Keating Of Chicago 24763 User's Manual
Contents
1. 4 e 83164 pue s assaA ESE 12414 IO HLONIT suontpuoo pue 01153 8utAo o IY drusueupiaoA JO JENU Ut s19 J p 01 PEG J Joye 5 83364 SUEY pue s assaA 8156 19414 19400 SWAG WANY d y SAPPA 45 Joy 6une y Mou Jaseyoind 80121710 SJULIEM Sune y OUT 0 JO BUA 01 SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the 11 will ensure speaking with the appropriate person Have your serial and model number available when ordering parts KEATING OF CHICAGO INC 8901 W 50th Street McCook Illinois 60525 6001 Phone 708 246 3000 FAX 708 246 3100 Toll Free 1 800 KEATING In U S and Canada www keatingofchicago com As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE2. 6 JO 33836 JO SMe YIM pue Ag Peys POUT 81 00111 7 4 112 8418 Peys qeor dde uolsn ox WNWIXeW uons ut 1211 eus Jo pue uons ur eus uons Aue Jopun qe oioju un 81 8141 Jo 181 014 Aue Aue 11 121 sv 08 st suNesay uons 39npoid Joumnsuod g se pasn Jo e se p os 81 Aue Aquo 8175 0 202 p os 1 20 2017163 st pue epeueO 59110311193 SN S2383 PONUN OG ut 81 sty 1 guney aseyosnd Jo 1100251 SNOLLIGNOD 06 01161675171 9 s ss A 87560 ut ysIey 10 8 8 Esed Jo IM yonpoid suNesy 10 1012
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4. 2 lt 1 49 04 48 IVISOWNSHL LHL 1 1 39 gl 8 2 3014 1 9078 281 1 012812 82 318 59 3373 j 19 18 amp 20 ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM 2000 SERIES BLACK DIAL TIMER NOT DIGITAL 11 1H917 HOLIAS 430 NO HILIAS NO 330 0 NOILISNNOD Hd E 2 NOILISNNOD Hd 2 4 2 001123102 Q 7 8011 231034 3433 7 3A WA 1003105 51 3 313 SNI193H A022 A0009 18 ELECTRIC PASTA 2 THERMOSTAT WIRING DIAGRAM WITHOUT TIMERS 2 2 490 6 1H911 2 2070 b wama lt 105109 13 31 GIONS TOS NDI13231D3d 33A33 51 3 313 M0009 E 043937 21 24 ELECTRIC PASTA WITH DIGITAL TIMERS WIRING DIAGRAM 3SVHd OVA 08 40 075 805 8 ve 1891211 2 2 ina 103140 713 37 191 8 21996 8 l SHHH DED CD 213375 908 aT XVLVPLOTI 22 7 WOO OOVOIHOJ
5. 2 SECTION Il INSTALLATION Shipment and 5 4 Installation 4 A Positioning Leveling amp Restraining Devices 5 Electrical Connection 5 Water amp Drain Connection 5 SECTION OPERATION eee a aku Pee E eae 6 Thermostats 6 Control Panel Features 6 The Auto Fill System 6 sue tiene 6 7 COOKING Draining amp Cleaning 7 8 Electronic Digital Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventive Maintenance 9 SAG enw edi 9 10 Auto Fill amp Safety Shut Off 10 Sensor Tube Cleaning 10 SECTION V SERVICE DIAGNOSIS Auto Fill System 11 Cooker Heating Section 11 Troubleshooting Charts 12 13 SECTION VI PARTS LIST Ordering 14 Control Panel Assembly 14 pice dened oe 15 SECTION VII WIRING DIAGRAMS 14 Electric Pasta without timers 16 14 Electric Pa
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8. The timer will turn ON and the display will now be indicating eol i The BEEPER will BEEP 4 times CJNOTE If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more STEP 2 PRESS all 3 buttons in sequence left center right The BEEPER will BEEP when each button is pressed If BEEPER does not BEEP the timer is defective STOP TESTING Reset procedure is completed when 1 00 appears on the digital display 1 800 KEATING TIME SELECT TIMER OPERATING INSTRUCTIONS DIGITAL TIMERS PART 056921 REPLACES PART 023709 FOR ALL MODELS EXCEPT 14 BASKET LIFT The electronic timers provide a clearly visible and accurate display and are very easy to use Three independent times can be set 1 2 and T3 A PROGRAMMING To program the timers the unit must be in the idle mode Press and hold the set button for approximately two seconds The display will show 7 Press the 1 2 or button for the cook time to be programmed The display will show the current setting for that cook time Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and the timer will return to normal operation Repeat the process as necessary for the other timers B OPERATING LO
9. AWARNING IF THE EQUIPMENT IS NOT LLL INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE ABOVE CONCENTRATIONS OF CARBON MONOXIDE IN EXCESS OF THE ESTABLISHED LIMITS COULD BE PRESENT IN THE KITCHEN ENVIRONMENT ALL PERSONNEL IN THE WORK PLACE WHO MAY BE SUBJECT TO ANY EXPOSURE OF CARBON MONOXIDE MUST BE WARNED OF SUCH POSSIBLE EXPOSURE THIS WARNING SHOULD BE CONVEYED IN A MANNER SO THAT IT 1 CLEARLY UNDERSTOOD BY THE EMPLOYEE AND THE EMPLOYEE SHOULD BE ASKED IF IN FACT HE OR SHE UNDERSTANDS THE CORRECT METHOD OF OPERATION OF THE EQUIPMENT AND THAT A RISK OF EXPOSURE EXISTS IF THE EQUIPMENT IS OPERATED IMPROPERLY AWARNING IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM Improper installation can cause damage injury death INSTALLATION This Custom Pasta System MUST be installed inspected calibrated and serviced by qualified and or certified and or licensed service personnel you may void your Keating warranty if installation is not completed per current local national and Keating specifications Contact your dealer for assistance AWARNING Improper installation can cause damage injury or death
10. COMPANY ADDRESS CITY STATE ZIP DEALER DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER FRYER J FILTER GRIDDLE REMARKS ToP SIDE COOKER HOT PLATE CUSTOM PASTA HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Sewing Those Whe Sewe The Very 7
11. Sewing Those Who Sewe The Ver Gest Part 024763 KEATING OF CHICAGO INC CUSTOM PASTA SYSTEM ELECTRIC SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com 0 NOTICE This operating Installation and service manual should given to the user The operator of the Custom Pasta System should be familiar with the functions and operation of the cooker This manual must be kept in a prominent easily reachable location near the Pasta System POST THIS LABELIN A PROMINENT LOCATION ON AWARNING Do not store flammable liquids near this or any other appliance AWARNING wy Improper installation cause damage injury or death YOUR UNIT FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIOUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT NOTICE Using any parts other than genuine Keating of Chicago Inc factory manufactured part relieves the manufacturer of all warrant and liability NOTICE Keating of Chicago Inc manufacturer reserves the right to change specifications at any time TABLE OF CONTENTS SECTION I SPECIFICATIONS
12. DAMAGE DURING SHIPMENT The Custom Pasta System has been assembled tested and inspected at the factory Upon arrival the complete Pasta System should be checked for any damage that may have occurred during shipment IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant Responsibility for its safe delivery was assumed by the carrier at the time of shipment Claims for loss or damage to the contents should therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking make a written request for inspection by the carrier s agent within fifteen days of the delivery date Then file a claim with the carrier since such damage is the carrier s responsibility By following these instructions carefully we guarantee our full support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or express receipt and signed by the carriers agent Failure to adequately describe such external evi
13. N N N 003953 018559 N N N N N N N SPLASHBACK 3 4 2 2 4 4 2 2 2 2 2 2 2 2 1 1 1 6 4 2 2 3 2 1 1 1 1 1 1 1 1 1 2 2 2 4 1 1 1 1 1 1 2 2 1 1 2 2 24 003954 018562 VII WIRING DIAGRAMS 14 ELECTRIC PASTA 2 THERMOSTAT WIRING DIAGRAM WITHOUT TIMERS 141 LEVEL CONTROL LLCI4A1AX FRYER PROTECTION SOLENOID 2 6000W ELEMENTS 7 e CONTACTORS CONTROL PANEL 14 ELECTRIC PASTA WITH DIGITAL TIMERS WIRING DIAGRAM 0 08 1031905 1 LOTT quvog 4401NHS 134 5 3SVHd JIONIS OWA OC oleh 1 5 OVA 08 05 805 E w 81 0 2 0942 99 0 09 OOOO OOOO OOOO 4 saysva 2172 P 135 8 1431 1311 13 5 8 2 99000 JG 14 ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM PRE 2000 SERIES BLACK DIAL TIMER NOT DIGITAL H31IAS HT 14150 1
14. Water solenoid and indicating light e Starch overflow e Two electronic timers e Low water safety shutoff e 1 full port front 1 4 for 18 and larger drain valve on 14 e High temperature limit control with manual reset 2 accurate temperature control 7 e Ideal 35 working height e One pair of perforated split baskets or one bulk basket e Patented dual thermostat system e Indicating lights for pilot and secondary thermostat on STANDARD ACCESSORIES e Keating Klenzer Sample e Drain clean out rod Sensor Cleaning Brush JIAN DARD PASTA SYSTEMS Sizes 14 to 24 Water capacity 5 to 24 gallons e 24 Pasta System cook 6 Ibs of dry pasta load up to 110 Ibs per hour NSF certified ETL Certified listed ETL Sanitation Certified listed MODEL VARIATIONS Basket Lift Model Basket Lift Model Pasta Systems come with all the same features as the standard models The Basket Lift mechanism lowers the baskets of food into the water when the timer button is pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SPECIFICATIONS CAPACITY HEIGHT 15798 19 21 25 SHIP WT kW 240 32 56 32 140 Ibs 92 52 52 215 Ibs 92 52 52 235 Ibs 79 79 52 285 16 PRECAUTIONS AWARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES
15. MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED This service manual should be retained in a safe place for future reference The installation of your new Pasta System must conform to local codes and with the current National Electrical Codes and regulations as applicable Your ventilation hood when installed must conform to the current standards e No frame or restriction shall be constructed around the Custom Pasta System that will restrict air movement into the Pasta System or prevent proper ventilation You must maintain this appliance free and clear from combustibles Adequate clearance for servicing and proper operation must be maintained Your pasta system is designed to be serviced from the front e Keating Custom Pasta Systems are not intended for household use Installation in household voids warranty ALWAYS instruct new employees on proper pasta system operation e Custom Pasta System should be operated ONLY by properly trained personnel ALWAYS turn pasta system off each night e ALWAYS turn pasta system off at customer power panel before servicing e NEVER leave a pasta system unattended during operation NEVER move a pasta system when full of hot water e NEVER introduce objects or liquids into pasta system while operational which are not designed or made for cooking e THIS CUSTOM PASTA SYSTEM MAY ALTERED MODIFIED OR CHANGED IN ANY WAY
16. TERMINAL CONNECTOR REFERENCE ONLY j Enlarged for Detail J ITEM DESCRIPTION MODELS PART 1 HEATING ELEMENT 220V 6500W 14 ONLY 018668 1 HEATING ELEMENT 220V 6000W 18 amp 20 ONLY 004353 1 HEATING ELEMENT 220V 6000W 24 ONLY 004355 SEE DETAIL QUANTITIES ARE PER ELEMENT B WASHER FLAT 10 059502 C WASHER LOCKTOOTH 10 011562 D NUT 10 32 HEX 000361 E NUT 5 8 JAM HEX 004323 F WASHER 1 1 8 OD X 5 8 ID X 3 32 004319 WASHER 5 8 TEFLON 004318 2 DRAIN VALVE 1 FRONT 14 ONLY 026813 2 DRAIN VALVE HANDLE 1 FRONT 14 ONLY 016387 2 DRAIN VALVE 1 1 4 FRONT 18 20 amp 24 016346 TERMINAL BLOCK 600V 175 LARGE 034381 TERMINAL BLOCK 3P SMALL 002565 CIRCUIT BREAKER 40AMP 1P 012129 FUSE 300V 3AMP 004334 CONTACTOR 110V 3P 50AMP 011225 CONTRACTOR 110V 4P 40AMP 005597 TRANSFORMER STEPDOWN 004376 220 110V 60HZ CIRCUIT BREAKER 50 AMP 3 033891 DOOR CATCH ROLLER STYLE ALL 004540 WATER FILL SOLENOID ALL 008133 HOSE CLAMP ALL 004167 WATER FILL HOSE CALL 1 800 KEATING BOLT 1 4 20X1 2 SHOULDER WITH FLATS ALL 016782 4 BASKET HANGER MOUNTING BLOCK PRE 2000 MODEL LEFT 004539 CENTER 003813 RIGHT 004538 4 BASKET HANGER ROD SEE BELOW PRE 2000 MODEL 5 BASKET HANGER 2000 MODEL SEE BELOW 6 WATER SENSOR 010212 ITEM DESCRIPTION 4 BASKET HANGER ROD 5 BASKET HANGER MODELS 2 UNIT 2000 MODEL 14 18 003895 018477 003935 018556 14 N N N N
17. not turn on until the water level is above the bottom sensor This is an automatic water safety built into every pasta cooker This safety prevents the pasta cooker from accidental heat damage due to low or no water The bottom sensor is the low water cut off The top sensor is the water level control Both sensors should be cleaned on a regular basis to prevent water deposits from interfering with the sensor reaction Cleaning should be done with the brush up and down the sensor tube located on the right side of the splashdeck COOKING Keating Electric Custom Pasta Systems are designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking and highly polished stainless steel mean greater energy savings Two thermostats are used to provide instant recovery and to save energy while water is boiling The secondary right thermostat calls for additional heat at start occasionally when water is added Follow cooking procedures below for your model Use of sodium chloride during the cooking process will have a detrimental effect on the cooker tank and will void the warranty A WARNING OPERATION OF THIS PASTA SYSTEM SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL CARE SHOU
18. the secondary right side thermostat you will need One standard flat blade screwdriver One accurate thermometer suitable for boiling water CINOTE For best results water should be clean 1 Set thermostat to 212 F 190 C 2 Allow Pasta System to cycle three times 3 Place an accurate thermometer in the water Figure 4 1 Thermometer in water CINOTE Locate thermometer in same position for every calibration Position near primary thermostat center bulb is recommended 4 Pre 2000 model If calibration of thermostat is found to be less than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws 2000 model If calibration is found to be less than 15 F 9 44 C off remove thermostat knob Loosen four screws in thermostat dial plate Replace knob Reset dial plate to match thermometer reading Remove knob to tighten screws on dial plate and replace knob If the thermostat is more than 15 F 9 44 C off then a qualified service company must be contacted to have the Pasta System properly calibrated Figure 4 2 Thermostat calibration pre 2000 model shown c _ Thermostat Calibration 2000 Thermostat knob removed to reveal calibration screws B The Water Auto Fill and Low Water Safety Shut Off Systems The water supply connection located at the bottom rear of the P
19. to stop adding water or fails to turn the elements off check the water level sensors Clean the sensors as stated in PREVENTIVE MAINTENANCE If after cleaning the system still fails it is possible to adjust the control boards inside the field wire box A WARNING THIS ADJUSTMENT IS DONE PRIOR TO SHIPMENT AT THE FACTORY IT SHOULD ONLY BE ADJUSTED BY A QUALIFIED SERVICE TECHNICIAN The potentionmeter is located on the control board It is a black knob with a white triangle imprinted on it The potentionmeter adjusts the sensitivity of the probe Adjusting this sensor will not increase the depth of the water Improper adjustments can effect the operation of the cooker and cause damage All boards returned to Keating are tested The board marked with a is the top water level or fill board The board marked with an is the safety or low level board The A board is connected to the bottom sensor and turns the elements off when the water falls below the level of sensor The board is connected to the top sensor and adds water when the level falls below the probe Regular cleaning of these sensors is of the utmost importance COOKER HEATING SECTION The heating section as explained in CONTROL FEATURES is not that of a fryer The thermostats control the heat only to one element except during heavy use If the cooker boils over check the thermostat setting and calibration Remember a boil over is not covered unde
20. water due to the salt in the water or when oil or salt is placed in the water for cooking The brush must be checked on a regular basis and replaced whenever it starts to wear A CAUTION Do not store the sensor brush in the sensor tube as it could contact the sensors which could allow the water level to drop below the heat tubes and damage the Pasta System A CAUTION Using a worn brush could damage the sensors CINOTE Water level problems caused by the sensors not being cleaned adequately will not be covered under warranty AWARNING WHEN THE WATER LEVEL FALLS BELOW THE LOWER SENSOR THE BURNERS WILL SHUT OFF IF THEY STAY ON TURN THE MAIN POWER ON OFF SWITCH TO THE OFF POSITION AND CLEAN THE SENSORS THOROUGHLY IF THE PROBLEM STILL OCCURS HAVE THE WATER AUTO FILL SYSTEM CHECKED BY A QUALIFIED SERVICE TECHNICIAN Sensor Tube Location V SERVICE DIAGNOSIS WARNING THE COOKER MUST BE DISCONNECTED FROM ITS POWER SOURCE OR SHUT DOWN AT THE BREAKER PRIOR TO SERVICE AUTO FILL SYSTEM The auto fill system allows the automatic addition of water to the pasta cooker during cooking or idle function The system is controlled by the on off switch explained in CLEANING If the system should fail to allow the pasta cooker to fill with water check the power supply to the pasta cooker If the left side amber indicating light is not on check the circuit breaker to the cooker If the pasta cooker fails
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22. GIC When the timer is powered up the display will show the time setting for the cook time that was operated last and the relay output contacts will be open To start a cycle press the desired cook time button 1 2 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the audible alarm press any button C PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the countdown press any button The display will resume the normal countdown and the relay output contacts will close D CANCELING A CYCLE To cancel a cycle in progress press and hold any button for approximately two seconds The relay output contacts will open and the display will show the time setting for the cook time last used IV MAINTENANCE WARRANTY REPAIRS Keating s warranty begins with the date of isntallation In the even that your Pasta System under warranty needs repairs other than routine maintenance or cleaning you are requested to contact Keating of Chicago Inc at 1 800 KEATING before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance s
23. ION BEFORE TURNING THE POWER ON TO THE PASTA COOKER WATER AND DRAIN CONNECTION The water is to be connected to the female pipe connection on the cabinet back for auto fill and the optional faucet Make sure this and all other connections do not leak Check your water pressure The auto fill system is not designed to handle pressure greater than 60 psi Any pressure greater than this can damage the auto fill solenoid or cause the system to fail If the pressure is greater than 60 psi a pressure regulator should be added The water temperature must not exceed 150 F 65 6 C Hot or warm water is not needed due to the instant recovery of the Custom Pasta System If during operation the boil is killed when water automatically enters the pasta cooker turn the water pressure down until the water is added without killing the boil The drain terminates within inches of the floor and is designed for the standard dump to drain opening In most cases the health department will not allow direct connection between the cooker drain and the floor receptical Contact your local health department for specific information in your area OPERATION FILLING Before filling the Pasta System make certain the vessel is sanitized dry and the drain valve is completely closed Figure 3 1 Manual Water Fill Level Sensor Tube Location When the water fill toggle switch located between the green and blue indicating l
24. IVLSOWASHL HILIAS N3349 N3389 20 111 HILIAS 330 4 1 917 0 2 11841 7 1 os 3789113534 NOLLISNNOD NDIL33NNU2 1 A0F2 802 A0F27802 Ol O O j 4011931043 33A33 XWIVFIDTI 73 37 1031402 57 2 71 010013103 OI 6 Sl1N3M313 022 57 18 LIFT AND DIGITAL TIMERS WIRING DIAGRAM 14 ELECTRIC PASTA WITH BASKET NOLLOSNNOO NOLLOSNNOO 2 1 3SVHd 3SVHd 1 gy OVA 089 1 2 80 9 A D 03 3718 t a NMOS 88 18 i 3905 307105 IM 089 092 808 38034 5 35 3OSN3S 1 0811803 088 08 I 9 HO 55 189 186108 OO 800 r e Xug 65 07059909 OM _ 3708 2018 7 31 1 s ms a I Z 1 ZOHL HOLIMS 4 dN 8 4401NHS Al34vS 9 3349 1 9 500 1 HOLMS 8 1
25. LD BE TAKEN WHEN LOWERING BASKETS INTO PASTA SYSTEM TO PREVENT SPLASHING HOT WATER FROM PASTA SYSTEM VESSEL E NEVER LIFT BASKETS DIRECTLY OUT OF THE PASTA SYSTEM VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT For counter model Pasta Systems always check the rear drain operating handle before attempting to use the Pasta System A safety switch prevents the Pasta System from operating if the handle is not pushed in completely and latched A Standard Pasta System 1 Fill Pasta System as described on page 6 Filling 2 Set primary left thermostat to 212 F 100 C and secondary right thermostat to 190 87 8 3 When the water starts boiling lower 56 slowly into the hot water 4 Settimer for left or right side basket whichever is being lowered into water 5 When timer sounds lift basket out of water Place on basket hanger rods on splashback of Pasta System to allow draining of excess water B Basket Lift Model 1 Fill Pasta System as described on page 6 Filling 2 Set primary left thermostat to 212 F 100 C and secondary right thermostat to 190 F 87 8 C 3 Fill basket s to proper level and place on upper basket hanger rods on splashback of Pasta System 4 Settimers to desired cooking time using T1 T2 or T3 buttons For Programming Timers see pages 8 9 5 Start the timer Basket s will automatically lower into the Pasta System vessel 6 When cooking c
26. NED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water to a gentle boil 6 Once boil has been reached turn Pasta System off 7 Dissolve 3 cups of vinegar for every five gallons of warm water and let soak for one hour If there is a large build up of scale allow Pasta System to soak overnight 8 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of Pasta System vessel 9 Drain the water and vinegar 10 Spread Keating Klenzer liberally on elements and sides of Pasta System vessel 11 At this point a non abrasive scouring pad may be used to remove any leftover scale 12 Thoroughly rinse Pasta System vessel with potable water to remove all Klenzer 13 Prior to refilling with water wipe the inside of the Pasta System vessel making sure all water and Klenzer has been removed 14 Close drain valve 15 Refill the Pasta System with fresh water See page 6 Filling HOW TO PROGRAM THE KEATING ELECTRONIC TIMER PART 023709 1 800 KEATING TIME SELECT STEP 1 Make certain power to the timer has been OFF for at least 30 seconds Then PRESS and hold down the UP arrow button while turning the rocker power switch to the ON position CINOTE If power switch does not turn off timers the 8 unit must be unplugged two people may be needed
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28. asta System and marked water is a standard female pipe connection The water pressure should be between 20 60 psi If the pressure exceeds 60 psi a pressure regulator must be used The water temperature must not exceed 150 F 65 6 C Hot or warm water is not needed due to the instant recovery of the Pasta System A CAUTION Connections suitable for hot water must be used All connections must be tested for leaks before using the Pasta System For Pasta Systems with casters flexible hose must be used to avoid leaking when the Pasta System is moved for cleaning Control of the water level is fully automatic with the auto fill system The water level is controlled by two circuit boards and two sensors The sensors are located in the tube on the right side of the overflow deck The upper sensor controls the water level and the lower sensor controls the low water safety shut off system Once the water On Off switch is turned on the blue light will come on and start to fill until the water level reaches the upper sensor The burners will not come on until the water level reaches the lower sensor preventing the Pasta System from being damaged if there is little or no water in it Both sensors must be cleaned with the sensor brush like the one provided on an hourly basis or whenever starch foams up to maintain the proper water level Sensors must be cleaned more often in areas with hard water in installations with softened
29. ater does not fill replace water solenoid Part 008133 Timers counting down in the wrong mode not minutes or seconds Reset the timer see pages 8 9 Water leaking in the rear of the pasta cooker Replace fill hose Part 037390 sold foot Breakers continue to trip Ensure all wires to the contactors breakers and elements are tight Verify water is not getting on any components Check contactors for proper operation Check continuity of heating elements N Replace breaker Heating elements won t 1 Verify operating instructions in the manual come on NO Clean sensors with brush and vinegar 3 Adjust sensitivity of the A Board for the lower sensor fully clockwise follow service instruction sheet Setting Water Level Control 4 Place the wire attached to the lower sensor to the ground if heating begins replace sensor Part 010212 5 If heating does not being place a jumper wire across terminals A amp C on the A Board If heating begins replace the A Board Part 001167 12 COMMON PROBLEMS SOLUTIONS FOLLOW IN SEQUENCE Unit is out of power 1 Check electrical connection 2 Check fuses 3 Check Hi Limit control PROBLEM Pasta Cooker has poor recovery or runs cold PROBABLE CAUSE a Over filling baskets b Thermostat out of calibration Element is faulty d Thermostat is faulty e Co
30. dence of loss or damage may result in the carrier refusing to honor a damage claim The form required to file such a claim will be supplied by the Carrier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS ABOVE AWARNING IT MAY BE NECESSARY TO INSTALL A BACK FLOW OR CHECK VALVE ON THE WATER SUPPLY LINE TO THE PASTA COOKER CHECK WITH EITHER YOUR LOCAL WATER OR HEALTH DEPARTMENT TO DETERMINE IF THIS IS NECESSARY IN YOUR SPECIFIC AREA DROP IN PASTA COUNTER CUTOUT INSTALLATION TYP DETERMINED BY CUTTING TOOL USED 5 8 5 8 90 ALL SIDES FINAL OPENING SIZE A X B THEN CLOSE CORNERS BY WELDING AN INSERT PIECE OR OTHER SUITABLE METHOD FOR LEAK FREE FIT INSTALLATION NOTES 1 Minimum of 130 sq in unobstructed vent area near pasta cooker required for combustion 2 All Drop In Pasta must 16 from any open flame 3 Pasta must be located no more than 5 from counter top front 4 Cabinet must be reinforced to support full weight of past in use pasta water food 5 Pasta cooker must be properly ventilated and located under an exhaust hood DROPPING THE PASTA COOKER INTO THE COUNTER TOP It is only necessary to place the pasta cooker in such a position that the front edge overlaps the front raised edge of the opening Push the fryer forward far it will holding the fryer on approximately a 15 angle and then d
31. difference between the two thermostats Having less than a twenty degree difference will increase the possibility of a boil over and cause the pasta cooker to short cycle The recommended starting temperatures for the cooker are 212 F 98 8 C for the primary and 190 F 87 8 C for the secondary thermostat Using these settings with the knowledge of the operation of this system the user can fine tune the settings to fit his specific operation CONTROL PANEL FEATURES Figure 3 2 Custom Pasta System Electric Control Panel ON OFF TOGGLE SWITCH ACTIVITY LIGHT GREEN WATER ON OFF SOLENOID TOGGLE SWITCH LIGHT POWER ON BLUE LIGHT AMBER WATER AUTO FILL PUSH BUTTON SWITCH AMBER shows the power is GREEN shows the secondary right thermostat is calling for heat from the center element s BLUE shows water is filling into the Pasta System vessel through the Pasta System water solenoid valve 1 The black manual water fill button is located to the right of the blue indicating light THE AUTO FILL SYSTEM The water temperature must not exceed 120 F 48 8 Control of the water level is fully automatic with the auto fill system The water level is controlled by two circuit boards attached to the two water level sensors located on the front of the pot below the spashdeck Once the water switch is turned to ON the pasta cooker will start to fill with water The heating elements will
32. hould be done in daily weekly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your Pasta System working efficiently Proper care and servicing will lead to years of quality performance The most important of any maintenance program is daily cleaning Ninety percent of any maintenance problem is directly or indirectly related to cleanliness CINOTE Water level problems caused by the sensors not being cleaned adequately will not be covered under warranty LINOTE Use of sodium chloride during the cooking process will have a detrimental effect on the cooker vessel and will void the warranty PREVENTIVE MAINTENANCE CHART OPERATOR OWNER e Check lights and controls e Check water level e Clean all baskets e Clean sensor tube with a brush and vinegar e Boil out Pasta Cooker 2 3 times week e Drain and clean Pasta Cooker ERSONNEL ONLY e Check all wire connections e Replace suspect wires RN SERVICE High production facilities should be checked more often AWARNING WHEN THE WATER LEVEL FALLS BELOW THE BOTTOM WATER SENSOR THE HEATING ELEMENTS WILL TURN OFF IF THEY CONTINUE TO HEAT TURN THE MAIN POWER SWITCH OFF AND CHECK AUTO FILL SYSTEM LIMITED CALIBRATION Calibration is not covered under warranty A Calibration CINOTE This procedure can only be used with the primary left side thermostat When calibrating
33. ights is turned on the Pasta System vessel automatically will be filled to the proper level the vessel is being manually filled with water from a faucet or through the manual fill button fill to just below the overflow deck The black manual fill button is located to the right of the blue water fill indicating light THERMOSTATS The Keating pasta cooker has two thermostats This is to allow maximum control of the boil The system is designed so that both thermostats will function together when called for but one thermostat will act as primary and hold the water at a rolling boil during cooking as well as idle time The two thermostats allow the user to have complete control over the cooking process The right side thermostat will only activate if the left side thermostat is active From a cold start all elements and thermostats will be on and heat the water to a rolling boil Once the water has reached a rolling boil the right side secondary thermostat will turn off and the left side thermostat primary will hold the water at a rolling boil When product to be cooked is dropped into the pasta cooker the drop in temperature depends on the temperature spread between the two thermostats as determined by the user If adding product does not turn on the secondary thermostat and the water falls below a rolling boil increase the setting slightly on the secondary thermostat It is not recommended that there be less than a twenty degree
34. mpany You may also order online at Keating s part store www keatingofchicago com Refer to the limited warranty in this manual for complate service and ordering information The model serial plate is located on the inside of the front door The serial and model numbers are necessary when ordering NOTE On Drop In Pasta Cookers the model serial plate is attached to the top of the control panel WARNING AND OPERATING PLATES All warning and operating plates on the Keating Pasta Cooker should be in place at all times If plates are damaged or lost replace them immediately CUSTOM PASTA SYSTEM ELECTRIC CONTROL PANEL ASSEMBLY 14 Fig 7 1 Custom Pasta System Electric Control Panel ITEM DESCRIPTION QTY PART 1 INDICATING LIGHT AMBER POWER ON 1 031624 2 TOGGLE SWITCH MAIN ON OFF 2 004499 3 INDICATING LIGHT GREEN THERMOSTAT HEATING 2 010682 4 INDICATING LIGHT WATER FILLING 1 009256 5 MANUAL WATER FILL BUTTON 1 004304 NUT WITH BOOT 1 009389 6 DIGITAL TIMERS 2 056921 14 BASKET LIFT TIMER Not Shown 2 023709 T THERMOSTAT 2 031466 THERMOSTAT KNOB 2 004163 DIAL PLATE 2 034975 RETAINING SCREWS FOR DIAL PLATE 6 004610 Not Shown HI LIMIT CONTROL 1 034357 Not Shown LOW WATER SAFETY CONTROL A BOARD 1 001167 Not Shown AUTOMATIC WATER FILL CONTROL B 1 001166 PARTS LIST FOR CUSTOM PASTA SYSTEM N INSIDE POT 9 INSIDE 7 27 1 lt V WITH RING 2
35. ntactor is faulty SOLUTION a Don t overfill baskets b Calibrate thermostat See pages 9 10 Calibration c Replace element d Replace thermostat e Replace contactor Contactor chatters a Voltage is low to Pasta Cooker b Contactor coil faulty Connections are loose d Thermostat contacts do not close properly a Contact your electrician or the local power company and have the incoming power checked b Replace contactor c Tighten connections d Replace thermostat Basket Lift mechanism does not operate a Connections are loose or timer is faulty b Motor limit switch is faulty c Lift motor is faulty d Actuator is faulty e Control circuit fuse has blown f Relay is faulty a Tighten connections Replace timer if it will not operate b Replace limit switch c Replace motor Specify left or right side when ordering d Replace actuator e Replace fuse f Replace relay Basket Lift motor runs but basket doesn t move a Cam is slipping on the motor shaft a Tighten cam onto motor shaft Basket Lift basket goes down but won t go up a Basket Lift motor limit switch is misaligned a Align limit switch Basket Lift buzzer won t shut off a Buzzer limit switch is misaligned a Align limit switch VI PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling Keating at 1 800 KEATING or your local servce co
36. of more than 5 are not recommended any caster The same procedure should be followed to level the Pasta System from front to back Figure 2 1 Caster RESTRAINING DEVICES On Custom Pasta System AWARNING installations with casters casters and jam nuts must completely 9 tightened Adequate means must also be provided to limit the movement of the appliance without depending on the connector the quick disconnect device or its associated piping to limit the appliance movement Restraining devices required Connectors must comply with ANSI 221 69 1 CAN CGA 6 16 latest edition for connectors for movable gas appliances Quick disconnect devices must comply with ANSI 221 41 1 6 9 or latest edition standard for quick disconnect devices for use with gas fuel as applicable A WARNING IF DISCONNECTION OF THE RESTRAINT 1 NECESSARY IT MUST BE RECONNECTED WHEN THE CUSTOM PASTA SYSTEM IS RETURNED TO ITS ORIGINALLY INSTALLED POSITION ELECTRICAL CONNECTION Your pasta cooker has been ordered in either 1 phase or 3 phase by your dealer All electrical connections should be made by a licensed electrician If necessary this unit can be field changed from 1 phase to 3 phase or from 3 phase to 1 phase Have a qualified electrician refer to the wiring diagram A WARNING ALL ELECTRICAL WIRING LEADING TO THE PASTA COOKER MUST CONFORM TO LOCAL CODES BE SURE THE ON OFF SWITCH IS IN THE OFF POSIT
37. r warranty and the pasta cooker should never be left unattended When the ON OFF switch on the left side is turned to the ON position you will hear one of three contactors click in As the thermostats turn the elements on and off other contactors will also be heard Refer to wiring diagram TROUBLESHOOTING CHART The following diagnosis is only to be used as a guide to qualified service personnel Keating recommends that you use a qualified service company Call 1 800 KEATING if you need assistance in locating a qualified service company COMMON PROBLEMS SOLUTIONS FOLLOW IN SEQUENCE Water always filling 1 Clean sensors thoroughly with brush and vinegar 2 Adjust the sensitivity of the B Board for the top sensor fully clockwise 3 If filling persists ground out the top sensor if filling stops replace sensor Part 010212 4 If filling persists after grounding the sensor replace the B Board Part 001166 Water never fills 1 Turn water switch far right on 2 Clean sensors thoroughly with the brush and vinegar 3 Adjust the sensitivity of the B Board for the top sensor fully counter clockwise follow sevice instruction sheet Setting Water Level Control 4 Remove the wire from the top sensor If filling begins replace sensor Part 010212 5 If water does not fill place a jumper wire across terminals A amp on the Board If filling begins replace B Board Part 001166 6 If w
38. rop the rear of the pasta cooker into its proper position lowering it down gently so you do not deform the table equipment stand POSITIONING CLEARANCES Combustible Construction Non Combustible Construction Back Right Side Left Side The pasta cooker must be no closer than 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restriction can be constructed around the lower part of the pasta cooker that would restrict ventilation or air movement into the pasta cooker You must insure adequate air supply to the pasta cooker Adequate clearance for servicing and proper operation must be maintained Your pasta cooker is designed to be serviced from the front Do not place a pasta cooker next to a deep fat fryer Hot oil and water can cause an unstable condition creating a hazardous situation LEVELING The Pasta System will operate at its highest efficiency when properly leveled Place a level on Pasta System vessel from side to side For Pasta Systems on legs the bottom foot of the leg is adjustable Turn counter clockwise to decrease height or clockwise to increase height until level For Pasta Systems on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments
39. sta with Digital timers 17 14 Electric Pasta with 138 Black Dial timers 18 14 Electric Pasta with Basket Lift Digital timers 19 18 amp 20 Electric Pasta with Black Dial 138 timers 20 18 Electric Pasta 2 Thermostats without timers 21 24 Electric Pasta with Digital Timers 22 WARRANTY Keating Warranty 23 INTRODUCTION Instructions in this manual should be read thoroughly before attempting to operate this Keating Electric Pasta Cooker All installation and service on Keating Equipment must be performed by qualified certified licensed and or authorized installation or service personnel Operating information for Keating equipment has been prepared for use by qualified and or authorized personnel Keating equipment is made in the U S A and has American sizes of hardware All meteric conversions are approximate GENERAL Keating Electric Custom Systems are designed to give maximum production efficiency delivering high quality food products The following design features are incorporated in Keating Pasta Electric Systems e kna kw FEATURES Highly polished stainless steel vessel e Highly polished stainless steel front e Highly polished stainless steel elements e Highly polished stainless steel thermostat bulb e Highly polished stainless steel Hi Limit sensor e Grid screen over elements Automatic water fill with manual override
40. ycle is complete an audible alarm will sound and the basket s will raise automatically Allow water to drain before removing DRAINING AWARNING ALWAYS SHUT THE PASTA SYSTEM OFF COMPLETELY BEFORE DRAINING THE PASTA SYSTEM SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL 1 Turn off Pasta System and open the door Figure 3 3 Drain drain valve and overflow tubing Drain Handle Drain Gas model shown 2 Slowly turn handle The drain valve will be completely open after turn CLEANING When cleaning and boiling out your Pasta System use white vinegar and Keating Klenzer to keep your Pasta System in top condition Once your Pasta System vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Electric Pasta System exterior to its original luster A CAUTION Disconnect electric power source before cleaning A CAUTION To avoid damaging the Pasta System do not power wash spray or hose it down while cleaning 1 Operator should be outfitted with proper attire including Water and heat resistant gloves Water and heat resistant apron Safety goggles Water and heat resistant footwear 2 Turn the Pasta System off Drain water from Pasta System 4 Fill Pasta System vessel with water See page 6 Filling AWARNING UNDER NO CIRCUMSTANCES SHOULD THE PASTA SYSTEM BE LEFT UNATTENDED DURING BOIL OUT TRAI
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