Home

Kenmore 6-Year Owner's Manual

1. FIGURE 2 O pen a nearby hot water faucet until the water is no longer ot FIGURE 3 Close the cold water inlet valve Connect a hose to the drain valve and terminate it to an adequate drain or external to the building Open the water heater drain valve and allow all of the water to drain from the tank FIGURE 4 ADANGER Burn hazard Hot water discharge Keep hands clear of drain valve discharge The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person Check again to make sure the electrical supply is turned OFF to the water heater Then disconnect the electrical supply connection from the water heater junction box FIGURE 5 If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater This will avoid cutting off the pipes too short Additional cuts can be made later if necessary Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed FIGURE 6 If you have galvanized pipe to the water heater loosen the two galvanized pipes with a pipe wrench at the union in each l
2. cccccccceeeeseceeceeeeeeeaeeeeeeeeeees 14 Thermostat Adjustment neneennnenen 14 Temperature Pressure Relief Valve Operation 15 Draining and Flushing 2 c cceeeeeeeceeeeeeeeeenteeeeeeees 15 Thermostat Removal Replacement 16 Element Cleaning Replacement s n 16 18 Drain Valve Washer Replacemernt 18 Anode Rod Inspection cccccceceeeeeceeeeeeeseeeeeeees 18 19 E E T T 19 TROUBLESHOOTING GUIDE 19 22 Start Up Conditions ccccccccococncananananananananonononnonoos 19 Thermal Expansion c cccceeeeceeceeeeeeeeeaeeeeeeeenaneeees 19 20 Strange SOUNAS c ccccecccscceceeeceseeaeceeeeeeeeeeeeeeeeaaes 20 Operational Conditions ccononcccccocccononocononnnncncnoncncnnnnns 20 Smelly Water eee ee 20 Air in Hot Water Faucets 0 cece nennen nennen nennen 20 Rumbling Noise 2 cccceceeeeeceeceeeeeeeaeeeeeeseeneeeeeeeees 20 High Temperature Shut Off System 20 21 Not Enough or No Hot Water sn 21 Water Is Too Hot een 21 Leakage Checkpoints c eceeeeeeeceeceeeeseeneeeeeeeees 22 REPAIR PARTS LIST 23 24 INTRODUCTION Thank You for purchasing a Sears water heater Properly installed and maintained it should give you years of trouble free service It is strongly suggested that this new water hea
3. CAUTION All water heaters eventually leak Do notinstall without adequate drainage WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the structure When such locations cannot be avoided a suitable metal drain pan should be installed under the water heater Drain pans are available at your local Sears stores Such drain pans must be piped to an adequate drain Water heater life depends upon water quality water pressure and the environment in which the water heater is installed Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shut off device used in conjunction with a piped drain pan These devices are available from some plumbing wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pressure differential between the cold water and hot water pipes connecte
4. 16580 12 0 153 316060 1901 9 18 457 24 9 632 75 10 12 0 153 316070 199 753 16 406 3162 ea 75 16680 12 0 153 316332 3o m3 6 22 659 sogea 75 1680 12 0 153 326070 199 753 16 06 3162803 _91 20 tt Wiring size based on standard 60 C copper wire If distance from fuse box to water heater is more than 90 feet refer to your local electrical code AWARNING Explosion Hazard Models with optional Top Hot Outlet or T amp P location are identified as EITHER Hot Outlet or T amp P e Models with optional installation locations on jacket top can NOT be installed with both Hot Outlet and T amp P located on top Never attempt to use Cold inlet on jacket top as Hot Outlet or T amp P Connections should only be used as identified on heater Failure to use them properly could result in damage to the water heater serious bodily injury or death Some compact models have labeled optional plumbing connections see below MODEL STANDARD STANDARD STANDARD MODEL HAS OPTIONAL MODEL HAS OPTIONAL NUMBER SIDECOLDINLET SIDEHOT OUTLET SIDE T amp P TOP COLD INLET TOP HOT OUTLET OR T amp P MATERIALS AND BASIC TOOLS NEEDED Materials Needed To simplify the installation Sears has available the installation parts shown below You may or may not need all of these materials depending on your type of installation Electr
5. Do not use replacement elements with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage Replacement elements must 1 be the same voltage and 2 no greater wattage than listed on the model rating plate affixed to the water heater 10 A new gasket should be used in all cases to prevent a possible water leak See Element Gasket in the Repair Parts List Chart Place the new element gasket on the thread side of the cleaned or new element and screw into tank securing tightly using an element wrench FIGURE 23 11 Close the water heater drain valve by turning the handle to the right clockwise 12 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 13 To ensure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping CAUTION Improper installation and use may result in property damage Fill tank with water before operation Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet bef
6. Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A or Canada call 1 800 4 MY HOME TABLE OF CONTENTS SAFE INSTALLATION USE AND SERVICE 2 GENERAIL SARETY 2 teat ee 3 WARRANTY 22282 ood nated cede eee e8 4 TABLE OF CONTENTS 2 cc ccecceeceeeeeeceeeeteaeeeeteaeeeseeeeenseees 5 NAO 5 6 PRODUCT SPECIFICATIONS nennen 6 MATERIALS AND BASIC TOOLS NEEDED 7 Materials Needed oooococcccnnocccconccononoccnonancccnannnnnnnncnnn cnc 7 Basic TOO Sidi 7 Additional Tools Needed When Sweat Soldering 7 INSTALLATION INSTRUCTIONS een 8 13 Removing the Old Water Heater u 8 9 Facts to Consider About the Location 9 Insulation Blankets ee eeeeececeeeeeeeeeeeeeeneeeeeeeeeeenneeeee 9 Walter PIDIO curtir een 10 11 T 8 P Valve and Pipe Insulation uueeenn 11 Temperature Pressure Relief Valve 0 0 11 12 Filling the Water Heater 0 ccccccceeseeseceeeeeseseceeeeeeesaees 12 WINNG een oda 13 Wiring Diagram avion al bai 13 Wiring CONNECtIONS oooooccccccncococcccnncnnnnoncnncnncn conc cnnnnannnn 13 SERVICE AND ADJUSTMENT nennen 14 18 Temperature Regulation 4440 nenn 14 Thermostaten e ienne ren ne 14 Temperature SettingS
7. notes below also For the second through sixth year from the purchase date you must pay the labor cost for installation of parts or water heater For commercial institutional industrial or residential use by two or more families the above limited warranty is only for two years During the second year you must pay the labor cost for parts or water heater installation If governmental regulations prohibit Sears from furnishing a comparable model replacement water heater under this warranty Sears will furnish a new water heater of comparable output as permitted by such governmental regulations however the Owner will be charged for ue additional cost associated with the changes made to the replacement water heater design to comply with such governmental regulations Replacements and or repairs furnished under this warranty do not carry a new warranty and are only covered by the unexpired portion of the original warranty 1 YEAR EXCLUSIVE KENMORE LABOR WARRANTY For the first year from the date of purchase Sears will free of charge supply and install new water heater parts for defective ones or a new water heater for one that develops a leak WARRANTY SERVICE To obtain warranty service call 1 800 4 MY HOME 1 800 469 4663 This warranty applies only while this product is in use in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS BRANDS MANAGEM
8. product failures occur within twelve months e Product replacement if your covered product can t be fixed Annual Preventive Maintenance Check at your request no extra charge Fast help by phone we call it Rapid Resolution phone support from a Sears representative on all products Think of us as a talking owner s manual Power surge protection against electrical damage due to power fluctuations c Leaks in pipes or fittings 250 Food Loss Protection annually for any food spoilage that is the result of mechanical failure of any covered refrigerator or freezer Rental reimbursement if repair of your covered product takes longer than promised 10 discount off the regular price of any non covered repair service and related installed parts Once you purchase the Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or schedule a service appointment online The Master Protection Agreement is a risk free purchase Ifyou cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Master Protection Agreement today Some limitations and exclusions apply For prices and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears
9. valve 4 Connect a hose to the drain valve and terminate to an adequate drain or external to the building 5 OPEN the water heater drain valve to allow all of the water to drain from the tank Flush the tank with water as needed to remove sediment 6 Close the drain valve refill the tank and restart the heater as directed in this manual NOTE If the water heater is going to be shut down and drained for an extended period the drain valve should be left open with hose connected allowing water to terminate to an adequate drain 7 Turn ON power to the water heater CAUTION Improper installation and use may result in property damage Fill tank with water before operation Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power Thermostat Removal Replacement A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage 1 Turn OFF the electrical power to the water heater at the junction box HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater i
10. 5 lead content as required in some areas IMPORTANTDEFINITIONS OO e Sears Service Center The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation of electric water heaters The Sears Service Center also has a thorough understanding of this instruction manual and is able to perform repairs strictly in accordance with the service guidelines provided by the manufacturer TEFLON is referenced in this manual TEFLON is a registered trademark of E l Du Pont De Nemours and Company Copyright 2013 Sears Brands Management Corporation GENERAL SAFETY AWARNING CAUTION Read and understand instruction Improper installation and use may result manual and safety messages in property damage before installing operating or servicing this water heater Do not operate water heater if flood damaged Failure to follow instructions and Inspect and replace the anode as needed safety messages could result in Install in location with drainage death or serious injury Fill tank with water before operation i Be alert for thermal expansion Instruction manual must remain f 2 with water heater Refer to instruction manual for installation and service A WARNING 44 WARNING Before removing any access panels or servicing the
11. 8 for mixing valve usage VACUUM RELIEF REQUIRED BY SOME CODES REFER TO LOCAL CODES SHUTOFF TEMPERED VALVE WATER TEMPERATURE PRESSURE OUTLET RELIEF VALVE a COLD MIXING HOT WATER VALVE WATER OUTLET 6 INCH MAXIMUM AIR GAP FIGURE 8 Figure 9 shows the attachment of the water piping to the water heater The water heater is equipped with 3 4 water connections If a water heater is installed in a closed water supply system such as one having a back flow preventer check valve water meter with a check valve etc in the cold water supply means must be provided to control thermal expansion Contact the local utility or Sears Service Center on how to control this situation See Thermal Expansion 10 Also the water supply pressure should not exceed 80 psi If this occurs a pressure reducing valve with a bypass should be installed in the cold water inlet line This should be placed on the supply to the entire house in order to maintain equal hot and cold water pressures NOTE If using copper tubing solder tubing to an adapter before attaching the adapter to the water connections Do not solder the water supply lines directly to the connections It will harm the fittings on the water heater CAUTION Avoid water heater damage Install thermal expansion tank if necessary Do not apply heat to cold water inlet e Contact qualified installer or service agency NOTE To protect agai
12. ENT CORPORATION Hoffman Estates IL 60179 LOLOL LOI US OTS OES OES ORO ROSY SERGI RIR REE RG RIE BEI IER GEIGER IRZGR II The price of your water heater does not include a free checkup service call On water heater installations arranged by Sears Sears warrants the installation A charge will be made on service calls due to poor or incomplete installation These include a Adjusting thermostat b Condensation Master Protection Agreements Congratulations on making a smart purchase Your new Kenmore product is designed and manufactured for years of dependable op eration But like all products it may require preventive maintenance or repair from time to time That s when having a Master Protection Agreement can save you money and aggravation The Master Protection Agreement also helps extend the life of your new product Here s what the Agreement includes Parts and labor needed to help keep products operating properly under normal use not just defects Our coverage goes well beyond the product warranty No deductibles no functional failure excluded from coverage real protection e Expert service by a force of more than 10 000 authorized Sears service technicians which means someone you can trust will be working on your product Unlimited service calls and nationwide service as often as you want us whenever you want us No lemon guarantee replacement of your covered product if four or more
13. GE INLET COLD WATER SHUT OFF RECOMMENDED INSTALLATION VERTICAL MOUNTING WATER HEATER COLD WATER INLET FITTING FLOOR CEILING JOIST ETC STRAPPING 3 PRESSURE REDUCING x VALVE WITH 1 BY PASS EXPANSION TANK 2 Z t PRESSURE GAUGE INLET COLD WATER SHUT OFF ALTERNATE RECOMMENDED INSTALLATION HORIZONTAL MOUNTING FIGURE 29 STRANGE SOUNDS Possible noises due to expansion and contraction of some metal arts during periods of heat up and cool down do not represent armful or dangerous conditions Operational Conditions SMELLY WATER In each glass lined water heater there is installed one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfide gas dissolved in the water The smell is the result of four factors which must all be present for the odor to develop A A concentration of sulfate in the supply water B Little or no dissolved oxygen in the water C A sulfate reducing bacteria within the water heater This harmless bacteria is non toxic to humans D An excess of active hydrogen in the tank This is caused by corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode rod s with on
14. OTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting of the thermostat read the Thermostat and Thermostat Adjustment sections Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or handicapped person unattended in a bathtub or shower Thermostat The thermostat of this water heater has been factory set at a position which approximates 120 F 49 C to reduce the risk of scald injury The thermostat is adjustable if a different water tempera
15. PE JOINT COMPOUND OR TEFLON TAPE AROUND THE THREADED ENDS OF THE 3 4 NPT NIPPLES WHEN REINSTALLING COMPONENTS T amp P Valve and Pipe Insulation 1 Locate the temperature and pressure relief valve on the water heater also known as a T amp P relief valve See Figure 9A 2 Locate the slit running the length of the T amp P relief valve insulation 3 Spread the slit open and fit the insulation over the T amp P relief valve See Figure 9A Apply gentle pressure to the insulation to ensure that it is fully seated on the T amp P Relief Valve Once seated secure the insulation with duct tape electrical tape or equivalent IMPORTANT The insulation and tape must not block the discharge opening or hinder access to the manual relief lever Figure 9A Ensure a discharge pipe is installed into the T amp P 11 valve discharge opening per the instructions in this manual 4 Locate the hot water outlet amp cold water inlet pipes to the water heater 5 Locate the slit running the length of a section of pipe insulation 6 Spread the slit open and slip the insulation over the cold water inlet pipe Apply gentle pressure along the length of the insulation to ensure that it is fully seated around the pipe Also ensure that the base of the insulation is flush with the water heater Once seated secure the insulation with duct tape electrical tape or equivalent 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add
16. Piping ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual See Figure
17. Use amp Care Guide Model No UL 153 316050 10 Gallon 153 316060 19 Gallon Short 153 316070 19 9 Gallon Tall 153 316332 30 Gallon e 153 326070 19 9 Gallon Tall 240 V LOW LEAD CONTENT Kenmore Compact Electric Water Heater For potable water heating only Not suitable for space heating INSTALLER Affix these instructions to or near the water heater OWNER Retain these instructions for future reference ADVERTENCIA Si no puede leer o entender el ingl s y necesita el manual de instrucciones en espa ol puede solicitarlo al 1 800 821 2017 NO TRATE DE INSTALAR U OPERAR ESTE CALENTADOR DE AGUA SI NO ENTIENDE LAS INSTRUCCIONES No hacer caso de esta advertencia podr a originar lesiones graves o mortales P N 185775 003 0313 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www kenmore com www sears com SAFE INSTALLATION USE AND SERVICE Your safety and the safety of others is extremely important in the installation use and servicing of this water heater Many safety related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard Read and obey all safety messages and instructions throughout this manual It is very important that the meaning of each safety message is understood by you and others who install use or service this water heater messages that follow this symbol to avoid po
18. Y INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company If wiring from your fuse box or circuit breaker box was aluminum for your old water heater replace it with copper wire If you wish to reuse the existing aluminum wire have the connection at the water heater made by a competent electrician Contact your Sears salesperson to arrange for a professional electrician 1 Provide a way to easily shut off the electric power when 13 working on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch 2 Install and connect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker Refer to the chart in the Product Specifications section for the correct size wire and fuse or circuit breaker 3 If metal conduit is used for the grounding conductor A The grounding electrode conductor shall be of copper aluminum or copperclad aluminum The material shall be of one continuous length without a splice or joint B Rigid metal conduit intermediate metal conduit or electrical metallic tubing may be used for the grounding means if conduit or tubing is terminated in fittings approved for grounding C Flexible metal conduit or flexible metallic tubing shall be permitted for grounding if all the following conditions are met The length in any grou
19. additional sections of pipe insulation as needed T amp P RELIEF VALVE INSULATION MANUAL RELIEF LEVER T amp P RELIEF VALVE T amp P RELIEF VALVE DRAIN LINE FIGURE 9A NOTE Figure above is used to illustrate installation of T amp P and pipe insulation only As indicated in the PRODUCT SPECIFICATION section optional Cold amp Hot T amp P spud locations may vary from model to model Temperature Pressure Relief Valve AWARNING Temperature pressure relief valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized temperature pressure relief valve must be installed in opening provided Do not plug block or cap the discharge line e Failure to follow this warning can result in excessive tank pressure serious injury or death This heater is provided with a properly certified combination temperature pressure relief valve by the manufacturer The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meeting the requirements for Relief Valves for Hot Water Supply Systems ANSI 721 22 CSA 4 4 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as indicated in the above paragraph The valve must be marked with a maximum set pressure not to exceed the marke
20. al filtration from a water conditioning company to successfully eliminate all water odor problems The anode rod should be inspected after a maximum of three years and annually thereafter until the condition of the anode rod dictates its replacement NOTE Artificially softened water requires the anode rod to be inspected annually The following are typical but not all signs of a depleted anode rod The majority of the anode rod s diameter is less than 3 8 e Significant sections of the support wire approx 1 3 or more of the anode rod s length are visible If the anode rod show signs of either or both it should be replaced NOTE Whether re installing or replacing the anode rod check for any leaks and immediately correct if found Exposed Pitted Exposed Support Anode Support Wire Rod Wire FIGURE 28A Anode deterioration depends on the water conductivity not necessarily water condition A corroded or pitted anode rod indicates high water conductivity and should be checked and or replaced more often than an anode rod that appears to be intact Replacement of a depleted anode rod can extend the life of your water heater Inspection should be conducted by calling Sears Service Center At a minimum the anode s should be checked annually after the warranty period In replacing the anode 1 Turn off power to the water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the wa
21. ck to see the electric service to your house has not been interrupted If this is the case contact the electric company 6 Is the thermostat set to the desired temperature See Temperature Regulation section 7 Ifyou had experienced very hot water and now no hot water the problem may be due to the high temperature shut off system See High Temperature Shut Off System in the Troubleshooting section 8 During very cold weather the incoming water will also be colder and it will require a longer time to become heated FIGURE 30 9 The hot water usage may exceed the capacity of the water heater If so wait for water heater to recover after abnormal demand Also examine pipes and faucets for possible water leaks 2 Remove the screw securing the access panel then remove the panel 3 Fold the insulation back to expose the thermostat y 10 f you can not determine the problem then call the Sears 4 Reset the high limit by pushing in the red button marked Service Department RESET WATER IS TOO HOT Adjust the thermostat to a lower setting See the Temperature Regulation section RESET BUTTON FIGURE 31 5 Replace the insulation so that it completely covers the thermostat and element 6 Replace the access panel 7 Turn ON electric power to the water heater Ifthe high limit must be reset again call Sears Service Department to find out why high limit turned OFF th
22. ctric Shock Hazard Do not use replacement elements with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you install this wiring If you are not familiar with electric codes and practices or if you have any doubt even the slightest doubt in your ability to connect the wiring to this water heater obtain the service of a competent electrician Contact your Sears salesperson to arrange for a professional electrician WIRING DIAGRAMS C 2 STANDARD WIRING FOR SINGLE ELEMENT 240 VOLT C 2 STANDARD WIRING FOR SINGLE ELEMENT 120 VOLT JUNCTION BOX JUNCTION BOX TO POWER SUPPLY Nji SWITCH HI TEMP LIMIT WHITE HI TEMP SWITCH LIMIT SWITCH THERMOSTAT gt x THERMOSTAT Q x 3 m 3 HEATING a ELEMENT HEATING ELEMENT ee FIGURE 11 WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater is equipped for one type voltage only Check the rating plate near the bottom access panel for the correct voltage DO NOT use this water heater with any voltage other than the one shown on the model rating plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODIL
23. d hydrostatic working pressure of the water heater 150 psi 1 035 kPa and a discharge capacity not less than the water heater input rate as shown on the model rating plate Electric heaters watts x 3 412 equal Btu hr input rate For safe operation of the water heater the relief valve must not be removed from its designated opening nor plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above or at any distance below the structural floor Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve CAUTION Temperature pressure relief valve discharge pipe must terminate at adequate drain No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the wat
24. d to the water heater CAUTION e Water heater must be located in a protective area INSTALLATION IN RESIDENTIAL GARAGES The water heater must be located and or protected so it is not subject to physical damage by a moving vehicle The location selection must provide adequate clearances for servicing and proper operation of the water heater e Keep combustibles such as boxes magazines clothes etc away from the water heater area Insulation Blankets Insulation blankets are available to the general public for external use on electric water heaters but are not necessary with this product The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters Your water heater meets or exceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulation blanket to this heater you should follow these instructions below Failure to follow these instructions can result in fire serious personal injury or death Do not cover the temperature and pressure relief T amp P valve with an insulation blanket Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels Water
25. e and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN Follow Filling the Water Heater instructions in the Installation Instructions section e Check for leaks Turn ON electric power to the water heater wre by sn HANDLE AND amp CAP ASSEMBLY m WASHER FIGURE 28 Anode Rod Inspection CAUTION Property Damage Hazard Avoid water heater damage Inspection and replacement of anode as needed Each water heater contains at least one anode rod which will slowly deplete due to electrolysis prolonging the life of the water heater by protecting the glass lined tank from corrosion Adverse water quality hotter water temperatures high hot water usage hydronic heating devices and water softening methods can increase the rate of anode rod depletion Once the rod is depleted the tank will start to corrode eventually developing a leak Certain water conditions will cause a reaction between the anode rod and the water The most common complaint associated with the anode rod is a rotten egg smell produced from the presence of hydrogen sulfide gas dissolved in the water IMPORTANT Do not remove this anode rod permanently as it will void any warranties A special anode rod may be available if water odor or discoloration occurs NOTE This anode rod may reduce but not eliminate water odor problems The water supply system may require speci
26. e electric power 21 LEAKAGE CHECKPOINTS Read this manual first Then before checking the water heater make sure the electric supply has been turned OFF and never turn the electric supply on before the tank is completely full of water 6 INCH MAXIMUM AIR GAP FIGURE 32 Use this guide to check a Leaking water heater Many suspected Leakers are not leaking tanks Often the source of the water can be found and corrected If you are not thoroughly familiar with electric codes the water heater and safety practices contact your local Sears Service Center to check the water heater AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury Instruction manual must remain with water heater 22 CAUTION Improper installation and use may result in property damage Fill tank with water before operation Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water The water must flow from the hot water faucet before turning ON power A Condensation may be seen on pipes in humid weather or B pipe connections may be leaking Small amounts of water from the temperature pressure relief valve
27. e of less active material and the chlorinating the water heater tank and 20 all water lines Contact the local Sears Service Center for further information concerning an Anode Replacement Kit 9001453 and this Chlorination Treatment Anode replacement and chlorination of the tank are not covered by the water heater s limited warranty If smelly water persists after anode replacement and chlorination treatment you should consider chlorinating or aerating your water supply Do not remove the anode leaving the tank unprotected By doing so all warranty on the water heater tank is voided AIR IN HOT WATER FAUCETS A WARNING Flammable hydrogen gases may be present Keep all ignition sources away from faucet when turning on hot water HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time
28. electronically transmitted to a Sears Repair Parts Distribution Model Number Part Number Center for handling Serial Number Part Description THIS IS A REPAIR PARTS LIST NOT A PACKING LIST 23 REPAIRPARTSLIST PARTS LIST KENMORE COMPACT ELECTRIC WATER HEATERS MODEL NO S 153 316332 30 Gallon Key No Part Description Model Number 9003900 Anode Rod 9003944 9000058 10 Model Rating Plate Also available at most hardware stores Not illustrated Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any Sears Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling 24 The model number of the water heater will be found on the model rating plate located near the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION Model Numbere Part Number Serial Number Part Description THIS IS A REPAIR PARTS LIST NOT A PACKING LIST NOTES 25 NOTES 26 NOTES 27 Get it fixed at your home or ours Your Home For troubleshooting product manuals and expert advice managemylife www managemylife com For repair in your home of all major brand applianc
29. er flow may cause property damage The Discharge Pipe Must not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Must not be plugged or blocked Must be of material listed for hot water distribution e Must be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge pipe Must terminate a maximum of six inches above a floor drain or external to the building In cold climates it is recommended that the discharge pipe be terminated at an adequate drain inside the building Must not have any shut off valve between the relief valve and tank nor in the discharge pipe ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting 12 The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after
30. es lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts amp Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada www sears com www sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparacion a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 SEE onara Registered Trademark Trademark of KCD IP LLC in the United States or Sears Brands LLC in other countries Marca Registrada Marca de F brica de KCD IP LLC en Estados Unidos o Sears Brands LLC in otros paises MC Marque de commerce P Marque d pos e de Sears Brands LLC Au Canada pour service en francais 1 800 LE FOYER 1 800 533 6937 www sears ca
31. expansion can also cause intermittent temperature pressure relief valve operation water discharged from the valve due to excessive pressure build up The temperature pressure relief valve is not intended for the constant relief of thermal expansion This condition is not covered under the limited warranty A properly sized thermal expansion tank should be installed on all closed systems to control the harmful effects of thermal expansion Thermal expansion tanks are available through the Sears Service Centers Contact the local plumbing inspector water supplier and or the Sears Service Center for assistance in controlling these situations 19 Tank Capacity Thermal Expansion Tank Specifications Pipe Dimensions in Inches Fitting Diameter Length On Tank NUMDE a allon d 153 331021 8 203 mm 12 3 4 323 mm 3 4 Male Expansion Tank Sizing Chart Inlet Water Pressure Expansion Tank Water Heater Capacity Gallons Capacity Needed Highest recorded inlet water pressure in a 24 hour period or regulated water pressure NOTE Expansion tanks are pre charged with a 40 psi air charge If the inlet water pressure is higher than 40 psi the expansion tank s air pressure must be adjusted to match that pressure but must not be higher than 80 psi See Figure 29 for installation examples WATER HEATER 3 COLD WATER PRESSURE ae COLD INLET FITTING REDUCING VALVE WITH BY PASS a A Pa PRESSURE GAU
32. h both Hot Outlet and T amp P located on top Never attempt to use Cold inlet on jacket top as Hot Outlet or T amp P e Connections should only be used as identified on heater Failure to use them properly could result in damage to the water heater serious bodily injury or death Some compact models have optional plumbing connections On these units if top connection is preferred over the side connection use the following instructions as they apply to your connection To change Temperature and Pressure T amp P valve location Remove 3 4 plug from opening in jacket top Replace 3 4 plug opening with T amp P valve plug original T amp P valve opening with 3 4 plug BE SURE TO REAPPLY PIPE JOINT COMPOUND OR TEFLON TAPE AROUND THE THREADED ENDS OF THE TEMPERATURE AND PRESSURE T amp P VALVE AND THE 3 4 PLUG WHEN REINSTALLING COMPONENTS To change Cold Inlet location Remove 3 4 plug from Opening in jacket top Replace 3 4 plug opening with Cold Inlet nipple plug original Cold Inlet opening with 3 4 plug BE SURE TO REAPPLY PIPE JOINT COMPOUND OR TEFLON TAPE AROUND THE THREADED ENDS OF THE COLD INLET NIPPLE AND THE 3 4 PLUG WHEN REINSTALLING COMPONENTS To change Hot Outlet location Screw 3 4 NPT galvanized cap not included purchase locally onto Side Hot Outlet and install 3 4 NPT nipple not included purchase locally in the opening identified as HOT T amp P location BE SURE TO REAPPLY PI
33. ic Water Heater Installation Kit sonos M i ac EXPANSION TANKS FOR THERMAL METAL DRAIN PANS AVAILABLE EXPANSION CONDITIONS AVAILABLE IN IN 20 DIAMETER FOR WATER 2 GALLONS AND 5 GALLONS CAPACITY HEATERS HAVING A DIAMETER 18 THROUGH LOCAL SEARS STORE OR OR LESS AND IN 24 DIAMETER SERVICE CENTER FOR WATER HEATERS HAVING A DIAMETER OF 22 OR LESS WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3 4 THREADED OR COPPER PLUMBING Basic Tools Additional Tools Needed When Sweat Soldering You may or may not need all of these tools depending on your type of installation These tools can be purchased at your local Tubing Cutters or Hacksaw Sears store Propane Torch i Soft Solder Pipe Wrench 2 Solder Flux Screwdriver Emery Cloth 6 Foot Tape or Folding Rule Garden Hose Drill Pipe Dope or Teflon Tape Wire Brushes HACKSAW SLOT HEAD SCREWDRIVER ROLL OF TEFLON TAPE USE ON WATER CONNECTIONS PHILLIPS SCREWDRIVER S 3 4 19 mm WIRE BRUSH O u PROPANE GARDEN HOSE 6 FOOT TAPE PIPE WRENCH TORCH 1 2 13 mm WIRE BRUSH TUBING CUTTER a Y E ROLL OF ROLL OF gt ore EMERY CLOTH LEAD FREE SOFT SOLDER PIPE DOPE SQUEEZE TUBE USE FOR WATER CONNECTIONS SOLDER FLUX INSTALLATION INSTRUCTIONS Removing the Old Water Heater FIGURE 1 Before beginning turn OFF the electric power supply to the water heater
34. ief valve will release the manufacturer from any claim which might result from excessive temperature or pressure If the temperature pressure relief valve on the appliance weeps or discharges periodically this may be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult your local Sears Service Center for further information Do not plug the temperature pressure relief valve Draining and Flushing ADANGER Burn hazard Hot water discharge Keep hands clear of drain valve discharge The water heater should be drained if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary 15 A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in death serious bodily injury or property damage 1 Before beginning turn OFF the electric power supply to the water heater HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 2 OPEN a nearby hot water faucet until the water is no longer hot 3 CLOSE the cold water inlet
35. ifferent water temperature is desired Read all warnings in the Temperature Regulation section before proceeding 1 Turn OFF the electric power to the water heater at the junction box 2 Take the access panel off and fold the insulation back to expose the thermostats 3 The slotted adjustment using a screwdriver can be turned clockwise to increase the temperature setting or counter clockwise to decrease the temperature setting 4 Replace the insulation and access panel 5 Turn ON the power supply Temperature Pressure Relief Valve Operation The temperature pressure relief valve must be manually operated at least once a year ADANGER e Burn hazard Hot water discharge Keep clear of relief valve discharge outlet Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any property damage or bodily injury The water may be extremely hot TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE FIGURE 14 If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one Failure to install and maintain a new properly listed temperature pressure rel
36. ine Also disconnect the piping remaining to the water heater These pieces should be saved since they may be needed when reconnecting the new water heater Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed FIGURE 7 CAUTION e This causes the water heater to become much heavier than normal f spilled could cause staining Mineral buildup or sediment may have accumulated in the old water heater This causes the water heater to be much heavier than normal and this residue if spilled out could cause staining Facts to Consider About the Location You should carefully choose an indoor location for the new water heater because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance This water heater is not intended for outdoor installation Whether replacing an old water heater or putting the water heater in anew location the following critical points must be observed The location selected should be indoors as close to and as centralized with the water piping system as possible This water heater as well as all water heaters will eventually leak Do not install without adequate drainage provisions so water flow will not cause damage
37. it is open RUMBLING NOISE In some water areas scale or mineral deposits will build up on your heating elements This buildup will cause a rumbling noise Follow Element Cleaning Replacement instructions to clean and replace the elements HIGH TEMPERATURE SHUT OFF SYSTEM The water heater has a high limit shut off system with a reset button located on the thermostat Follow the resetting instructions which refer to the high limit behind the access panel NOT ENOUGH OR NO HOT WATER A WARN NG 1 In a new installation the water heater may not be properly connected Make sure the cold water supply valve is open Review Before removing any access and check piping installation Make sure that the cold water line is panels or servicing the water connected to the cold water inlet to the water heater and the hot heater make sure the electrical water line to the hot water outlet on the water heater supply to the water heater is turned OFF 2 Make sure the electrical supply to your water heater is ON e Failure to do this could result in 3 Check for loose or blown fuses in your water heater circuit death serious bodily injury or Circuit breakers weaken with age and may not handle their property damage rated load and should be replaced 4 Make certain the disconnect switch if used is in the ON 1 Before beginning turn OFF electrical power supply to the position water heater 5 Che
38. manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE DO NOT CAP ma OR PLUG 6 INCH MAXIMUM AIR GAP BETWEEN DISCHARGE PIPE AND DRAIN SHUT OFF VALVE FLOOR DRAIN FIGURE 10 Filling the Water Heater CAUTION Avoid water heater damage Fill tank with water before operating Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power To fill the water heater with water Close the water heater drain valve by turning the handle to the right clockwise The drain valve is located on the lower front of the water heater Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use To ensure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping Check all new water piping for leaks Repair as needed Wiring A WARNING Fire Hazard Ele
39. may be due to thermal expansion or high water pressure in your area The temperature pressure relief valve may be leaking at the tank fitting D The element may be leaking at the tank fitting E Water from drain valve may be due to the valve being opened slightly The drain valve may be leaking at the tank fitting Water in the water heater bottom or on the floor may be from condensation loose connections or the temperature pressure relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken H Check anode rod fitting for leak Note Models with optional fitting locations on top check for leaks at plugs Leakage from other appliances water lines or ground seepage should also be checked To check where threaded portion enters tank insert cotton swab between jacket opening and fitting If cotton is wet follow Draining instructions in the Service and Maintenance section and then remove fitting Put pipe dope or teflon tape on the threads and replace Then follow Filling the Water Heater instructions in the Installation Instructions section REPAIR PARTS LIST KENMORE COMPACT ELECTRIC WATER HEATERS 16 MODEL NO S 153 316060 19 Gallon Short 153 316070 19 9 Gallon Tall 153 326070 19 9 Gallon Tall 240 V Note Illustration is used to reference parts of compac
40. nd return path does not exceed 6 feet The circuit conductors contained therein are protected by overcurrent devices rated at 20 amperes or less e The conduit or tubing is terminated in fittings approved for grounding For complete grounding details and all allowable exceptions refer to the current edition of the NEC National Electrical Code NFPA 70 4 A standard 1 2 conduit opening has been made in the water heater junction box for the conduit connection 5 Use wire nuts and connect the power supply wiring to the wires inside the water heater s junction box 6 The water heater must be electrically grounded by the installer A green ground screw has been provided on the water heater s junction box Connect ground wire to this location 7 Replace the wiring junction cover using the screw provided WIRING CONNECTIONS CONDUIT TO POWER SUPPLY JUNCTION BOX COVER I WIRE ON OFF NUTS SWITCH 120 V MODELS ONLY GREEN GROUND SCREW CONDUIT TO POWER SUPPLY FIGURE 12 SERVICE AND ADJUSTMENT Temperature Regulation Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering ADANGER Temperature limiting valves are available Read instruction manual for safe temperature setting H
41. nst untimely corrosion of hot and cold water fittings it is strongly recommended that di electric unions or couplings be installed on this water heater when connected to copper pipe 1 Look at the side of the water heater The hot water outlet is marked hot Put two or three turns of Teflon tape around the threaded end of the threaded to sweat coupling and around the 3 4 threaded nipple Using flexible connectors connect the hot water pipe to the hot water outlet of the water heater 2 Look at the side of the water heater The cold water inlet is marked cold Put two or three turns of Teflon tape around the threaded end of the threaded to sweat coupling and around the 3 4 threaded nipple Using flexible connectors connect the cold water pipe to the cold water inlet of the water heater FLEXIBLE WATER CONNECTORS 3 4 THREADED ELBOW 6 INCH MAXIMUM AIR GAP BETWEEN DISCHARGE PIPE AND DRAIN DO NOT CAP OR PLUG DISCHARGE PIPE COLD WATER INLET LINE SHUTOFF VALVE FIGURE 9 NOTE Your water heater is insulated to minimize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater Optional Installation Instructions A WARNING Models with optional Top Hot Outlet or T amp P location are identified as EITHER Hot Outlet or T amp P e Models with optional installation locations on jacket top can NOT be installed wit
42. ore turning ON power 14 Check element for water leaks If leakage occurs tighten element or repeat steps 2 and 3 remove element and reposition gasket Then repeat steps 10 through 14 15 Reconnect the two wires to the element and then check to make sure the thermostat remains firmly against the surface of the tank FIGURE 24 16 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place FIGURE 25 17 Replace the insulation to cover the thermostat and the element FIGURE 26 18 Replace access panel 19 Turn ON electric power to water heater FIGURE 27 Drain Valve Washer Replacement NOTE For replacement use a 17 32 x 13 64 x 1 8 thick washer available at your nearest hardware store For ordering a replacement washer refer to the Repair Parts List section Before beginning turn OFF the electrical power supply to the water heater A WARNING Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage 18 Follow Draining instructions in the Service and Adjustment section e Turning counter clockwise remove the hex cap below the screw handle Remove the washer and put the new one in place Screw the handl
43. s turned OFF Failure to do this could result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 2 Remove the screw securing the access panel remove the panel then fold up the insulation 3 Lift out the tab as shown below to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat FIGURE 15 4 Disconnect wires from thermostat 5 Remove the thermostat from behind the thermostat bracket 6 Place the new thermostat in the bracket making sure it fits firmly against the tank 7 Attach the wires to the new thermostat NOTE Some of the terminals may require straight in wiring through an eye opening If wires are now looped recut and strip wire 3 8 to a straight length and insert 8 Put plastic terminal cover back in place 9 Replace the insulation to cover the thermostat 10 Replace access panel then turn the electric power on Element Cleaning Replacement To remove the element from your tank in order to clean or replace it A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage 1 Before beginning turn OFF the electric power supply to the water heater FIGURE 16 HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the
44. ssible This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety injury or death DANGER indicates an imminently A DANGER hazardous situation which if not avoided will result in death or injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or injury WARNING CAUTION indicates a potentially A CAUTION hazardous situation which if not avoided could result in minor or moderate injury CAUTION used without the safety alert CAUTION symbol indicates a potentially hazardous situation which if not avoided could result in property damage All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed in the act This product is certified to comply with a maximum weighted average of 0 2
45. t models only Actual locations of components on water heater may vary from model to model sided se ss OT Description 153 316050 153 316060 153 316070 153 326070 1 Access Panel 9006293 9006293 9006293 9006293 2 Drain Valve 9000058 9000058 9000058 9000058 3 Drain Valve Washer 9001584 9001584 17 32 x13 64 x1 8 Tk 4 Element 9000253 9000133 5 Element Gasket 9000308 9000308 6 Inlet Nipple 2 1 2 9003976 9003976 7 Junction Box Cover 9001327 9001327 8 Manual 185775 003 185775 003 185775 003 185775 003 10 ON OFF Switch 9000340 9000340 9000340 11 Outlet Nipple 9001494 9006294 9001494 9001494 12 Temperature Pressure 9000728 9000728 9000728 9000728 Relief Valve 2 13 Terminal Cover 9002438 9002438 14 Thermostat Bracket 9006298 9006298 15 Tstat W Hi Limit 9000509 9000509 16 Anode Rod 9003942 9003944 17 Inlet Tube 9003663 18 Plug 9001437 9001437 Also available at most hardware stores Not illustrated Now that you have purchased this water heater should a need The model number of the water heater will be found on the model ever exist for repair parts or service simply contact any Sears rating plate located near the access panel Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION If the parts you need are not stocked locally your order will be
46. ter be professionally installed contact the local Sears Service Center or any Sears store They will arrange for prompt quality installation by Sears authorized contractors Abbreviations Found In This Instruction Manual ANSI American National Standards Institute ASME American Society of Mechanical Engineers NEC National Electrical Code NFPA National Fire Protection Association UL Underwriters Laboratories Inc PREPARING FOR THE INSTALLATION 1 Read the General Safety section of this manual first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the electric water heater It also contains warnings throughout the manual that you must read and understand All warnings and all instructions are essential to the proper operation of the water heater and your safety READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER 2 The installation must conform with the instructions in this manual electric company rules and Local Codes or in the absence of Local Codes with the current edition of the NEC National Electrical Code NFPA 70 This publication is available from your local government or public library or electric company or by writing Underwriters Labora
47. ter tank 3 Drain approximately 5 gallons of water from tank see Draining section for proper procedures Close drain valve 4 Remove the old anode rod 5 Use Teflon tape or approved pipe sealant on threads and install new anode rod 6 Turn on water supply and open a nearby hot water faucet to purge air from water system Check for any leaks and immediately correct any if found 7 Restart the water heater as directed in this manual See the Repair Parts Illustration page 23 item 16 for anode rod location Service Before calling for repair service read the Start Up Conditions and Operational Conditions found in the Troubleshooting section of this manual If a condition persists or you are uncertain about the operation of the water heater let a qualified person check it out Contact Sears Repair Services at 1 800 4 MY HOME 1 800 469 4663 TROUBLESHOOTING Start Up Conditions THERMAL EXPANSION CAUTION Avoid water heater damage Install thermal expansion tank or device if necessary e Contact qualified installer or service agency As water is heated it expands thermal expansion In a closed system the volume of water will grow As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion Thermal expansion can cause premature tank failure leakage This type of failure is not covered under the limited warranty Thermal
48. tories Inc 333 Pfingsten Road Northbrook IL 60062 3 If after reading this manual you have any questions or do not understand any portion of the instructions call Sears Service Center 4 Carefully plan your intended placement of the water heater INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF instructions may be obtained from California Office of the A LICENSED TRADESMAN IN THE FIELD INVOLVED State Architect 1102 Q street Suite 5100 Sacramento PLUMBING AND ELECTRICAL WORK ARE REQUIRED CA 95811 Instructions can also be downloaded to your Examine the location to ensure the water heater complies with the computer at www dsa dgs ca gov Pubs Facts to Consider About the Location section in this manual 6 Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248 CMR 5 For California installation this water heater must be 5 00 In the Commonwealth of Massachusetts this braced anchored or strapped to avoid falling or moving product must be installed by a licensed plumber or during an earthquake Correct installation procedure gasfitter PRODUCT SPECIFICATIONS TANK DIMENSIONS ELEMENT MAXIMUM FUSE CAPACITY IN INCHES mm RECOVERY RATE WATTAGE MINIMUM OR CIRCUIT MODEL IN GALLONS GALS PER HOUR WIRE SIZE BREAKER NUMBER LITERS DIA HEIGHT 90 F Rise 120 Volt 240 Volt GAUGE SIZE AMPS 153 316050 10 87 8 16 406 1825 460 75
49. ture is desired Read all warnings in this manual and on the water heating before proceeding TABLE 1 Time for Permanent Burns 2nd amp 3rd Degree Most Severe Burns Water Time for 1st Temperature Degree Burn ae Less Severe Burns 10 T 1 22 A 40 49 54 U S Government Memorandum C P S C Peter L Armstrong Sept 15 1978 x 45 minutes 5 minutes 25 seconds 5 seconds 2 seconds 1 second 14 TEMPERATURE ADJUSTMENT ADJUSTABLE LOWER THERMOSTAT WITH HIGH LIMIT TEMPERATURE SETTINGS It is recommended that the dial be set lower whenever possible Temperature Time to Produce 2nd amp 3rd Setting Degree Burns on Adult Skin VERY HOT approx 160 F 71 C About 1 2 second C approx 150 F 66 C About 1 1 2 seconds B approx 140 F 60 C Less than 5 seconds A approx 130 F 54 C About 30 seconds HOT approx 120 F 49 C More than 5 minutes NOTE Water temperature range of 120 140 F 49 60 C recommended by most dishwasher manufacturers FIGURE 13 Thermostat Adjustment Refer to thermostat illustrations under Thermostat section A WARNING Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage The thermostat is adjustable if a d
50. water heater make sure the electrical supply to the water heater is turned OFF Overheated water can cause watertank explosion Properly sized temperature and pressure relief valve must be installed in opening provided e Failure to do this could result in death serious bodily injury or property damage ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting A WARNING Fire Hazard Electric Shock Hazard Do not use this water heater with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage PRODUCT WARRANTY 6 YEAR LIMITED WARRANTY ON WATER HEATER For six years from the date of purchase if this water heater is installed and operated in a single family home in accordance with the owner s manual instructions and all local applicable plumbing codes Sears will 1 Supply free water heater parts for those that are defective in material or workmanship 2 Supply a free water heater for one that develops a tank leak See
51. water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 2 Open a nearby hot water faucet until the water is no longer hot FIGURE 17 3 Close the cold water inlet valve Connect a hose to the drain valve and terminate it to an adequate drain or external to the building Open the water heater drain valve and allow all of the water to drain from the tank Flush the tank with water as needed to remove sediment ds FIGURE 18 The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person 4 Remove the screw securing the access panel then remove the panel FIGURE 19 5 Fold the insulation back to expose the terminal cover FIGURE 20 6 Lift out the tab as shown to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat FIGURE 21 7 Disconnect the two wires on the element and unscrew the old element from the tank FIGURE 22 8 Clean the area around the element opening Remove any sediment from or around the element opening inside the tank 9 Ifyou are cleaning the element you have removed do so by scraping or soaking in vinegar or a de liming solution A WARNING Fire Hazard Electric Shock Hazard

Kenmore 6-Year Owner's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents