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Kuppersbusch USA LP Gas Unit GKS 644.0 User's Manual
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1. carried out in conformity with all local and national codes The plug for the appliance is rated for 120 V 60 Hz The power consump tion is 0 7 VA The connection parts must be positioned so they can t heat up or become damaged while the appliance is in operation Installation It s quicker and easier to install these units by using clips You can perform all installation work from above Make a clean cut into the counter top see Installation dimensions Make sure that the gasket is properly seated See Gasket on page 3 Insert the clips on the cooking area counter top cut out as shown in the diagram on the previous page Use the exact measurements as indicated GKS 324 0 GKS 644 0 a fer a pg la F age E m Up to 37 mm 1 3 8 worktop 38 mm 1 1 2 or more worktop Detail of the cooktop with clips screwed on Insert the rear edge of the cooktop and lower it 3 carefully At the same time press in the clip with both hands ce If the worktop cut out is a little too large it s possible to increase the preliminary spring tension of the clips by screwing them down Press the cooktop down wards until it rests com pletely on the worktop Place the burner cover the saucepan support s and attachment carefully in the correct position Pin up the c
2. the appliance for the purpose of turning on or shutting off gas to the appliance GKS 324 0 GKS 644 0 Installation LP gas Do not cover the vents where fumes can escape The maximum gas supply pressure in accordance with the inlet pres sure rating of the gas appliance pressure regulator supplied 10 inch water column is 13 inch water column Installation Requirements for installation Your appliance should be installed in a room large enough that fresh air ventilation can be provided by either a window or a door All setting data for the appliance is listed in these operating instructions You can also find them on an information place or identification plate on the appliance The cook top must be built into an opening in the counter top This opening must be prepared according to the installation dimensions specified below The counter top must be aligned horizontally Make a clean cut into it for the opening There must be no cross bars beneath the opening They should be cut back to at least the size of the opening in the worktop Protect all cut surfaces of the counter top with a coat of waterproof paint Additional space for the gas connection is required below the cook top The wall connection strip must be made of heat resistant material and must have no sockets in the area around the cook top Use a support strip made of plastic with a covering strip made of aluminum The lateral part on the counter top must not
3. Installation Instructions for LP Gas Unit Dear Consumer Dear Installer Please keep this manual in a safe Please leave this instruction with place and pass it on to future the appliance for the owner reference OO GKS 644 0 GKS 324 0 100 K ppersbusch THE HEART OF A GOOD KITCHEN 072429 121 USA For your information Be sure to read the information in this manual carefully before you install the cook top Please keep this manual in a safe place and pass it on to future owners for their information and safety The following symbols are used in this operating manual A The warning triangle will alert you about possible health risks or things that can cause potential damage to your appliance ce You ll find useful hints and information when you see this symbol Warranty This warranty is extended to the original purchaser and succeeding owners for products purchased for ordinary home use It does not cover its use in com mercial situation Should the appliance be sold by the original purchaser during the warranty period the new owner continued to be protected until the expi ration date of the original purchaser s warranty period Save your dated receipt or other evidence of the installation occupancy date Proof of original purchase date is needed to obtain service under warranty The warranty applies even if the owner should move during the warranty period K ppersbusch does not assum
4. age should occur otherwise there is a danger of fire or explosion depending upon conditions Never use the appli ance if leakage is detected Do not use a flame to check for leakage A The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5kPa For pressure testing of that system at test pressures equal to or less than 1 2 psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individal manual shut off valve The maximum gas supply pressure in accordance with the inlet pressure rating of the gas appliance pressure regulator supplied 10 inch water column is 13 inch water column Check carefully for gas leaks immediately after the regulator has been in stalled and the gas turned on Do this before attempting to operate the ap pliance or any other gas burning device Use a rich soap solution or other accepted leak tester around the diaphragm flanges bottom plate vent Opening seal cap pipe connections and all other joints Wipe clean with a damp rag Connecting the appliance to the electrical supply The appliance must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 A grounded shockproof socket is required for electrical connection Electrical connection must be
5. be longer than one inch The wall above the wall connection strip in the area around the appliance must be made of non flammable material Do not use wood plastic PVC foil etc During normal use very high temperatures may affect the surrounding items of furniture Protect all plastic finish or veneer of built in kitchen furnishings with a heat resistant adhesive 100 C 225 F Gasket m Before installing the cook top and any time that it s removed the gasket should be checked for signs of damage and to make sure it fits perfectly If necessary put in new gasket Don t use any additional adhesives like silicone because plastic coated counter tops can be damaged when the cook top is removed Exception Uneven counter tops i e ceramic tiles require a gasket made of a heat resistant permanently elastic sealing material i e with silicone suitable for ceramic surfaces Only apply this sealing material around the edge of the cook top Don t apply the sealing mass underneath the cook top onto the counter top or the work surface will be damaged when the cook top is removed Installation dimensions The distances at the front rear and sides of the cook top opening must conform to the measurements shown in the drawing The edges at the front and the rear are based on a counter top depth of 600 mm 23 5 8 The rear edge will be wider for counter tops of greater depth High cupboards located at the side of the co
6. be turned off during repairs or connection To avoid potential safety hazards make sure all installation service and maintenance has been performed according to guidelines Make sure all connections between the appliance and the cylinder are tight and leak proof Make sure the freely laid supply hoses aren t placed on the cook top and can t be jammed or wedged This appliance must be earthed Don t lift the cook top out of the recess with a screwdriver or you could damage the frame of the cook top Press the cook top out of the recess from underneath to remove it This appliance must be grounded into a 120 volt grounded outlet Do not remove the round grounding plug from the plug It is your personal responsibility to make sure you have a properly grounded three prong outlet in accordance with the National Electrical Code Do not use an extension cord with this appliance This appliance is not connected to a pipe for extracting combustion products It must be installed and connected according to the appli cable installation conditions It s very important to provide appropriate ventilation No modifications should be made to the appliance without the explicit consent of the manufacturer A shut off valve must be installed within less than 3 of appliance A maximum of 3 flex connection is allowed between the valve and the appliance The shut off valve must be installed in an accessible location in the gas line external to
7. ckaging saves raw materials and reduces the amount of waste Be sure to dispose of your old appliance properly as well Even if it can no longer be used it still contains useful materials Before discarding an old ap pliance disconnect the power cord and remove the door to prevent it from becoming a hazard Contents Disposing of the packaging and the old appliance 2 Safety instructions 3 Installations 3 Requirements for installation Gasket Installation dimensions Connecting the appliance to the gas supply Leak testing Connecting the appliance to the electricity supply Installation Initial start up Testing the appliance s functions Technical 7 Table of heat input Cross calorific value and pressure For Service removal and replacement For technical information and or replacement parts please contact the K ppersbusch Customer Care line at 1 800 459 0844 For the most efficient assistance please have the Model and Serial numbers for the appliance available GKS 324 0 GKS 644 0 Installation LP gas Safety instructions The instructions must be reviewed with the customer before instal lation is complete The appliance may only be operated with LP gas Liquid Propane The appliance can be converted to run on Natural gas The conver sion can only be carried out by
8. d are connected correctly ce The gas supply pressure stated shall be at least an 11 inch water column for checking the regulator setting Make sure the gas and the gas supply pressure are correct The correct gas supply pressure is 10 inch water column The pipe for the gas connection is located at the center of the underside of the appliance The connection parts must be positioned so they can t heat up or become damaged while the appliance is in operation They also can t come into contact with the movable parts of the kitchen elements Look at the adhesive label located on the underside of the appliance to see which type of gas the built in cook top is set for Connect the pipe for the gas connection with the enclosed adapter Connect the gas pressure regulator via a rigid or a flexible conductor with the adapter GKS 324 0 GKS 644 0 Installation LP gas Make sure the regulator is installed in the right direction Check the gas pressure regulator for its setting and make sure the appli ance isn t leaking Connect the gas pressure regulator with the shut off valve and connect this with the gas supply Leak testing Before the appliance is put into operation it must be checked by a gas technician to make sure it s functioning properly and there is no gas leak age Leak testing of the appliance shall be conducted according to this installation instruction Absolutely no leak
9. e any responsibility for consequential or inci dental damages This warranty provides you with certain legal rights You may also have other rights which may vary from state to state What Is Covered For one full year from the date of the original purchase we will provide parts service and labor in your home to repair or replace any part of the cook top that fails because of a defect in materials or workmanship This service is pro vided free of charge All warranty service will be provided by an authorized technician during normal business hours What Isn t Covered Service by an unauthorized agency will not be reimbursed Likewise the warranty doesn t cover any damage or repairs due to service performed by an unauthorized agency or by the use of unauthorized parts Service visits to teach you how to use the appliance Service visits to correct the installation You are responsible for providing electrical wiring and other connecting facilities Reset circuit breakers or replace home fuses Damage resulting from accident alteration misuse improper installation abuse or installation not in accordance with local electrical codes or im proper storage of the appliance Repairs due to other than normal household use Disposing of the packaging and the old appliance Be sure to dispose of the transport packaging properly Disposal should not have a negative impact on the environment Recycling the pa
10. inal heat input 24908 Btu h Connected load of the appliance 526 g h Cross calorific value and pressure Type of gas Caloric value H 15 C pressure MJ m Btu foot nen valet column Propane 93 1 2500 10 For Service removal and replacement The power supply and the gas supply should always be turned off during repairs or connection To avoid potential safety hazards make sure all installation service and maintenance has been performed according to guidelines Removal Press the cooktop out of the worktop from below and remove Do not lift the cooktop out of the recess with a screwdriver You could damage the frame of the cooktop Press the cooktop out of the recess from underneath in order to dismantle Replacement Insert the rear edge of the cooktop and carefully lower 3 At the same time press in the clip with both hands Press the cooktop down wards until it rests com pletely on the worktop Place the burner cover the saucepan support s and attachment carefully in the correct position N Insert plug into the socket For technical information and or replacement parts please contact the K ppersbusch Customer Care line at 1 800 459 0844 For the most efficient assistance please have the Model and Serial numbers for the appliance available GKS 324 0 GKS 644 0 Installation LP gas KUPPERSBUSCH 112 N East Stree
11. ok top should be located at least 300 mm 12 away Hoods and cabinets above the cook top should be at least 650 mm 26 away from the cook top The maximum depth of cabinets installed above the cooking top is 330 mm 13 inches GKS 324 0 Appliance height GKS 644 0 Appliance height min 4 min 300 mm gt 300 mm min min 475 mm 650 mm min 300 mm Vv gt 4 min 300 mm gt min 475 mm 4 300 mm gt min min 4 11 13 16 Won 11 13 16 25 8 16 18 min 11 13 16 4 Y 11 13 165 25 8 16 18 11 13 16 4 1 gt GKS 324 0 GKS 644 0 Installation LP gas If several cook tops are installed next to each other please observe the min imum distances between the cuts into the counter top as indicated in the drawing min 1 3 8 min 1 3 8 35 35 mm View of counter H H top Cook top Detail Work top Connecting the appliance to the gas supply The gas cook top may only be operated if the supplied gas pressure reg ulator and a shut off valve not supplie
12. ontrol knobs on the gas connection tap and insert the plug into the shockproof socket Insert plug into the socket Initial start up A Follow these installation instructions in order to test the appliance for leaking Before the appliance is put into operation it must be checked by a gas tech nician to make sure it s functioning properly and there is no gas leakage Then the appliance is ready to be put into operation Using the operating instructions the technician should demonstrate operating functions to the user The operating instructions should then be given to the operator Testing the appliance s functions After you ve completely reassembled the appliance be sure to test all of its functions Put the appliance into operation as described in these operating instruc tions Check the appliance and the installation for any gas leaks Check the burners for signs of over ignition and a steady flame do not for get to check them on low flame as well GKS 324 0 GKS 644 0 Installation LP gas Technical data Table of heat input Burner Propane Input Gas rate Btu h g h Simmering burner large 3753 79 small 1024 22 Normal burner large 6483 137 small 1297 27 High speed burner large 8189 173 small 1911 40 GKS 324 0 Total nominal heat input 11942 Btu h Connected load of the appliance 252 g h GKS 644 0 Total nom
13. t Suite Tampa Florida 33602 Telephone 813 229 7096 Fax 813 229 0982 Customer Care line 1 800 459 0844 www kuppersbuschusa com KUPPERSBUSCH is a brand of Teka USA Inc K ppersbusch THE HEART OF A GOOD KITCHEN
14. the K ppersbusch Service staff Please ask them for help Your appliance should only be installed and grounded by a qualified technician Likewise a qualified gas range or service technician should perform any adjustment and service The installation must conform with local codes or in the absence of codes with the National Fuel Gas Code ANSI 2223 1 nformation regarding settings for the appliance are listed in these operating instructions You may also find them on an information or identification plate on the appliance itself Only use the pressure regulator which is supplied with this appliance Don t install or use this appliance a mobil home Caution Check whether the details on the identification plate match with the local connection conditions type of gas and gas pressure and with the settings of the appliance If you notice any discrepancies the appliance must be converted accordingly by K ppersbusch Service The use of a gas cooker causes heat and humidity to build up in the room where the appliance is installed As a result the appliance should be installed in a well ventilated room If the connection plug isn t accessible safety measures should be used with line protecting cutouts fuses or contactors with contact opening at least 3 mm 1 8 inches wide Maintenance and repair work on the appliance must be performed by a trained technician The power supply and the gas supply should always
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