KTM Chassis 50 SX 2006 User's Manual
Contents
1. lt PART NUMBER DESCRIPTION 45001070000 BRAKE CABLE CLAMP RSGU 9 12 0015050203 HH COLLAR SCREW M 5X20 WS 8 99030029000 NUT M20X1 5 WS 27 RIGHT 46001043000 STEERING HEAD NUT 20 1 5 49001086000 COVERING CAP 0770021300 O RING 40 94X2 62 NBR70 49001081000 TAPERED ROLLER BEARING 32004X 46001086000 PROTECTION RING 20 1X39X5 0770360030 0 RING 36 00X3 00 NBR 7990013 FORKOIL EBH16 SAE 7 5 N e 40000 D 00999 Eid Zu e 05451011 064510101 NEW PART X AS REQUIRED 50 5 2006 DESCRIPTION 45102001000 HANDLEBAR 50 AC LC 2005 45002003000 TWIST GRIP COVER DOMINO 45002010000 TWIST GRIP CPL 50 SXR 45002039000 RUBBER GRIP 45102091000 THROTTLE CABLE SEN 849 726 01 20311089200 SHORT CIRCUIT BUTTON 02 45011089044 S CIRCUIT BUTTON RIP CORD 44011076100 CABLE TIE 100 2 5MM BLACK 44011076200 CABLE TIE 200 3 6MM BLACK 2 gt gt lt gt LL xL 064510200 064510201 NEW PART X AS REQUIRED A V PART NUMBER 45103001600 94310086200 0015080603 0015080653 08711054050 36003014000 90203053000 0015080303 74003021000 0625006087 91103053000 91103053051 0125100003 0094032253 94603041000 94803044000 9460304000090 9460314000090 05451031 064510301 DESCRIPTION FRAME PRO SENIOR MC4R 2004 SELF LOCKING NUT M8 10 9 HH COLLAR SCREW M 8X60 WS 10 HH COLLAR SCREW 8X65 WS 10 META2. 5X18 NUT M5 DIN 6334 SPRING FOR HAND BRAKE LEVER 04 ADJUSTING SCREW M 3X16 04 AH SCREW DINO912 M 5X10 REP KIT PISTON FRONT 50 04 50 SX 2006 lt N FS 05450130 06451 1301 NEW PART X AS REQUIRED 699696 PART NUMBER 0015060203 26509064100 0934060003 94310086200 0991060203 26303063000 0797060003 45113050144 94603062000 94813055000 47013056000 46113060000 47013061000 47013062000 47013063000 46113325000 0912040103 45113170000 0770060019 306054 DESCRIPTION HH COLLAR SCREW 6X20 WS 8 SELF LOCKING M6 10 9 HEXAGON NUT DINO934 M 6 SELF LOCKING NUT M8 10 9 FLAT H SCREW DIN7991 M6X20 8 8 BRAKE LEVER STOP 93 TOOTH LOCK WASH DIN6797 A 6 4 REAR BRAKELEVER CPL 2004 RETURN SPRING FOR BRAKE LEVER SWIVEL HEAD KA6 03 PRESSURE ROD 85 SX 2003 REAR BRAKE CYL 50 65 04 REP SET PISTON REAR D 11 2003 CYLINDER COVER REAR 85 SX 03 GASKET CYLINDER COVER REAR 03 HOLLOW SCREW 6 AH SCREW DINO912 M 4X10 BRAKE HOSE REAR 50 LC 04 O RING 6 00X1 00 BRAKE FLUID DOT 5 1 50 SX 2006 2 lt 05451134 064511303 NEW PART X AS REQUIRED PART NUMBER 45113025000 45113125000 0799025000 45113012100 0770080019 45113015000 45113030000 45113019000 0015080403 0015080253 0125080003 45113018000 0912050203 45113020000 45119050000 DESCRIPTION HOLLOW SCREW M6X34 50 LC 2002 S
3. lt e LE PF LE FS FS FS FS gt a X AS REQUIRED 05451043 C064510403 NEW PART 50 5 2006 PART NUMBER DESCRIPTION 36120298 SHIM 10X16X0 2 36120340 SHIM 10X33X0 20 36120343 SHIM 10 23 0 25 36120344 SHIM 10X25X0 25 36120345 SHIM 10X27X0 25 36120350 SHIM 10X21X0 30 36120312 SHIM 10X16X0 30 36120327 SHIM 10X23X0 15 36120328 SHIM 10X25X0 15 36120334 SHIM 10X21X0 20 36120336 SHIM 10 25 0 20 36120655 PRESSURE RING 27X23 25X0 30 36120624 PISTON 6 6X5 5 3 5 36120040 PISTON RING 8X1X108 3 36120604 SHIM D10XD22X2 5 361206058 PISTON ROD NUT CPL H 15 2 46811500 O RING NBR 32X1 5 lt RR LL A A m Aa Lm 05451043 C064510403 NEW PART X AS REQUIRED PART NUMBER 45105007000 45105079200 90305016000 0770320030 45105079056 45105057000 94603048100 90305012000 0015060123 0014060153 0015060303 94605069000 94605068000 DESCRIPTION EXHAUST PIPE SX JUN SEN 2001 EXHAUST 50 SX 2006 TEN SPRING L 62MM EY MOVEABLE O RING 32 00X3 00 VITON ROCKWOOL PREFOMED 50 2002 110 GRAMM TOTAL WEIGHT EXHAUST RUBBER MINI 2002 RANGE CHANGE METAL NUT M6 SWINGELEMENT FOR EXHAUST PIPE HH COLLAR SCREW 6X12 WS 8 HH COLLAR SCREW 6X15 WS 8 HH COLLAR SCREW 6X30 WS 8 BUSHING 7 5X12X28X7 8 96 EXHAUST BRACKET RUBBER BLACK
4. 50 SX 2006 2 EB ER m RN N BOS RPO CD e X AS REQUIRED 05451050 0064510501 NEW PART 50 5 2006 lt PART NUMBER DESCRIPTION 4510701300004 FUEL TANK SX JUN SEN LC 03 49007008044 FILLER CAP CPL SMALL 31007107001 PVC HOSE 6X9 MM PER METER 45107011000 TANK SCREW MINI 50 2001 90307014000 TANK ROLLER 12X26X12 198 98907003000 FUEL COCK CPL SMALL RALLYE 96 0017060203 EJOT PT SCREW K60X20 5 6 08307016001 FUEL HOSE 6X1 5 PER M 45031005000 YDNAC CLAMP FUEL HOSE 8MM 0015060123 HH COLLAR SCREW 6X12 WS 8 99007006200 O RING 11X1 8 NBR 70 4510805000004 SPOILER LEFT SX JUN SEN 2001 4510805100004 SPOILER RIGHT SX JUN SEN 2001 45007040051 QUICK RELEASE CPL 50 SXR 97 45107040500 SEAT 50 AC LC 2005 45029099000 TOOL SET 50 MINI 60 65 SX gt Co N HE RO gt 05451070 064510700 NEW PART X AS REQUIRED SENIOR 9 PART NUMBER 4510801300004 45106015000 45106012000 45108013050 45007040050 0981350163 99003001099 4510800700004 0015060103 4510801000004 0014060103 45106026100 94305058000 45108007050 45106010100 44011076305 0015060163 72210079000 DESCRIPTION REAR PART 50 MINI ORANGE 2003 AIR FILTER 134X96X15MM 01 FILTER COVER JUN SEN 2001 BUSH F REAR P SX JUN SEN 2001 QUICK RELEASE LATCHPLATE SHEET MET SCR DIN 981 3 5 16 METAMOLL 90X45X3MM 0
5. 3 NUMBER PLATE SX JUN SEN 2001 HH COLLAR SCREW M 6X10 5 8 FENDER FRONT SX JUN SEN 2001 HH COLLAR SCREW M 6X10 5 8 CARBUR CONNEC BOOT SXR SEN 01 HOSE CLAMP 30 45 SGT BRACKET FOR NUMBER PLATE SPLASH PROTECTOR SENIOR 2001 CABLE TIE 300 4 8MM BLACK HH COLLAR SCREW M 6X16 5 8 BUCKET 05450080 C064510801 NEW PART 50 SX 2006 X AS REQUIRED AN e Lm Lm e Lm N 50 5 2006 FIG PART NUMBER DESCRIPTION 1 45108299100 DECAL CPL 50 SX 2006 064510803 6064510803 NEW PART X AS REQUIRED 000 PART NUMBER 45109001244 45109010044 45109070000 45109072000 0625062027 45109073100 45110092000 44011076305 45109060000 59009062013 45109071129 46010085000 0125120003 0934120103 DESCRIPTION FRONT WHEEL SP CPL 1 5X12 ALU FRONT WHEEL HUB CPL 2002 RIM FRONT 1 5X12 ALUMINIUM SPOKE NIPPLE 3MM BALL BEARING 6202 2RS1 C3 RIM BAND 12 WHEEL COVER CPL 50SX LC 03 CABLE TIE 300 4 8MM BLACK BRAKE DISC FRONT JUN SEN 02 SPECIAL SCREW M6X13 WS 8 10 9 SPOKE 3X124X5MM 110 02 AXLE 207MM 12 1 FLAT WASHER DIN0125 A13 HEXAGON NUT DINO934 M12X1 05450091 C064510901 NEW PART 50 SX 2006 lt X AS REQUIRED No RO O HR N e N Lm Lm Lm PASS fie Y A 5 Q9 fa Lite 2 we ez he if PART NUMBER 45110070000 29009062013 45110010144 45109072000 45110071110 4
6. 5110001544 45110081000 45110265104 45110266000 0015070203 45110052000 45110051042 45110051043 45110051044 45110051045 45110051046 0625062027 45009073000 45110060000 45110092000 44011076305 45110013000 45110014000 45110090000 DESCRIPTION REAR 1 6X10 ALU SPECIAL SCREW M6X13 WS 8 10 9 REAR WHEEL HUB CPL 2004 SPOKE NIPPLE 3MM SPOKE 3X110X12 13 2004 REAR WHEEL SP CPL 1 60X10 ALU AXLE REAR CPL SEN LC CHAIN 1 2X3 16 WITH M LINK 104 ROLLS CONNECTING LINK 50 SX HH COLLAR SCREW 7X20 WS 11 SHIM SPROCKET 42 T SPROCKET 43 SPROCKET 44 1 SPROCKET 45 T SPROCKET 46 T BALL BEARING 6202 2RS1 C3 RIM BAND 10 22MM BRAKE DISC REAR D 140MM WHEEL COVER CPL 50SX LC CABLE TIE 300 4 8MM BLACK DISTANCE SLEEVE R S DISTANCE SLEEVE L S RIM LOCK CPL 2004 50 SX 2006 lt Ha CO OO Lr Ol FA 05451101 C064511001 NEW PART X AS REQUIRED pS tl iQ p CT 71 Co N E PART NUMBER 45113101044 45113002000 45113012100 306054 45113004000 0966030083 45113003000 45113009000 45113006000 45113013000 45113021000 45113007000 0912050103 45113008000 DESCRIPTION HAND BRAKE CYLIND CPL 50 LC 02 HANDBRAKE LEVER CPL R S 02 BRAKE HOSE FR SX SEN LC 2002 BRAKE FLUID DOT 5 1 PROT CAP HAND BRAKE CYL 50 LC OVAL HEAD SCREW DINO966 M 3X8 HAND BRAKE CYLINDER COVER 04 GASKET HAND BRAKE CYLINDER 04 SPECIAL AH SCREW
7. 90 5 2006 SPARE PARTS MANUAL CHASSIS ART NO 3CF6001F4EN 2 LU FRONT FORK MONOSHOCK DISASSEMBLED gG 1 A ma ur Q ST 50 es que 6 00 i pz 2 Hl HANDLEBAR CONTROLS EXTHAUST SYSTEM FRONT WHEEL TANK SEAT COVER REAR WHEEL SWINGARM MONOSHOCK MASK FENDERS HAND BRAKE CYLINDER 50 SX 2006 50 5 2006 REAR BRAKE CONTROL BRAKE CALIPER FRONT BRAKE CALIPER REAR All information contained is without obligation KTM Sportmotorcycle AG particularly reserves the right to modify any equipment technical specifications prices colors shapes materials services service work constructions equipment and the like so as to adapt them to local conditions or to cancel any of the above items all without previous announcement and without giving reasons KTM may stop manufacturing certain models without previous notice KTM shall not be held liable for any deviations of availability and or ability to deliver illustrations descriptions printing and or other errors The illustrated models partly contain extra equipment which is not applied to standard models 2004 by KTM SPORTMOTORCYCLE AG Mattighofen AUSTRIA All rights reserved Reprint also in extracts with written allowance of KTM SPORTMOTORCYCLE AG Mattighofen only 89999 MARZOCCHI ware
8. CREW CIRCLIP LC 50 02 TAB WASHER DIN6799 RS2 5 BRAKE HOSE FR SX SEN LC 2002 O RING 8 00X1 00 EPDM BRAKE CALIPER CPL FR 50 LC 02 BRAKE PAD SET 5016 2002 REP KIT SEAL RING 50LC 2002 HH COLLAR SCREW 8X40 WS 10 HH COLLAR SCREW 8X25 WS 10 WASHER DINO125 A 8 4 RETAINING SPRING 50 LC AH SCREW DINO912 M 5X20 BREATHER SCREW 50 2002 BLEEDER INJECTION SET 50 65 50 SX 2006 lt e LL N Lm NR Reparatur Kit Repair Kit LOCTITE 243 0 6 Parts with LOCTITE 243 X AS REQUIRED 064501302 6064511305 NEW PART PART NUMBER 45113018000 46113225000 0912050163 0015060163 0015060403 45119050000 45113170000 0770060019 0770080019 45113080000 0770022020 45113225000 0799025000 45113030000 DESCRIPTION RETAINING SPRING 50 LC HOLLOW SCREW CPL AH SCREW DINO912 M 5X16 HH COLLAR SCREW M 6X16 WS 8 HH COLLAR SCREW M 6 40 WS 8 BLEEDER INJECTION SET 50 65 BRAKE HOSE REAR 50 LC 04 0 RING 6 00X1 00 0 RING 8 00X1 00 EPDM BRAKE CALIPER REAR CPL 50LC 04 O RING 22X2X2 EPDM AH SCREW CIRCLIP 50 65 04 TAB WASHER DIN6799 RS2 5 BRAKE PAD SET 5016 2002 05451133 C06451 1306 NEW PART 50 SX 2006 lt X AS REQUIRED e ee N e e N e e m 50 5 2006 6 2005 Art Nr 3CF6001F4EN KTM Group Partner 3C F600 1 F4 E N
9. MOLL FOR BATTERY BRACKET LOCK WASHER 8MM CHAIN ROLL D 30MM HH COLLAR SCREW 8X30 WS 10 BUSHING 8 2 X 12 X 6 GROOVED BALL BEAR 608 2RS C3 CHAIN SLIDING PIECE BELOW 97 BUSHING 8 2 10 20 WASHER DIN0125 A10 5 PIN DIN0094 3 2X25 STEEL FOOTREST SPRING L S amp R S BOLT FOR FOOT PED 03 FOOT REST L S SILVER FOOT REST R S SILVER 98 NEW PART 50 SX 2006 2 X AS REQUIRED RO DO FS FS seo e e 89 Ge 89 x Was LOCTITE 243 PART NUMBER 03189802 0125100003 0982100003 45104030444 46004030070 0770160021 45103014144 45104066000 0931100453 45010083000 45010083060 0985080003 0991060203 45004010090 99003139900 45004070000 45104170000 0015050123 0015050303 0985050003 94603097000 45104032000 0934120103 45113053000 94611076100 0015050123 DESCRIPTION MONOSHOCK 50 5 2006 WASHER DIN0125 A10 5 SELF LOCK NUT DINO982 M10 HIGH SWINGARM CPL SEN 2004 SPACER BUSHING 20X26X30X9 7 O RING 16 00 2 00 VITON SWING ARM BOLT CPL 2004 CHAIN SLID GUARD FRO MINI 02 HH SCREW DIN0931 M10X45 CHAIN ADJUSTER SUPPORTING BRACKET SELF LOCKING NUT DINO985 M 8 FLAT H SCREW DIN7991 M6X20 8 8 HOOK WRENCH 50 SXR BLIND RIVET THREAD M6 STE 4MM CHAIN GUIDE REAR BRACKET FOR CHAIN GUARD 02 HH COLLAR SCREW M 5 12 WS 8 HH COLLAR SCREW M 5 30 WS 8 SELF LOCKING NUT DINO985 M 5 NEEDLE BUSH HK 2016 BEARING
10. PART NUMBER 45101000644 75014984 0912080303 0912060253 7904212 7928010 7918076 79141169 79141214 1933297 1923264 1928230 79221 66AA 1524157 18031045 18031047 15141015 790315704 79031570A R 1922225 11051140 7108249 R 7108250 R 7512068 75031571A 750315 1 0015080303 0912100250 90301038000 45101039000 1947325 7947331 0985050003 DESCRIPTION FORK CPL SX SEN MARZ 2003 TOP FORK PLATE 50 LC SEN 03 AH SCREW DINO912 M 8X30 AH SCREW DINO912 M 6X25 PLUG CAP O RING PRE LOAD BUSH 25 2 5 100 SPRING 2N MM SPRING 2 5N MM DUST SEAL STOP RING OIL SEAL 32 42 6 5 9 5 WASHER D42X32 5X1 5 PISTON RING D32 ONLY FOR REBOUND DAMPING PISTON ROD COMPRESSION SEN 01 COMPRESSION DAMP RIGHT SIDE PISTON REBOUND SEN 01 REBOUND DAMPING LEFT SIDE REBOUND SPRING SLIDER L S 50 LC 2002 SLIDER CPL L S 5006 2002 WASHER 14X8X1 5 BOT FORK PLATE CPL SEN 03 FORK TUBE R S SENIOR 02 FORK TUBE L S SENIOR 02 FOOT BUFFER SLIDER R S 50 LC 2002 SLIDER CPL R S 5006 2002 HH COLLAR SCREW 8X30 WS 10 AH SCREW DIN6912 M10X25 10 9 L HANDLEBAR CLAMP D 22MM 2001 HANDLEBAR SUPPORT D 22MM 2001 STICKER LEFT SIDE MARZOCCHI STICKER RIGHT SIDE MARZOCCHI SELF LOCKING NUT DINO985 M 5 50 SX 2006 lt e N w RO PO PO FN e e E E RO N NN X AS REQUIRED 05451011 064510101 NEW PART 50 5 2006
11. SLEEVE HEXAGON NUT DINO934 M12X1 BRACKET FOR SPRING RETAIN CLAMP FOR BRAKE 96 HH COLLAR SCREW 5 12 WS 8 50 SX 2006 lt N Ro e e N CD N e PRO RO RK 064510401 6064510401 NEW PART X AS REQUIRED 46811525 36120576 468113915 46811222 46811263 46811261 46811262 46811221 46811367 46811268 46811259 46811077 46811027 46811050 36120427 36120651 46811044 36120064 3612052251 36120469 36120551 0770380020 36120096 36120019 36120015 36120418 40540015 46810893 36120151 93010168 93010169 36120386 9018034251 36120557 36120338 36120339 DESCRIPTION SHOCK ABS BOTTOM 1 46 PISTON ROD D 14 1 96 NEEDLE CPL 0 4 1 112 O RING 36X0 5 WASHER PIN 4X35 ADJ KNOB 0 41 O RING 35X3 INTERMEDIATO RING H 4 CIRCLIP 22X1 2 NEEDLE SEAT 5X17 25 ADAPTOR BUSH KGW 10X22 BUSHING KGW 1525 SEAL KGW BUMP RUBBER WP65 1 20 SCREW CAP M37 65 DUST SEAL 1424 O RING NBR 29 74X3 53 ADAPTER CPL 0 36 20 5 SHIM 28 5X14X2 SHOCK ABSORBER CASE KGW 38 O RING 38 00X2 00 NBR 70 SH TUBE 1 122 THREADED BUSH L 0 BLACK COUNTERNUT ADJUSTING NUT CIRCLIP 38X1 5 O RING NBR 5 28X1 78 SCREW PLUG 5 6 SPRING 46 5 45 130 Dz 7 75 SPRING 46 5 50 130 D 8 0 SPRING RET H 3 D 14 5 SHOCK ABSORBER FLUID 5 LT 2003 REBOUND BUSH 5 6 SHIM 10X29X0 20 SHIM 10X31X0 20 50 SX 2006
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