422012SS - Snap
Contents
1. T 4 2 SPECIFICATIONS Capacity Arm Capacity Overall Width Width Between Columns Drive Thru Width Overall Height 12ft Model Under Bar Clearance 12ft Model Height to Lowered Lift Pads Height to Lift Pad 3 Adapter Height to Lift Pad 6 Adapter 11 17 Retracted Arm Length 34 Extended Arm Length 52 34 Maximum Lifting Height 6 Adapter Lift Time 55 seconds Power Requirements Standard 120 3048mm 148 3708mm 138 1 47 353 7mm 2769mm 109 5 of 36 144 3858 12FT MODEL 3 CONTENTS The complete lift is contained two 2 packages 1 The main structural components are packed in a steel frame 2 The remaining parts are packed in an accessory box Main Structural Components includes 1pc Power side tower and carriage assembly 1pc Slave side tower and carriage assembly 1 Crossmember assembly 1pc Actuator Bar w foam Accessory box contents Apcs Locking Arm Assembly w arm pins 2pcs oafety Covers w Decals 1pc Hardware Package w Packing List 1pc Actuator Extension 1pc Actuator Mounting Bracket 1pc Power Pack 4 Arm Restraint 4 Stack Pad Assembly 4pc Stack Pad Adapter 3 4 Stack Pad Adapter 6 1 Safety Release Cable 1pc Hydraulic Hose Long 1 Hydraulic Hose Short 2pcs Equalizing Cable w Hex Nuts 1pc2. 2 a 34 of 36 8 6 POWER PACK PARTS LIST 6 3647 6748 208 230V 1PH 60Hz DESCRIPTION PART VALVE CARTRIDGE CHECK 6 1087 LABEL INSTALLATION AUTOHOIST 6 2136 BREATHER CAP amp BLADDER 6 1376 MOTOR ELEC 208 230V 60Hz 1PH 2HP 3450RPM 6 3699 LABEL WARNING AUTOHOIST 6 2149 9 SPRING 0 480 x 0 063 x 0 42 COMP 6 2151 47 16 x 1 HEX x 0 250 STEEL 6 2167 WASHER 4 INT TOOTH LOCK 6 2168 BRACKET HANDLE ASSY REL BLACK 6 3705 34 BOLT M6 x 1 0 35MM SOC HD 6 2169 1 4 CABLE TIE 8 LONG WHITE 6 1846 42 O RING 2 348 BUNA 6 0875 99 Go Go _ ei iN me m m m m m m m e 35 6 9 AVAILABLE ACCESSORIES Poly Pad High Lift Truck Adapter Extension Mid set of 4 Hise 2 Post set of 2 otack Pad 7 w 3 6 Adapters set of 1 Stack Pad Adapter w Checker Plate Top set of 4 3000 Ib max capacity each 3000 Ib max capacity each n dum Assembly Kit 3000 Ib max capacity each 3000 Ib max capacity each Common Accessories Tool Tray Kit for secondary 2 Post 21714 Adapter Pad Kit Used On Outer Arms 3000 Ib max capacity each Air Electric 2 Foam Door 24 Tower Service Protector Kit Extension Station for 2 Post amp 4 Post 90 110 psi 110 Volts F Required CUR AL
3. INSTALLATION and OPERATION MANUAL 42201255 12 000 LB SYMMETRICAL READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE INSTALLING OPERATING SERVICING OR MAINTAINING THE LIFT SAVE THIS MANUAL GU Solu Mg Bean 309 EXCHANGE AVENUE CONWAY ARKANSAS 72032 OCT 2009 REV 6 2924 TEL 501 450 1500 FAX 501 450 1585 TABLE CONTENTS PAGE 1 SAFETY AND OPERATING 65 3 2 ee ee 90 5 3 CONTENTS a SOP eo 6 4 INSTALLATION REQUIREMENTS AND TOOLS 7 A1 FOUNDATION Saas asa 0 008800 5202212822 7 4 2 TOOLS REQUIRED TEE 7 5 INSTALLATION 65 22 8 5 1 UNPACKING 8 52 BAYLAYOUT 902 ex 9 5 3 TOWER POSITIONING AND SETUP 10 5 4 SAFETY SHUT OFF BAR 5 11 5 5 SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT 12 5 6 POWER PACK INSTALLATION ver tee cetus 14 5 7 HYDRAULIC SYSTEM 14 5
4. The centerline of the lift occurs between the intersection of the arcs and the midpoint of the door Note Leave any additional room for any desired aisle or work area Recommended minimum clearance around lift is three feet 3 ft and above lift is four inches 4 Ensure clearance conforms to local building and fire codes Centerline of Lift Figure 3 Chalk line 6 Measure the specified distance 126 to draw a second chalk line at 90 for locating the lift towers Refer to Figure 3 7 The lift is centered between the door and the walls of the area WALLWORK BENCH TT TT TT EEE TT Ff dry a Far ne sits s zr te M ee el ee htt et tt ins ete P oe etre e uh e tre re eur e n run n PRERE RIISA ISIA e eu 139 4 3537 mm 126 aede 108 14 2749 mm a i 125 3200mm MIN Bay ENTRANCE Figure 4 Bay Layout 9 of 36 5 3 TOWER POSITIONING AND SETUP 1 Install the safety pulley on each tower as shown in Figure 5 2 Attach the safety pulley to the tower using the 3 8 x 5 8 LG shoulder bolt 5 16 lockwasher and 5 16 hex nut 3 8 SHOULDER BOLT SAFETY PULLEY 2 7 gt 5 E H X N T RIGHT LEFT Figure 5 Safety Release Pulley Installation 3 Locat
5. 12ft Step Ladder alternate means required when installing tower extensions oide Cutters ocrewdrivers 4 x 4 Wooden Blocks for unpacking 4 5 gal 18L Hydraulic Fluid Impact Wrench Torque Wrench Bleed hose Wherever LOCTITE symbol is shown apply LOCTITE 242 on required fasteners If fasteners are removed reapply LOCTITE before re installing SS 7 of 36 5 INSTALLATION INSTRUCTIONS When the lift arrives on site Read the owner s manual and make sure the installation instructions are fully understood e Check for any freight damages Check the contents of the accessory and hardware boxes to make sure no parts are missing e Gather all the tools listed above 5 1 UNPACKING PROCEDURE 1 Important Place the main structural components on wooden blocks so that the steel shipping frames can be removed Remove the plastic wrapping Remove the crossmember assembly and the actuator bar Unbolt the steel shipping frames Lay each tower on the floor with the carriage side up P X m Check the installation area for obstructions Lights Heating Ducts Ceiling Floor Drains etc 8 of 36 5 2 BAY LAYOUT 1 Prepare the bay by selecting the location of the lift relative to the walls 2 Clear the installation area of all packaging materials to avoid trip hazards 4 Using measuring tape scribe two arcs equal distance from the midpoint
6. MICROSWITCH LIMIT SWITCH MTG BRACKET ELECTRICAL UTILITY BOX CABLE CONNECTOR ELEC CABLE 12 3 12FT MODEL ACTUATOR EXTENSION 90 ELBOW 2 CONDUIT HEX HD BOLT 1 4 NC x 1 LG SHOULDER BOLT 3 8 DIA x 5 8 LG HEX NUT 5 16 18UNC ACTUATOR MTG BRACKET WIRE ROPE CLIP 1 16 ELECTRICAL CABLE CLIP 5 8 ID TUBE CLAMP 1 2 FLATWASHER 5 16 ALLEN HEX HD SCREW 14 14 FLAT WASHER SAE LOCKWASHER 3 8 ID HEX BOLT 1 4 20UNC x 1 LG CABLE RETAINER LOCKNUT FLAT WASHER NAIR COR ND 51 52 53 54 55 57 59 60 61 62 63 64 65 66 67 69 70 71 72 73 74 75 76 77 78 79 81 82 83 84 85 86 97 88 93 94 96 97 98 8 3 HYDRAULIC SYSTEM 32 of 36 PART 6 3647 6 3039 6 0294 6 0674 6 0295 6 0293 2 2272 6 378 1 6 2095 1 4 2 1230 6 1506 6 3119 6 3061 6 3395 33 of 36 8 4 HYDRAULIC SYSTEM PARTS LIST DESCRIPTION POWER PACK 220V 1PH LIFT OPERATION DECAL HEX NUT 5 16 18UNC LOCK WASHER 5 16 LD FLAT WASHER 5 16 LD HEX BOLT 5 16 18UNCx1 LG CYLINDER ASSEMBLY FLOW CONTROL MALE NIPPLE HYDRAULIC HOSE LONG HYDRAULIC HOSE SHORT BRANCH T HEX NUT 3 8 16 UNC SET SCREW 3 8 16 x 1 LG SEAL KIT QTY NNN DN DO HK 8 5
7. Accessories may not be avaliable for all models Contact for availability and part numbers Max capacity is for 12 000 Lb Lifts Do not exceed rated capacity of lift 4 ve Stack Adapter Kit 36 of 36
8. 28 of 36 Auxiliary adapters may reduce load capacity Use height extenders when necessary to ensure good contact Keep feet clear of lift while lowering Do not overide self closing lift controls 8 PARTS MANUAL 8 1 LIFT ASSEMBLY 29 of 36 PART 4 1199 4 1170 2 0772 6 0000 1 1887 1 1898 6 1841 6 0059 6 0248 6 0035 1 2337 6 2445 2 1901 6 0169 1 1115 6 1134 6 0206 1 0415 1 1116 6 0801 6 2074 6 1764 4 1200 6 0801 1 1439 6 1404 2 2042 1 1623 1 3493 1 2669 6 0978 0 0204 0 0203 1 2942 6 3086 1 2914 6 0423 2 2032 6 2059 1 2618 6 0030 2 2030 30 of 36 LIFT ASSEMBLY PARTS LIST DESCRIPTION TOWER WELDMENT POWER SIDE CARRIAGE WELDMENT GLIDE BEARING GREASE NIPPLE PIN CABLE EQUALIZATION 2 POST PULLEY HITCH PIN 1 8 DIA LOCKWASHER 1 2 ID FLAT WASHER 1 21100 SAE HEX NUT 1 2 13UNC SAFETY PIN SNAP RING 34 EXT SAFETY DOG WELDMENT POWER SIDE SELF TAPPING SCREW 10 X 3 8 LG SAFETY SPRING SELF TAPPING SCREW 12 I 2 LG SHOULDER BOLT 3 8 DIA x I LG SAFETY PULLEY SAFETY CABLE PULLEY SHOULDER BOLT 3 8 X 11 27 LG THIMBLE 5 32 CAPACITY DECAL TOWER WELDMENT SLAVE SIDE SHOULDER BOLT 3 8 DIA x 11 21 ACTUATOR BAR FOAM GUARD CROSSMEMBER WELDMENT CROSSMEMBER PULLEY PIPE 1 2 LG CABLE RETAINER CROSSMEMBER PULLEY SHAFT COTTER PIN 1 8 X 1 1 2 LG SAFETY COVER cw DECALS POWER SIDE SAFETY COVER cw DECALS SLAVE SIDE ARM
9. ALI manual Lifting It Right 1 Automotive Lift Safety Tips 1pc Automotive Lift Operation Inspection and Maintenance manual 1 ALI Quick Reference Guide 1 Owner s manual 1 Safety Shut off Microswitch Assembly Components 6 of 36 4 INSTALLATION REQUIREMENTS AND TOOLS 4 1 FOUNDATION IMPORTANT It is the user s responsibility to provide a satisfactory installation area for the lift Lifts should only be installed on level concrete floors with a minimum thickness of four and a quarter inches 4 4 or 108 mm Concrete must have a minimum strength of 3000 psi or 21 MPa and should be aged thirty 30 days prior to installation Please consult the architect contractor or engineer if doubt exists as to the strength and feasibility of the floor to enable proper lift installation and operation It is the user s responsibility to provide all wiring for electrical hook up prior to installation and to insure that the electrical installation conforms to local building codes Where required it is the user s responsibility to provide an electrical isolation switch located in close proximity to the lift that will enable emergency stop capability and isolate electrical power from the lift for any servicing requirements 4 2 TOOLS REQUIRED 16ft Measuring Tape Chalk Line Rotary Hammer Drill 3 4 diameter Masonry Drill Bit Hammer SAE Wrenches and Ratchet Set 2ft Level 4ft Level Crow Bar
10. front to rear and side to side Figure 19 Add or remove shims as required NOTE The 3 4 x 5 12 19 wedge anchor bolts supplied must have a minimum embedment of 314 into concrete floor Figure 22 Anchor depth 7 Torque all anchor bolts to 150 ft lbs 203 Nm continually checking that the column is level as you proceed If anchor bolts do not tighten to 150 ft lbs OR project more than 214 above the concrete surface Figure 22 the concrete should be replaced by an appropriate concrete pad Consult Product Manufacturer Supplier for further details 9 13 SHIMMING OF THE REMAINING TOWER 1 Using a 4ft level on top of the crossmember Figure 18 and a 211 level on the low side column Figure 19 shim underneath the baseplate until the crossmember and column are level Ensure that the baseplate is completely supported by shims including near the center where it does not contact the floor Figure 20 2 Refer to Bay Layout Figure 4 to ensure that the column is still in the proper position Using a rotary hammer drill with a 3 4 masonry drill bit and using the tower baseplate as a template drill holes through the concrete floor on the low side column In case longer anchors are required supplied anchors can be hammered through concrete Make sure that the 3 4 masonry drill is in good condition Figure 21 3 Carefully clean out drilling dust from the anchor holes Hammer in the anchor bolts intil they
11. make contact with the baseplate Figure 21 Hand tighten all anchor bolts 4 Check the distance from the top of the anchor to the floor If this dimension exceeds 2 4 due to floor slope DO NOT use the supplied anchors Longer anchor must be used 5 Reconfirm that the column is level front to rear and side to side Figure 1 Add or remove shims as required 22 of 36 Torque all anchor bolts to 150 ft lbs 203 Nm continually checking that the crossmember and column are level as you proceed If anchor bolts do not tighten to 150 ft lbs OR project more than 214 above the concrete surface Figure 21 the concrete should be replaced by an appropriate concrete pad Consult Product Manufacturer Supplier for further details Verify that the entire lift is level both horizontally and vertically to ensure optimum lifting performance NOTE Perform a monthly inspection and torque all anchor bolts to 150 ft Ibs 203 Nm 23 of 36 5 14 FINAL CHECK ASSEMBLED LIFT 1 Final dimension check after anchoring 2 Check for hydraulic leaks 3 Ensure cables are properly routed and free from obstructions 4 Check jam nuts on cables are tightened 5 Check that LOCTITE has been applied to all hardware where required 6 Check adjustment of safety release cable to ensure both sides working properly 7 Re check level of towers 8 Check torque of anchor bolts 9 Check all fasteners tighten if necessary 10 Check shut
12. the lift to the desired working height 8 Some pickup trucks may require an optional truck adapter to clear running boards or other accessories NOTE Always use all 4 arms to raise and support vehicle 9 Caution Never work under the lift unless the mechanical safety locks are engaged 10 Note that the removal or installation of some vehicle parts may cause critical load shift in the center of gravity and may cause the vehicle to become unstable Refer to the vehicle manufacturer s service manual for recommended procedures 11 Always keep the lift area free of obstruction and debris Grease and oil spills should always be cleaned up immediately 12 Never raise vehicle with passengers inside 13 Before lowering check area for any obstructions 14 Before removing the vehicle from the lift area position the arms to the drive through position to prevent damage to the lift and or vehicle 15 Do not remove hydraulic fittings while under pressure For additional safety instructions regarding lifting lift types warning labels preparing to lift vehicle spotting vehicle lifting maintaining load stability emergency procedures vehicle lowering lift limitations lift maintenance good shop practices installation operator training and owner employer responsibilities please refer to Lifting It Right ALI SM and Safety Tips ALI ST 3 of 36 For additional instruction on general requirements for lift operation please
13. 32 8 4 HYDRAULIC SYSTEM PARTS LIST 33 89 POWER ai SDSS A BD SRE 34 8 6 POWER PACK PARTS LISTE x1 oco to i ee eee 35 9 AVAILABLE ACCESSORIES oUm cer eT pr Tee Dm 36 2 of 36 1 SAFETY AND OPERATING INSTRUCTIONS 1 When using this lift basic safety precautions should always be followed including the following 2 Read all instructions in this manual and on the lift thoroughly before installing operating servicing or maintaining the lift 3 Inspect lift daily Do not operate if it malfunctions or problems have been encountered 4 Never attempt to overload the lift The manufacturer s rated capacity is shown on the identification label on the power side column Do not override the operating controls or the warranty will be void 5 Before driving vehicle between the towers position the arms to the drive through position to ensure unobstructed clearance Do not hit or run over arms as this could damage the lift and or vehicle 6 Only trained and authorized personnel should operate the lift Do not allow customers or bystanders to operate the lift or be in the lift area 7 Position the lift support pads to contact the vehicle manufacturers recommended lifting points Raise the lift until the pads contact the vehicle Check pads for secure contact with the vehicle Check all arm restraints and insure they are properly engaged Raise
14. 8 HYDRAULIC SYSTEM BLEEDING 15 5 9 ROUTING OF EQUALIZATION 16 5 10 25222 18 5 11 ARM RESTRAINT 19 5 12 TOWER POSITIONING AND 20 5 13 SHIMMING OF THE REMAINING 22 5 14 FINAL CHECK OF 2 2 24 5 15 OPERATION TEST WITH VEHICLE serere 25 6 LIFT MAINTENANCE 5 26 61 SAFETY INSTRUCTIONS wesecsecsccsecocbccstcecbearedesicosusastesscdecGcssesachcosceasbeaswacs 26 6 2 PERIODIC 26 7 SAFETY AWARENESS AUTOMOTIVE LIFT INSTITUTE ALI 28 8 PARTS MANUAL 29 PN E 29 8 2 LIFT ASSEMBLY PARTS LIST 30 83 HYDRAULIC SYSTEM revert er
15. LOCK SPRING SPRING RETAINER CAP LOCK HANDLE WELDMENT HEX BOLT 5 16 18 x 3 4 LG ARM PIN HEX BOLT 5 16 ISUNC x 1 1 4 LG ARM RESTRAINT GEAR HEX BOLT 3 8 UNC x 3 4 LG INNER ARM WELDMENT QTY N OR RR BRR HH 8 2 40 BWN 13 14 15 16 18 19 20 21 22 23 24 25 26 27 29 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 PART 3 0882 4 1058 1 3278 6 0008 3 0872 1 3280 2 1580 1 2012 6 0056 6 1353 6 0737 6 0738 6 1379 6 1135 1 1113 6 0291 1 3288 1 2058 6 0032 6 1466 6 0916 2 1143 6 1403 6 1133 8 0030 1 3553 6 2889 6 0205 6 0069 6 0294 1 1378 6 2060 6 1759 6 1547 6 0295 6 1086 6 0060 6 0058 6 0008 1 3493 6 3369 6 0062 31 of 36 DESCRIPTION OUTER ARM WELDMENT LOCKING ARM ASSEMBLY cw ARM RESTRAINT PIN STACK PAD ASSEMBLY HEX BOLT 1 4 20UNC x 3 4 LG RUBBER PAD STACK PAD ADAPTER 3 STACK PAD ADAPTER 6 STACK PAD ADAPTER HOLDER LOCKWASHER 1 47 ID ROUND HEAD SCREW 1 4 20UNC x 3 8 LG HEX NUT 3 4 10UNC FLAT WASHER 3 4 ID WEDGE ANCHOR 3 4 10UNC x 5 1 2 LG PLASTIC KNOB SAFETY RELEASE HANDLE HEX BOLT 1 2 13UNC x 1 1 4 LG EQUALIZING CABLE SAFETY RELEASE CABLE HEX HD NUT 1 4 NC 6 32 SCREW ELECTRICAL BOX
16. OF RIGHT FROM BOTTOM OF CARRIAGE RIGHT CARRIAGE Figure 13 Cable Routing 4 Using the first cable pass the short threaded stud from the bottom of the carriage through the 5 8 dia hole in the lower mounting plate Lower mount accessible through the bottom of the carriage Pass through f UV Y LH A Si 1 i IL of 36 through the top of the carriage Thread the cable through the 5 8 dia hole in the next mounting plate Cable to be secured to mounting plate that is second from bottom Thread a 1381060 nut to the center of the stud and then firmly tighten second nut up against it using two wrenches Pull the cable tight through the bottom of the carriage At the bottom of the column remove the hitch pin pulley pin and pulley from the baseplate Figure 14 Route equalizing cable around pulley and x reassemble the pulley to the baseplate H 2 Hitch pin must be installed securely WB Figure 14 Pulley Pin Route the cable up through the slotted part of the mounting plate from the bottom of the carriage When routing the cable through the carriage the cable must be run through the slots in ALL cable mounting brackets Route the cable around the upper pulley at the top of the column across the crossmember a
17. ad and down the slave side tower Remove the cap from the slave side cylinder and attach the other end of the long hydraulic hose The long hydraulic hose must be fixed to the towers using six 6 hose clamps 3 on each side Screw the hose clamps into the weld nuts on the towers using 1 4 UNC x 3 8 lg round head screws The long hydraulic hose must be fixed to the crossmember using two 2 hose clamps Screw the hose clamps into the crossmember using 10 x 3 8 0 self threading screws 5 8 HYDRAULIC SYSTEM BLEEDING Crack the bleeder valve located at the top of both cylinders Approx turn Power up 2 3 You should hear air escaping around the bleeder valve Repeat until oil is flowing out of the bleeder valve Tighten the bleed screw and lower the lift BLEEDER LEFT RIGHT CYLINDER FLOW d pd l yy Hyg 77 70191 IE MEE NA B A NV FITTING 1 4 HYDRAULIC HOSE Figure 12 Powerpack installation S 15 of 36 CONTROL 1 5 9 ROUTING OF EQUALIZATION CABLE 1 Move the carriages until they reach the first safety latch 2 Remove equalizing cables from the accessory kit box and locate the 8 gt 13UNC nuts in the hardware kit box 3 Equalizing cables are to be routed as shown in Figure 13 SECOND SUPPORT 5 FROM OF LEFT 5 m SECOND SUPPORT FROM BOTTOM OF LEFT CARRIAGE SECOND SUPPORT FROM TOP
18. e the power side and slave side towers and position them as shown in Figure 4 Double check all the dimensions in the layout 4 Using stepladder install the crossmember using eight 8 2 16UNC x 1 Ve 19 hex head bolts eight 8 ID lock washers eight 8 hex nuts and eight 8 1 washers See Figure 6 9 Check the towers to make sure they are located and positioned in the correct location Figure 4 1 2 Flat Washer 6 0059 1 2 Hex Nut 6 0035 Hex HD Bolt 1 2 UNC x112 Lg 60291 e 75 1 2 Lockwasher 6 0248 S e Figure 6 Crossmember Assembly 10 of 36 5 4 SAFETY SHUT OFF INSTALLATION Note The safety shut off will disconnect the power to the power pack when an obstruction touches the padded bar or the carriages reach their maximum height The safety shut off switch is factory pre wired Refer to Figure 8 1 Attach the Actuator Mounting Bracket to the crossmember using one 1 1 NC x 1 19 hex head bolt one 1 ID lockwasher 1 4 NC hex nut The mounting bracket should be installed in one of center slots at either end of the crossmember Figure 7 Jf NC Hex Nut 6 0032 Actuator Mountin Bracket 1 1378 Lockwasher 6 0056 1 Hex HD Bolt 1 4 UNC SS x 1 Lg 6 0008 Figure 7 Actuator Mounting Bracket 2 Attach the Actuator Bar to the Actuator Mounting Bracket using one 1 4 NC x 1 7 10 h
19. ex head bolt one 1 lockwasher and 1 NC hex nut Orient the Actuator Bar so that the last hole out of the set of 3 is used when mounting Figure 8 1 4 Lockwasher 6 0056 Hex HD Bolt 1 4 x 1 1 2 Lg 6 0205 y _7 114 NC Hex Nut 6 0032 Actuator Bar 1 1 439 Figure 8 Actuator Bar Installation 11 of 36 3 Slide the Microswitch Assembly over the far end of the Actuator Bar Attach the Microswitch Assembly to the crossmember bar using two 2 NC x 1 lg hex head bolts two 2 4 ID lockwashers and two 2 NC hex nuts 1 4 NC Hex Nut 6 0032 T T 1 4 Lockwasher 6 0056 Microswitch Assembly _7 Hex HD Bolt 1 4 UNC WGA 7 XY Lg 60008 Figure 9 Mounting Microswitch 4 nstall the 90 degree conduit elbow to the actuator bar The actuator extension should then be installed in the conduit elbow Ensure the bolts in the elbow are fully tightened 5 5 SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT The mechanical safety automatically engages To release the mechanical safety you must first raise the lift approximately 2 then pull the safety release lever down This disengages the power side safety dog and activates the safety cable to release the slave side safety dog 1 to Figure 10 for safety release cable routing The end with the collar is to be installed onto the slave side tower while the loose end will be installed o
20. ine which column is higher Refer to Figure 18 2 Using a 2ft level on the sides of the high column ensure that the column is level in the vertical position Figure 19 Use shims under the column baseplate to hold the column level Ensure that the base plate is completely supported by shims including near the center where it does not contact the floor Figure 20 20 of 36 HIGH SIDE NE COLUMN m _ f COLUMN 2 FT LEVEL Figure 18 Figure 19 CENTER OF LIFT BASEPLATE SHIMS Figure 20 Shims BASEPLATE SHIM A T INSTALL ANCHOR Figure 21 Anchor Bolts 3 Refer to Bay Layout Figure 4 to ensure that the column is still in the proper position Using a rotary hammer drill with a 3 4 masonry drill bit and using the tower baseplate as a template drill holes through the concrete floor on the high side column In case longer anchors are required supplied anchors can be hammered through concrete Make sure that the 3 4 masonry drill is in good condition Figure 21 4 Carefully clean out drilling dust from the anchor holes Hammer in the anchor bolts until they make contact with the baseplate Figure 21 Hand tighten all anchor bolts D Check the distance from the top of the anchor to the floor If this dimension exceeds 2 4 due to floor slope DO NOT use the supplied anchors Longer anchor must be used see 1 above 21 of 36 6 Reconfirm that the column is level
21. le is pulled Tighten both wire rope clips firmly when adjustment is completed 13 of 36 5 6 POWER PACK INSTALLATION Remove the red plastic cap located at the rear of the power pack and install the T fitting located in the hardware kit Bolt power pack to the mounting bracket on the power side tower using four 4 5 16 UNC x 1716 hex head bolts four 4 5 16 ID lock washers four 4 5 16 ID flat washers and four 4 5 16 UNC hex nuts Do not tighten Remove the filler cap from the powerpack and fill the reservoir with approximately 4 2 Gal 16L of 15032 hydraulic oil 10 wt hydraulic oil A certified electrician must connect power to the motor The electrical diagram is provided refer to Figure 11 208 230 1PH 60Hz 208 230 SPH 60Hz 1 PH MOTOR LZ LIMIT START SWITCH NORMALLY CLOSED 3 PH MOTOR LIMIT START 51 67 SWITCH NORMALLY C1 AUX CLOSED Figure 11 Electrical Diagram 5 7 HYDRAULIC SYSTEM INSTALLATION REFER TO HYDRAULIC PARTS LIST Connect the straight end of the short hydraulic hose to the bottom port of the T fitting on the powerpack Hemove the cap from the bottom of the power side cylinder and connect the other end of the short hydraulic hose Connect the straight end of the long hydraulic hose to the top port of the fitting on the powerpack 14 of 36 Loop the long hydraulic hose up the power side tower across the overhe
22. nto the power side tower with two 2 wire rope clamps 12 of 36 SAFETY RELEASE CABLE N SAFETY CABLE PULLEY WIRE ROPE CLIPS THIMBLE AND SHOULDER BOLT POWER SLAVE SIDE SIDE Figure 10 Safety Release Cable Routing and Adjustment Install the safety release handle onto the power side safety dog Start routing the safety release cable from the slave side of crossmember Feed the cable over the small pulley then guide the cable down along the inside of the slave side tower Pull the cable out through the opening in the back of the tower near the safety dog Guide the cable up under the large pulley towards the end of the safety dog Remove the 3 8 x 1 shoulder bolt from the safety dog Feed the shoulder bolt through the collar of the safety release cable and then replace the shoulder bolt securely to the safety dog NOTE Make sure the shoulder bolt 3 8 dia x 1 1 2 Ig 6 0801 is lock tight to safety dog Repeat step 3 for the power side tower Guide the cable up under the large pulley and then over the small pulley towards the safety dog as shown in Error Reference source not found Wrap the cable around the thimble attached to the safety dog with a 3 8 x 1 1 2 lg shoulder bolt and then clamp it using two 2 wire rope clips Do not tighten fully at this stage Adjust the cable length so that both safety dogs travel from full engagement position to full release position when the safety release hand
23. off at top of stroke to ensure lift shuts off 11 Check proper operation of arm restraints 12 Operate lift to full stroke then lower to ground while checking for proper functionality 13 Ensure Customer Care Kit is complete and given to operator a Operation Manual b ANSI ALI Lift It Right Manual c ANSI ALI Safety Tip Card d ANSI ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts e ANSI ALI Quick Reference Guide 14 Train end user on operation of lift 24 of 36 5 15 OPERATION TEST WITH VEHICLE 1 Lower lift to ground 2 Drive vehicle on to lift and locate the arms as per the Lift it Right manual 3 Raise lift to and lower onto 3 4 lock positions during full rise to ensure all locks are working correctly 4 Re adjust cables if necessary while vehicle is on 5 Check lowering speed and smooth decent rate 6 Lower lift to ground and drive vehicle off lift If any problems occur during the final checkout or operation of the lift please contact customer service at 1 800 268 7959 25 of 36 6 LIFT MAINTENANCE GUIDLINES 6 1 SAFETY INSTRUCTIONS Read operating and safety manuals before using any lift Do not operate a lift that has been damaged or is in disrepair Proper inspection and maintenance is necessary for safe operation 6 2 PERIODIC MAINTENANCE DAILY 1 Check all hydraulic lines and fittings for pinch points damage cracks or leaks 3 Check all electrical
24. refer to Automotive Lift Safety Requirements For Operation Inspection and Maintenance ANSI ALI ALOIM Installation shall be performed in accordance with ANSO ALI ALIS Safety Hequirements for Installation and Service of Automotive Lifts ATTENTION This lift is intended for indoor installation only t is prohibited to install this product outdoors Operating environment temperature range should be 41 104 F 5 40 Failure to adhere will result decertification loss of warranty and possible damage to the equipment If attachments CE INSTRUCTIONS modifyins components that are located in the load path affect operation of the lift affect the lift electrical listing or affect intended vehicle accommodation are used on this lift and if they are not certified for use on this lift then the certification of this lift shall become null and void Contact the participant for information pertaining to certified attachments accessories or configuration modifying components www autolift org 2007 by ALI Inc ALI WLSIAO1 070126 Quadra WLSIA01 4 of 36 1340mm 139 3526mm 12 MODEL 7 8 et SIDE ARN VEHICLE CENTER A 94 USING 6 ADAPTER Se i 114 291mm 83 220mm i T A SST 51 139mm Figure 1 Front View Figure 2 Top View
25. representative immediately 2 of 36 7 SAFETY AWARENESS AUTOMOTIVE LIFT INSTITUTE ALI SAFETY INSTRUCTIONS x Proper maintenance and inspection is necessary for safe operation The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automo tive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute P O Box 33116 Indialantic FL 32903 3116 They are protected by copyright Set of labels may be obtained from ALI or its member companies 1992 by AU Inc SAFETY INSTRUCTIONS Read operating and safety manuals before using lift SAFETY gt INSTRUCTIONS v Do not operate damaged lift CAUTION CAUTION Authorized personnel only in lift area CAUTION Always use safety stands when removing or installing heavy components A CAUTION Lift to be used by trained operator only A CAUTION Use vehicle manufacturer s lift points Position vehicle with center of gravity midway between adapters Avoid excessive rocking of vehicle while on lift Clear area if vehicle is in danger of falling Remain clear of lift when raising or lowering vehicle CAUTION Warning Labels for 2 post surface mounted lifts Daily review of these Safety Messages and Warnings is suggested
26. round the top pulley on the other column and then down into the opposite carriage Ensure that the cable is routed through the cable retainers 17 of 36 5 Feed the cable upwards until the stud comes 10 Insert the threaded stud into the 5 8 dia hole the mounting bracket second from the top of the carriage Figure 15 Ww Figure 15 Cable routing 11 Use a wrench to hold the top of the threaded stud to prevent it from rotating Hand tighten 2 13 UNC nuts onto the threaded stud enough to remove all visible cable slack Repeat steps 2 to 5 for the other equalizing cable 12 Using a wrench to hold the top of the threaded stud to prevent it from rotating tighten the first nut approximately 1 past the hand tightened position Then firmly tighten the second nut against the first one to lock it in place Repeat for the other cable 5 10 ARM INSTALLATION 1 Remove the four 4 5 16 18UNC 3 4 LG hex head bolts that are holding the arm pins to the arm Install the arms on the carriages 2 Grease and insert arm pins Align the notch on each arm pin with the tapped hole on the arm and using the 5 16 18UNC x 3 4 LG hex head bolt removed in previous step reinstall and tighten securely 18 of 36 NOTE Make sure the hex head bolts 5 16 dia x 3 4 Ig 6 0801 is lock tight into arms Using two 2 5 16 18UNC x 1 LG hex head bolts and two 2 5 16 flat
27. washers attach each arm restraint gear as shown in Figure 16 FRONT REAR Figure 16 Arm Installation 3 5 11 ARM RESTRAINT INSTALLATION Refer to Figure 17 Arm Restraint Installation Loosen the two 5 16 hex bolts which secure the arm restraint gear to the formed upper ear Insert arm restraint handle weldment through holes in carriage weldment Arm restraint handle must pass through holes in top and bottom of carriage tube Adjust arm restraint gear so that it engages smoothly through entire range of arm motion Firmly tighten both 5 16 hex bolts Repeat above steps for all arms Lift arms approximately 30 off the ground Slide arm restraint spring over outboard leg of arm restraint handle leg which is nearest tower 19 of 36 1 2 8 Apply spring retainer cap to the end of the leg which passes through arm restraint spring Using a hammer tap this retainer securely to arm lock leg Arm Restraint Gear Inner leg SJ uereg Figure 17 Arm Restraint Installation 5 12 TOWER POSITIONING AND ANCHORING WARNING Failure to follow these instructions may cause an unsafe operating condition WARNING Before proceeding with installation review Section 4 Installation amp Tools 1 Prior to installing anchors assemble the nut and washer onto anchors A minimum of six threads must be visible below the surface of the nut 2 Using a 4ft level on top of the crossmember determ
28. wiring for pinch points cracks or damage 4 Check all moving parts for uneven or excessive wear S Repair or replace all damaged defective worn or broken components immediately 6 Check the telescopic arms for movement Clean any grease or oil from the lifting adapters 7 Raise and lower the lift at the beginning of each shift without vehicle to verify the lift is leveled and operating properly EVERY TWO MONTHS Clean and re grease slide block channels inside of both columns Grease arm pins Lubricate safety dogs and check safety release cable adjustment Check arm restraints and lubricate Check anchor bolts and re torque if required Check Carriage Stop Block bolts for tightness oS iw EVERY FOUR MONTHS 1 Dismantle and clean inner arms 2 Lubricate cable pulleys 3 Check equalizing cable adjustment EVERY YEAR 1 Inspect lift as per Automotive Lift Operation Inspection and Maintenance ALOIM EVERY TWO YEARS 1 Change hydraulic fluid 26 of 36 LUBRICATION Where grease is required gt multi purpose lithium grease Where lubricating oil is required gt multi purpose SAE 30 lubricating oil Where hydraulic oil is required gt ISO 32 10W non detergent hydraulic oil NOTE If lift locks while in the fully raised position this will indicate that the hydraulic system has not been inspected or maintained as recommended This is a safety back up system If you are unclear call your local
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