Kreg Tool PRS1020 User's Manual
Contents
1. Notches Attach the Dust Port 14 to the back of the Large Fence 4 using four 14 Locate the Mounting Rail 1 and slide it over the 34 Hex Bolts 5 as shown If you intend on using the Kreg Micro Adjuster sold separately position the mounting rail so it s flush with the front edge of the Table Mount If you do not plan on using the Micro Adjuster position the Mounting Rail so it s flush with the back edge of the Table Mount If necessary apply pressure to the top of the Mounting Rail as you tighten the bolts with a 7 16 wrench to ensure the fence stays flush with the table top Note If you are using a homemade or other type of router table top you should only hand tighten the Bolts Nuts down at this point You will need to make further adjustments before you can secure the assembly Locate the Clamp Block 2 and slide it onto the Mounting Rail 1 Thread two Nylon Set Screws 29 into the front of the Clamp Block as shown using a Flat Head Screwdriver The Nylon Set Screws should be driven to the same depth until they just come in contact with the Clamp Block Back each of the Nylon Screws out 1 8 of a turn and lock them in place using two 10 32 Hex Nuts 32 These nylon set screws take the play out of the fence and allows for more fluid motion of the Mounting Rail Make adjustments as necessary Locate the Fence Mount 3 and align the four holes with2. 3 4 Wood Screws 20 Constructing Side Asserrblies I lo In this step you will be joining four 4 Long Stretchers and four 4 Legs to construct two separate side assemblies Special Note One of your Long Stretchers includes a Kreg logo You may choose where you would like this stretcher to be positioned Begin by laying two 2 Legs flat on your work surface Each Long Stretcher has two staggered holes at each end which correspond to two sets of staggered holes on the Legs one at the top of the leg and the other directly above the height adjustment holes Take a Long Stretcher and lay it on top of the Leg with the corresponding holes lined up as shown in image Insert the carriage bolts from the underside outside of the assembly into the _ holes and thread the flange nuts onto the bolts as shown in image After both carriage E i bolts are inserted into the correct holes and the nuts are started use a square to bring the direg legs and stretchers to a 90 degree angle as shown in image C and begin to tighten the flange nuts Maintain a strict right angle as the sturdiness of your table will depend on it Once the flange nuts are tightened sufficientl
3. 1 16 from the other edge of the Large Fence For most applications the tape will be used as a distance reference instead of an exact measurement To precisely center the tape on the router bit loosen the T Knobs on the Fence Mount and make adjustments as necessary Mount the Fence Guard 11 by sliding two 14 20 x 1 1 4 T Bolts 25 into the T slot on the top front edge of the Large Fence Slide both to the center of the fence add two Plastic Spacer Washers 24 onto each T Bolt and place the Fence Guard 11 on to each T Bolt Fasten using two 4 Brass Washers 17 and two Small T Knobs 16 Slide the fence to the back of the router table top Locate the 8 1 Tape Slider 8 Insert the Tape Slider into the Mounting Rail 1 and thread the Knurled Thumb Screw 19 from the bottom side of the Mounting Rail to hold the Tape Slider in place Locate the 8 Measuring Tape 9 Position the tape so the 2 marking is on the front edge of the Tape Slider Apply by peeling the adhesive backing from the Measuring Tape and pressing into place The Measuring tape and Tape Slider are the same length so no cutting of the tape is necessary When the tape requires adjustment simply loosen the Thumb Screw make your adjustment as necessary and re tighten Slide the Precision Lens Cursor 10 into the Mounting Rail as far as is shown and lock it into place using the 10 32 x Nylon Screw
4. Precision Router lable Top ASSBVIBLY INSTRUCTIONS ltem PRS1020 Tools Required 5 64 Allen Wrench Phillips Head Screwdriver Flat Head Screwdriver 6 2 Square Driver 1 8 Allen Wrench Included 2 Square Driver Included www kregtool com 800 447 8638 Version 20070701 H110116 Precision Router Table Top Assembly Step 1 Attaching the T Miter Trak Your table should have shipped with the T Miter Track 3 already inserted into the slot on the front portion of the router table surface Begin by aligning the Trak to the pre drilled holes and attach with three 10 32 x 7 Phillips Flat Head Machine Screws 15 Step 2 Mounting the Support Struts to the Table Top Turn the Router Table top 2 so it s face down on the floor Locate the two Support Struts 7 and align them to the pre drilled holes in the bottom of the Router Table Top Mount the struts to the top using the eight 34 Coarse Thread Screws 16 Be careful not to over tighten Note To avoid damaging the table s surface be sure not to use the longer 1 1 4 screws 11 on this step Step 3 Mounting the Insert Plate Levelers to the Table Top Use the curved tab on the Insert Plate Levelers 8 to locate each Leveler in the corner of the Insert Plate opening and fasten them in to place using three 1 1 4 coarse thread screws 11 per leveler Be careful not to overtighten Thread the e
5. RT10110 RT10109 DK1547 RT10192 Precision Router Table Top Assembly Step 6 Leveling the Insert Plate to the Opening The unique design of the Precision Insert Plate Levelers 8 and adjustable leveling screw system applies pressure to both sides of the Insert plate so that once locked in the Insert Plate stays flush regardless of the weight applied The 8 Leveling Screws and 4 Lock Down screws work together to keep the Insert Plate flush with the router table surface at all times Set the eight 14 20 x 1 2 Cup Point Socket Set Screws 10 to aproximately the same height and lay the Insert Plate into the opening The Insert Plate should be resting on the eight adjustable Set Screws Using the 1 8 Allen Wrench included adjust the set screws from the bottom side of the Insert Plate being careful to adjust each screw the same distance as the other Adjust the Insert Plate as close as possible to flush with the surface of the router table top and run your finger along the perimeter of the Insert Plate to check that all edges are flush with the router table top Thread the four 4 20 x 1 3 4 Phillips Flat Head Machine Screw 12 Lock Down Screws through the countersunk holes into the center hole on each leveler and snug down Run your finger along the perimeter of the Insert Plate again to check that all edges are flush with the router table top Some loosening or tightening of the lock down screws might be nece
6. Ensure that you are in no danger of slipping or sliding once you turn the machine on Once again non slip footwear is highly recommended Maintain tools in top condition Keep tools sharp clean and properly maintained for the highest quality and safest performance Remember to properly follow all lubrication and accessory maintenance practices as detailed in this Instruction Manual Disconnect tool before servicing When changing accessories such as bits clamps etc making any sort of physical assessment of the tool or when motor is being mounted connected remember to disconnect the machine from its power source This will reduce the possibility of accidentally engaging the machine Check for damaged parts Before use of the tool a careful assessment of all guards and other parts should be made to ensure that it will operate properly and perform as intended Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced as soon as possible preceding any additional use Do not use the tool if you are not qualified to make these sorts of assessments Never leave a running machine unattended Always turn the machine s power OFF after operation Do not leave the tool until it comes to a complete stop Drugs alcohol medication warning Do not operate tool while under the inf
7. clamp the insert plate to your bench or drill press to hold it secure and reduce the chance of the material moving as you drill After the holes are drilled remove the base plate amp template Flip the insert plate over and use an 82 degree countersink bit to countersink each hole so the head of the screws sit at flush or slightly below the plate s surface when tightened down Be very careful not to over drill these holes as their depth will directly affect the quality of your routing surface Slot to attach Kreg Precision Router Table Fence Precision Router Table Top Exploded Parts Diagram Description Path 80000006 NA Hardware Phenolic Insert Plate Table Top T Miter Track 2 Reducing Ring 1 13 64 Reducing Ring Brass Starting Pin Support Strut Insert Plate Leveler 1 4 20 x 3 4 Set Screw 1 4 20 x 1 1 2 Set Screw 1 1 4 Coarse Screw 1 4 20 x 1 3 4 Flat Head MS 8 32 x 1 4 Set Screw 8 32 x 5 16 Flat Head MS 10 32 x 3 4 Flat Head MS 3 4 Coarse Screw RT10101 RT10102 RT10103 RT10107 RT10106 RT10108 RT10171 RT10100 DK1522 RT10111 SML C125 RT10112
8. routers are different When aligning the router s base plate to the bull s eye template and Insert Plate take into consideration all of the controls you will need access to when the router is suspended below the plate during operation Plan your installation completely and adjust the router orientation accordingly The router handles do not need to be square with the table or plate for proper operation so easy access to the on off switch and other controls should be your 1 priority when attaching the router to the Insert Plate Begin by locating the 3 8 phenolic Insert Plate 1 and placing it face down on your workbench The Kreg Logo on the Insert Plate should not be visible Take the clear Plastic Template and place the edge marked FRONT towards the front edge of the insert plate Align the template so that the Start Pin Hole marking and the bull s eye line up perfectly with the Insert Plate Once positioned correctly securely tape the template into place In a later step you will be duplicating your router s base plate holes into your Insert Plate so that you can connect your router directly to the Insert Plate First you must determine the correct size of the holes to drill in your Insert Plate Remove the base plate from your router and find the bit that fits just inside of the base plate s holes Now center your base plate on the concentric rings of the bull s eye template Keep in mind what position you wan
9. system was designed for certain applications only Kreg strongly recommends Keep the proper footing and balance Ensure that you are no danger of slipping or that this system NOT be modified and or used for any application other than sliding once you turn the machine on Once again non slip footwear is highly for which it was designed If you have any questions relative to its application recommended DO NOT use the tool until you have written phoned or e mailed Kreg Tool and have been advised accordingly Maintain tools in top condition Keep tools sharp clean and properly maintained for the highest quality and safest performance Remember to properly follow all lubrication and Be aware of kickbacks Kickbacks occur when the workpiece binds up while being accessory maintenance practices as detailed in this Instruction Manual routed causing it to twist jump and possibly become airborne To avoid kick backs and potential injury always use sharp bits keep the machine aligned and Disconnect tool before servicing When changing accessories such as bits clamps etc maintained properly and adequately secure support the workpiece making any sort of physical assessment of the tool or when motor is being mounted connected remember to disconnect the machine from its power source This will reduce Turn machine off before adjusting Never adjust the fence plate level reducing rings the possibility of accidentally engaging the machine
10. the Leveler Stud through the opening in the bottom of the Height Adjuster as shown in image B Thread the second flange nut onto the Leveler stud and tighten to lock the Leveler into place on the Height Adjuster as shown in image Once the flange nut is tightened sufficiently and the Leveler is locked into place repeat this process on the remaining three 3 Levelers After all three Levelers are locked into place it is a good idea to position the stand right side up and test it for level Based on your readings you can adjust the Levelers to compensate for any discrepancies in the stand or on your floor Simply loosen the two flange nuts on the leveler you wish to adjust make your small height adjustment and retighten the nuts into place Repeat as necessary 657 g Q g Q g u g Q qe e 9 AT g Q u g Q g Q T A 9 oe ow oOOfsaaan Og 9 99 oee N wow CR o Step 3 Final Assembly Shown Final Assembly Shown Joining Table Top to Stand In this step you will be joining the Universal Steel Stand to a Kreg or other table top of your choice Place the table face down on your work surface and have someone help you flip the stand on top of it as shown in image A Once the stand is centered and all edges have equal ov
11. vertically from the side assembly Next position the second side assembly on top of the Short Stretchers as shown in image C and line up the corresponding holes Insert the carriage bolts and tighten the flange nuts while maintaining strict 90 degree angles just as before Final Assembly Shown Installing Height adjusters In this step you will be adding the Height Adjusters to the bottom of each Leg Place the Steel Stand face down on your work surface so that all four legs are pointed up in the air and are easily accessible as shown in image A Place the height adjuster into the base of the Leg with the squared end at the bottom of the stand as shown in image B Each Height Adjuster has several holes that allow you to fine tune your stand height for optimum working conditions After you have determined the correct spacing line up the holes appropriately insert the four carriage bolts and begin to thread the flange nuts onto the bolts Once the flange nuts are tightened sufficiently repeat this process for the three remaining Height Adjusters After this is complete you will be ready to install the 4 levelers at the base of the Height Adjusters Installing Levelers In this step you will be adding the Levelers to the bottom of each Height Adjuster Rotate one flange nut onto the Leveler stud and thread it down until it is approximately one inch from the base of the leveler foot as shown in image A Then place
12. 20 This Screw can be loosened and re tightened to make any adjustments necessary to the Precision Lens Cursor 7 In Use Fence Positioning To position your fence for use with a common edge bearing bit start by loosening the individual fence faces and positioning them as close as possible to the cutter without making contact with the bit Rotate the bit with your hand and make sure that the fence faces do not make contact Once the faces are correctly positioned bridge the gap between the two with a straight edge and position it so the straight edge contacts the bit s ball bearing and both fence faces simultaneously as shown To position your fence for use with common non edge bearing less bits start by loosening the individual fence faces and positioning them as close as possible to the cutter without making contact with the bit just as you would with a common edge bit Rotate the bit with your hand and make sure the fence faces do not make contact Once the faces are correctly positioned bridge the gap between the two with a straight edge and position it so the straight edge contacts the bit and both fence faces simultaneously just as you would with a bearing bit Once the fence is positioned correctly release the tape slider and adjust it so that it reads 0 on the Precision Lens Cursor Tighten the tape into place and adjust the fence away from the blade until your desired cutting depth is displayed on the Precisio
13. RAIL CLAMP BLOCK ASSEMBLY FENCE MOUNT LARGE FENCE TABLE MOUNT FENCE FACE FENCE END CAP 8 ALUMINUM TAPE SLIDER 8 SCALE PRECISION LENS CURSOR FENCE GUARD RIGHT ANGLE BRACKET EXTENSION KNOB ASSEMBLY DUST PORT 16 JOINTING ROD 2 SMALL T KNOB 1 4 BRASS WASHER 1 4 20 X 3 8 PAN HEAD MS KNURLED THUMB SCREW 10 32 X 1 4 NYLON SCREW 1 4 NYLON SNAP RIVET 1 4 20 X 1 FLAT HEAD MS 1 4 20 HEX NUT PLASTIC SPACER WASHER 1 4 20 X 1 1 4 T BOLT 1 4 20 X 2 1 4 HEX BOLT 1 4 20 JAM NUT 1 COARSE SCREW NYLON SET SCREW BRASS T NUT 5 16 18 1 4 20 X 3 4 HEX BOLT 10 32 HEX NUT 1 4 FENDER WASHER TRAK BUMPERS 48 CENTER READING TAPE Description Patt Quantity RT10124 RT10125 RT10126 RT10122 RT10123 RT10128 RT10121 RT10129 RT10139 4063 RT10133 HT10127 RT10148 DB5310 RT10138 DK1313 DK1504 RT10137 RT10185 FT4064 RT10130 RT10136 DK1510 RT10134 FT4212 RT10186 RT10141 SML C1 FT4102 HI10132 FT4129 DK1508 RT10161 FT4055 RT10140 Precision Router Table Fence Assembly M MM SSS A m E ES Flip the Large Fence over On the underside of
14. e have one installed by a qualified electrician before use Never remove the third prong and never modify the provided plug in any way Don t operate in a dangerous or unclean environment Don t use power tools in damp or wet locations or expose them to rain Keep work area well lit un cluttered and clean Keep children and visitors away All children and visitors should be kept a safe distance from the work area and should not operate the tool under any condition Make your workshop child proof Use padlocks master switches or any other means necessary to make your work area safe for children Use the right tool Never force the tool to do work for which it was not intended If used properly the tool will produce better results in less time under safer conditions Wear proper apparel No loose clothing gloves neckties rings bracelets or any other jewelry that could possibly get caught in moving parts Non slip footwear is highly recommended as is protective hair covering Remember to always use safety glasses specifically designed as safety wear Secure the workpiece Use clamps or a vise to hold work when it is practical and safe Using the proper tool may allow you to free both hands for tool operation Also be sure to never overreach Secure your tools In the event of the machine tipping or sliding it is always recommended to secure your tools to the machine during use Keep the proper footing and balance
15. erhang on parallel edges you may begin securing the two together using 3 wood screws not included and a corresponding driver as shown in image B All Kreg table top solutions come with pre drilled holes at their base which align with holes in the stand These tables tops can be attached to the Universal Steel Stand using the included 34 screws Please reference specific table top instructions for further detail For more information on Kreg table tops visit www kregtool com Step 5 NIE Final Assembly tL Shown Mobilize your stand Add true mobility to your Universal Steel Stand with our Heavy Duty Casters Built to last and perform D these casters feature dual locking mechanism that 2 LE _ won t roll OR pivot once engaged resulting in an o extremely stable work station KRS4090
16. fence slide the head of a 4 20 x 34 Hex Bolt 31 j into the T Slot Slide the slotted end of the Right Angle Bracket 12 around 3 the Hex Bolt and fasten with one 14 Fender Washer 33 and one 14 Hex 4 Nut Before tightening the nut align the Right Angle Bracket over the 6 slot on the left side of the Kreg Router Table Top Place the Brass T Nut 30 24 through the slot from the underside of the Router Table Top and attach the Extension Knob Asembly 13 by putting it through the Right Angle Bracket and threading it into the Brass T Nut Once the right angle bracket is correctly positionred tighten the hex nut to secure it into place Precision Router Table Fence Assembly Locate the 48 Center Reading Tape 35 and trim each side to the 17 15 16 mark with a sturdy scissors Carefully remove one corner of the backing apply the tape 1 16 from the edge of the Large Fence and continue to remove the backing while you press the tape across the surface of the fence Be careful to eliminate all air bubbles under the tape as you move across If properly applied the other end of the tape should also come to rest
17. ight 1 4 20 x 1 1 2 cup point socket set screws 10 into the two holes as shown and thread about half way in Note These Insert Plate Levelers will be used in Step 6 to mount and level the Precision Router Table Insert Plate Step 4 Mounting the Router Table Top to the Kreg Universal Steel Stand S For proper mounting and alignment purposes it s best to leave the Router Table Top 2 face down on the floor Turn the Universal Steel Stand upside down and align the four rails with the pre drilled holes on the bottom side of the Table Top The Kreg logo located on the front of the stand should be located on the same side and parallel to the T Miter Track opening on the Router Table Top Once the table is positioned correctly use a 6 2 Square driver bit and twelve 34 Coarse Screws included with the Universal Steel Stand to secure the two together being careful not to over tighten Sey nan TB BA lj i iH B i iH Note The included hardware was intended for use with the Kreg Univer sal Steel Stand If you are working with another stand be sure to double check your hardware sizes to ensure that the screws do not puncture the surface of the top when tightened Also be sure to leave the 6 slotted opening on the table s surface free from obstruction Precision Router Table Top Assembly Step 5 Mounting the router to the Insert Plate PLEASE NOTE All
18. luence of drugs alcohol or any medications Precision Router Table Fence Assembly Locate the Table Mount 5 and position it underneath the far right hand corner of your Kreg Precision Router Table Top Using the four 1 Coarse Thread Screws 28 and the pre drilled holes in the Table Top secure the Table Mount flush with the back and right side edges of the Table Top Note If you are using a homemade or other type of router table top you will not have pre drilled holes for this step When you screw in the Coarse Thread Screws be extra sure that the Table Mount is perfectly flush with the back and right side edges of the table top before securing Also be sure that the hardware is not so long that it will puncture your top surface when completely driven You may need to purchase shorter hardware if this is a potential problem Insert the four 14 20 x 34 Hex Bolts 31 into the holes not slots on the side of the Table Mount 5 and attach using four 14 Brass Washers 1 7 and four 14 20 Hex Nuts 23 Be sure to use the thicker Hex Nuts and not the thinner Jam Nuts The bolts should hang loosely at this point Do not tighten down Note If you are using a homemade or other type of router table top you will use the slots in the Table Mount instead of the holes This will allow you to adjust for the thickness of your Table Top later on Precision Router Table Fence Assembly
19. n Lens Cursor In Use J ointing The Kreg Precision Router Table Fence features fully independent fence faces which allow the fence to double as a vertical jointer To set up the jointer begin by loosening the out feed face being careful not to go to far and disconnect the screw from the Jam Nut and removing the two Jointing Rods 15 which are stored in the back of the fence as shown There are two sets of shallow recesses behind the face which allows you to offset the out feed fence face 1 16 or 1 32 from the in feed fence face To position the fence at the 1 16 setting slide the rods into the corresponding shallower recesses as shown in the left photo To position the fence at the 1 32 setting slide the rods into the corresponding deeper recesses as shown in the right photo When the rods are inserted and you have the correct depth setting re tighten the fence face to the fence m Zi mM l j NN When jointing it s always best to make light passes so you ll probably use the 1 32 in offset more frequently Any straight bit can be used for jointing but a flush trim bit is the easiest to set up Since the bearing is the same diameter as the cutter you can directly align the fence with the bearing Use a scrap piece of wood to test the fence position If as you feed the material it butts into the out feed fence the fence is too far forward and you
20. or any medications Other Precision Routing Products Corre rreet the entire familyof Precision Routing Products at wwwkregtool corm D Itemst PRS1010 Items PRS3010 Irue H EX Featherboard Precision Router Table Fence This unique featherboard can be quickly and easily connected to almost any Taking cues from high end table saw rip fences this groundbreaking router miter slot or t slot without the need for additional hardware It features a durable fence provides an entirely new way to work It ll make every project you plastic composite body which ensures optimum workpiece pressure start faster easier and far more precise than ever before www kregtool com 800 447 8638 direg Precision Router lable Fence ASSEMBLY INSTRUCTIONS Item PRS1010 Tools Required 7 16 Open Ended Wrench e Flat Head Screwdriver Phillips Head Screwdriver www kregtool com 800 447 8638 Version 20070701 RI 10142 1 Safety Guidelines Woodworking machines are dangerous and can cause personal injury if not used properly Read safety instructions and operating instructions for your machine completely before using products Using this system before understanding its safe and proper use could result in serious injury to the operator Failure to follow these rules may result in serious personal injury For your own safety read instruction manual before operating the tool Learn the tools ap
21. or any other part of the tool while the machine is running Check for damaged parts Before use of the tool a careful assessment of all guards and Wait for the machine to stop Make sure the router comes to a complete stop before other parts should be made to ensure that it will operate properly and perform as adjusting the workpiece or workpiece angle intended Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other Ground electric machines If your machine is equipped with a three prong plug it part that is damaged should be properly repaired or replaced as soon as possible should be plugged into a three hole electrical receptacle only If the proper preceding any additional use Do not use the tool if you are not qualified to make these outlet is not available have one installed by a qualified electrician before use sorts of assessments Never remove the third prong and never modify the provided plug in any way Never leave a running machine unattended Always turn the machine s power OFF Don t operate in a dangerous or unclean environment Don t use power tools in after operation Do not leave the tool until it comes to a complete stop damp or wet locations or expose them to rain Keep work area well lit un cluttered and clean Drugs alcohol medication warning Do not operate tool while under the influence of drugs alcohol
22. plication and limitations as well as the specific hazards distinctive to it Keep all guards and safety devices in proper place while using these products Always wear safety glasses Keep hands well away from the rotating bit when operating machine Avoid akward hand positions where a sudden slip could cause contact with the rotating bit This system was designed for certain applications only Kreg strongly recommends that this system NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the tool until you have written phoned or e mailed Kreg Tool and have been advised accordingly Be aware of kickbacks Kickbacks occur when the workpiece binds up while being routed causing it to twist jump and possibly become airborne To avoid kick backs and potential injury always use sharp bits keep the machine aligned and maintained properly and adequately secure support the workpiece Turn machine off before adjusting Never adjust the fence plate level reducing rings or any other part of the tool while the machine is running Wait for the machine to stop Make sure the router comes to a complete stop before adjusting the workpiece or workpiece angle Ground electric machines If your machine is equipped with a three prong plug it should be plugged into a three hole electrical receptacle only If the proper outlet is not availabl
23. re not removing enough material Move the fence back a little Guard removed for photo clarity If you get a snipe at the trailing edge of the cut the fence is too far back and you re removing too much material ar E Lniversal Steel Stand ASSEMBLY INSTRUCTIONS ltem KRS1030 Tools Required e Square e 1 2 Socket wrench amp extension 2 3 4 Open end or adjustable wrenches e Phillips head driver bit www kregtool com 800 447 8638 Please call us at 800 447 8638 with any questions regarding the assembly of this stand Version 20070201 Parts Identification Legs 4 Short Stretcher 4 Height Adjusters 4 Levelers 4 og Hardware Long Stretcher 4 g 4 1 2 Hex Flange Nuts 8 5 16 Hex Flange Nuts 50 5 16 Carriage Bolts 50
24. ssary to help adjust the reducing ring and hold it securely in place Step 7 Installing amp Leveling the Reducing Rings Note We recommend adjusting both reducing rings at this time This will save time later as you change which reducing ring you want to use and also reduces the possibility of losing the second set of small Flat Point Socket Set Screws After you have leveled one reducing ring remove it and level the other Insert three 8 32 x 1 Flat Point Socket Set Screws 13 into reducing ring s threaded holes using 5 64 Allen Wrench as shown Place the reducing ring into the Insert Plate opening and rotate counter clockwise until the set screws fall into the corresponding holes Adjust the set screws until the reducing ring is perfectly level with the Insert Plate Secure the reducing ring by threading the 8 32 x 5 16 Phillips Flat Head Machine Screws 14 into their holes and tightening snuggly As you tighten down the reducing ring some additional adjustment under tension may be necessary Adjust each set screw as needed to bring the reducing ring flush with the insert plate Some loosening or tightening of the lock down screws might be necessary to help adjust the reducing ring and hold it securely in place By leveling the reducing rings while force is applied in both directions the rings will stay flush regardless of the weight applied providing a more level and secure work surface Step 8 Installing the Star
25. system before understanding its safe and necessary to make your work area safe for children proper use could result in serious injury to the operator Use the right tool Never force the tool to do work for which it was not intended If used Failure to follow these rules may result in serious personal injury properly the tool will produce better results in less time under safer conditions For your own safety read instruction manual before operating the tool Learn the Wear proper apparel No loose clothing gloves neckties rings bracelets or any other tools application and limitations as well as the specific hazards distinctive to it jewelry that could possibly get caught in moving parts Non slip footwear is highly recommended as is protective hair covering Remember to always use safety glasses Keep all guards and safety devices in proper place while using these products specifically designed as safety wear Always wear safety glasses Secure the workpiece Use clamps or a vise to hold work when it is practical and safe Using the proper tool may allow you to free both hands for tool operation Also be sure Keep hands well away from the rotating bit when operating machine to never overreach Avoid akward hand positions where a sudden slip could cause contact with the Secure your tools In the event of the machine tipping or sliding it is always rotating bit recommended to secure your tools to the machine during use This
26. t the router in when it s suspended from the table and make certain the base is rotated to reflect that position For instance it s best to have the lock on the router base and the controls on the router motor toward the front of the table or as easily accessible as possible Note If your router is equipped with a built in lift system you will need to drill the appropriate holes through the insert plate at this time to gain access to the system and make adjustments to the bit depth of your router after it s been mounted to the insert plate Once again use your router base plate to choose the appropriate size drill bit needed for these holes VERY IMPORTANT When positioning your base plate for drilling make sure that none of the holes you are about to drill line up over the pre drilled Start Pin Hole in the insert plate Once you have the base plate from your router aligned where you want it on the template use heavy duty masking tape to secure your base plate to the bull s eye template Tape on at least four sides of your base plate to ensure a strong and secure hold Whether you use a drill press or hand drill we recommend you place a scrap piece of wood under the insert plate This will reduce blowouts as you drill through the insert plate Its easiest to do this operation on a drill press so the holes are perfectly square to the insert If you must drill it by hand be careful to keep the holes straight Before drilling securely
27. the Fence you will find two slots running down the length of the extrusion Insert the eight Trak Bumpers 34 aproximately 4 5 and 12 from each end as shown in the image Correctly installed Trak Bumpers will reduce friction and ensure the fence glides smoothly across the table top Insert six 14 20 x 1 Phillips Flat Head Machine Screws 22 through the pre drilled countersunk holes in the two separate Fence Faces and barely thread the six corresponding 4 Jam Nuts 27 onto the Screws Be sure to use the thinner Jam Nuts and not the thicker Hex Nuts The Hex Nuts are too large to slide into the t slot of the Fence With the bolts and nuts secured onto the Fence Faces take each Face and slide it onto the front t slot of the Fence center and tighten each bolt down securely Slide the two 20 x 2 1 4 Hex Bolts 26 into the T slot on the back of the Large Fence 4 next to the Fence Mount 3 Adjust the position of the two bolts so that they fit into the two slots on top of the Fence Mount and move the fence so its centered on the router bit opening Lock the fence into place using two 4 Brass Washers 17 and two T Knobs 16 E 4 j With the fence centered on the bit opening use a rule to bring the fence perfectly parallel to the miter slot Tighten the four 20 3 8 Phillips Pan Head Machine Screws 18 that you installed earlier in Step 5 to lock the fence into position On the other end of the
28. the corresponding holes on the Clamp Block 22 Secure the two together using the four Brass Washers 17 and four 20 x 3 8 Phillips Pan Head Machine Screws 18 without tightening completely You will need to adjust the positioning of the Fence Mount in Step 11 before tightening Note If you re using a homemade or other type of router table you must align and secure the Mounting Rail and Clamp Block before starting this step Tighten down the four 1420 x 4 Hex Bolts which you previously inserted through the slotted holes in the Table Mount making sure the top edge of the Clamp Block 2 is flush or 1 32 below the surface of your router table top and that the Clamp Block and Mounting Rail 1 run perfectly parallel to the edge of the table top Next attach the two Fence End Caps 7 to each end of the Large Fence 4 using the eight 4 nylon Snap Rivets 21 These caps need to be attached so the four curved notches on the end caps line up with the four curved notches on the Large Fence Step 7 20 x 3 8 Phillips Pan Head Machine Screws 18 so that the port angles up making it easy to attach a vacuum hose Precision Router Table Fence Parts Explosion NEN 1 1v J90606006060000000000 O F 8 6 9 0 ME o E Q O DL sr Hardware MOUNTING
29. ting Pin Thread the 20 x 4 Cut Point Socket Set Screw into the bottom of the Brass Starting Pin using a flat head screw driver and a 1 8 allen wrench until the two are secured tightly together Insert the Starting Pin assembly into the Insert Plate Start Pin Hole and thread in until tight For more information on how to use the starting pin please see page 6 In Use Starting Pin 6 The starting pin included with your router table is useful when routing curves It supports the edge of your work piece and allows you to gently ease your work into the router bit It should only be used with router bits that have a bearing Start with your work piece touching the starter pin but not in contact with the router bit Ease the material into the cutter and make contact with the ball bearing on the bit Once you ve made solid contact with the ball bearing you can ease off of the starting pin and allow the work piece to glide along the bit s bearing 7 Saf ety Guidelines Woodworking machines are dangerous and can cause personal injury if not Keep children and visitors away All children and visitors should be kept a safe distance used properly from the work area and should not operate the tool under any condition Read safety instructions and operating instructions for your machine completely Make your workshop child proof Use padlocks master switches or any other means before using products Using this
30. y repeat this step for the remaining Long Step 1 Stretcher to create the first side assembly Once the first side assembly is complete you Final Assembly may begin assembling the second side assembly in the same way Shown Joining Side Asserrblies In this step you will be joining the two side assemblies that you assembled in Step 1 using the four 4 Short Stretchers Begin by laying one of the side assemblies flat on your work surface Each Short Stretcher has 2 staggered holes at both ends which correspond to two sets of staggered holes on the Legs These holes are directly adjacent to the holes you used for connecting the Long Stretchers to the Legs Take the Short Stretcher line up the holes insert the carriage bolts into the correct holes and thread the flange nuts onto the bolts as shown in image A Use your square as shown in image B to bring the leg and stretcher to a 90 degree angle Begin to tighten the flange nuts while maintaining a strict right angle as before Once the flange nuts are tightened sufficiently repeat this process for the three remaining Short Stretchers After this is complete the four Short Stretchers will be extending
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