORTANT NOTES climates actual performance will be better Desired TOTAL DAILY OUTPUT 7000 liters per day 1847 gallons per day 1 Select a pump that will provide the most water at the TOTAL DYNAMIC HEAD The SD 12 30 will provide the most water 2 Consider the sand shroud This pump will require a sand shroud because the well is sandy 3 Consider the diameters The SD 12 30 with a sand shroud requires a well with a minimum diameter of 15 2 cm 4 Using the SD 12 30 PERFORMANCE GRAPH marked EXAMPLE locate the desired liters per day TOTAL DAILY OUTPUT 5 The system TDH equals 10 meters Draw a line to the right until it crosses the 10 meter TOTAL DYNAMIC HEAD line point B 6 The system SUN HOURS ON TILT equals 6 7 From point B draw a vertical line upward until it crosses the 7 Draw a horizontal line through point C Point D shows the required array wattage and point E shows the quantity and model of Kyocera modules that will provide r
12. Ibs kg Connection Size 85750 SC 500 15 60 3 70 14 203 4 62 500 3 75 9 53 26 4 67 1 26 0 11 8 1 1 4 NPT 85751 SC 500 25 40 6 08 23 137 8 42 500 3 75 9 53 25 2 64 0 25 0 11 4 1 1 4 NPT 85752 SC 500 35 35 9 25 35 108 3 33 500 3 75 9 53 22 9 58 2 25 0 11 4 1 1 4 NPT 85753 SC 500 40 25 11 1 42 88 6 27 500 3 75 9 53 21 5 54 6 24 0 10 9 1 1 4 NPT 85754 SC100015 105 4 49 17 374 0 114 1000 3 75 9 53 33 4 84 7 33 0 14 8 1 1 4 NPT 85755 SC 1000 25 85 6 34 24 315 0 96 1000 3 75 9 53 31 7 80 4 32 0 14 3 1 1 4 NPT 85756 SC 1000 35 70 8 98 34 236 2 72 1000 3 75 9 53 27 8 70 5 31 0 13 9 1 1 4 NPT 85757 SC 1000 45 60 11 62 44 193 6 59 1000 3 75 9 53 26 4 70 0 29 0 13 0 1 1 4 NPT 85758 SC 1000 60 45 16 11 61 147 6 45 1000 3 75 9 53 26 4 70 0 29 0 13 0 1 1 4 NPT 85759 SC 1000 105 30 22 45 106 98 4 30 1000 3 75 9 53 27 6 70 1 31 0 13 9 2 NPT me SOLAR WATER PUMPING PRODUCTS CATALOG CC 2000 CENTRIFUGAL PUMP CONTROLLER 5 CC 2000 Pump Controller gt For SC SERIES PUMPS gt ACCOMMODATES ARRAYS WITH TWO TO TWELVE 36 CELL MODULES IN SERIES WILL OPERATE FROM 24 TO 144 voLT BATTERY BANKS MAXIMUM POWER POINT TRACKING SELF PROGRAMMING OPERATION CURRENT BOOSTING SELF DIAGNOSTIC SIMPLIFIED GONTROL AND TROUBLESHOOTING Vvvvvy LED INDICATORS PROVIDE CONVENIENT INFORMATION ABOUT VOLTAGES SWITCH AND SENSOR S
13. MC CONNECTORS CABLE ASSEMBLIES ARE MADE WITH UL LISTED 600 VOLT MULTI STRANDED 10 AWG RHH RHW USE 2 OUTDOOR RATED SUNLIGHT RESISTANT GABLE 10 1 x 10 Foot MC Connector One male end one female end s sssssssasssasaasaaa P N 98503 120 0 in 304 8 cm 10 1 x 30 Foot MC Connector One male end one female end s sssssssassaasaasaaa P N 98502 360 0 in 914 4 cm me SOLAR WATER PUMPING PRODUCTS CATALOG a BALANGE OF SYSTEM 7 Trackers gt PASSIVE TRACKERS CAN INCREASE WATER DELIVERY BY 50 OR MORE gt ADJUSTABLE SINGLE AXIS PASSIVE SOLAR TRACKER FOLLOWS THE SUN BY HEATED LIQUID FLOWING BETWEEN EAST AND WEST SEALED CANISTERS Unirac Tracker 200 2 5 in pipe 2sssssssaaaaaaaaasasa a asa a anaaaaaasaaanssaaaaannnnnnnnnnnnnnnnia a P N 24500 For any two KC modules Zomeworks UTR020 2 5 in pipe s iiiaassssssssa aaa asssannnnaaannsnnnnnnnnnnnsnnnnnnnnnnnnn anina P N 20370 For any one or two KC modules Zomeworks UTRO40 3 0 in pipe iaassssssssasaaa asasanantaaasasnnnnnnnnnnnnnnnnnnnnnnnnnn naan P N 20371 For any four KC modules Zomeworks UTRF64 6 0 in pipe 2 0 nnn EEE ERLE EEE EEE EE EEE En EEE EEE EE EEE EES P N 20382 For any eight KC modules except KC120 Zomeworks UTRF90 6 0 in pipe uassssssssasaaa asssnnnnnanasssnnnnnnnnannnnnnnnnnnnnnnnnnaaaa P N 20391 For eight KC120 modu
14. N TEMPERED GLASS EVA ENCAPSULANT AND ANODIZED ALUMINUM FRAME CONSTRUCTION gt 25 YEAR OUTPUT WARRANTY Model KC125G KC120 KC80 KC70 KC60 KC50 KC40 Rated Power Watts 125 0 120 0 80 0 70 0 60 0 50 0 40 0 Current at Max Power Amps 7 2 7 1 4 73 4 14 3 55 3 00 2 34 Voltage at Max Power Volts 174 16 9 16 9 16 9 16 9 16 7 16 9 Short Circuit Current Amps 8 0 7 45 4 97 4 35 3 73 3 1 2 48 Open Circuit Current Volts 21 7 21 5 21 5 21 5 21 5 21 5 21 5 Length Inches 56 0 56 0 38 4 34 1 29 6 25 2 20 7 Width Inches 25 7 25 7 25 7 25 7 25 7 25 7 25 7 Depth Inches 2 0 2 0 2 0 2 2 2 0 2 1 2 0 Shipping Weight Lbs 30 0 30 0 25 0 19 0 20 0 16 0 16 0 Part Number P N 15425 15484 15483 15474 15482 15473 15472 All Specification at 25 C Wattage rating are or 5 Interconnects D AN IMPORTANT PART OF SYSTEM WIRING IS PROPER MODULE CONNECTION THAT EXHIBITS THE HIGHEST DEGREE OF RELIABILITY AND PERFORMANCE IN SEVERE CLIMATES am gt ALL ARE PRE ASSEMBLED FEATURING TIN PLATED oe COPPER FORK TERMINALS FOR 10 STUD CRIMPED AND SOLDERED TO 10 AWG STRANDED COPPER WIRE WITH ADHESIVE MELT WALL SHRINK TUBING HEAT SEALED OVER THE CRIMP CONNECTION 10 2 x 30 Inch Cable Assembly l ssssssassaaasasaaaass ssss aaananannsnnnnnnnnannnnnnnnnnnnnnnnna i P N 43605 30 0 in 76 2 cm gt THE FOLLOWING WIRE HARNESSES ARE TERMINATED ON ONE OR BOTH ENDS WITH UL LISTED MuLTI CONTACT
15. ONSTRUCTION SEE PAGE 10 gt COMPATIBLE WITH CD 300 AND CC 2000 CONTROLLERS ONLY gt ONE SENSOR REQUIRED PER WELL OR TANK APPLICATION gt SENSOR PROVIDED WITH THREE LENGTHS OF ATTACHED CABLE 75 150 250 SS 75 Water S NnSOM EEEE E E E E A A IE Ri BE ols P N 85229 S 150 Water Sensor naci ia Seed Ea UlsG bv gee dd wale hb aa di r A aes P N 85230 SS 250 Water SENSO arois inan tk a a aba teen teens ote a aa Bo Oat Sea Nat A A Rip WRN a P N 85231 SS Series Water Sensor Splice Kit gt 18 AWG 22 AWG 0 50 Mm 0 75 MM D INCLUDES BUTT SPLICES AND ADHESIVE LINED SHRINK TUBE SS Series Water Sensor Splice Kit sssssssssanaassasnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnna SS Series Water Sensor Cable gt USED WITH SS SERIES WATER SENSOR IN WELLS DEEPER THAN 250 gt SS SERIES SPLICE KIT REQUIRED P N 85235 gt 20 AWG 2 CONDUCTOR WITH POLYPROPYLENE INSULATION gt SOLD IN 50 INCREMENTS 1 E 50 100 150 SS Series Water Sensor Cable ssassassasaannannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannannnnnn aa P N 43397 SD 6 35 3 70 Drop Kit gt 1 2 POLYETHYLENE TUBE gt PUMP CABLE RED BLACK AND GREEN COLOR CODE gt SAFETY ROPE gt 1 2 NPT FITTING KIT HOSE BARB HOSE CLAMP 90 ELBOW SO Tube 75 1 2 2 Cable 2 acd saree late dre athe reste eee iia A March E bale Sea ate dagen eS P N 85254 100 Tube 125 12 2 Cable ii On R H SN vd ends carder a p
16. SOLAR WATER PUMPING PRODUCTS GATALOG THE NEW VALUE FRONTIER ry KYOCERA KYOCERA SOLAR INC 35 PUMP Pump Voltage imum Total Dynamic Head 35 Meters 115 Feet Flow at Full Depth 6 0 Ipm 1 6 gpm sD 3 70 PUMP Maximum Pump Voltage 30 Volts Maximum Total Dynamic Head 70 Meters 230 Feet Flow at Full Depth 3 0 lpm 0 8 gpm SD 12 30 PUMP Maximum Pump Voltage 30 Volts Maximum Total Dynamic Head 30 Meters 100 Feet Flow at Full Depth 12 0 Ipm 3 15 gpm i sc 1000 SERIES sc 500 SERIES b Flows Up To Flows Up To 73 8 Ipm si 186 0 Ipm 19 5 gpm 4 49 0 gpm Depths Up To 90 0 meters 295 0 feet Depths Up To 160 0 meters 525 0 feet CC 2000 CONTROLLER Maximum Solar Input Voltage 300 Volts Maximum Output Current e Accurate sensing with Kyocera 14 Amps Controllers Maximum Output Power 2000 Watts SS 100 WATER SENSOR e Corrosion Proof GREETINGS Greetings Thank you for your interest in Kyocera solar electric water pumping systems and products Water pumping and solar power are natural partners that create economic solutions for any remote water delivery application Kyocera Solar Inc with more than 18 years experience and thousands of pumps and controllers in service around the globe is the premier solar pumping system manufacturer Kyocera manufactures a full range of solar powered pumps and systems that are changing the way water is delivered to livestock and peo
17. TATUS AND OVERLOAD CONDITIONS The CC 2000 pump controller is designed to connect solar modules to Kyocera Solar s SC series submersible motors and centrifugal pumps The controller provides current boosting combined with true Maximum Power Point Tracking MPPT of the solar modules The pump controller s microprocessor constantly monitors the incoming solar power and boosts current to operate the solar modules at their peak power point and maximize pump output The controller is entirely self configuring and requires no setup or adjustment by the user to ensure proper operation The CC 2000 controller will accommodate two to twelve solar modules in series Any combination of modules can be used as long as the total Open Circuit Voltage VOC does not exceed 300 Volts Strings of modules can be wired in parallel to maximize daily water production In addition to solar modules the controller will also operate from 24 to 144 Volt battery banks for use in a broad range of applications The CC 2000 controller is only intended for use with Kyocera Solar s SC series of motors The controller s unique design simplifies control and troubleshooting of pumping systems Inputs are provided for remote switches and Kyocera Solar s unique water level sensor Indicators provide convenient information about voltages switch and sensor status and overload conditions Kyocera Solar s newly designed pump controller is user friendly It is designed to provide ma
18. TT SPLICES AND ADHESIVE LINED SHRINK TUBE SC Series Splice kit 56 5 a ee nk ies Sea BR aie HG CE EIS OD ih MEd a i SD 6 35 3 70 Sand Shroud ELIMINATES DESTRUCTIVE SAND INTRUSION EASY INSTALLATION INCLUDING RETROFIT CONSTRUCTED OF RUGGED PVC AND POLYETHYLENE REUSABLE NYLON COATED STAINLESS STEEL TIES INCLUDED DIMENSIONS 4 5 OD x 30 0 REQUIRES 5 wELL COMPATIBLE WITH KYOCERA SD 6 35 AND SD 3 70 PUMPS ONLY e VVVVVY SD 6 35 3 70 Sand Shroud ssasssaaasssa ssannsnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnninnii P N 85226 SD 12 30 Sand Shroud D ELIMINATES DESTRUCTIVE SAND INTRUSION gt EASY INSTALLATION INCLUDING RETROFIT gt CONSTRUCTED OF RUGGED PVC AND POLYETHYLENE gt REUSABLE NYLON COATED STAINLESS STEEL TIES INCLUDED gt DIMENSIONS 5 6 OD x 30 0 REQUIRES 6 WELL gt COMPATIBLE WITH KYOCERA SD 12 30 PUMP ONLY SD 12 30 S nd SI POU Be oe Sn Seas E ogo es ees SE ea eA a ssh Bate Ea iss P N 85225 SD Series Repair Kit D MINOR REPAIR KITS CONTAIN ALL ITEMS NECESSARY FOR RECOMMENDED MAINTENANCE gt MAJOR REPAIR KITS CONTAIN ALL ITEMS NECESSARY TO COMPLETELY OVERHAUL THE PUMP SD 12 30 Minor Repair Kit 325 2 45s ee ee hoes A ON Pe Oe A AEA AU ORWELL EERE OS P N 86100 SD 6 35 Minor Repair Kitic acredi en he eth dale visklsa Moonee ba aaa oes P N 86110 SD 3 70 Minor Repair Kit 00 05 cose cess PEs ie abra wae ERAEN ER he OE ORS P N 86120 SD 12 30 Major Repair Kit 3 62 a A
19. UMPING PRODUCTS CATALOG TTT 5 10 FA 15 20 25 Total Dynamic Head Meters E T 30 35 o o 8 o 5 o 2 6 2 1 0 5 5 3 4 0 2 6 Flow Gallons Per Minute Flow Gallons Per Minute Flow Gallons Per Minute CD 300 DIAPHRAGM PUMP GONTROLLER 3 CD 300 Pump Controller gt FoR SD SERIES PUMPS p gt ACCOMMODATES ARRAYS WITH ONE OR TWO 36 CELL MODULES IN SERIES WILL OPERATE FROM 12 OR 24 VOLT BATTERY BANKS MAXIMUM POWER POINT TRACKING SELF PROGRAMMING OPERATION CURRENT OR VOLTAGE BOOSTING SELF DIAGNOSTIC SIMPLIFIED GONTROL AND TROUBLESHOOTING LED INDICATORS PROVIDE CONVENIENT INFORMATION ABOUT VOLTAGES SWITCH AND SENSOR STATUS AND OVERLOAD CONDITIONS Vvvvvvy The CD 300 pump controller is designed to connect solar modules to Kyocera Solar s SD series submersible diaphragm pumps The controller provides current or voltage boosting combined with true Maximum Power Point Tracking MPPT of the solar modules The pump controller s microprocessor using true MPPT constantly monitors the incoming solar power and boosts current or voltage to operate the solar modules at their peak power point and maximize pump output The controller is entirely self configuring and requires no setup or adjustment by the user to ensure proper operation The CD 300 controller will accommodate one or two 36 cell modules in series Other combinations of modules can be used as long as the total Open Ci
20. USE A DAMAGED SHIPMENT The receiving party will be charged the full freight amount for any damaged shipment returned to Kyocera Solar Inc without approval and an RA number assigned Special Instructions for Returning Products 1 Never return any product without first obtaining an RA number 2 The RA number must appear on the outside of the shipping box 3 We recommend using UPS Ground Service Insured 4 Packages sent freight collect will be refused Kyocera Solar Inc Customer Service Return Policy All authorized Kyocera Solar Inc dealers are required to process warranty claims The dealer must obtain a Return Authorization RA number in order to return goods to Kyocera Solar Inc Only refused or undeliverable orders may be returned without an RA number Authorized returns will be accepted without a stocking or handling fee under the following conditions 1 The goods are returned in original condition and packaging within 30 days The goods were received damaged failed or inoperable The goods were returned due to failure within the manufacturer s warranty period The goods were returned due to customer order error within 30 days The goods were returned due to salesperson error The goods were shipped in error AV Pp wn Authorized returns will be accepted with a minimum stocking or handling fee under the following conditions 1 The goods were returned within 30 days but not in original packaging Minimum 10 h
21. You must have the original Sales Order Number or Invoice The Customer Service Representative will have specific instructions for you All products must be returned to Kyocera Solar Inc for evaluation Replacements are not sent automatically except in specific circumstances You may order a replacement part under dealer terms If the returned goods are found to be covered under the manufacturer s warranty you will be credited the cost of the goods Otherwise the repaired or replaced item will be shipped freight pre paid The customer is responsible for freight costs to Kyocera Solar Inc Receiving an RA number does not guarantee final disposition All returns are subject to final inspection Kyocera Solar Inc reserves the right to deny any claim All merchandise returned for refund or exchange must be received in original factory condition including packing material inserts and manuals You will be charged for any missing items Shipping and Delivery Replacement parts will be shipped prepaid upon verification of claim The dealer or consumer is responsible for freight charges to return product to Kyocera Solar Inc Merchandise will be shipped by best method Shipping Damage and or Shortage In the event of shortage of material or visible damage to merchandise the receiving party must note any damage or shortage on the carrier s delivery receipt Please notify Kyocera Solar Inc Customer Service immediately at 1 800 223 9907 DO NOT REF
22. andling fee or cost of re packaging whichever is greater 2 The goods were returned after 30 days 15 handling fee 3 Custom or special order products may be charged a higher handling fee Authorized returns for non warranty items will be accepted for repair under the following conditions 1 The goods were authorized for return to be repaired 2 The customer must approve the cost amount of repairs 3 The goods will not be returned until payment in full has been received 4 If the customer declines the repairs the parts will be returned Refused or non deliverable goods will be handled in the following manner 1 In the case of orders refused without prior notification the receiving party will be charged freight plus 10 handling 2 In the case of undeliverable goods the customer will pay freight General conditions and terms 1 Only Kyocera Solar Inc Customer Service can issue Return Authorizations 2 All returns require a RA except as listed above 3 The customer is responsible for freight to Kyocera Solar Inc Except in special circumstances listed above freight back to the consumer or dealer will be the responsibility of Kyocera Solar Inc 4 All questions or concerns must be directed to Kyocera Solar Inc Customer Service me SOLAR WATER PUMPING PRODUCTS CATALOG Kyocera Solar Inc one of the world s largest suppliers of solar electric products introduces a new link between the sun and one
23. ars Dalen areola ela Ace TRUER COAST ERED ERY Haass P N 85258 150 Tube 175 100 2 Cable 112061 0055 000 sas Sag oe Wb KKS eed sa lk as ME ae as Se et erated EE eg alee Sas SS P N 85262 200 Tube 225 10 2 Cable 17 2 ild ves stri B Kloak rasca P N 85266 250 TuDE 2715 10 2 Cable o Lsk b a H K A aa a r Ta P N 85268 SD 12 30 Drop Kit gt 3 4 POLYETHYLENE TUBE gt PUMP CABLE RED BLACK AND GREEN COLOR CODE gt SAFETY ROPE gt 3 4 NPT FITTING KIT HOSE BARB HOSE CLAMP 90 ELBOW SO Tube 75 29 Cables sb octave ace i pda a aaa P N 85272 100 Tube 1257 10 2 Cable oa a oin oi vse fees hake don Ged L EEG Ee P N 85276 Submersible Pump Cable gt RED BLACK AND GREEN COLOR CODE IDEAL FOR DG PUMPS gt SOLD IN 50 INCREMENTS 1 E 50 100 150 HAD AWG 4 MM SA ee Phd dale ora bas Ldn Seven tea dels Panels tered diab EOE kes P N 43403 10AWG 6MM eee o eT Na AS R P N 43433 8 AWG TOMMY cra SRA a teed aa a P N 43423 6 AWG 16MM Sci ai a alla A A a a a ia n ca Meda aa a P N 43453 me SOLAR WATER PUMPING PRODUCTS CATALOG BALANGE OF SYSTEM 9 SD Series Splice Kit gt USED FOR SPLICING PUMP CABLE gt 10 AWG 12 AWG 4 0 MM 6 0 mm gt INCLUDES BUTT SPLICES AND ADHESIVE LINED SHRINK TUBE SD Series Splice Wit 1 227 207 eke D baa A E RG Ws bed ga ew LRA ag HS P N 85946 SC Series Splice Kit gt USED FOR SPLICING PUMP CABLE gt 6 AWG 12 AWG 4 0 MM 16 0 MM gt INCLUDES BU
24. at 60 to 120 volts The power may be supplied from a variety of independent sources including solar modules and or batteries The motors are state of the art brushless DC permanent magnet type constructed from marine grade bronze and 304 stainless steel Designed with a pump motor face they bolt directly to standard 4 0 inch diameter submersible pump ends Internal pressure equalization allows motor submergence to any depth without damage to seals The pump ends are multi stage centrifugal They are manufactured by Goulds Pumps Inc constructed from 304 stainless steel and plastics The impellers and diffusers are constructed from a rugged thermoplastic and are extremely resistant to mineral and algae deposits Field replacement of the pump end is easily accomplished without the use of specialized tools The SC series pumps can be installed below the water level in a well lake river or cistern They can be used to fill open tanks or used to pressurize water systems with heads up to 550 feet 167 meters They are designed for use in stand alone water delivery systems They are pollution free corrosion resistant permanently lubricated and quiet There is no better way to provide water for livestock remote homes campsites small farms or any other need beyond the commercial power grid Part Model Optimal Flow Optimal Head Power Diameter TotalLength Total Weight Pump Outlet Number Number GPM LPM Feet Meters Watts in cm in cm
25. equired amount of water This system will provide the desired amount of water with two KC80 solar modules If point E does not directly intersect an array configuration the next largest array should be selected 1 The array wattage listed on the graph is the total of the nameplate wattage ratings of the solar modules at STC STANDARD TEST CONDITIONS The performance charts are corrected for operation in a hot climate such as Phoenix Arizona In cooler 2 Under no circumstances should more than 2 modules be placed in any series string The MAXIMUM INPUT VOLTAGE for the CD 300 Pump Controller is 50 Volts Under certain conditions a solar module can produce almost 25 Volts NOTE The pump performance shown on the following charts represents actual system output in real applications The performance has been de rated for dirt and temperature losses on the solar modules power losses in wiring and other system losses Other manufactures may not take these factors into consideration when advertising their pumps or systems This makes comparison to other pumps difficult These charts are provided so that you can design a system that performs up to the expectations of the customer In most cases the actual system will perform better than the charts suggest For approximation purposes only For more accurate sizing see sizing software at www kyocerasolar com products waterpump htm me SOLAR WATER PUMPING PRODUCTS CATALOG SD PUMP SIZING 11
26. les Zomeworks UTRF120 6 0 in pipe ssssssssssaaa asssannaaaaa asannnnnnnannsannnnnnnnnnn anna et P N 20392 For sixteen KC60 KC70 or KC80 modules Note Vertical pipe is not included Fixed Racks gt MOUNTS ARE STEEL CONSTRUCTION FOR POLE GIMBAL AND STRONG BACK TUBING gt SOLAR MODULE ATTACHMENT RAILS ARE ALUMINUM ANGLE Unirac U 22 28M 2 5 In pipe 5 112 224 aed a da Dasa cide kka la a i duced Bar B bad AL VR R oe BAA dias P N 23299 For one KC60 KC70 or KC80 module UniracU 22 28XL 2 5 In pipe 3 220 ais ecos menses ba e tea P N 24281 For one KC120 module Unirac U 22 52M 3 0 in pipe 2aaasssssaaaaaaaaasasa asasa akanaassaaanaanssananannnnnnnnnnnnnaanna P N 23297 For two KC60 KC70 or KC80 modules Unirac U 22 52XL 3 0 in pipe ii OUR ae P N 23301 For two KC120 modules Unirac U PT 52S5 4 0in pipe sos ois Sis Se a ie ie Ge sla FDS arr A OOS Ne eS RR ERE A P N 23352 For four KC60 KC70 or KC80 modules Unirac U PT52L 4 01iN pipe 1 13 71 Scot A A ii P N 24400 For four KC120 modules Unirac U PT 104S 4 0 in pipe a eee RS P N 23359 For eight KC60 KC70 or KC80 modules Unirac U PT 104L 6 0 in pipe lt 2 cee bo ike oa ae ea eee A P N 23333 For eight KC120 modules Note Vertical pipe is not included me SOLAR WATER PUMPING PRODUCTS CATALOG 8 BALANGE OF SYSTEM SS Series Water Sensor D NON cORROSIVE DRY RUN PRODUCTION SENSOR GLASS AND PLASTIC C
27. ms using 2 solar modules should be wired with the solar modules in series 4 Systems using 4 modules or more should by wired series parallel Modules should be connected first in strings of 2 modules in series These strings should then be paralleled to achieve the required power For approximation purposes only For more accurate sizing see sizing software at www kyocerasolar com products waterpump htm me SOLAR WATER PUMPING PRODUCTS CATALOG A SD PUMP SIZING 1 Canada and USA Sun Hours On Tilt S H O T Maps Optimum Latitude December Tilt Angle 70 j 85 FS None 5 65 80 FS 60 5 me 75 FS Oto2 SF 55 N 2 70 FS 50 3 0 to2 65 FS 45 60 FS 3 A 40 55 FS 35 50 FS 30 4to 5 45 FS 25 wy 40 FS 5 to6 20 35 FS 1400W 1300W 120w 110w 100 W 90 W sow 70 W 60w 50W Longtitude Optimum Latitude June Tilt Angle u lt 3 to 4 70 55 FS o 65 Zo 50 FS ao 60 45 FS K 4to 5 Q 55 ioe 40 FS o 50 4to 5 35 FS 45 DO 30 FS 40 O 7 25 FS 35 7 to 8 20 FS 30 15 FS 25 nt 15 FS 20 15 FS 140 W 1300W 1200 W 110 W 100 W 90 W 80 W 70 W 60 W 50 W Longtitude For approximation purposes only For more accurate sizing see sizing software at www kyocerasolar com products waterpump htm e
28. ple when utility service is expensive unreliable or non existent At Kyocera we take pride in being able to provide the highest quality pumping systems at the most affordable prices This is possible because our technical breakthroughs have increased pump efficiency to record levels decreasing the power wattage of solar modules necessary to deliver the required water thereby lowering your total system cost Kyocera Solar supports a worldwide network of authorized dealers and distributors of solar pumping products The company chooses the members of this network in order to achieve full customer satisfaction These water delivery professionals can provide excellent site evaluation system sizing and specification installation and post sales service Kyocera Solar Inc and its distributor network strive for superior customer service before and after the sale Kyocera understands that trouble free water delivery especially in remote locations is critical to the well being of all living things Our job is to meet that critical need Visit our website for more information Ej Table of Contents al AA AO SD Diaphragm Pumps 0 ceece cence eeeees 2 H Sy Fia bka eaa T B l d en brim CD 300 Diaphragm Pump Controller 3 j SAC SS 4 gga kapea loli CC 2000 Centrifugal Pump Controller 5 anges Je aes chen mera r 1 i I Kyocera Solar Modules and Interconnects
29. rcuit Voltage VOC does not exceed 50 Volts Modules can be wired in parallel to maximize daily water production Highest efficiencies 94 98 will be attained when the solar modules are wired in series for operation between 30 42 Volts However single modules such as a KC120 can also be used maintaining controller efficiencies over 92 In addition to solar modules the controller will also operate the pump using 12 or 24 Volt battery banks as a power source The CD 300 controller will also work with any permanent magnet positive displacement pump rated for 30 Volts with 10 Amps maximum current draw The controller s unique design simplifies control and troubleshooting of pumping Inputs are provided for remote switches and Kyocera Solar s unique water level sensor Indicators provide convenient information about voltages switch and sensor status and overload conditions Kyocera Solar s newly designed pump controller is user friendly It is designed to provide maximum power under varying conditions and requires no programming by the user We are proud to introduce the Kyocera Solar line of pump controllers and are confident you will be satisfied Model ED 300 121525 5 5 eet tia A A Deas baa bin Rea A eee R N a k ee we P N 85223 Shipping Weight 10 0 Ibs 4 54 kg Description Value O O O O O O Maximum Ambient Temperature 50 C Qs KYOCERA INPUT REMOTE WELL TANK OVER OUTPUT Minimum Ambient Temperature 20 C OFF DRY FULL LOAD
30. ximum power under varying conditions and requires no programming by the user We are proud to introduce the Kyocera Solar line of pump controllers and are confident you will be satisfied Model CC 2000 2 u lada Keka A cs P N 85224 Shipping Weight 10 0 Ibs 4 54 kg O O O O O O Description Value E KYOCERA INPUT REMOTE WELL TANK OVER OUTPUT F 4 t OFF DRY FULL LOAD Maximum Ambient Temperature 50 C ON ini iao CC 2000 Minimum Ambient Temperature 20 C CENTRIFUGAL PUMP CONTROLLER power Maximum Solar Input Voltage total VOC 20 C 300 Volts au SOLAR Max Output Current Current Boost Mode 08 MODULES OFF input voltage greater than output voltage 14 Amps TRN Max Output Power Current Boost Mode WELL SENSOR gt FRAME EARTH input voltage greater than output voltage 2000 Watts ROD Input Current Limiting 15 Amps High Temperature Protection shutdown temperature at heatsink 85 C RED BLACK SERIAL Solar and Pump Wire Sizes 0 5 16 mm 6 20 AWG Sensor and Remote Switch Wire Sizes 0 2 2 5 mm 14 24 AWG me SOLAR WATER PUMPING PRODUCTS CATALOG 6 KYOCERA SOLAR MODULES AND INTERCONNECTS MG CONNECTORS Kyocera Solar Modules gt HIGH EFFICIENCY MULTICRYSTAL MODULES CONSISTENT RELIABLE TIME PROVEN PRODUCTS CELL EFFICIENCY OVER 14 UL LISTED 6 INCH CELL MODULES YYYY Y LOW IRO
31. z amp Si Maximum Solar Input Voltage total VOC 20 C 50 Volts CD 300 Max Output Current Current Boost Mode DIAPHRAGM PUMP CONTROLLER POWER input voltage greater than output voltage 10 Amps Max Output Power Current Boost Mode input voltage greater than output voltage 300 Watts Quy SOLAR MODULES OFF VI REMOTE N SWITCH WELL Max Output Current Voltage Boost Mode input voltage greater than output voltage 5 Amps CLOSE SENSOR SENSOR ON Max Output Power Voltage Boost Mode AFSS A input voltage greater than output voltage 150 Watts j RED BLACK Input Current Limiting 12 Amps SERIAL High Temperature Protection shutdown temperature at heatsink 85 C O VOVOOWOOO Solar and Pump Wire Sizes 0 5 16 mm 6 20 AWG Sensor and Remote Switch Wire Sizes 0 2 2 5 mm 14 24 AWG e SOLAR WATER PUMPING PRODUCTS CATALOG 4 SC CENTRIFUGAL PUMPS SC Series Submersible Water Pumps gt WATER DELIVERY UP TO 43 GPM 162 LPM PUMPING RANGE 0 525 FEET O 1 60 METERS gt BRUSHLESS PERMANENT MAGNET MOTOR WITH MULTI STAGE CENTRIFUGAL PUMP END gt CORROSION RESISTANT PERMANENTLY LUBRIGATED AND MAINTENANGE FREE The Kyocera SC Series of submersible solar pumps are high quality maintenance free DC powered pumps designed specifically for water delivery in remote locations They operate on 140 to 1000 watts of direct current

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