Kompernass PWS 1200 Operation and Safety Notes
Contents
1. MANCGLEGRINDER PWS 1200 BARKSIDE ANGLE GRINDER ED Oracle cue Say Nae ee AA E oy Komperna GmbH Burgstra e 21 D 44867 Bochum Germany Last Information Update 08 2007 Ident No PWS1200082007 6 Table of Content Introduction PEOD LC 3 PPC CO ET UEREN EIERN Serre ree tert eee er te er er Page 6 Features and eouipment Page 7 Ke E Page 7 Technical information cccccccscscscscscsesesesesesesesesavassesesesesesesesesesesecesecscseseseseueecececseaesess Page 7 Safety advice o eo Page 8 o a Pe O ee Page 8 Personal sar asia Page 8 Careful handling and use of electrical power ioo Page 9 Safety advice relating specifically to this device ceccesessssesesesseseseseseseseseseseseseees Page 9 Advice A Page 10 Use O perah ON AAPP e ee ae Page 11 SWIChNG SH and POP era ee Page 12 SE Page 12 CHAN MO Cle NS otitis Page 12 Use of accessories Cutting roughing CISC iueieteiietcieseuegeteiiercieergiesbriesceeugieieiieteieeeueeieieietetegeieiebieieg Page 13 Fap aisce tor A A Page 13 nn Page 13 Adjusting the disc guard COVER ae ee Page 14 Using the auxiliary handle co nonanannnnono Page 14 Maintenance and deoning o oo cesecoccessssssesssssssesssssscesssnesecssseeees Page 14 DIEBOSAL naar E e Page 14 Information SEIEN ee e E Eo nee Page 15 Declaration of Contormily Man ladlurer au Page 15 PARKSIDE GB IE CY 5 Introduction The following pictogrammes symbols are used in these operating instructi2. PARKSIDE Disposal Information Declaration of Conformity Manufacturer CE We Kompernaf GmbH Burgstr 21 D 44867 Bochum Germany declare that this product complies with the following EU directives Machinery Directive 98 37 EC EU Low Voltage Directive 2006 95 EC Electromagnetic Compatibility 89 336 EEC Type device description Angle grinder PWS 1200 Bochum 31 08 2007 las Hans Komperna Managing Director We reserve the right to make technical modifications in the course of further development GB IE CY 15 6
3. environmentally friendly way Proper use The device is intended for the dry cutting rough grinding and brushing of metal and stone With ap proved types of abrasive consumables and tools the device can also be used for finish grinding and polishing Any other use or modification to the de vice shall be considered as improper use and could give rise to considerable dangers We will not accept liability for loss or damage arising from improper use The device is not intended for com mercial use Note Slots cut in load bearing walls must comply with standard DIN 1053 Part 1 or the regulations applicable in your country These instructions and advice must be observed Before you start a task seek the advice of a com petent structural engineer architect or the relevant site management staff PARKSIDE 0 Features and equipment Locking knob Handle with softzone grip ON OFF switch Carbon brushes access cover Auxiliary handle 6 Adjustable disc guard cover Clamping nut Mounting spindle 9 Mounting flange Spindle lock button Rotation speed preselector wheel Fig A Spanner Fig C Included items 1 Metal cutting disc 125x2 5x22 mm 1 Auxiliary handle 1 Disc guard cover 1 Spanner 2 Replacement carbon brushes not illustrated l Operating instructions 1 Booklet covering Warranty and service Technical information 1200 W 230V 50Hz Rated output Rated voltage Design no
4. Do not work on materials containing asbestos Asbestos is a known carcinogen O A tip Using the device safely A Danger Always guide the device through the workpiece against the direction of rotation of the disc If you work in the other direction there is the risk of kickback The device may be forced out of the cut Always switch on the device before placing it against the workpiece After cutting or grind ing always lift the device from the workpiece before switching it off When working always hold the device securely with both hands see Fig D Always keep proper footing and balance For the best grinding performance move the de vice evenly to and fro over the workpiece main PARKSIDE Safety advice Use taining an angle of 15 to 30 between grinding disc and workpiece m When working on inclined surfaces do not press the device hard down on to the work piece If the speed slows greatly use less pres sure This will allow you to work more effective ly and safely If the device suddenly stops due to it becoming retarded or trapped pull the mains plug from the socket immediately m Cutting Advance the device at an appropriate rate Do not incline the cutting disc Roughing grinding and cutting discs get hot during use allow them to cool fully before touching them m Never use the device for a purpose for which it was not intended m Before you insert the mains plug into the sock
5. safety check Look out for unusual noises or generation of sparks a Check that all the fastenings are correctly attached o Pay attention to see that the arrow showing the direction of rotation on the cutting or roughing grinding discs including diamond cutting discs corresponds with the direction of rotation of the device see arrow on the head of the device PARKSIDE Use of accessories Cutting roughing discs You can use the following cutting or roughing grinding discs with this device Dimensions Speed 125x22 2 mm to max 6mm thick depressed centre 12 000 rpm Circumferential speed 80m sec PARKSIDE Flap discs for metal Dimensions Speed 125 mm min 12 000 rpm Use of accessories Other accessories You can also use abrasive consumables and tools complying with the following technical specifica tion Spindle thread M14 Speed min 12 000 rpm Backing plate for grinding discs Dimensions 115 mm 125 mm Grinding discs for wood masonry attached with hook and eye fixings Dimensions 115 mm 125 mm Note These may only be used in combination with a backing plate Cup brush crimped wire Dimensions 75 100 mm GB IE CY 13 Use of accessories Maintenance and cleaning Disposal Cup brush twisted wire Dimensions o 75 mm Cup brush knotted wire Dimensions 115 mm Adiusting the disc guard cover m
6. A Warning Danger of electric shock from metal dust Grinding or cutting metal can result in electri cally conductive dust being deposited inside the device In these circumstances the inside of the motor compartment must be blown out at frequent intervals with compressed air vacuum extraction used and the device operated through a residual current device RCD with a maximum trip current of 30 mA Ensure that there is adequate ventilation when working on plastic paint varnish etc Do not soak the materials or the surface you are about to work on with liquids containing GB IE CY solvents m Wear closefitting clothing and keep long hair inside a hairnet or suitable headwear m For safety reasons this device must always be used with the auxiliary handle 5 in place The adjustable disc guard cover 6 must always be in place when working with rough ing grinding or cutting discs m Use the vacuum dust extraction facility if your work generates high amounts of dust Use suction devices particularly approved for the purpose m Use permitted consumables and tools only Check that the speed given on the discs is greater or equal to the rated speed of the device m Take note of the direction of rotation and always hold the device in such a way that the sparks and grinding debris are thrown away from your body m Make sure that the dimensions of the disc are suitable for the device and that the disc is of a type that fit
7. N OFF switch 3 again Locking o Press the lock button 1 whilst pressing and holding down the ON OFF switch 3 Releasing the lock o Press the ON OFF switch 3 again A Attention Wait until the electric motor has come to a complete standstill before you press the spindle lock button 10 Setting the speed o To increase the speed turn the rotation speed preselector wheel 11 towards the 6 6 high est speed setting o To decrease the speed turn the rotation speed preselector wheel 11 towards the 1 1 low est speed setting 12 GB IE CY Changing a disc Always wear protective gloves when changing cutting or roughing grind CO ing discs o Press the spindle lock button 10 only after the mounting spindle 8 has reached a standstill Fig B o Press the spindle lock button 10 to block the drive o Release the clamping nut 7 using the spanner 12 Fig E o Place the roughing grinding or cutting disc on to the mounting flange 9 with its labelled side facing towards the device o Then replace the clamping nut 7 with its raised side facing upwards on to the mounting spindle 8 o Press the spindle lock button 10 to block the drive o Tighten the clamping nut 7 again with the spanner 12 Note Replace a new disc immediately if it runs unevenly or vibrates after being ex changed o After replacing a disc let the device run under no load for 30 seconds as a
8. Pull the mains plug out of the mains socket before you carry out any task on the device Danger of injury Always use the angle grinder with the disc guard cover 6 in place The disc guard cover must be securely attached to the angle grinder To ensure the highest level of safety while using the device ensure that the smallest possible area of the grinding or cutting tool is exposed to the opera tor at all times The disc guard cover 6 is there to protect the operator from pieces breaking off and accidental contact with the grinding or cut ting tool The disc guard cover has 5 set positions a Turn the disc guard cover 6 into the desired position working position The closed side of the disc guard cover 6 must always be facing the operator 14 GB IE CY Using the auxiliary handle A Attention For safety reasons this device must always be used with the auxiliary handle 5 in place The auxiliary handle 5 can be screwed on to the left right or on the top of the head of the device Maintenance and cleaning m Pull the mains plug out of the mains socket before you carry out any task on the device m Do not use sharp objects for cleaning the device Do not allow any liquids to enter the device o Have the carbon brushes replaced only at the service centre or an accredited electrical equip ment repair centre The device requires no oth er maintenance o Clean the device frequently for best result
9. ded e g to carry the device to hang it up or to pull the mains plug out of the mains socket Keep the mains lead away from heat oil sharp edges or moving parts of the de vice Damaged or tangled mains leads or plugs increase the risk of electric shock y A damaged device mains lead or v plug presents a serious danger to life from electric shock Frequently check the condition of the device mains lead and plug GB IE CY m When working outdoors always use extension cables that are also approved for use outdoors The use of an extension cable suitable for out door use reduces the risk of electric shock m Hold the device only by the insulated handles bear in mind that you might cut through a con cealed cable or the device s mains lead Contact with a live wire can cause metal parts of the device to become live and lead to elec tric shock a Warning Risk of explosion FA Use a suitable detector to locate con cealed services supply cables pipes or approach your local public utilities services providers Contact with electricity cables can lead to fire or electric shock Damaging a gas pipe can lead to an explosion Penetration of a water pipe can lead to proper ty damage or to electric shock m Do not use the device if it has any damaged parts If a dangerous situation arises pull out the mains plug from the socket immediately Warning Never open the device Always have any repairs carried out or replace
10. ed parts repaired before you use the device Many accidents have their origins in poorly main tained electrical power tools Use the electrical power tool accessories inserted tools etc in accordance with these instructions and advice and the stipulations drawn up for this particular type of device In doing this take into account the working condi tions and the task in hand The use of electrical power tools for purposes other than those intended can lead to dangerous situations A Safety advice relating specifically to this device Do not operate the device if the mains lead or mains plug is damaged Do not touch the mains lead if it becomes dam aged or cut through while you are using the device Pull the plug out of the mains socket immediately and have the device repaired by a suitably qualified person or at your service centre Do not operate the device if it is damp and do not use it in a damp environment If you use the device outdoors always connect it through a residual current device RCD with a maximum trip current of 30 mA If using an extension lead always use one thot is ap proved for outdoor use Do not suspend or carry the device by the mains lead Always work with the mains lead leading away from the rear of the device Grinding discs must be carefully kept and han dled in accordance with the manufacturer s in structions Make sure that abrasive consumables and tools are attached in accordance with
11. et always check that the device is switched off fa dangerous situation arises pull the mains plug immediately out of the mains socket Ensure that the device and the mains plug are easily accessible and can be reached quickly in an emergency m When taking a break from your work before carrying out any tasks on the device itself and when you are not using the device always pull the mains plug out of the mains socket Always keep the device clean dry and free of oil or grease m Remain alert at all times Always watch what you are doing and proceed with caution Do not use the device if you cannot concentrate or you are feeling unwell Use Operation Take note of the mains voltage The voltage must agree with that shown on the device s rating plate equipment shown as 230 V can also be connected to 220 V GB IE CY 11 Use Switching on and off Check the attached consumable or tool before use It must be attached properly not damaged damp or cracked and must rotate freely Test the opera tion of the device for 30 seconds If a disc is not round or vibrates do not use it Look out for unusual noises or generation of sparks Check that all the fastenings are correctly attached The device is fitted with an IPC electronic start up system After you press the ON OFF switch there is a delay before the motor starts Switching on a Press the ON OFF switch 3 Switching off o Release the O
12. load speed ny 3 000 11 000 min Spindle thread M14 Protection class 1 10 Noise and vibration data Refers to A weighted sound level Sound pressure level 92 5 dB A Sound power level 105 5 dB A Weighted acceleration typical Hand arm vibration lt 2 5 m s Wear hearing protection PARKSIDE Introduction Safety advice PWS 1200 KH3116 Date of manufacture 02 2008 230 V 50 Hz 1200 W n 3000 11000 min 2 65 EPA aC E Komperna GmbH D 44867 Bochum Germany www kompernass com INTELLIGENT POWER CONTROL The PWS 1200 angle grinder has INTELLIGENT POWER CONTROL This electronic management system monitors and controls the various operating states of your device Switching on The IPC electronic system start up stage ensures that the motor starts up slowly and gently This largely avoids heavy transient current surges No load running After switching on the IPC electronic system takes the grinder s speed up to the preselected value Setting 1 6 After this is reached the IPC sys tem speed control stage keeps the grinder operat ing at a constant speed Overload operation The IPC electronic system ensures that the current is limited if the device becomes overloaded Safety advice m Attention In order to protect yourself from the danger of electric shock injury or fire when us ing electrical power tools please observe the following safety precau
13. loose clothing or jewellery Keep your hair clothing and gloves clear of moving parts If you have long hair wear a hair net Clothing jewellery or hair that is loose or hangs from your body head or limbs can become trapped in moving parts Careful handling and use of electrical power tools m Do not overload the device Always use an electrical power tool that is intended for the task you are undertaking By using the right electrical power tool for the job you will work more safely and achieve a better result m Do not use an electrical power tool if its switch is defective An electrical power tool that can no longer be switched on and off is dangerous and must be repaired Pull the mains plug from the socket before you make any adjustments to the device change accessories or when the device is put away This precaution is intended to prevent you from unintentionally starting the device m When not in use always ensure that electrical power tools are kept out of reach of children Do not let anyone use the device if he or she is not familiar with it or has not read the instruc tions and advice Electrical power tools are dangerous when they are used by inexperi enced people PARKSIDE Safety advice Look after the device carefully Check that mov ing parts are working properly and move freely Check for any parts that are broken or damaged enough to detrimentally affect the functioning of the device Have damag
14. ment parts fitted at the service centre or by an electrical equipment repair specialist Personal safety m Remain alert at all times and always watch what you are doing Work carefully when using an electrical power tool Do not use the device if you cannot concentrate or are tired or under the influence of drugs alcohol or medication Just one moment of carelessness when using the device can lead to serious injury a Wear personal protective equipment and always wear safety glasses The wearing of personal protec tive equipment such as dust masks non slip safe ty shoes protective gloves safety helmets or ear protectors appropriate to the type of electrical power tool used and work undertaken reduces the risk of injury m Avoid unintentional operation of the device PARKSIDE Make sure that the switch is in the OFF posi tion before you insert the mains plug into the socket Accidents can happen if you carry the device with your finger on the ON OFF switch or you have already switched the device on before you connect it to the mains m Remove any setting tools or spanners before you switch the device on A tool or spanner left attached to a rotating part of a device can lead to injury m Do not overestimate your own abilities Keep proper footing and balance at all times By doing this you will be in a better position to control the device in unforeseen circumstances m Wear suitable clothing Do not wear
15. ons Read the operating instructions Always heed warning labels and safety instructions Caution Danger of electric shock Hazardous voltage danger to life Explosive material Risk of fire Soft start to limit heavy transient current surges Volt AC Watts effective power Angle grinder PWS 1200 Grinding roughing cutting and polishing Introduction that you understand how to handle electrical pow Please make sure you familiarise your self fully with the way the device works before you use it for the first time and er tools correctly To help you do this please read the accompanying operating instructions Keep these instructions in a safe place If you pass the device on to anyone else please ensure that you also pass on all the documentation 6 GB IE CY Rated idle running speed Protection category II power tool double insulated Proper procedure and handling Wear hearing protection dust protection mask protective glasses and protective gloves Keep children and other unauthorised personnel at a safe distance when using electrical tools Keep the device away from rain or moisture Wa ter entering an electrical device increases the risk of electric shock Damaged appliances power cables and power plugs mean potentially fatal risks from electric shock Regularly check the condition of the appli ance the power cables and the power plugs Dispose packaging and appliance in an
16. s do this immediately after you have finished using it o Use a dry cloth to clean the housing under no circumstances use petrol solvents or clean ing agents that attack plastic o A vacuum cleaner is required to thoroughly clean the device Ventilation openings must always be kept free Remove any adhering dust with a narrow paint brush o O Disposal S The packaging is wholly composed of en vironmentally friendly materials that can be disposed of at a local recycling centre Do not dispose of electrical power tools with the household rubbish In accordance with European Directive 2002 96 EC covering waste electrical and elec tronic equipment and its transposition into national legislation worn out electrical power tools must be collected separately and taken for environmentally PARKSIDE compatible recycling Contact your local refuse disposal authority for more details of how to dispose of your worn out electrical devices Information Service centre The service centre for your country is shown in the warranty documentation m Have your device repaired only by qualified specialist personnel using original manufacturer parts only This will ensure that your device re mains safe to use m lf the plug or mains lead needs to be replaced always have the replacement carried out by the manufacturer or its service centre This will en sure that your device remains safe to use
17. s properly on to the mounting flange Advice on use Note Discs must be used only for their recom mended purposes otherwise they could disinte grate become damaged or cause accidents Roughing discs Never use cutting discs for roughing or grinding J m Move the angle grinder using even pressure to and fro over the workpiece m Hold the roughing or grinding disc at a flat angle to the workpiece when working on a soft material Use a slightly steeper angle for hard er materials PARKSIDE Cutting discs discs for cutting vi Never use roughing or grinding Ia m Only use certified fibre reinforced cutting or grinding discs approved for use at circumferen tial speeds of not less than 80 m s A Caution The disc continues to rotate after the device has been switched off Do not attempt to slow it down by pressing on the side of the disc Securely support the workpiece Use clamps or a vice to grip the workpiece firmly This is much safer than holding it in your hand Switch the device off and allow it to come to a complete standstill before you put it down Unlock the ON OFF switch immediately if a power failure occurs or the plug is pulled out of the mains socket Place the switch in the OFF position This prevents the device from being inadvertently started up again Use the device for dry cutting or dry grinding only The auxiliary handle 5 must be in place whenever the device is being used
18. the manufacturer s instructions and advice Ensure that any spacers supplied and required for the use of certain abrasive consumables GB IE CY 9 Safety advice and tools are installed Do not use separate reducing bushes or adapt ers in order to make grinding discs with a larg er bore fit When using abrasive consumables and tools with a threaded insert make sure that the tread is long enough for the spindle length Do not work in areas where there may be con cealed electricity cables or gas or water pipes Use a suitable detector or ask your local utility service providers Contact with electricity ca bles can lead to fire or electric shock Damag ing a gas pipe can lead to an explosion Pene tration of a water pipe can lead to property damage or to electric shock Danger of fire from flying sparks Cutting or grinding metal creates flying sparks For this rea son always make sure that nobody is placed in any danger and that there are no inflammable materials near the working area A Warning Noxious fumes Working with harmful noxious dusts represents a risk to the health of the person operating the device and to anyone near the work area Wear ear protectors safety glasses breathing dust mask and protective gloves For longer periods of cutting or grinding metal or stone materials which give rise to dusts that are hazardous to health the device must be connected to a suitable external dust extraction device
19. tions Read and take note of these instructions and advice before you use the device Failure to observe the in structions and advice given below may result in electric shock fire and or serious injury GB IE CY 7 Safety advice Workplace safety Keep your working area clean and clutter free Ensure that your working area is well lit Untidy or poorly lit working areas can lead to accidents Risk of explosion Do not work FA with the device in potentially explo sive environments in which there are inflammable liquids gases or dusts Electrical power tools create sparks which can ignite dusts or fumes S Keep children and other people ir away while you are operating the electrical power tool Distractions can cause you to lose control of the device Electrical safety To avoid danger to life from electric shock The mains plug on the device must match the mains socket The plug must not be modified in any way Do not use an adapter plug with devices fitted with a protective earth Unmodi fied plugs and matching sockets reduce the risk of electric shock Avoid touching earthed surfaces such as pipes radiators ovens and refrigerators with any part of your body There is an increased risk of elec tric shock if your body is earthed Keep the device away from rain or mois ture Water entering an electrical device increases the risk of electric shock Do not use the mains lead for any purpose for which it was not inten
Download Pdf Manuals
Related Search