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KVH Industries TracVision 6 User's Manual

1. Do NOT use the Frequency Scan function unless directed by KVH Technical Support or a KVH authorized technician Improper data selection may affect the systems operation Frequency Scan Function updates satellite frequency data Command SC XXXXX YY Where XXXXX symbol rate 010000 399999 YY FEC code e g 12 23 34 56 67 78 Response system automatically searches for the frequency with the strongest signal then updates the satellite s programmed data with the new frequency and associated network ID and stores it in the satellite library RF PCB Software Version Function reports RF PCB software version Command VER Response RF PCB Version X X Report Tracking Information Function reports hardware software locks AGC value bit error rate and ADC value Command Al Response 1 X G B D Y Where X hardware lock 0 not locked 1 locked on satellite G AGC value signal level B bit error rate D ADC value Y software lock 0 not locked 1 locked on satellite 54 0166 Maintenance Port Parser Commands tr E 6 Installation Commands Set Report GPS Position Table E 6 Installation Commands Function reports or sets default GPS position Command GPS lt cr gt GPS XX D YYY E Response GPS XXD YYYE GPS XXD YYYE Where XX latitude 0 90 D S South or N North YYY longitude 0 180 E
2. 6 54 0166 1 1 1 TracVision 6 System Overview A complete satellite TV system includes the TracVision 6 antenna connected to the switchplate an IRD satellite TV receiver and a television set The optional TV SAT Switch allows you to select a satellite at the press of a button A desktop or laptop computer is used to configure the system and conduct diagnostics The complete system is illustrated in Figure 1 1 System specifications are provided in Appendix A on page 71 TracVision 6 Antenna TracVision 6 KI MH 11 16 VDC Options Purchased Separately 3 5 4 5 Amps Switchplate Satellite Receiver 1 TV SAT Switch optional PC Maintenance Laptop PC System Compatibility The TracVision 6 satellite antenna is fully compatible with Digital Video Broadcasting DVB satellites as well as DIRECTV s Digital Satellite Service DSS satellites The system is also fully compatible with KVH s TracNet 2 0 Mobile High speed Internet System for more information about TracNet 2 0 please visit our web site at www kvh com In motion Tracking The TracVision 6 uses a state of the art actively stabilized antenna system Once the satellite is acquired the antenna gyro continuously measures the heading pitch and roll of your vessel and sends commands to the antenna motors to keep the antenna pointed at the satellite at all times 54 0166 Introduction Fig
3. Je Satellite Frequency Data Changed If some channels work while one or more other channels do not or the antenna cannot find the satellite the selected satellite s frequency data may have changed This frequency data can be updated via the maintenance port Please call KVH Technical Support for details Incorrect or Loose RF Connectors As part of preventive maintenance described in Section 4 2 Preventive Maintenance on page 51 KVH recommends checking the antenna unit s cable connections A loose RF connector can reduce the signal quality In addition if you are unable to switch satellites using your IRD remote make sure that your IRD s RF cable is connected to the antenna baseplate connector labeled RF1 see Section 2 3 Connecting the IRD s on page 19 Type of Multiswitch Used An active not passive multiswitch must always be used to connect the TracVision 6 system to multiple IRDs Refer to Section 2 3 Connecting the IRD s on page 19 for directions on proper multiswitch multiple IRD cabling Do not use a multiswitch with a European dual output LNB system Due to the signal polarization of European satellites the use of a multiswitch with a dual output LNB will result in a loss of signal and less than optimal operation 3 3 IRD Troubleshooting The IRD that was provided with your satellite television service may also be the cause of less than ideal operation First check the
4. A full size template of the baseplate mounting holes has been provided at the back of this manual Be careful not to strike the exposed connectors extending from the bottom of the baseplate or allow them to carry the weight of the antenna unit TracVision 6 Technical Manual The foam shipping restraints must be removed before power is applied Save the restraints for reuse and be sure to install them whenever the antenna unit is moved from place to place See Section 4 9 Preparing for Shipment on page 67 for details For the antenna to work properly the baseplate s Forward arrow MUST be parallel with the vessel s centerline and pointed toward the bow Figure 2 5 Baseplate Forward Arrow Remove the antenna unit from its shipping carton and set the radome aside in a safe place If you bring the radome topside be sure to secure it with a lanyard so that it does not fall overboard Remove the foam shipping restraints from the antenna unit Place the foam seal in position on the mounting surface with the hole centered over the cable access cutout Do not remove the paper backing at this time Scribe a line all around the seal Position the baseplate assembly in place over the mounting holes and cable access with the baseplate s Forward arrow shown in Figure 2 5 pointing toward the bow Ensure that all holes line up and that the connectors are centered over the cable acc
5. E East or W West Report Satellite Names Function reports names for satellites A and B Command SATINSTALL Response SATINSTALL lt sat_a_name gt lt sat_b name gt Report Tracked Satellite Function reports name of satellite currently being tracked Command SAT Response SAT lt sat_name gt Report Configured Satellite Names Function reports names for all configured satellites Command SATLISTA Response SATLISTA lt sat namel gt lt sat nameX gt Report Valid Satellite B Selections Function reports names for all valid Satellite B selections for a given Satellite A selection Command SATLISTB lt sat a name gt Response SATLISTB lt sat a name gt lt sat b namel gt lt sat b nameX gt Install Satellite Pair Function installs satellites A and B as the satellite pair Command SATINSTALL lt sat_a_name gt lt sat_b name gt Response If valid pair echoes the input data If invalid pair returns error message 54 0166 89 TracVision 6 Technical Manual Table E 7 Debug Commands Configure Longitude of a User configurable Satellite Function configures one of the user configurable satellites with the longitude provided Command SATCONFIG USERX YYY Z D L Response If valid echoes the input data If invalid returns error message Where X 1or2 YYY longitude 0 180 Z E East or W West D
6. If you wish to track the default satellites skip to Section 2 8 on page 37 European systems only or Section 2 9 on page 38 If you wish to track a different satellite either from the satellite library or a user defined satellite connect to the switchplate s maintenance port and enter the appropriate antenna commands as described on the following pages Connecting a PC to the Switchplate s Maintenance Port To install satellites you first need to connect a PC to the switchplate s maintenance port This procedure requires Windows Hyperterminal or other terminal emulation software such as PROCOMM Use the settings appropriate to your application and follow the steps below 1 Connect one end of the PC data cable to the DB9 connector on the switchplate Connect the other end to the serial port on your PC a 9 pin 25 pin connector adapter may be needed for some PCs Antenna Maintenance On Off Switch Port 2 Open the terminal emulation software and establish the following settings e Bits per second 9600 e Data bits 8 e Parity None e Stop bits 1 e Flow control None 3 Apply power to the TracVision 6 system and allow the system to complete full initialization Data should be scrolling on the PC display to identify any system problems detected If no data is seen recheck your connections and the terminal software setup for the correct COM port 54 0166 Are the Satellites You Want to Track Listed in t
7. TracVision Antenna Baseplate Oe RF cables supplied by customer Vert mod Hor mod 5 50 kHz Active Multiswitch Out 1 Out 2 Out 3 Out 4 Out 5 Out 6 Out 7 Out 8 IRD IRD 2 IRD 3 IRD 4 IRD 5 IRD 6 pp 7 IRD 8 sjos 54 0166 Connecting the IRD Ground Wire A grounding wire has been provided to connect your IRD to a suitable ground Attach the grounding wire to any suitable screw on the rear panel of the IRD with a good contact with the IRD chassis The other end should be connected to a suitable DC ground ideally to the switchplate s ground terminal route the ground wire through the switchplate panel cutout and leave unconnected for now Each IRD that you connect to the TracVision system should have a similar ground connection If you are using a multiswitch you can ground the multiswitch instead of the individual IRDs 2 4 Wiring the Switchplate All other wiring for the TracVision system connects to the switchplate For the TracVision system to work you must wire the following cables to the switchplate e Antenna Data Cable e Antenna Power Cable e Vessel Power Cable e IRD Ground Wire s Tips for Safe and Successful Wiring e When attaching cables to the TracVision 6 switchplate connectors make sure the insulation is stripped back approximately 6 mm Twist the wires gently to help achieve a good connect
8. S A V U V ES Status Timeout 5h 0 S 3 h 1 54 0166 Satellite B TracVision 6 Technical Manual ES Status Timeout Running Sensorless No Ext Sensor Detected Configuring for sensorless operation Initializing Antenna NO GPS Default Used Accessing default location based on sat install GPS UTC 083000 00 Lat 4131 00N Long 7115 00W Initializing Rate Bias GPS DSS 101 AZ 220 9 EL 33 4 Default satellite position based on sat install RF S A H U V A D 2213 2067 497 A D 2058 2030 3132 A D 2037 2030 3118 A D 2040 2038 3089 RF S A V U V A D 2049 2046 2294 A D 2076 2085 2320 A D 2081 2075 2337 Gyro Bias Az 2060 52 El 2058 07 Expected range is 1700 2300 Gyro Uncertainty Az 3 00 El 3 00 RATE BIAS PASS PASS is expected Entering Tracking POS 62 7 34 0 2353 POS 63 1 33 6 2418 POS 63 1 33 6 2392 POS 63 0 33 5 2442 Network ID Check Comparing the tracked satellite s network ID to POS 63 2 33 5 2472 the selected satellite s network ID POS 63 6 34 1 2454 POS 63 2 33 4 2492 RF Y 0X0000 Indicates positive satellite identification Tracking DSS 101 Identifies satellite currently tracked POS 63 9 33 8 2401 TV broadcast i
9. configuration process 54 0166 33 TracVision 6 Technical Manual Ja An Example of Configuring a User defined Satellite N America The following is an example of configuring the fictional YOURSAT 123 as the USERI configured satellite Prior to configuring this satellite or any others be certain to get the most up to date information from one of the sources previously discussed YOURSAT 123 at 122 West DVB decoder Circular Polarization LNB Right Frequency 12 225 GHz Symbol Rate 20000 FEC Code 5 6 Network ID 4100 dec 0x1004 Left Frequency 12 456 GHz Symbol Rate 20000 FEC Code 5 6 Network ID 4100 dec 0x1004 Based on this information the data entered via the PC would look like this HALT SATCONFIG USER1 122 W 3 C DEBUGON SATCONFIG A 98 12225 20000 56 0x1004 R U 3 SATCONFIG A 98 12456 20000 56 0x1004 L U 3 SAVE A ZAP 54 0166 re An Example of Configuring a User defined Satellite Europe The following is an example of configuring the fictional YOURSAT 123 as the USERI configured satellite Prior to configuring this satellite or any others be certain to get the most up to date information from one of the sources previously discussed Yoursat 123 at 7 West DVB decoder Linear Polarization LNB Horizontal High Frequency 11 966 GHz Symbol Rate 27500 FEC Code 3 4 Network ID 2048 dec 0x0800 Ve
10. decoding type 0 test 1 DSS A 2 DSS B 3 DVB L LNB polarization C circular L linear Set Saved Satellite Position Function sets saved satellite position Command GOTO AZXXXX ELYYY Response SAVED SAT POS AZ XXXX EL YYY Where XXXX azimuth 0000 3599 YYY elevation 100 850 E 7 Debug Commands Enter Debug Mode Function enters Debug mode Command DEBUGON Response echoes the command system enters Debug mode Limit Switch Test Function performs a limit switch test Command LSTEST Response Limit Switch Status PASS Set Report Offset Angles Function reports or sets system offset angles Command OFFSETS OFFSETS XXXXX YYYY Response Offsets XXXXX X YYYYY Y Where X azimuth offset 1800 1800 Y elevation offset 450 450 54 0166 Maintenance Port Parser Commands re Apply Default Values to Default Satellites Function updates the default satellites to the default values Command SATPAIR X Response displays numerous frequency commands and reports Satellite Installation Complete Where X 0 satellites default to Astral amp Hotbird or X 1 satellites default to Expressvu and EchoStar 119 or X 2 satellites default to DSS_101 and DSS 119 or X 3 satellites default to Galaxy3CN and None Report Last Satellite Tracked Update Value Function
11. 2 or B based on your IRD and must be assigned the IRD DiSEqC 2 setting Refer to your IRD user manual for complete instructions on configuring your IRD Satellite Signal Blocked Satellite signals can be blocked or degraded by buildings other vessels or equipment on the vessel itself Refer to Choosing the Best Location for the TracVision Antenna on page 12 to make certain that the TracVision 6 antenna unit is in the optimal location Simply moving the vessel to clear an external obstruction will also restore signal quality Satellite Coverage Issue TracVision 6 will provide outstanding reception within the 24 60 cm antenna coverage area for your satellite television service of choice However signal quality can be degraded as you approach the fringe coverage areas Refer to your satellite television service manual to check the viable coverage area for a 24 60 cm antenna Radar Interference The energy levels radiated by radar units can overload the antenna s front end circuits Refer to Choosing the Best Location for the TracVision Antenna on page 12 to make certain that the TracVision 6 antenna unit is in the optimal location with regard to your radar unit 54 0166 Troubleshooting s For your convenience KVH provides links to several web sites that offer satellite coverage information Simply go to our web site at www kvh com footprint sl TracVision 6 Technical Manual
12. 5 Computer Diagnoses zb obe ai a add 297 3 6 Maintenance Port Parser Commands A Maintenance id ara a Sin a k cae eee n n 4 1 Warranty Service Information 0 00 0000 4 2 Preventive Maintenance 0 0 eee eaes 54 0166 Table of Contents TracVision 6 Technical Manual E 4 3 TracVision 6 Field Replaceable Units 52 4 4 Replacing the PCBs and Fuses 54 4 5 Replacing the Antenna Gyro Assembly 58 4 6 Replacing the Azimuth Limit Switch Assembly 61 4 7 Replacing the Elevation Motor and Belt 63 4 8 Replacing the LNB 2 ss ssa sn a eee exe uewe read 65 4 9 Preparing for Shipment c lt ueedecs i ded de eu eeuee ee 67 Appendices ss 69 A System Specifications 2 22cicckeiseeieas sew eae eee es 71 B Switchplate Template si ikadladnd s ndbnak da 73 C Comprehensive TracVision 6 System Wiring Diagram 75 D Startup Data Sequence 000 0c eee eee 79 E Maintenance Port Parser Commands 81 ii 94 0166 Introduction re 1 Introduction This section provides a basic overview of the TracVision 6 system It explains how the system works and describes the function of each component 1 1 TracVision 6 System Overview 3 1 2 TracVision S GOMpOneN S 2 oo tak br a0 ri 0 ria orie vonia 5 1 3 Materials Provided With the TracVision 6
13. IRD s configuration to ensure it is set up for the desired programming In the case of a faulty IRD refer to your IRD user manual for service and warranty information If the IRD is both configured properly and fully functional contact your local KVH dealer or service center for assistance 3 4 Antenna Gyro and LNB Faults Section 4 Maintenance on page 49 provides detailed instructions for authorized service personnel who may be required to replace the TracVision 6 antenna gyro or LNB 54 0166 3 9 TracVision 6 has been designed to provide diagnostic readouts viewed on a PC having an RS 232 serial communication port If you are unable to isolate a system problem set up for computer diagnostics as described below System problems will most likely Computer Diagnostics be found somewhere through the diagnostic readouts The diagnostics procedure requires Windows Hyperterminal or other terminal emulation software such as PROCOMM Use the settings appropriate to your application and follow the steps below 1 3 6 Connect one end of the PC data cable to the DB9 connector on the switchplate Connect the other end to the serial port on your PC a 9 pin 25 pin connector adapter may be needed for some PCs Open the terminal emulation software and establish the following settings e Bits per second 9600 e Data bits 8 e Parity None e Stop bits 1 e Flow control None Apply power to the TracVision 6 syst
14. above decks The antenna requires a 10 to 80 look angle to receive satellite signals Le Blocked 10 80 O TracVision Antenna Vessel Platform To minimize tracking errors place the antenna unit as close as possible to the intersection of the vessel s fore and aft centerline and midships The mounting surface should be flat and strong enough to carry the complete assembly 55 lbs 25 kg To prevent warpage to the antenna baseplate make sure that the mounting surface is rigid so that it cannot flex when the vessel vibrates If necessary add a strength member to the mounting site to stiffen it Be sure to account for the height and base dimensions see Figure 2 2 on the following page 54 0166 re Figure 2 2 Antenna Unit Dimensions 27 695 The radome exterior is treated i with a special finish selected for Compression Seal compatibility with the dome material and transparency to the satellite 26 2 signals Application of additional axa 30 665 mm paints or finishes WILL degrade 4x 813 mm f performance potentially beyond acceptable limits 6 0 152 mm 120 305 mm A full size template of the baseplate FWD mounting holes has been provided at the back of this manual jem 12 0 ae 305 mm Radar Concerns The TracVision antenna must be kept out of line with nearby radars as their energy levels may overload the antenna s
15. cr gt indicates a carriage return ENTER key Type DEBUGON lt cr gt Type TVG6HP lt cr gt Type SERNUM lt serial number gt lt cr gt where lt serial number gt the system serial number you recorded in Step 2 Type ZAP lt cr gt to restart reinitialize the system Calibrate the antenna gyro as explained in Calibrating the Antenna Gyro on page 59 Reinstall your selected satellites as directed in Section 2 7 Installing Satellites to Track on page 29 54 0166 Fe Replacing the RF PCB 1 The RF PCB receives operating voltages from both the main PCB and the IRD via the RF cable Ensure that all power including the IRD is turned off before proceeding 2 Remove the PCB cover as explained in Removing the PCB Cover on page 54 3 Disconnect the two Molex connectors from the RF PCB see Figure 4 3 on page 55 Figure 4 5 4 If one of the RF cables is not already marked label RE Cable Ferrules one so that the RF cables can later be plugged into the proper positions on the new RF PCB 5 Using a 4 wrench carefully remove the two RF T z cables from the RF PCB Hold the RF connector ferrules while loosening the connectors to avoid excess stress on or twisting of the cables see npada Ferrules 6 Remove the four 6 32 screws that secure the PCB to the antenna frame see Figure 4 4 on page 55 7 Remove the old RF PCB 8 Install the new RF PCB making certain to
16. front end circuits In an ideal installation the antenna is mounted four feet 1 2 m above and four feet 1 2 m away from the radar measured from the center of the antenna dome to the center of the radar The best placement for the TracVision antenna is above the radar However if there will be a significant horizontal separation between the radar and TV dome i e at least 8 to 10 feet 2 5 to 3 m the TracVision antenna can be placed below the radar as there will be little chance of signal blockage 54 0166 13 TracVision 6 Technical Manual Figure 2 3 Switchplate Panel Cutout Dimensions A full scale panel cutout template has been provided in Appendix B on page 73 Locating the Switchplate A switchplate has been provided to serve as the hub of the TracVision 6 wiring with the exception of the RF cable which will be connected to the IRD The switchplate includes an On Off switch and a DB9 maintenance port for easy access to the antenna unit s software and diagnostics Follow the steps below to select and prepare the switchplate mounting location 1l 16 4 fat 60 mm Select a location to mount the TracVision 6 switchplate It should be installed in a dry flat location within reach of the cables that will connect to the antenna unit and allowing easy access to the front panel Once you ve decided on a suitable location create a panel cutout in the mounting surface Figure 2 3 illust
17. head screws 4 14 0227 48 flat washers 8 14 0229 16 hex nuts 4 14 0228 lock washers 4 14 0230 fiber shoulder washers 8 14 0336 Plastic screw covers 12 19 0088 Foam seal 1 24 0142 Tie wraps 2 22 0013 Core clamp ferrite 1 29 0037 02 54 0166 re Choosing Component Locations The major considerations in locating the TracVision components are described below Cable Lengths When determining component locations keep in mind accessibility and cable lengths between units Lengths of these cables are as follows Cable Function Length Table 2 4 Lengths of Provided Data Cable Switchplate to Antenna Unit 100 ft 30 m Belowdecks Cables PC Cable Switchplate to PC 6 ft 2 m RF Cable Antenna to IRD 100 ft 30 m Power Cable Switchplate to Antenna Unit 100 ft 30 m IRD Ground Cable IRD to Switchplate 50 ft 15 m Not included with European quad output LNB systems 54 0166 11 TracVision 6 Technical Manual Figure 2 1 Antenna Blockage Choosing the Best Location for the TracVision Antenna There are several factors to consider when choosing the location for the TracVision antenna Since the TracVision antenna requires a clear view of the southern sky to receive satellite signals the ideal antenna site has an unobstructed view of the horizon satellite all around The less blockage the better the system performs Keep the antenna clear of any obstructions
18. system model i e GEHP Response system configures software and antenna restarts E 2 Manual Positioning Commands To execute the following commands first put the antenna unit in idle mode by typing HALT and pressing ENTER Positioning commands may be entered after the antenna comes to rest Azimuth Angle Table E 2 Function commands a manual azimuth angle that the U Ee aie a rns mechanism moves to Command AZ XXXX range is 0000 3599 Argument desired azimuth angle of the mechanism relative to external magnetic reference or baseplate fwd 000 359 9 Response echoes the command mechanism moves at a fixed velocity Elevation Angle Function commands a manual elevation angle that the mechanism moves to Command EL XXX range is 100 850 Argument desired elevation angle of the mechanism relative to up or external sensor attitude reference 10 0 85 0 Response echoes the command mechanism moves at a fixed velocity 54 0166 83 TracVision 6 Technical Manual Table E 3 Operational Commands Azimuth CW Step Function commands a manual 0 1 clockwise step in azimuth angle Command 6 Response echoes the command Azimuth CCW Step Function commands a manual 0 1 counter clockwise step in azimuth angle Command 4 Response echoes the command Elevation UP Step Function commands a manual 0 1 UP step in elev
19. unit placement cable running distances between units and accessibility to the equipment after installation RG 11 or RG 6 cable with F type connectors is required for all RF wiring Use of any other cable will result in degraded performance Use RG 6 cable for distances up to 75 ft 23 m use RG 11 cable for distances greater than 75 ft 23 m The KVH warranty does not cover degraded performance due to improper wiring Table 2 1 Number of RF Cables to Connect to the Antenna You may want to connect four RF cables to the antenna n all cases That way if an IRD is added in the future no additional RF cables will need to be run TracVision 6 Technical Manual Table 2 2 Recommended Switchplate to Ship s Power Cable Specifications Table 2 3 Kitpack Contents e A PC with terminal emulation software such as Windows Hyperterminal or PROCOMM e Power cable to connect the switchplate to ship s power Table 2 2 provides proper gauge and length specifications Cable Length Cable Gauge to 50 ft 15 m 14 AWG 1 5 mm 50 ft 15 m 12 AWG 2 5 mm Kitpack Contents The kitpack packaged with your antenna unit contains various hardware and other materials that will be needed to complete the TracVision system installation Ensure that the kitpack contains all of the items listed in Table 2 3 Part Qty KVH Part No 16 x 3 hex
20. with excessive force will damage the azimuth limit switch Figure 2 8 Bolting the Antenna Unit to the Deck Side View 12 13 14 15 At each of the four baseplate mounting holes place a flat washer on a 16 bolt and insert the bolt into the hole from above as shown in Figure 2 8 Carefully rotate the azimuth mechanism plate to expose all four mounting holes Bolt gt MU Flat Washer Shoulder Washer Preinstalled a Antenna Unit Base SS Foam Seal mu Deck i Shoulder Washer Flat Washer lt Lock Nut Apply a fiber shoulder washer flat washer and 16 lock nut from below as shown in Figure 2 8 Tighten securely but do not overtighten until the foam seal is compressed as far as it will go and all four feet are bottomed against the mounting surface If you are installing a European system Leave the radome off for now you will install it later If you are installing a North American or Latin American system Place the radome over the baseplate Align the six radome screw holes with the inserts in the baseplate insert the 10 32 screws and tighten Install a protective plastic screw cap from the kitpack over each screw 54 0166 2 3 Connecting the IRD s For the TracVision system to work you must connect the following cables to your satellite TV receiver s IRDs
21. 13 to 130 F 25 to 55 C Storage temperature 40 to 185 F 40 to 85 C Input Power Input 11 16 VDC 3 5 amps nominal 4 5 amps peak Antenna System Performance Minimum EIRP 47 dBW Elevation range 10 80 Azimuth range 720 Pitch roll range 15 Pitch roll rate 30 second Turn rate 45 second Yaw 90 in 10 seconds Tracking rate 30 per second Position repeatability 0 1 Surge sway heave 0 2G Shock 20 G 11 msec Vibration 0 9 Grms over 5 33 Hz 54 0166 System Specifications re Table A 1 TracVision 6 Antenna Physical Specifications Table A 2 TracVision 6 Power Specifications Table A 3 TracVision 6 Performance Specifications ii Switchplate Template Appendix B Switchplate Template v Oo c c sa gt O E lt a S AN NS LO D 5 TT i aE y Qe O E OBE 0 5 ca A potu co an A c S pob i y b b a 2 36 60 mm 16 4 mm 54 0166 73 Appendix C Comprehensive TracVision 6 Wiring Diagram The comprehensive TracVision 6 wiring diagram is unavailable in PDF format If you require a copy of this wiring diagram please contact KVH Technical Support at 1 401 847 3327 or via email at techs kvh com A copy of the diagram can be mailed or faxed to you upon request St
22. 870 01 European Quad output LNB 02 1263 European Dual output LNB 02 1278 Data Cable 32 0619 100 RF Cable 32 0566 100 PC Cable 32 0628 06 Power Cable 32 0510 100 Ground Cable 32 0583 50 CPU Fuses 16 0017 3150 54 0166 The antenna unit s printed circuit boards PCBs gyro azimuth limit switch LNB elevation motor and elevation drive belt may be removed and replaced on site using common hand tools Other TracVision 6 service must be done by your authorized TracVision 6 components receive dealer installer distributor or by KVH Evidence of tampering or power from multiple sources Do unauthorized repairs will void the warranty The following not open any electrical sections provide step by step procedures for removing and assemblies or attempt servicing replacing field replaceable units until IRD power and vessel input power are disconnected Figure 4 1 depicts the location of a number of components within the TracVision 6 antenna unit Figure 4 1 TracVision 6 Antenna Unit Baseplate Cut Away European Quad output LO North American p Latin American LNB kk Antenna Gyro f Elevation Motor lt IR A and Drive Assembly ma Pe ee i S gt i PCB Cover and PCBs European Dual output Azimuth Motor Azimuth Limit Switch Assembly 54 0166 53 TracVision 6 Technical Manual Figure 4 2 PCB
23. A Guide to TracVision 6 c ie N gt 2 o 7 wn Installation Configuration Maintenance Tacs arr TracVision 6 HP Technical Manual Addendum ECO 7134 The following changes apply to Revision C of the TracVision 6 HP Technical Manual KVH Part Number 54 0166 The TV configuration command printed in the manual is incorrect For your TracVision 6 HP system the correct configuration command is TVG6HPT not TVG6HP You will need to enter the TVG6HPT command whenever you replace the main printed circuit board PCB or calibrate the antenna gyro at the steps noted below 4 4 Replacing the PCBs and Fuses Replacing the Main PCB 13 Type TVG6HPT lt cr gt lt cr gt Press the Enter key 4 5 Replacing the Antenna Gyro Assembly Calibrating the Antenna Gyro 8 Type TVG6HPT lt crs gt 54 0166 Addendum to Rev C Traclision 6 Technical Manual This manual provides detailed instructions on the proper installation configuration troubleshooting and maintenance of the KVH TracVision 6 system Complete instructions on how to use the TracVision 6 system is provided in the TracVision 6 User s Guide Throughout this manual important information is marked for your attention by these icons A helpful tip that either directs you to a related area within the manual or offers suggestions on gett
24. Cover Removal The PCB cover fits snugly over the PCBs When removing or replacing the cover take care to ensure that the cover does not dislodge any of the Molex connectors as this will cause system errors and improper operation 4 4 Replacing the PCBs and Fuses The main and RF PCBs are protected by a cover fastened to the antenna support frame This cover must be removed to gain access to the PCBs and fuses discussed in the following sections Removing the PCB Cover 1 Using a nut driver socket remove the three nuts and washers from the PCB cover s bottom flange Screws amp Washers TESS Ta s na gt PCB Cover M ss Nuts 8 Washers TT ije TY 2 Remove the three Phillips screws and washers from the PCB cover s upper flange 3 Remove the PCB cover and set aside 94 0166 Fe The PCBs are mounted to the antenna support frame with machine screws and are interconnected by Molex connectors Figure 4 3 shows the PCB arrangement and connectors while Figure 4 4 shows how the printed circuit boards are mounted to the support frame Refer to these figures when replacing the igus PCB Connector Locations PCBs gt
25. L left B the LNB down conversion frequency L low H high G Latin America U USA D decoding type 0 test 1 DSS A 2 DSS B 3 DVB 54 0166 re 5 Repeat Step 4 for each of the following transponder categories e vertical high e vertical low e horizontal high e horizontal low OR e right e left TracVision 6 requires that the data fields for all transponder categories be provided If the selected satellite does not have information for one or more of the transponder categories default information should be entered in the fields as follows Transponder Data Default Value Table 2 10 Satellite Transponder Frequenc 00000 L Default Data Symbol Rate 27500 FEC Code the same value as provided for those transponders with data Network ID 0x0000 Polarity and Band whichever combinations are not already provided 6 Type ZAP lt cr gt to restart the antenna 7 Ifyou need to configure a second user defined satellite repeat this procedure starting with Step 1 to enter data for the USER2 satellite You have now added your user defined satellite s to the system s satellite library If you want the antenna to track one or both of these user defined satellites you will now need to install it To install a satellite use the SATINSTALL command as described in Installing Your Satellites on page 36 The next two pages provide examples of the user defined satellite
26. Rear View Elevation Motor Azimuth Motor Cable Wrap to RF PCB S RF PCB MAIN PCB T H a gt x5 Power Data gt A H T e sal lt RF Connectors c to Main PCB Fuses Antenna Gyro Azimuth Limit Elevation Limit Switch Switch RF PCB Main PCB Eg sae ounting lop View t t t be Lo emis y p a a imi imi 1 1 1 1 al 7 Support Frame 54 0166 59 TracVision 6 Technical Manual Refer to Section 3 5 Computer Diagnostics on page 47 for complete details on connecting a PC to the system via the maintenance port Replacing the Main PCB T 10 11 12 13 14 15 16 17 With a PC connected to the switchplate s maintenance port apply power to the antenna unit Record the system serial number for later re entry the serial number is listed at the beginning of the startup sequence as shown in Appendix D on page 79 Disconnect power from the antenna unit and the IRD Remove the PCB cover as explained in Removing the PCB Cover on page 54 Disconnect all Molex connectors from the main PCB see Figure 4 3 Remove the nine 6 32 screws that secure the PCB to the antenna frame see Figure 4 4 Remove the PCB from the antenna frame Reverse this process to install the replacement PCB Reconnect all connectors removed in Step 5 Reinstall the PCB cover Apply power to the antenna unit Type HALT lt cr gt lt
27. al Manual The serial number for your TracVision 6 will be required during any troubleshooting or service calls You will find the serial number on the first page of this manual Table 4 1 Trac Vision 6 Field Replaceable Units z To help us continually improve the guality and reliability of our systems please return any failed component to KVH or KVH Europe care of the mailing address listed on the first page of this manual after you receive your replacement part 4 3 TracVision 6 Field Replaceable Units If you experience an operating problem or otherwise require technical assistance please contact your local authorized TracVision 6 dealer installer or distributor If an authorized dealer installer or distributor is not located nearby contact KVH or KVH Europe directly at the telephone fax or e mail listings on the first page of this manual Replacement part numbers for field replaceable units FRUs that can be serviced in the field are listed in Table 4 1 These parts may be obtained from any KVH authorized dealer installer or may be ordered directly from KVH FRU Part Number Radome 02 1047 01 Switchplate 02 1023 Main PCB 02 0992 RF PCB 02 1342 Antenna Gyro Sensor 02 1090 Antenna Gyro Gasket 24 0139 Elevation Drive Belt 24 0105 83 Elevation Motor 02 1356 Azimuth Limit Switch Assembly 02 0957 01 North American LNB 02 0870 Latin American LNB 02 0
28. align the PCB so that the RF connectors are facing down as shown in Figure 4 3 on page 55 Failure to hold the ferrules tightly while loosening the RF connectors 9 Secure the RF PCB to the support frame using the can result in damage to the cables screws removed in Step 6 and reduce the signal quality 10 Reattach the RF cables making certain to connect them in their original positions Do not exceed 5 in lbs of torque 11 Reattach the Molex connectors to the RF PCB 12 Reinstall the PCB cover Replacing a Fuse Two 5x20 mm 3 15 amp 250 volt fast blow fuses are mounted to the main PCB see Figure 4 3 on page 55 If one of these fuses has blown or been broken simply remove the bad fuse and replace with a good fuse of the same rating 54 0166 57 TracVision 6 Technical Manual Figure 4 6 Replacing the Antenna Gyro Assembly 4 5 Replacing the Antenna Gyro Assembly Remove the PCB cover as explained in Removing the PCB Cover on page 54 Remove the four screws four washers and the counterweight from the end of the antenna gyro see Figure 4 6 Bracket Gasket Gyro Standoffs Counterweight 3 Using a nut driver socket remove the four standoffs securing the antenna gyro to the reflector bracket see Figure 4 6 Slide the tie wrap which secures the antenna gyro cable off the bottom right standoff Remove the 3 tie wraps securing the gyro cable to the RF cables see Fi
29. artup Data Sequences Appendix D Startup Data Sequence The data on the following pages presents a sample startup data sequence registered by the TracVision 6 when receiving signals from DIRECTV the DISH Network or ExpressVu This sequence may vary based on the software version loaded onto the TracVision 6 system This data can be recorded using the maintenance port and a PC PGM TracVision G6 Controller Rev X Version X XX Serial number XXXXXXXX EAD Motors RF ZAP Initializing RF Controller RF S A V U V RF SATINSTALL 55 C 00 1 te RF L A Identifies satellite A or B as currently RF SATCONFIG loaded for acquisition RF F A 12368 20000 67 0X0000 V U 2 Satellite configuration data Satellite A RF F A 12368 20000 67 0X0000 V U 2 RF F A 12238 20000 67 0X0000 H U 2 RF F A 12238 20000 67 0X0000 H U 2 RF F B 00000 27500 34 0X0000 V H 3 Satellite configuration data RF F B 00000 27500 34 0X0000 V L 3 RF F B 00000 27500 34 0X0000 H H 3 RF F B 00000 27500 34 0X0000 H L 3 RF RF PCB Version X X Current RF software revision RF COMM PASS PASS is expected Limit Switch Test Limit Switch Status PASS PASS is expected Initializing Ext Sensor RF S A V U V 5h 0 S 5h 1 RF S A H U V RF ES Status Timeout 5h 0 S 5h 1 RF
30. ation angle Command 8 Response echoes the command Elevation DOWN Step Function commands a manual 0 1 DOWN step in elevation angle Command 2 Response echoes the command E 3 Operational Commands Tracking Mode Function starts active tracking of the satellite Command TRACK Response echoes the command Idle Mode Function halts active tracking and conical scan then enters Idle mode Command HALT Response echoes the command 54 0166 E 4 Tracking and Conical Scan Commands Target Location Function reports the target location in antenna frame data format is E for elevation in degrees 000 900 and A for azimuth in degrees 0000 3599 with implied decimals Command TGTLOCATION Response Target Location A E A B E Att Analog Signal Strength Report Function reports signal strength from RF detector circuit in A D counts 000 FFF Hex Command SIGLEVEL Response Signal Strength XXXX E 5 RF Board Commands Serial Communications Status Polarization Report Tone Changes Function starts serial communications reports status and polarization tone changes Command S Response S s p b m lt cr gt every 5 seconds until gt lt cr gt is returned from system software Where s satellite A primary B secondary p polarization V vertical H horizontal R right L left X no LNB p
31. before making connections to vessel power Run a power cable from vessel power through the panel cutout and connect it to the switchplate as shown in Figure 2 15 For recommended power cable specifications refer to Table 2 2 on page 10 Figure 2 15 Wiring the Switchplate to Ship s Power 12 VDC Ship s Power Ground SL IRD Ground Wire to IRD Power supplied to the TracVision 6 MUST NOT exceed 16 VDC or the TracVision power supply will suffer serious damage Connecting the IRD Ground Wire s Find each IRD ground wire where it comes through the panel cutout made earlier Connect the IRD ground wire s to the ground connector on the switchplate see Figure 2 15 54 0166 25 TracVision 6 Technical Manual Figure 2 16 Mounting the Switchplate Support Frame and Front Cover Before securing the switchplate to the mounting surface be sure to strain relieve the wires connecting to the switchplate connectors Several tie wraps have been provided to aid in strain relieving the wires Ja 2 5 Mounting the Switchplate After completing the switchplate wiring process you must install the switchplate itself This process detailed in the following steps is illustrated in Figure 2 16 C Front Cover A Panel Cutout lu gt 8182 1 Fitthe switchplate assembly and support frame into the panel cutout made earlier and flus
32. ble clamp 94 0166 61 TracVision 6 Technical Manual 8 Route the new limit switch wires through the cover and cable clamp to the main PCB s Molex connector After noting the position of the old black and white wires remove the old wires from the Molex connector Attach the new wires in their places 9 Reinstall the PCB cover 10 Before re installing the azimuth limit switch to the antenna assembly orient the switch s plastic cam as shown in Figure 4 8 With the cam in the proper position reinstall the switch to the antenna assembly using the three 6 32 retaining screws and flat washers Ensure the cam finger engages Figure 4 8 the stop pin in the mounting cavity Azimuth Limit Switch Orientation Black and White Wires to Main PCB Molex Connector Plastic Cam 11 Apply hot melt or RTV at the limit switch cover s wire access hole to protect the wires from chafing see Figure 4 7 62 54 0166 re 4 1 Replacing the Elevation Motor and Belt The elevation motor is mounted to the inside of the support frame Machine screws and washers hold the drive motor in position to maintain proper tension on the toothed drive belt Figure 4 9 shows the arrangement of motor drive belt and antenna pulley Side View Front View Figure 4 9 Elevation Drive Mechanism Pulley Drive Belt Pa Elevation Motor Motor Hub Tie wraps In line Conn
33. command returns all eight combinations of the Satellite Freq Sym FEC ID POL Band Decode currently stored in RAM 86 54 0166 Maintenance Port Parser Commands re Set RF Tracking Parameters Function sets RF tracking parameter Command SATCONMFIG X N F S C ID P B D lt cr gt Response Echoes the input data Where SATCONFIG directs data to the RF Board X satellite location A or B N satellite table 98 amp 99 are slots for user configured satellites F frequency in MHz either 00000 or a range from 10700 12700 S Satellite transponder symbol rate in Mbit second 01000 29999 C FEC code e g 12 23 34 56 67 78 ID satellite network ID in hexidecimal format Ox P LNB polarization V vertical H horizontal R right L left B LNB down conversion frequency L low H high G Latin America U USA D decoding type 0 test 1 DSS A 2 DSS B 3 DVB Switch Satellites Function shifts tracking to the second satellite Command L A or B Response echoes the command Where A switches to Satellite A or B switches to Satellite B ID Match Decoded Network ID Function reports ID match and decoded network ID Command CHECKID Response Y OX H N OX Y NoID N NoID Where Y yes N no OX network ID NolD satellite unidentified 54 0166 87 TracVision 6 Technical Manual
34. d e g Loctite 425 or equivalent to the wing screw threads and tighten the screws to secure the LNB in position Reattach the RF connectors to the LNB 54 0166 tr 4 9 Preparing for Shipment If you need to repack the antenna unit for shipment the shipping restraints removed during installation must be reinstalled Follow the steps below to reinstall the restraints 1 Rotate the azimuth mechanism slowly to find the When rotating the azimuth limit switch stop The front of the antenna should mechanism by hand go slowly be facing the forward arrow Hitting the mechanical stops with excessive force will damage the 2 Rotate the azimuth mechanism 180 in the f hee azimuth limit switch opposite direction to ensure that the mechanism is not resting on the limit switch stop 3 With the antenna reflector slightly elevated slip the narrow end of the elevation shipping restraint beneath the lip of the antenna reflector Gently wedge the restraint inside the baseplate as shown in Figure 4 13 Figure 4 13 Elevation Shipping Restraint Placement Foam Restraint 4 ee 54 0166 67 TracVision 6 Technical Manual Figure 4 14 Azimuth Shipping Restraints Placement KVH is not liable for damage caused by improper shipping Before returning the product be sure to obtain an RMA number from KVH s Technical Support Depariment and write the number on the outside o
35. d in Programming User defined Satellites Ja Installing Your Satellites To install the satellites you want to track follow the steps below 1 Using your PC s terminal emulation program type HALT lt cr gt lt cr gt indicates a carriage return ENTER key This command puts the antenna in Idle mode 2 Enter the SATINSTALL parser command Command Where SATINSTALL lt sat a name gt lt sat b name gt lt cr gt lt sat a name gt the name of your choice for Satellite A lt sat b name gt the name of your choice for Satellite B Table 2 11 lists the assigned names for satellites that are in the preprogrammed satellite library If you only want to install and track one satellite enter NONE as the name of Satellite B 3 Once you ve assigned satellites as Satellite and Satellite B you need to tell the antenna which of the two satellites it should initially acquire and track This step should be performed the first time a satellite is selected allowing the system to download the channel guide To do so enter the following parser command L A or B lt cr gt A track Satellite A B track Satellite B Command Where 4 Type ZAP lt cr gt to restart the antenna Examples To select Astra 2S and Hotbird for your satellite pair and to track Hotbird you would enter the following commands SATINSTALL ASTRA2S HOTBIRD lt cr gt L B lt cr gt ZAP lt cr gt To select and track t
36. d television and check the channels on the selected satellites For European systems check both horizontally and vertically polarized channels if possible When all checks are completed shut down the system re Be certain to fill out and submit the warranty card to KVH to ensure that your TracVision 6 is fully covered under the 2 year parts and 1 year labor warranty a TracVision 6 Technical Manual Table 2 12 LNB Part Numbers You may also need to replace your television when changing geographic location In North America your TV must support the NTSC video standard In Europe your TV must support the PAL video standard Ja 2 10 Changing Geographic Location If you move to a different geographic area you will need to modify your TracVision 6 system to receive satellite TV signals in the new location To begin receiving satellite signals in the new area perform the following steps Swap LNBs To receive the proper satellite signals in the new geographic location your TracVision antenna must be equipped with the appropriate LNB for that location If moving to the U S you will need to install a North American style LNB if moving to Europe you will need to install a European style LNB and if moving to Latin America you will need to install a Latin American style LNB Table 2 12 lists the part numbers for ordering these LNB options Part Name Part Number North American LNB Re
37. e IRD Configuration Item Setting Table 2 5 Antenna Alternative 1 DiSEqC 1 Key IRD Settings Antenna Alternative 2 DiSEqC 2 LNB Frequency Universal It is also important that the IRD s settings for Antenna When programming the IRD with Alternatives 1 and 2 match the switchplate s installed satellite es 9 i the antenna configuration data settings as follows make certain that your choices for Antenna Alternatives 1 and 2 match Antenna Altemative Satellite A those installed as Satellites A and e Antenna Alternative 2 Satellite B B during the Install Satellite procedure detailed in Section 2 7 Section 2 7 Installing Satellites to Track on page 29 provides Installing Satellites to Track on details on the satellite installation process page 29 54 0166 27 TracVision 6 Technical Manual If you use an active multiswitch to connect three or more IRDs the multiswitch will interfere with the 22 KHz tone sent by DIRECTV DSS Plus IRDs to the antenna As a result the antenna will not receive the signal to change satellites when you change channels using your DIRECTV DSS Plus remote Ja Programming DSS Plus IRDs If you are using multiple DSS Plus IRDs and intend to shift from one satellite to another only one of the IRDs can be configured as a two satellite receiver All other IRDs must be configured as one satellite receivers The two satellite IRD will determine which
38. e RF Cable e Ground Wire Connecting the RF Cable s Each RF cable must be an RG 11 75 ohms or RG 6 75 ohms cable fitted with F type connectors The RF cable s should already be connected to the antenna baseplate see Step 10 of Section 2 2 Mounting the TracVision Antenna on page 17 The following sections explain how to connect the RF cable s to your IRD s To connect the TracVision antenna to your IRD s choose one of the following configurations based on the number of IRDs you will connect to the antenna Option 1 Connecting One IRD Option 2 Connecting Two IRDs Option 3 Connecting Three or More IRDs Option 1 Connecting One IRD One end of the RF cable should already be connected to the connector labeled RF1 on the base of the TracVision antenna Connect the other end of the RF1 cable to the IRD connector labeled LNB ANT SAT or SATELLITE IN Option 2 Connecting Two IRDs Two RF cables should already be connected to the connectors labeled RF1 and RF2 on the base of the TracVision antenna Connect the other ends of these RF cables to the connector labeled LNB ANT SAT or SATELLITE IN on the two IRDs The IRD that is connected to the RF1 cable controls which satellite the antenna is tracking The IRD connected to RF2 can select different channels on that satellite but not change the satellite selection itself 54 0166 re s For instruct
39. ector Motor Screws and Washers Replacing the Drive Belt 1 Loosen the four 8 32 Phillips screws until the motor is free to move upward Raise the motor to the top of the slots and retighten the screws to hold it there 2 Roll the belt over the motor hub while slowly moving the antenna reflector along its elevation axis Work the belt out from between the antenna pulley and reflector 3 Carefully work the new belt in between the antenna pulley and the reflector Ensure that the teeth are on the inside of the belt Feed the belt over the motor hub Once the belt is in place work it back and forth to ensure that the belt is aligned and the teeth are engaged with the motor pulley 54 0166 63 TracVision 6 Technical Manual Excessive belt tension may result in antenna reflector vibration Loosen the screws and gently press downward on the motor hub until the drive belt is at proper tension Adjust the belt tension for a maximum of 3 mm deflection with moderate finger pressure between the motor and antenna pulley Some readjustment may be necessary if the belt tension results in excessive antenna reflector vibration Tighten the screws Replacing the Elevation Drive Motor 1 Cut the top tie wrap that secures the elevation motor cable to the support frame see Figure 4 9 on page 63 Disconnect the elevation motor cable from the in line connector see Figure 4 9 Remove the four Phillips scr
40. efer to the complete warranty statement provided at the conclusion of this manual If you have any questions please call your local authorized dealer installer or distributor or contact KVH or KVH Europe directly IMPORTANT Before returning the product be sure to obtain an RMA number from KVH s Technical Support Department and write the number on the outside of the box Shipments received without an RMA number will be returned to you at your expense 4 2 Preventive Maintenance TracVision 6 reguires minimal preventive maintenance The following tasks are sufficient to maintain peak performance Monthly e Wash the exterior of the radome and baseplate assembly with fresh water a mild detergent may be added to remove grime Use caution when spraying the radome directly with high pressure water e Do not apply abrasive cleaners or volatile solvents such as acetone to the ABS radome e Check all connectors at the antenna baseplate and IRD Remove connectors and examine for signs of corrosion clean as needed Semi Annually e Remove the radome and examine the interior of the antenna unit for signs of corrosion loose connections or frayed or broken wires 54 0166 Detailed information on KVH s global support program and how to contact KVH or a dealer near you is available at www kvh com global support When cleaning the radome avoid any compounds that react with plastic TracVision 6 Technic
41. em and allow the system to complete full initialization Data should be scrolling on the PC display to identify any system problems detected If no data is seen recheck your connections and the terminal software setup for the correct COM port Maintenance Port Parser Commands TracVision 6 system parser commands are detailed in Appendix E on page 81 54 0166 Troubleshooting re Figure 3 1 Switchplate Front Panel Antenna Maintenance On Off Switch Port Sv Appendix D on page 79 shows the diagnostic information available in the startup data sequence a A Maintenance This section identifies system components that may be replaced in the field details how to replace those components and lists preventive maintenance routines 4 1 Warranty Service Information 4 2 Preventive Maintenance uk tS ta vata kon tase dae ok 4 3 TracVision 6 Field Replaceable Units 23442110 iadidndni oo 44 Replacing the PCBs and Fuses 4 5 Replacing the Antenna Gyro Assembly 46 Replacing the Azimuth Limit Switch Assembly 4 1 Replacing the Elevation Motor or Belt 4 8 Replacing the LNB z nc ceed beeches bibs b b s doh b dob a o o 4 9 Preparation for Shipment 22 eee ee 54 0166 re 4 1 Warranty Service Information For information on KVH warranty repair and liability policies please r
42. equence has been provided in Appendix D on page 79 with the typical ranges and responses for the TracVision 6 during startup and operation Ja 2 9 Checking Out the System Now that you ve installed the TracVision 6 you need to verify that the system functions properly Check the system startup sequence to ensure that the system is operating within normal parameters To view the startup sequence connect a PC to the switchplate s maintenance port The diagnostics procedure requires Windows Hyperterminal or other terminal emulation software such as PROCOMM Use the settings appropriate to your application and follow the steps below 1 Connect one end of the PC data cable to the DB9 connector on the switchplate Connect the other end to the serial port on your PC a 9 pin 25 pin connector adapter may be needed for some PCs Antenna Maintenance On Off Switch Port Open the terminal emulation software and establish the following settings e Bits per second 9600 e Data bits 8 e Parity None e Stop bits 1 e Flow control None Apply power to the TracVision 6 system and allow the system to complete full initialization Data should be scrolling on the PC display to identify any system problems detected If no data is seen recheck your connections and the terminal software setup for the correct COM port 54 0166 54 0166 After completing the review of the startup and operational routines turn on the IRD an
43. er Command Table 2 9 Satellite Transponder Data Sequence Je Entering User defined Satellite Data To configure your user defined satellites follow the steps below 1 Using your PC s terminal emulation program type HALT lt cr gt lt cr gt indicates a carriage return ENTER key This command puts the antenna in Idle mode 2 Enter the SATCONFIG parser command Command SATCONFIG USERX YYY Z D L lt cr gt Where X 1 USER satellite or 2 USER2 satellite YYY longitude 0 180 Z E East or W West D decoding type 0 test 1 DSS A 2 DSS B 3 DVB L LNB polarization C circular L linear Function configures one of the user configurable satellites with the longitude provided Response if valid entry echoes the input data if invalid entry returns error message 3 Type DEBUGON lt crs gt to enter DEBUG mode 4 Enter the satellite s transponder information Command SATCONFIG X N F S C ID P B D lt cr gt Where SATCONFIG directs data to the RF Board X Satellite location A USER1 B USER2 N satellite table 98 USER1 99 USER2 F frequency in MHz either 00000 or a range from 10700 12700 S the satellite transponder symbol rate in Mbit second 01000 29999 C the FEC code e g 12 23 34 56 67 78 ID the satellite network ID in hexidecimal format Ox P the LNB polarization V vertical H horizontal R right
44. ess as shown in Figure 2 6 Make any necessary adjustments before seating the foam seal in place permanently Figure 2 6 Baseplate Foam Seal Orientation Bottom View FWD 54 0166 re 9 Clean the mounting surface where the foam seal will be placed Remove the paper backing from the foam seal to expose the contact cement then lay the foam seal in place adhesive side down and press down firmly to bring the adhesive into full contact along the mounting surface 10 Connect the data power and RF cables from belowdecks to the baseplate as shown in Figure 2 7 Turn the power and data cable connectors down until locked in place don t use excessive force Connect the RF cable s with a 4 wrench applying 30 pounds of torque If you connect more than one RF cable label both ends of each RF cable to match its antenna baseplate connector RF1 RF2 RF3 or RF4 Do NOT use teflon gel on the cable fittings as it reduces signal strength at higher frequencies Used only with Figure 2 7 Quad ouipyr ENB Baseplate Connector Assignments Bottom View Power Data Single IRD Second IRD Installation Installation 11 Place the antenna baseplate over the holes drilled in the foundation ensuring the Forward label shown in Figure 2 5 points toward the bow 54 0166 17 TracVision 6 Technical Manual When rotating the azimuth mechanism by hand go slowly Hitting the mechanical stops
45. ews and washers that secure the motor to the support frame see Figure 4 9 Remove the motor assembly Install the new motor assembly with the elevation motor cable facing down as shown in Figure 4 9 Reinstall the screws and washers but do not tighten Raise the motor and work the toothed drive belt over the outer lip of the motor hub Press down gently on the motor body while rotating the antenna reflector up and down to ensure free movement Adjust the belt tension for a maximum of 3 mm deflection with moderate finger pressure between the motor and antenna pulley Some readjustment may be necessary if the belt tension results in excessive antenna reflector vibration Tighten the screws Connect the new elevation motor cable to the in line connector Secure the elevation motor cable to the support frame using a tie wrap at the top tie wrap holder 54 0166 4 8 Replacing the LNB The LNB assembly receives power from the IRD via the RF PCB Be certain that the IRD is turned off or disconnected from its power source before removing or reconnecting the LNB Replacing a North American or Latin American LNB 1 Using a wrench carefully disconnect both RF connectors from the LNB 2 Loosen the two wing screws on the throat of the choke feed until the LNB is free to slide out Withdraw the LNB as shown in Figure 4 10 3 Insert the replacement LNB as far as it will go ensuring it reaches the bo
46. f the box Shipments received without an RMA number will be returned to you at your expense Insert the two azimuth shipping restraints between the edge of the baseplate and the rotating plate along the side of the antenna frame as pictured in Figure 4 14 Pack the TracVision 6 antenna unit in its original package As detailed in the warranty accompanying this product and printed on the last page of this manual a Return Material Authorization RMA number is required prior to the return of the TracVision 6 system to KVH Please contact the KVH Technical Support Group at 1 401 847 3327 or via e mail at techs kvh com to obtain an RMA number Please review your warranty to familiarize yourself with all requirements liabilities and policies 54 0166 Appendices re Appentices This section contains several appendices of supplemental information including a mounting template wiring diagram and parser commands Appendix A System Specifications a RR RAKA ii 71 Appendix B Switchplate Template 00 73 Appendix C Comprehensive TracVision 6 System Wiring Diagram 15 Appendix D Startup Data Sequence s sses000ee sce eeeeeess 79 Appendix E Maintenance Port Parser Commands 81 54 0166 69 Appendix A System Specifications Physical Characteristics Antenna Unit 27 4 70 cm h x 26 2 67 cm d 55 Ibs 25 kg Operating temperature
47. gure 4 1 on page 53 Disconnect the antenna gyro Molex connector from the main PCB see Figure 4 3 on page 55 Remove the old antenna gyro assembly 54 0166 10 11 12 13 Connect the new antenna gyro s Molex connector to the main PCB Replace the antenna gyro gasket see Figure 4 6 Using the standoffs removed in Step 3 secure the new antenna gyro to the bracket The antenna gyro should be oriented so that the cable extends from the top of the gyro as shown in Figure 4 6 Using a tie wrap secure the antenna gyro cable to the bottom right standoff Reattach the counterweight screws and washers removed in Step 2 Redress the gyro and RF cables using 3 tie wraps Carefully move the reflector through its range of motion to ensure that the cable moves freely between the elevation mechanism and the lower assembly Adjust the antenna gyro cable as necessary to ensure proper motion Reinstall the PCB cover Calibrating the Antenna Gyro 1 e 1 O 91 Rie 54 0166 With a PC connected to the switchplate s maintenance port apply power to the antenna unit Type HALT lt cr gt lt cr gt indicates a carriage return ENTER key while the system is performing the limit switch initialization routine The system will complete the initialization function by finding the azimuth and elevation switch limits and then go to the home position IMPORTANT Record the 8 digit serial number displayed in the sta
48. h to the mounting surface 2 Drill out four 4 mm holes in the countersunk settings in the switchplate support frame 3 Drill four 2 5 mm holes in the mounting surface using the countersunk holes in the support frame as the template Secure the support frame and switchplate assembly to the mounting surface using the four 6 self cutting screws 4 Snap the front cover into place to cover the screws and support frame 5 Reconnect vessel power 54 0166 re 2 6 Activating Programming the IRD Before it can be used your IRD satellite receiver must be activated and or programmed as described below DIRECTV Activation KVH makes it easy to activate your DIRECTV IRD Just call KVH at 1 888 584 4163 and select the TracVision Product Activation Department Monday Friday 8 30 a m 5 00 p m EST DISH Network Activation To activate your DISH Network IRD please call DISH Network directly at 1 800 333 DISH 3474 Other IRD Activations Please refer to the user manual that accompanied your IRD for activation instructions Programming European IRDs Before the TracVision 6 system can be used in Europe the IRD must be programmed to receive signals from the selected DVB satellite services Programming is conducted using menu selections displayed on the TV screen Please refer to your IRD owner s manual for specific instructions Table 2 5 provides some key data for use when programming th
49. he Library If the satellites you want to track are listed in the library skip to Installing Your Satellites on page 36 If you want to track a satellite that is not listed in the library follow the steps in the next section Programming User defined Satellites Programming User defined Satellites The TracVision 6 satellite library has the capacity for two user defined satellites in case you want to track a satellite that is not currently preprogrammed in the library To configure a user defined satellite information about the satellite must be provided including Satellite name Satellite position longitude Transponder information for each of the following polarizations frequencies vertical high amp vertical low horizontal high amp horizontal low or right left Transponder information includes frequency symbol rate FEC code and network ID in hexidecimal format Decoder type This information can be obtained from your satellite service provider or from sites on the Internet such as www satcodx com 54 0166 s How to tell the difference between High and Low bands High 11 700 12 750 GHz Low 10 700 11 700 GHz For your reference the satellite configuration information for the predefined satellites is available on our web site at www kvh com footprint a TracVision 6 Technical Manual Table 2 8 SATCONFIG Pars
50. he USER satellite which you programmed earlier into the library you would enter the following commands SATINSTALL USER1 NONE lt cr gt L A lt cr gt ZAP lt cr gt 54 0166 2 8 Setting the Skew Angle To optimize channel reception the antenna s LNB skew angle must be adjusted Refer to your satellite service provider for the European Systems Only proper skew angle for your selected satellite service and geographical location Adjusting the LNB Skew Angle il 2 4 Turn off the power to the antenna unit If the radome is not already removed remove the radome and set it aside in a safe place Loosen the two wing screws securing the LNB within the choke feed as illustrated in Figure 2 18 Skew Labels Refer to the LNB skew angle labels on the end of the LNB and on the LNB choke feed shown in Figure 2 19 and adjust the LNB as necessary to match as closely as possible the skew angle provided by your service provider Retighten the wing screws Reinstall the radome Align the three radome screw holes with the baseplate nut holders insert the 10 24 screws and tighten Install a protective plastic screw cap over each screw 54 0166 re Figure 2 18 Adjusting the European LNB Skew Angle Figure 2 19 Skew Angle Labels SKEW ADJUSTMENT al TracVision 6 Technical Manual Figure 2 20 Switchplate Front Panel A sample startup s
51. he power cable to the switchplate is more than 50 ft 15 m long the power level can decrease over the course of the cable resulting in a voltage level at the antenna unit that is too low to power the system Refer to Connecting the Switchplate to Vessel Power on page 25 for details on supplying adequate power to the antenna unit Wiring If the system has been improperly wired the antenna unit will not operate correctly Refer to Section 2 4 Wiring the Switchplate on page 23 for complete system wiring information Vessel Turning During Startup If the vessel turns during the 60 second startup sequence that occurs immediately after turning on the power to the TracVision 6 the antenna gyro will record that variable motion as standing still This may cause the antenna to track improperly To solve this problem turn the TracVision 6 off for at least 10 seconds Turn the system back on ensuring that the vessel is either motionless or traveling in a straight line for the 60 seconds immediately following power up 54 0166 Incorrect Satellite Configuration European Systems Only The satellite configuration on European IRDs must match the satellite settings on the TracVision 6 system e Satellite A on the TracVision 6 must be the same satellite as IRD Alternative 1 or A based on your IRD and must be assigned the IRD DiSEqC 1 setting e Satellite B on the TracVision 6 must be the same satellite as IRD Alternative
52. hecking Out the System 00 cc cece eee ee ees 38 Changing Geographic Location 0 0c cee aun 40 re 2 1 Planning the Installation Who Should Install the TracVision 6 KVH recommends that a KVH authorized technician install the TracVision 6 system Installers should have experience installing electronic equipment on a vessel Materials and Equipment Required for Installation Before you begin installing the TracVision 6 system you need to verify that you have all of the following tools and materials 54 0166 Electric drill 4 13 mm drill bit and 3 80 mm hole saw Socket wrenches and c open end wrench Flat head and Phillips screwdrivers Crimp tool Augat T1000 or equivalent Light hammer center punch tape scriber pencil Terminal lug crimping tool wire strippers RG 6 or RG 11 cable with F type connectors for extra RF cables as needed Refer to Table 2 1 to determine the number of RF cables that you will need Connecting to RF Cables North American Latin American Systems One IRD 1 Two IRDs 2 Three or more IRDs 2 European Systems with Dual output LNB One IRD 1 Two IRDs 2 European Systems with Quad output LNB One IRD 1 Two IRDs 2 Three IRDs 3 Four IRDs 4 More than four IRDs 4 Multiswitch needed Follow multiswitch manufacturer s guidelines tr Plan the entire installation before proceeding Take into account antenna
53. ing the best performance from your system An alert to important information regarding procedures product specifications or product use Information about installation maintenance troubleshooting or other mechanical issues An electrical safety warning to help identify electrical issues that can be a hazard to either this KVH product or a user gt x e x Direct questions comments or suggestions to KVH Industries Inc KVH Europe A S 50 Enterprise Center Kokkedal Industripark 2B Middletown RI 02842 5279 USA 2980 Kokkedal Denmark Tel 1 401 847 3327 Tel 45 45 160 180 Fax 1 401 849 0045 Fax 45 45 160 181 E mail info kvh com E mail info kvh dk Internet www kvh com Internet www kvh com If you have any comments regarding this manual please e mail them to manuals kvh com Your input is greatly appreciated KVH Part 54 0166 Rev C Welcome to TracVision 6 TracVision 6 Serial Number This serial number will be reguired for all troubleshooting or service calls made regarding this product Click here to go to our state of the art Customer Support web page the fastest and easiest way to get all of your questions answered KVHI NASDAQ ISO 9001 2004 KVH Industries Inc All rights reserved LISTED TracVision and KVH are registered trademarks of KVH Industries Inc TracNet is a trademark of KVH Industries Inc DVB Digital Video Broadcasting is a registered
54. ion Do not pinch insulation inside the connector e After attaching the power and data cables to the appropriate terminal connector strips tug gently to ensure a firm connection e Do not tin solder the wire ends e All cables should be routed and dressed before terminating at the switchplate The antenna data and power cables may be trimmed to desired length However be sure to cut back the data cable s drain wire shield do NOT connect the drain wire to anything 54 0166 tr Be sure to connect a ground cable from each IRD to a suitable DC ground ideally the switchplate s ground terminal Figure 2 12 Correctly Securing Wires within the Switchplate Connectors Terminal Connector Lto t 1 4 6 mm Do NOT connect the antenna data cable s drain wire shield a TracVision 6 Technical Manual Figure 2 13 Data Cable Wiring Arrangement Connecting the Antenna Data Cable Find the TracVision 6 data cable where it comes through the panel cutout made earlier Wire the data cable to the switchplate as shown in Figure 2 13 The connector board is etched with the same wire color identification to make the wiring process easier Not Used Not Used PC GND PC TXD PC RXD Data Cable Cut back and insulate any unused wires from the Data Cable Figure 2 14 Wiring the Antenna Un
55. ions on RF wiring for TracNet please refer to the TracNet Owner s Manual or Technical Manual Before you connect an RF cable to an IRD turn on the IRD and TV and verify that there is no AC voltage present on the IRD s input connector measured between center conductor and shield If AC voltage is present on the connector DO NOT connect the RF cable until you have corrected the problem This is a potentially dangerous condition that will damage the antenna s electronics TracVision 6 Technical Manual Due to the signal polarization in European satellites the use of a multiswitch with a dual output LNB will result in a loss of signal and less than optimal operation with TracVision 6 systems used in Europe Figure 2 9 Single Multiswitch Installation North American and Latin American systems only The use of an active multiswitch will interfere with the 22 KHz tone sent by DIRECTV DSS Plus IRDs to the antenna As a result the antenna will not receive the signal to change satellites when you change channels using your DIRECTV DSS Plus remote You will need to use the optional TV SAT Switch or a PC to switch between satellites To order a TV SAT Switch KVH Part Number 01 0245 please call 1 401 847 3327 Ja Option 3 Connecting Three or More IRDs North American and Latin American Systems To connect three or four IRDs to the TracVision antenna you will need to install an active mul
56. it Power Ja Cable and Indicator Lamp RE GND to Antenna RF RXD RF TXD Not Used Not Used Connecting the Antenna Power Cable Find the TracVision 6 power cable where it comes through the panel cutout made earlier Wire the antenna unit power cable to the switchplate connectors as shown in Figure 2 14 After wiring the power cable connect the power indicator lamp also as noted in Figure 2 14 After both the power cable and lamp are properly wired carefully insert the lamp into its socket immediately below the switchplate connectors 12 VDC Red 12 VDC Lamp Ground Black Ground Lamp Lamp Socket 54 0166 re Connecting the Switchplate to Vessel Power Short circuits may result in severe electrical shock or burns Turn off vessel power and test the circuit to ensure that no power is present before connecting any power cables Before connecting the power cable turn off vessel power and test the The TracVision 6 system requires an 11 16 VDC power input A circuit to ensure that no power is present quick tripping circuit breaker or fuse should be installed between the switchplate and vessel power Circuit overload protection should be rated for 5 amperes If vessel power fluctuates widely or is noisy a 12 VDC 5 amp AC DC power supply or a wide range DC DC converter power supply should be installed Test the voltage and polarity
57. longitude to the nearest degree 18 Type GPS AA B CCC D lt cr gt where e AA Latitude in degrees e B N North or S South e CCC Longitude in degrees e D E East or W West 19 Verify that the response shows the correct parameters 20 Type ZAP to restart reinitialize the system 60 54 0166 Fe 4 6 Replacing the Azimuth Limit Switch Assembly 1 Rotate the antenna assembly by hand clockwise When rotating the antenna by until it stops hand go slowly Hitting the mechanical stops with excessive force will damage the azimuth limit switch 2 Remove the PCB cover as explained in Removing the PCB Cover on page 54 3 At the main PCB cut the black and white wires from the azimuth limit switch Molex connector see Figure 4 3 on page 55 Leave about an inch of the wires still connected at the Molex connector for later reference 4 At the azimuth limit switch cover remove the hot melt holding the black and white wires in place see Figure 4 7 perenne ae Figure 4 7 f Azimuth Limit Switch Cover Hot Melt M Retaining Screws 5 Remove the three 6 32 retaining screws from the limit switch cover and set aside see Figure 4 7 Lift the cover to access the limit switch underneath 6 Remove the four 8 32 screws securing the limit switch to the cover and set aside 7 Replace the azimuth limit switch Attach the new switch to the cover using the 8 32 screws flat washers and ca
58. mage should be available POS 63 1 33 4 2505 POS 63 9 33 7 2425 POS 63 1 33 5 2562 POS 64 0 33 6 2427 Saved Sat Pos AZ 63 2 EL 33 6 POS 63 1 33 7 2603 80 54 0166 Maintenance Port Parser Commands re Appendix E Maintenance Port Parser Commands The TracVision 6 system parser commands are parsed when the system receives an ASCII carriage return Hex 0D An ASCII line feed Hex 0A is permitted but is ignored in any transmitted command All system responses are terminated with an ASCII carriage return followed by a line feed and ending with either an acknowledge character ASCII gt Hex 3E or a not acknowledge character ASCII Hex 3F The parser commands are shown below in boldface capital letters but they are not case sensitive In most cases the command is responded to with an echo that is if you type ZAP for example and press ENTER the response will be the command you have entered For other commands the response is specific for each command such as VERSION STATUS or HELP E 1 System Commands Software Version Table E 1 Function reports software version and system type System Commands Command VERSION Response KVH TracVision 6 Rev X Version X XX XXX Motors System Status Report Function reports general system status Command STATUS Response system status string Initialize Restart the System Function initializes the system perfor
59. ms a soft reset Command ZAP Response echoes the command then reinitializes the system 54 0166 81 TracVision 6 Technical Manual Help on Parser Commands Function lists parser commands Command HELP Response lists all parser commands Turn On Sleep Mode Function turns on Sleep Mode Command SLEEPON Response echoes the command Turn Off Sleep Mode Function turns off Sleep Mode Command Response SLEEPOFF echoes the command Turn On Instant On Function turns on Instant On feature Command INSTANTON Response echoes the command Turn Off Instant On Function turns off Instant On feature Command INSTANTOFF Response echoes the command Report Skew Angle Function reports skew angle of the current satellite Command Response SKEWANGLE SKEW ANGLE XXXX X Report Serial Number Function reports system serial number Command SERNUM Response SN XXXXXXXX 54 0166 Maintenance Port Parser Commands Enter Serial Number Function enters system serial number Command SERNUM XXXXXXXX Where XXXXXXXX the system s serial number Response SN XXXXXXXX Configure System Function configures software for a particular system model Command TVXXXX Where XXXX
60. on 6 Table 1 3 lists the components and materials in the TracVision 6 shipping carton Component KVH Part No Antenna Unit 02 1045 01HP 02 1045 02HP 02 1045 03HP t 02 1045 04HPttt Switchplate 02 1023 Installation Kitpack 72 0103 Data Cable 32 0619 100 PC Cable 32 0628 06 RF Cable 32 0566 100 Power Cable 32 0510 100 Ground Cable 32 0583 50 TracVision 6 Technical Manual 54 0166 TracVision 6 User s Guide 54 0166 01 t North American system tt European system with dual output LNB tt Latin American system ttt European system with quad output LNB Not supplied with European quad output LNB systems 54 0166 2 Installation 54 0166 2 1 2 2 2 3 2 4 2 0 2 6 2 1 2 8 2 9 2 10 This section explains how to install configure and test the TracVision 6 system Follow the simple procedures in this section sequentially to ensure a safe and effective installation Planning the Installation 0 anaana unnan aa 9 Mounting the TracVision Antenna z za 246 kadavia ara dacad eis 15 Connecting theAD S 242622225644222554200025402840850655 19 Wiring the Switchplate 0 0 0 ccc cee eee eee 23 Mounting the Switchplate 0 ccc 000 26 Activating Programming the IRD 0000 27 Installing Satellites to Track 11 oo os ee eed en eteastenses 29 Setting the Skew Angle European Systems Only 0 00 cece cee u 37 C
61. ower b band H high band L low band G Latin America U USA m mode V valid invalid The Mode bit is used to evaluate the Satellite Polarization and Band combination vs the Frequency Symbol Rate FEC currently in RAM This bit will be set to invalid if the Frequency for the selected combination is set to 0x0000 otherwise it will be set to valid For example the Mode bit will be set to invalid when the frequency is set to 00000 to indicate that there is not a frequency to track for the LNB tone and voltage setting 54 0166 Maintenance Port Parser Commands tr Table E 4 Tracking and Conical Scan Commands Table E 5 RF Board Commands sl TracVision 6 Technical Manual Report RF Tracking Parameters Function reports all RF tracking parameters for primary amp secondary satellites Command SATCONFIG Response Fx fffff S C ID P B D lt cr gt Where X satellite A primary B secondary fffff frequency in MHz 00000 and 10700 to 12700 S symbol rate in Mbit Sec 1000 to 29999 C FEC code rate valid rates 12 23 34 56 67 78 ID satellite network ID in hexidecimal format valid range 0x0000 to Oxffff hex P LNB polarization V vertical H horizontal R right L left B LNB down conversion frequency L low H high G Latin America U USA D decoding type 0 test 1 DSS A 2 DSS B 3 DVB This
62. placement Kit 02 1033 01 Latin American LNB Replacement Kit 02 1033 04 European Quad output LNB Replacement Kit 02 1033 03 European Dual output LNB Replacement Kit 02 1033 02 With the new part you will receive a simple instruction sheet for swapping the LNBs Install New Satellites When you move to a new area the list of available satellites changes If you re moving to Europe you will need to choose a new Satellite pair from the list of available European satellites see Table 2 7 If you re moving to the U S you will need to choose a new satellite pair from the list of available North American satellites see Table 2 6 And if you re moving to Latin America you will need to select a Latin American satellite For details on installing these new satellites refer to Section 2 7 Installing Satellites to Track on page 29 Replace the IRD In order to receive satellite TV service in your new geographic location you will need to purchase an IRD designed for that location Refer to your satellite TV service provider for details 54 0166 Troubleshooting tr 3 Troubleshooting This section identifies basic trouble symptoms and lists their possible causes and solutions 3 1 Troubleshooting Matrix 0 0 ccc cece eee eee 43 3 2 Causes and Remedies for Common Operational SSUES a a 44 3 9 IRD Troubleshooting ustb sosobobosobo s sb bo b de did bo 46 3 4 Antenna Gyro and LNB Fault
63. rates the mounting dimensions and a template has been provided in Appendix B The connecting cables will be routed through this cutout timi a 3 30 2 5 mm dia 32 8 mm 2 36 Panel Cutout 53 mm 94 0166 2 2 54 0166 Mounting the TracVision Antenna Make sure that you have chosen a suitable mounting location based upon the guidelines in Choosing the Best Location for the TracVision Antenna on page 12 Using the template provided at the back of this manual or the dimensions shown in Figure 2 4 lay out the four mounting bolt holes and cable access hole at the mounting site Make certain that the FWD arrow is parallel with the vessel s centerline and pointed toward the bow DOME 026 2 5 Zs 6 67 cm FWD gt 4x90 5 4 x 1 3 cm Drill the four 4 13 mm bolt holes and cut out the 3 80 mm diameter cable access hole following the layout in Step 2 Smooth the edges of the cable access hole to protect the cables Bring the data cable power cable and RF cable s from belowdecks up through the cable access hole in the mounting surface see Table 2 1 on page 9 to determine the number of RF cables required Belowdecks route the opposite end s of the RF cable s to the IRD s or multiswitch route the opposite ends of the data cable and power cable through the switchplate panel cutout re Figure 2 4 Antenna Mounting Holes Layout
64. reports the last satellite tracked or updates the last tracked satellite to the value input if it is different from the current value Command LASTSAT LASTSAT X Response Last lt sat_name gt Where X A updates to Satellite A or X B updates to Satellite B 54 0166 a KVH Industries Limited Warranty TracVision 6 Limited Warranty on Hardware KVH Industries Inc warrants the KVH product purchased against defects in materials for a period of TWO 2 years and against factory labor costs for a period of ONE 1 year from the date of original retail purchase by the original purchaser It is the customer s responsibility to verify the date of purchase by returning the warranty card included with the product to KVH within 30 days of purchase or by providing a copy of a dated sales receipt for the KVH product under warranty with the warranty claim If this date cannot be verified the warranty period will begin 30 days after the date of manufacture of the original product purchased If you discover a defect KVH will at its option repair replace or refund the purchase price of the product at no charge to you provided you return it during the warranty period transportation charges prepaid to the factory direct Please attach your name address telephone number a description of the problem and a copy of the bill of sale or sales receipt as proof of date of original retail purchase to each product returned to warranty service Al
65. rtical High Frequency 11 823 GHz Symbol Rate 27500 FEC Code 3 4 Network ID 2048 dec 0x0800 Vertical Low No Data Listed Horizontal Low No Data Listed Based on this information the data entered via the PC would look like this HALT SATCONFIG USER1 7 W 3 L DEBUGON SATCONFIG A 98 11966 27500 34 0x0800 H H 3 SATCONFIG A 98 11823 27500 34 0x0800 V H 3 SATCONFIG A 98 00000 27500 34 0x0000 V L 3 SATCONFIG A 98 00000 27500 34 0x0000 H L 3 SAVE A ZAP 54 0166 35 TracVision 6 Technical Manual Table 2 11 Satellite Installation Names Satellite Install Name North American Satellites DSS 101 W DSS 101 DSS 119 W DSS_119 EchoStar 61 W Echo_61 EchoStar 110 W Echo_110 EchoStar 119 W Echo_119 EchoStar 148 W Echo_148 ExpressVu Expressvu ExpressVu TV ExpressTV European Satellites ASTRA1 19 2 E ASTRA1 ASTRAZN 28 2 E ASTRA2N ASTRA2S 28 2 E ASTRA2S Hispasat 30 0 W HISPASAT Hotbird WB 13 0 E HOTBIRDWB Sirius 5 0 E SIRIUS Thor 0 8 W THOR Arabsat 26 E ARABSAT Nilesat 7 W NILESAT Latin American Satellites Galaxy 3CN 95 W GALAXY3CN Galaxy 3CS 95 W GALAXY3CS PAS 9 58 W PAS_9 Other Installation Designations User defined 1 USER1 User defined 2 USER2 None None USER1 and USER2 will only be available if one or two user defined satellites have been added to the library as detaile
66. rtup message Type DEBUGON lt cr gt to enter Debug Mode Type CLEAREE lt cr gt Type ZAP lt cr gt to restart reinitialize the system Type HALT lt cr gt Type DEBUGON lt cr gt Type TVG6HP lt cr gt Make sure the cable jacket passes through the PCB access slot to protect the wires from the edge of the PCB frame When rotating the antenna by hand go slowly Hitting the mechanical stops with excessive force will damage the azimuth limit switch Refer to Section 3 5 Computer Diagnostics on page 47 for complete details on connecting a PC to the system via the maintenance port l TracVision 6 Technical Manual 9 Type HALT lt cr gt 10 Type DEBUGON lt lt cr gt 11 Type LSTEST lt cr gt 12 Type EL 300 lt cr gt 13 Type CALGYRO lt crs gt Verify that the Antenna Gyro Azimuth scale factor is between 0 00090 and 0 00110 and the Antenna Gyro Elevation scale factor is between 0 00090 and 0 00110 14 Type SERNUM lt serial number gt lt cr gt where lt serial number gt the system serial number that you recorded in Step 2 15 Type ZAP lt cr gt to restart reinitialize the system KVH recommends that you complete the following additional steps to speed satellite acquisition and improve system performance 16 Type HALT lt cr gt while the system is performing the limit switch initialization routine 17 Determine your vessel s current latitude and
67. s 0 0 c ee eee 46 3 5 COMPDS 47 3 6 Maintenance Port Parser Commands 47 54 0166 41 Troubleshooting tr 3 1 Troubleshooting Matrix The troubleshooting matrix shown in Table 3 1 identifies some trouble symptoms their possible causes and references to Table 3 1 troubleshooting solutions Troubleshooting Matrix Section 3 2 1 Anyone can do S 2 Electronics know how recommended 3 Dealer service recommended kej Jas V SN Jo D o a s S E g L SLA 2 F v S J ss o s Z SJ E Ra A A V S V v fe 3J S S S s 8 8 amp 9 SYMPTOM a S oj of S Ps a 2 henna OT mn rn 1 System works at dock but not on the move System will not find satellite Snowy television picture Pixelating television picture 54 0166 43 TracVision 6 Technical Manual a 3 2 Causes and Remedies for Common Operational Issues There are a number of common issues that can affect the performance of the TracVision 6 The following sections address these issues and potential solutions Blown Fuse Low Power or Improper Wiring Blown Fuse The antenna unit is equipped with two fuses mounted on its main printed circuit board PCB If either of these fuses has blown or been broken the system will not work For details on replacing an antenna unit fuse refer to Section 5 4 Replacing the PCBs and Fuses on page 54 Low Power If t
68. s so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state country to state country TV6_TM_Cover 0604 KIVIHI KVH Industries Inc KVH Europe A S 50 Enterprise Center Middletown RI 02842 5279 U S A Kokkedal Industripark 2B 2980 Kokkedal Denmark Phone 401 847 3327 Fax 401 849 0045 Phone 45 45 160 180 Fax 45 45 160 181 E mail info kvh com Internet www kvh com E mail info kvh dk Internet www kvh com KVH and TracVision are registered trademarks of KVH Industries Inc
69. sat 4 54 0166 1 2 TracVision 6 Components Your TracVision 6 system includes the following components Antenna Unit The antenna unit houses the antenna positioning mechanism low noise block LNB power supply and control elements within a molded ABS radome Weathertight connectors on the bottom of the baseplate join the power signal and control cabling from belowdecks units Switchplate The switchplate controls power to the antenna via the On Off switch It also provides a DB9 maintenance port for connecting a computer or TV SAT Switch for changing satellites and configuring the system Integrated Receiver Decoder IRD Satellite TV Receiver The IRD purchased separately receives satellite signals from the antenna unit for signal processing and channel selection and sends the signals to the TV set for viewing Please refer to the user s manual provided with your selected IRD for complete operating instructions 54 0166 Introduction re DB TracVision 6 KIVIHI En M nast KVH Before you can start watching satellite TV using your TracVision antenna you will need to activate your IRD Refer to Section 2 6 Activating Programming the IRD on page 27 for details TracVision 6 Technical Manual Table 1 3 TracVision 6 Packing List s For a list of items supplied in the kitpack see Table 2 3 on page 10 1 3 Materials Provided With the TracVisi
70. satellite the antenna is tracking while the other receivers can watch any channels available via that satellite Refer to your IRD owner s manual for complete details on this process 54 0166 re 2 1 Installing Satellites to Track TracVision 6 can track a variety of DVB compatible and DSS DIRECTV satellites The system contains a preprogrammed library of North American European and Latin American satellites It also has two open slots that you may use to program two additional satellites of your choice Tables 2 6 and 2 7 provide a grid of possible satellite pairs Two of these satellites Table 2 6 may be selected to reside in the system s active memory as Available Satellite Pairs Satellites A and B For Latin American systems you can choose North America one of three satellites GALAXY3CN GALAXY3CS or PAS 9 North American LNB required DSS 101 DSS 119 Echo 61 Echo 110 Echo 119 Echo 148 Expressvu ExpressTV Tahle 2 7 Available Satellite Pairs Europe European LNB required Astra 1 Astra 2N Astra 25 Hispasat Hotbird WB Sirius Thor Arabsat Nilesat At the factory the system is programmed to track the following default satellites e Europe ASTRA Sat A and HOTBIRD Sat B e N America US DIRECTV DSS 101 Sat A and DSS_119 Sat B e I America GALAXY3CN Sat A and NONE Sat B 54 0166 29 TracVision 6 Technical Manual Ja Figure 2 17 Switchplate Front Panel
71. ternatively you may bring the product to an Authorized KVH dealer distributor for repair During the first year and if the product was installed by an Authorized KVH dealer distributor identified with the KVH Authorized dealer distributor list KVH will cover the dealer s distributor s labor charges for warranty repairs provided the dealer distributor contacts KVH for pre approval of the charges Approval of charges is at KVH s sole discretion This Limited Warranty does not apply if the product has been damaged by accident abuse misuse or misapplication or has been modified without the written permission of KVH if any KVH serial number has been removed or defaced or if any factory sealed part of the system has been opened without authorization Return Authorization A Return Material Authorization is required prior to returning the product to KVH Industries Please call our Technical Support Department at 1 401 847 3327 or send an e mail to techs kvh com to obtain the RMA number Write the number in large clear characters on the outside of the box To avoid confusion and misunderstandings shipments without an RMA number clearly visible on the outside box will be refused and returned to you at your expense If possible use the original box and packing material to protect the equipment from damage in shipment KVH assumes no responsibility for warranty shipments from the customer to the factory if not shipped in the manner prescribed abo
72. tiswitch Channel Master model 6214IFD or equivalent between the antenna and the IRDs Two RF cables should already be connected to the connectors labeled RF1 and RF2 on the base of the TracVision antenna Figure 2 9 shows a typical wiring arrangement for three or four IRDs Mount the multiswitch unit in accordance with the manufacturer s instruction sheet TracVision Antenna Baseplate E RF1 RF2 DC Power RHCP VHF UHF 13v Multiswitch Out 2 Out 3 IRD 2 IRD 3 IRD 4 LIL 1 Connect the RF cable labeled RF1 to the multiswitch input labeled LNB RHCP 13V 2 Connect the RF cable labeled RF2 to the multiswitch input labeled LNB LHCP 18V D 3 Connect the multiswitch outputs to individual IRD inputs Use RG 6 cable with F type connectors for all RF connections Terminate all unused output connectors with 75 ohm DC blocks Channel Master 7184 Radio Shack 15 1259 or equivalent 54 0166 Multiple Multiswitch Installation re If you need to connect more than four IRDs to the TracVision antenna you may carry out a multiple multiswitch installation as shown in Figure 2 10 TracVision Antenna Baseplate a Om r oa RF1 RF2 Figure 2 10 Multiple Multiswitch Installation North American and Latin American systems only RF Splitters Power Dividers a PE LHCP 18V RHCP VHF UHF 13v M
73. trademark of the DVB Project DIRECTV is a registered trademark of DIRECTY Inc a unit of the DIRECTV Group DISH Network is an official trademark of EchoStar Communications Corporation ExpressVu is a property of Bell ExpressVu a wholly owned subsidiary of Bell Satellite Services Table of Contents 1 Introduction aa a k S a ewe alain 1 1 TracVision 6 System Overview 22 1 2 TracVision 6 Components 1c2c2 ce2eeeenes oe ewe dex 123 Materials Provided With the TracVision 6 2 Installation ccucecesde sr peten dese Seton ees edes 2 1 Planning the Installation 2 ss bez 000 dua sika 2 2 Mounting the TracVision Antenna 2 3 Connecting the IRD s cnt ai ia KK Eko xuxene 2 4 Wiring the Switchplate ceevuawe bee ed ead asi ba 2 5 Mounting the Switehplat 2 4448048064844 80281184 2 6 Activating Programming the IRD 4 2 7 Installing Satellites to Track 0 0 2 8 Setting the Skew Angle European Systems Only lt 2 seu secee seaside dee dns 2 9 Checking Out the System s es eca via Pee bed eedes ee 2 10 Changing Geographic Location 3 Troubleshooting 5 oie ho eae we ieee settee d 3 1 Troubleshooting Matrix z s ak caceeeeeseeeeteeeeseex 3 2 Causes and Remedies for Common Operational Issues 2 tma 0 da bek 3 3 IRD TOUBISSHGOUNG ok EOS OBOR ve eda V H Rees 3 4 Antenna Gyro and LNB Faults 00 00 3
74. ttom of the feedhorn Be careful not to puncture or dislodge the plastic seal covering the LNB throat Orient the LNB to align with the strut holding the pair of RF cables 4 Apply asmall amount of thread locking compound Loctite 425 or equivalent to the wing screw threads and tighten the screws to secure the LNB in position 5 Reattach the RF connectors to the LNB 54 0166 Fe Ensure that the IRD is turned off or disconnected from its power source before removing or reconnecting the LNB Figure 4 10 North American or Latin American LNB Replacement sl TracVision 6 Technical Manual Figure 4 11 Skew Angle Labels Figure 4 12 European LNB Replacement Quad output LNB Shown Replacing a European LNB il Using a 4 wrench carefully disconnect the RF connectors at the LNB Note the currently set skew value as indicated by the stickers on the LNB and choke assembly see Figure 4 11 SKEW ADJUSTMENT i 5 j 5 0 1 i 3 Loosen the wing screws and remove the LNB from the choke assembly as shown in Figure 4 12 Skew Labels Insert the replacement LNB as far as it will go ensuring it reaches the bottom of the feedhorn Be careful not to puncture or dislodge the plastic seal covering the LNB throat Adjust the LNB s position so that it has the same skew value noted in Step 2 Apply a small amount of thread locking compoun
75. ultiswitch DC Power Out 4 Out 3 DC In Out 2 Out 1 IRD 1 IRD 2 a DC In Out 1 LHCP 18V RHCP VHF UHF 13v Multiswitch Out 2 Out 3 Out 4 U m U E 5 IRD 7 IRD 8 IRD 6 54 0166 JOCO a TracVision 6 Technical Manual Figure 2 11 Multiswitch Installation European Quad output LNB systems only Je Option 3 Connecting Three or More IRDs European Quad output LNB Systems In European systems that come with a quad output LNB all four RF outputs from the TracVision antenna can be connected to individual IRDs Connecting Three or Four IRDs To connect a third IRD a third RF cable should already be connected to the plug labeled RF3 on the base of the TracVision antenna Connect the other end of the RF3 cable to the plug labeled LNB ANT SAT or SATELLITE IN on the third IRD To connect a fourth IRD use the fourth RF cable which should already be connected to the plug labeled RF4 on the base of the antenna Connecting More than Four IRDs To connect more than four IRDs you will need to install an active multiswitch between the antenna and the IRDs Connect the multiswitch unit in accordance with the manufacturer s instructions Figure 2 11 shows an example of a European multiswitch configuration
76. ure 1 1 TracVision 6 System Diagram Figure 1 2 TracVision Identifies and Compensates for Vessel Motion TracVision 6 Technical Manual Satellite Library Your TracVision 6 includes a pre programmed satellite library of s North American European and Latin American satellite services When configuring the TracVision 6 you may choose a pair of satellites from the library to be active in the system and TracVision 6s default satellite pairs are with your IRD N America US DIRECTV DSS_101 amp DSS_119 For the antenna to track and receive signals from two satellites Europe ASTRA1 amp HOTBIRD they must be within 10 longitude of each other in orbit As a result certain satellites can be paired only with certain other L America DIRECTV LA satellites Tables 1 1 and 1 2 list the possible satellite pairs that CALAR TIGN E NONE may be selected in North America and Europe In Latin America the system can track Galaxy3CN Galaxy3CS or PAS 9 Latin 1 American LNB required If the satellite service you wish to receive is Available Satellite Pairs i ers S not listed in the satellite library you may add two additional satellites North America North American LNB required a NEE DSS 101 DSS 119 Echo 61 Echo 110 Echo 119 Echo 148 Expressvu ExpressTV Tahle 1 2 Available Satellite Pairs Europe European LNB required Astra 1 Astra 2N Astra 25 Hispasat Hotbird WB Sirius Thor Arabsat Nile
77. ve THE EXPRESS WARRANTIES SET FORTH ABOVE ARE THE ONLY WARRANTIES GIVEN BY KVH WITH RESPECT TO ANY PRODUCT FURNISHED HEREUNDER KVH MAKES NO OTHER WARRANTIES EXPRESS IMPLIED OR ARISING BY CUSTOM OR TRADE USAGE AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE SAID EXPRESS WARRANTIES SHALL NOT BE ENLARGED OR OTHERWISE AFFECTED BY TECHNICAL OR OTHER ADVICE OR SERVICE PROVIDED BY KVH IN CONNECTION WITH ANY PRODUCT KVH s liability in contract tort or otherwise arising out of or in connection with any product shall not exceed the price paid for the product INNO EVENT SHALL KVH BE LIABLE FOR SPECIAL PUNITIVE INCIDENTAL TORT OR CONSEQUENTIAL DAMAGES OR LOST PROFITS OR GOODWILL INCLUDING ANY DAMAGES RESULTING FROM LOSS OF USE DELAY IN DELIVERY OR OTHERWISE ARISING OUT OF OR IN CONNECTION WITH THE PERFORMANCE OR USE OR POSSESSION OF ANY PRODUCT OR ANY OTHER OBLIGATIONS RELATING TO THE PRODUCT EVEN IF KVH HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES If any implied warranty including implied warranties of merchantability and fitness for a particular purpose cannot be excluded under applicable law then such implied warranty shall be limited in duration to ONE 1 YEAR from the date of the original retail purchase of this product by the original purchaser Some states countries do not allow the exclusion or limitation of implied warranties or liability for incidental or consequential damage

KVH Industries TracVision 6 User's Manual

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