Keating Of Chicago 2000 User's Manual
Contents
1. Call 800 KEATING 1 REAR DRAIN VALVE NOT SHOWN 016341 C 4 BURNER 028048 E 1 RUNNERPILOTTUBEASSEMBLY 019408 P 1 DRAIN VALVE 004554 E WAVE NET ne 1 DRAIN VALVE 2 FRONT 021256 LE 053594 1 REAR DRAIN VALVE NOT SHOWN 016342 E 1 RUNNER PILOT ASSEMBLY 000647 F 1 GAS VALVE NAT 023625 LP 023624 13 gt m POT ASSEMBLY 18BB amp 18TS GAS Front Drain Shown yy M m el aX Je R sy 43 i Lie 4 11 M QTY DESCRIPTION P N 4 RADIANT 000041 1 18 GAS WELDMENT Call 800 KEATING 4 BURNER 028048 1 DRAIN VALVE 004554 1 DRAIN VALVE 2 FRONT 021256 1 REAR DRAIN VALVE NOT SHOWN 016342 1 RUNNER PILOT ASSEMBLY 004243 1 GAS VALVE NAT FRONT DRAIN TS 037237 LP FRONT DRAIN TS 037238 1 GAS VALVE NAT REAR DRAIN TS 037241 LP 037242 1 GAS VALVE NAT ALL BB MODELS 037227 LP 037228 POT ASSEMBLY 20AA GAS Front Drain Shown GROSS erat er 2 pu pp 525 5 eh us F D QTY DESCRIPTION P N 4 RADIANT 000041 1 POT 20 GAS WELDMENT Call 800 KEATING 4 BURNER 028048 1 DRAIN VALVE 004554 1 DRAIN VALVE 2 FRONT 021256 1 REAR DRAIN VALVE NOT SHOWN 016342 1 RUNNER PILOT ASSEMBLY2. eui Duneay oDeoiu jo Buneay ALINVIIVM AALIWTII 2 do 9NUVI TT SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts KEATING OF CHICAGO INC 8901 West 50th Street McCook Illinois 60525 6001 Phone 708 246 3000 FAX 708 246 3100 Toll Free 1 800 KEATING In U S and Canada www keatingofchicago com KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP DEALER DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER FRYER FILTER SYSTEM GRIDDLE REMARKS TOP SIDE COOKER HOT PLATE PASTA PLUS HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Sewing Those Whe Sewe The Very Eest
3. 34x24 BB CONTROL PANEL TS CPU CONTROL PANEL AIR THE GAS SUPPLY LINE MAY REQUIRE LONGER THAN NORMAL PERIOD OF TIME TO LIGHT YOUR FRYER DURING INITIAL INSTALLA TION OR AFTER OVERNIGHT SHUTDOWN NOTE Unless you have an AA model your fryer cannot be operated during a power failure AA MODELS OPERATING INSTRUCTIONS START UP PROCEDURE WARNING DO NOT START FRYER WITHOUT FIRST FILLING FRYER POT STEP 1 Set thermostat to the OFF position STEP 2 Turn MAIN POWER switch to the OFF position STEP 3 Turn gas valve knob to PILOT position STEP 4 Light constant pilot located on left side of pilot runner tube Push and hold the gas valve knob for 30 sec onds and release STEP 6 With the pilot still on turn gas valve knob to the ON position Set thermostat to desired temperature turn MAIN POWER switch to the ON position The burners will come on HIGH LIMIT TEST PROCEDURE Models DO BI MONTHLY STEP 5 STEP 7 STEP 1 Place a suitable thermometer in the oil on the front left corner of the fryer 2 from the top to check temperature Set thermostat to 375 F after burners go off Push and hold the HIGH LIMIT TEST Switch The burners will come on STEP 3 When 425 F is reached the burners go off Now it is ok to release test switch If the high limit thermostat does not shut down the burners between 425 450 F as read on the thermometer the h
4. HIGH LIMIT TEST PROCEDURE DO BI MONTHLY STEP 1 Place a suitable thermometer in the oil on the front left corner of the fryer 2 from the top to check temperature Set thermostat to 375 F after burners go off Push and hold the HIGH LIMIT TEST switch The burners will come on STEP 3 When 425 F is reached the burners go off and the OVER MAX TEMP red light will come on Release test switch If the high limit thermostat does not shut down the burners between 425 450 F as read on the thermometer the high limit must be replaced STEP 5 To re start the fryer it must be cooled down to cooking temperature and the red reset but ton on the high limit thermostat pushed The red light will go off Return to STEP 3 in the start up procedure SHUTDOWN PROCEDURE STEP 2 STEP 4 STEP 1 Set MELT IDLE FRY switch to IDLE posi tion and thermostat to the OFF position STEP 2 Turn MAIN POWER switch to the OFF position Its green light will go off STEP 3 Turn gas supply valve to the OFF position STEP 4 Check to make sure all burners and pilot are out COOKING Keating s Instant Recovery Gas Fryer is designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking highly polished stainless steel and a true COLD ZONE mean extended oil life Follow cooking procedures below for your model Cold Zone ACAUTION OPERATION OF THIS FRYE
5. NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUB STANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CAN CER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAU TIONS SHOULD BE TAKEN TO ASSURE THAT PROPANE GAS IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SER VICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION FDA As continuous product improvement occurs specifications may be changed without notice INTRODUCTION Instructions in this manual should be read thoroughly before attempting to operate this Keating Gas Fryer All installation and service on Keating equipment must be performed by qualified certified licensed and or autho rized installation or service personnel Operating information for Keating equipment has been prepared for use by qualified and or authorized per sonnel Keating equipment is made in the U S A and has American sizes of hardware All metric conversions are approximate INSTALLATION INSTRUCTIONS Proper installati
6. disconnect located on the bottom right side of your filter 4 Remove baskets and screen Drain fryer into the central filter drawer 5 Open the discard valve located near the quick dis connect in the filter cabinet 6 The hose may now be used to pump the oil into the shortening handling system and discarded proper ly 7 Remove oil container to a secure area to prevent accidental spillage 8 Fill fryer vessel to Fill Level line with water 9 Set thermostat and turn fryer on to bring water to a gentle boil Once boil has been reached turn fryer off A WARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER AND FILTER BE LEFT UNATTENDED DUR ING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PRE VENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEATING TRANSFER TUBES 10 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow fryer to soak overnight 11 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer Pump the water and Sea Powder into a dry suitable receptacle and remove from cooking area Sprinkle Keating Klenzer liberally on tubes and sides of fryer vessel A non abrasive scouring pad may be used to remove the now softened carbonized grease Thoroughly rinse fryer vessel with potable water to remove all Klenzer Prior to refi
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8. ing system at test pressures equal to or less than 1 2 psi 3 45 kPa NOTE Line pressure must be kept below 10 Nat 13 LP to avoid damage to the gas valve The required gas pressure for proper y operation of each fryer is 4 water col umn for natural gas and 10 water col umn for propane gas at the burner manifold Do not use open flame to check for leaks If more than one gas unit is on the same supply line you may require a larger line Consult your local gas company to assure adequate volume and pressure Refer to serial plate for proper gas requirement for your particular model FLEXIBLE GAS CONNECTORS AND QUICK DIS CONNECT DEVICES For an appliance equipped with casters The installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 or the Standard for Con nectors for Moveable Gas Appliances CAN CGA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 or the Standard for Quick Dis connect Devices for Use with Gas Fuel CAN1 6 9 RESTRAINING DEVICES 1 Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associ ated piping to limit the appliance movement A WARNING Fryer must also be restrained to pre vent tipping when installed so that hot
9. liquid splashing is avoided Restraining devices required 2 The restraint means must be attached to the rear of the Keating Gas Fryer within 2 of the center line width and approximately 1 5 8 from the bottom of the cabinet back to allow the restraining bolt to be anchored to the cabinet back between the cabinet bottom and inner liner IF DISCONNECTION OF THE RESTRAINT IS NEC ESSARY IT MUST BE RECONNECTED WHEN THE KEATING GAS FRYER IS RETURNED TO ITS ORIG INALLY INSTALLED POSITION INSTALLATION The installer is responsible for attaching the tipping restraint ELECTRICAL CONNECTION The Keating Gas Fryer when installed must be elec trically grounded in accordance with local codes or in the absence of local codes the National Electrical Code ANSI NFPA No 70 or the Canadian Electrical Code CSAC 22 2 as applicable A wiring diagram is located on the last page In the U S A and Canada the electrical supply must be 120 VAC 60 OY ENS lis fem Hz AWARNING This appliance is equipped with a three prong 120 Volt NEMA 5 15 grounding plug for your protection against shock hazard and should be plugged directly into a properly Improper installaban can cause damage injury or death grounded and polarized three prong receptacle Do not cut or remove the grounding prong from this plug Model AA has no electric connection LEVELING i LEVEL oT 93 TE
10. off Release test switch If the high limit thermostat does not shut down the burners between 425 450 F as read on the thermometer the High Limit must be replaced immediately STEP 5 Tore start the fryer it must be cooled down to cooking temperature and the red reset but ton on the high limit thermostat pushed Return to STEP 3 in the start up procedure SHUTDOWN PROCEDURE STEP 4 STEP 1 Set MELT IDLE FRY switch to IDLE posi tion and thermostat to the OFF position STEP 2 Turn MAIN POWER switch to the OFF position Its green light will go off STEP 3 Turn gas supply valve to the OFF position STEP 4 Check to make sure all burners and pilot are out TS MODELS OPERATING INSTRUCTIONS START UP PROCEDURE WARNING DO NOT START FRYER WITHOUT FIRST FILLING FRYER POT STEP 1 Set MELT IDLE FRY switch to IDLE posi tion and thermostat to the OFF position STEP 2 Turn MAIN POWER switch to ON posi tion Its green light and the timers will come on Light constant pilot located on left side of pilot runner tube Hold the PUSH TO LIGHT switch for 30 seconds The pilot runner tube will light STEP 5 Set thermostat to desired temperature STEP 6 Set MELT IDLE FRY switch to FRY with oil in the fry pot The burners will come on STEP 3 STEP 4 Select MELT with solid shortening until liq uid shortening is 1 from full mark then switch to the FRY position Burners will come on
11. 000649 1 GAS VALVE NAT 023625 LP 023624 14 POT ASSEMBLY 20BB amp 20TS GAS Front Drain Shown gt m P N 000041 QTY DESCRIPTION 4 RADIANT 20 GAS WELDMENT Call 800 KEATING 1 4 BURNER 028048 1 DRAIN VALVE 004554 1 DRAIN VALVE 2 FRONT 021256 1 REAR DRAIN VALVE NOT SHOWN 016342 1 RUNNER PILOT ASSEMBLY 004246 1 GAS VALVE NAT FRONT DRAIN TS 037237 LP FRONT DRAIN TS 037238 1 GAS VALVE NAT REAR DRAIN TS 037241 LP 037242 1 GAS VALVE NAT ALL MODELS 037227 LP 037228 POT ASSEMBLY 24BB amp 24TS GAS Front Drain Shown P N 000041 QTY DESCRIPTION 5 RADIANT 24 GAS WELDMENT Call 800 KEATING 1 5 BURNER 028048 1 DRAIN VALVE 004554 1 DRAIN VALVE 2 FRONT 021256 1 REAR DRAIN VALVE NOT SHOWN 016342 1 RUNNER PILOT ASSEMBLY 004579 1 GAS VALVE NAT FRONT DRAIN TS 037237 LP FRONT DRAIN TS 037238 1 GAS VALVE NAT REAR DRAIN TS 037241 LP 037242 1 GAS VALVE NAT ALL MODELS 037227 LP 037228 AA2000 ELECTRICAL ASSEMBLY TO TH ON GAS VALVE TO TH TP ON GAS VALVE SOURCE ON GAS VALVE BB2000 ELECTRICAL ASSEMBLY TO MATCHING PLUG O POWER SUPPLY BOX Electrical Assembly not shown to scale TS2000 ELECTRICAL ASSEMBLY TO MATCHING PLUG ON POWER SU
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15. E FRY 032829 F 2 SWITCH ROCKER WHITE 032297 E 1 HIGH LIMIT RESETTABLE 034357 MOMENTARY F 1 FLAME SWITCH 037406 PUSH TO LIGHT HIGH LIGHT TEST G 1 SWITCH ROCKER WHITE G 1 SWITCH MELT IDLE FRY 032829 MOMENTARY PUSH TO LIGHT 032297 H 1 INDICATING LIGHT GREEN 021255 H INDICATING LIGHT AMBER 021254 1 INDICATING LIGHT RED 021209 J 1 SWITCH ROCKER WHITE J 1 HIGH LIMIT RESETTABLE 034357 LIGHT REPLACEMENT KIT 058328 K 1 FLAME SWITCH 037406 1 SWITCH ROCKER WHITE MOMENTARY HIGH LIMIT TEST 032297 12 ELECTRICAL BOX ASSEMBLY GAS FRYER POT ASSEMBLY 14BB amp 14TS GAS TS and BB ONLY Front Drain Shown 289 ems w di in Cr 7 E QTY DESCRIPTION P N A 3 3FINRADIANT 000041 B 1 POT14 GASWELDMENT Call800 KEATING C 3 BURNER 028048 D 1 DRAIN VALVE 004553 QTY DESCRIPTION P N 1 REAR DRAIN VALVE NOT SHOWN 016341 A 1 TRANSFORMER 120V 240V TO 24V 032408 E 1 RUNNER PILOT ASSEMBLY 018814 B 1 2PIN CONNECTOR 032207 F 1 GAS VALVE NAT FRONT DRAIN TS 037237 C 1 CONNECTOR 028303 LP FRONT DRAIN TS 037238 D 1 FAT MELT 24V 034272 1 GAS VALVE NAT REAR DRAIN TS 037241 LP 037242 POT ASSEMBLY 14AA GAS 1 GAS VALVE Fu ALL BB MODELS niis Front Drain Shown POT ASSEMBLY 18AA GAS Front Drain Shown QTY DESCRIPTION P N A 3 3FIN RADIANT 000041 B 1 POTWELDMENT 14 GAS SE BESCBIETON BR 694 BURNER 028048 4 3FIN RADIANT 000041 004553 1 18
16. ERING PARTS Parts may be ordered by part number by calling your local service company or Keating at 1 800 KEATING You may also order on line at Keating s part store www keatingofchicago com Refer to the Keating Gas Fryer Limited Warranty for warranty service information The model serial plate is located on the inside of the front door The serial and model numbers are neces sary when ordering WARNING AND OPERATING PLATES All warning and operating plates on the Keating Gas Fryer should be in place at all times PARTS LIST CONTROL PANEL AA GAS Corresponds with parts list on page 12 QTY DESCRIPTION PART CONTROL PANEL TS GAS A 1 THERMOSTAT DIAL PLATE 375 058037 B 1 THERMOSTAT KNOB 004163 C 1 GAS FRYER THERMOSTAT 14 14CM and AA 023145 10x11 18 and up 035553 D 1 SWITCH ROCKER WHITE ON OFF 035030 E 1 SWITCH ROCKER MOMENTARY 032297 F 1 HIGH LIMIT RESETTABLE GAS 034357 CONTROL PANEL BB GAS TS CONTROL PANEL QTY DESCRIPTION PIN A 1 THERMOSTAT DIAL PLATE 375 058037 B 1 THERMOSTAT KNOB 004163 QTY DESCRIPTION C 1 GAS FRYER THERMOSTAT A 1 THERMOSTAT DIAL PLATE 375 058037 14 BB TS IFM CPU 035574 B 1 THERMOSTAT KNOB 004163 10x11 18 and up 035575 C 1 GAS FRYER THERMOSTAT D 1 SWITCH ROCKER WHITE 14 BB TS IFM CPU 035574 LIGHT REPLACEMENT KIT 058328 10x11 18 and up 035575 E 2 DIGITAL TIMER 24V 056921 D 1 SWITCH MELT IDL
17. PPLY BOX Electrical Assembly not shown to scale BB ELECTRICAL ASSEMBLY WITH SE FILTER Gay 220 E el es S 1 HL HIGH LIMIT SWITCH RANSFORMER D IERMOSTAT TS FAT MELT TIMING SWITCH R RELAY 24V RDS REAR DRAIN SAFETY SWITCH GV GAS VALVE FR FILTER RECEPTACLE WIRES COLOR CODE WH WHITE GR GREEN 16 TS ELECTRICAL ASSEMBLY WITH SE FILTER be 3 E A HT 4 mr 120V L3 LI E ANORG zi 4 ES B 44 o PES Ni gt PRESENT ON UNITS WITH FILTER ONLY EAR SWITCH VALI FR SE FILTER RECEPTACLE BASKET LIFT ELECTRICAL ASSEMBLY ALL FRYERS L 25 899 8 88 al 823 195 TO CONNECTOR ON CONTROL PANEL H OPTIONAL CONNECTION 120V x 24V 208 240V x 24V RECTIFIER CB 3A NOTE FOR 208 240V TRANSFORMER WIRING REFER TO B SHOWN 120V ALL WIRES EXCEPT 13 AND 14 18 GA WIRE WIRES 13 amp 14 USE P N 028743 OR SIMILAR L AND R 24V AC RELAYS RB RECTIFIER BRIDGE 4A 250V FOR FRYER EQUIPPED WITH CPU USE 24V DC RELAYS FOR ALL OTHER USE 24V AC RELAYS 17 PROBLEM PROBABLE CAUSE SOLUTION Fryer overshoots temperature setting Thermostat bulb improperly placed Thermostat out of calibration Adjust bulb position Se
18. R SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES Set thermostat to the desired frying temperature ACAUTION CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER TO PREVENT SPLASHING HOT OIL FROM FRYER VESSEL If your fryer has timers push Start Stop button of electronic timer s For fryers with automatic basket lift basket s will lower into fryer vessel When timer s sounds carefully lift basket s out of hot oil For fryers with automatic basket lift a buzzer will sound and the basket s will rise automatically Allow oil to drain before removing ACAUTION DO NOT LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR ON FRYER VESSEL Place basket s on basket hanger rods on splashback of fryer and allow to drain SHUTDOWN INSTRUCTIONS Always turn the fryer off each night 1 See Shutdown procedure OIL BREAKDOWN As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly The initial investment in the frying system is less than the total overall costs of oil during the life of the fryer and with regular filtering you can realize substantial savings in oil costs as well as maintenance charges We have listed some of the conditions which a
19. SERIES 2000 FRYER MANUAL KEATING OF CHICAGO INC Serwing Those Whe Sewe The Very Beat INSTANT RECOVERYe GAS FRYER READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE Record the Model No and Serial of this Instant Recovery Gas Fryer in the space provided below Serial No Model No Keep these numbers for future reference IMPORTANT Keep a copy of your bill of sale The date on the bill establishes the warranty period should ser vice be required If service is performed it is in your interest to obtain and keep all receipts Keating com mercial fryers are intended for other than household use CONTENTS Important Safety Instructions i Lighting 3 2 hes aen iae dn 3 5 1 Cooking 5 6 Shutdown INSTALLATION 2 Damage During Shipment 1 Draining ii eda eae ke bed 6 FIRST STEPS Cleaning and Boil Out 6 8 0 1 Ventilation 1 OPERATOR SELF HELP CHECK LIST 8 National Code Requi 1 ui i gt PREVENTATIVE MAINTENANCE Flexible Gas Connection amp Quick Disconnect Maintenance Chart 9 Devices 2 HiLimit Check Bi Monthly 9 Restraining Devices 2 Thermostat C
20. T Qv LEG CASTER The Keating Gas Fryer will operate at its highest effi ciency when properly leveled Place a level on the fryer from side to side For fryer on legs the bottom foot of the leg is adjustable Turn counterclockwise to decrease height or clockwise to increase height until level For fryers with casters the casters are adjustable by loosening the jam nut and turn the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 3 4 are not recommended on any caster The same procedure should be followed to level the fryer from front to back PLACING KEATING GAS FRYER IN OPERATION Never leave your fryer operating unattended When all previous instructions have been completed Check the serial plate on the panel inside cabinet to determine if the burner is set up for the proper type gas before connecting the quick disconnect or piping from the building gas supply pipe a Maximum incoming gas pressure NATURAL GAS 7 inches W C with burners on LP GAS 11 inches W C with burners on If a popping noise is heard from the fryer during the cooking cycle the following checks must be made in this order b Fryer manifold gas pressure NATURAL GAS 4 inches W C with burners on LP 10 inches W C with burners on ALWAYS disconnect fuel source and power supply before servicing NEVER move a fryer when full of oil NEVER introduce objects or liquids into fryer while o
21. alibration 9 Electrical Connection 2 Thermostat Bulb Positioning 9 Leveling NR 3 Tier a 10 PLACING YOUR KEATING FRYER IN OPERA WARRANTY REPAIRS TION Ordering Parts 11 Fillifit edet no Md Parts List 11 15 Wiring Diagrams 15 18 This Owner s Guide provides specific operating instructions for your model Use the Instant Recovery Fryer only as instructed in this Service Guide Versi n espa ol Si desea obtener usa copia en espafiol de estes Manual del Usario sirvase escribir la direcci n que se incluye a continuadi n 1 800 KEATING CD www keatingofchicago com intertek intertek 9902091 Gas Fryer 2000 08 11 Purchaser should post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained by consulting the local gas supplier A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment AWARNING A WARNING FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance AWARNING IF
22. ar drain oper ating handle before attempting to use the fryer A safe ty switch prevents the fryer from operating if the handle is not pushed in completely and latched See figure 3 2 Figure 3 2 Rear Drain Operating Handle PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily week ly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your fryer working efficiently Proper care and servicing will lead to years of quality performance PREVENTIVE MAINTENANCE CHART OPERATOR OWNER e Check lights and controls e Check that the oil is up to Fill Level Line e Clean all baskets e Drain strain or filter oil Weekly e Drain and clean fryer e Boil out fryer BiMonthly e Hi Limit amp Test procedures Monthly e Check calibration of the thermostat QUALIFIED SERVICE PERSONNEL ONLY e Check burner flame color and adjust air shutters Yearly e Remove and clean all orifices e Check and replace radiants High production facilities should be checked more often Contact your local service company to perform maintenance and repairs HI LIMIT CHECK BI MONTHLY The manual Hi Limit test button can be used to test the Hi Limit Control by pushing and holding the button in until the fryer reaches the Hi Limit temperature 425 F Place an accurate thermometer in the oil If the Hi Limit Control doesn t shut off
23. ator Basket lift motor runs but basket does not move Camis slipping on motor shaft a Tighten cam onto motor shaft Runner bar will not light For AA units gas valve knob in incorrect position BB and TS units Hi Limit tripped Rotate gas valve knob to PILOT position Depress and hold for 30 seconds Reset High Limit Burners with not light For AA units gas valve knob in incorrect position BB and TS units switch not set to fry Rotate gas valve knob to ON Turn power switch ON Set thermostat to desired temperature Set MELT IDLE FRY switch to FRY Set thermostat to desired temperature 18 9 WOO ODVOIHOJOONILVIIMAM DNILV33I 008 1 ON ODVOIHD JO ONILVAY eug aq peys paw si Japun Aue jo ainjeu pue asnes ay 01 se uoisI29p sDuneey uoneuiuexa pue Bugsa 10 piedad peddius aq 18 Aue eA pawg siy Jepun wea e 011291405 Led eAn2ajap Au eyeuidojdde se ueureaejdaJ 10 edas 10 Buneay o1 peddius eq ved 10 3onpoud ay Jsanbai Jo suoneziueDjo juapuadapul sy Jo euo Japlo 404A uonezuoune 5 e anssi uay Duneay 339Jep Jo 6 pue p 39npoud jo jenas pue aweu 2 12npoud jo uoneao Z 18u03sn aui jo Jaquinu
24. bulb that is too loose will overshoot Overshoot The thermostat takes a long time to cycle and then misses its preset temperature by 20 F 40 F yielding a poor quality product If the bulb is too tight the paper will either not pull through or it will tear A fryer with a thermostat bulb that is too tight will short cycle Short Cycle The thermostat will cycle rapidly while the fryer is in the idle mode the temperature will be erratic Thermostat Bulb Positioning 10x11 18 amp up Fryer Gas REQUIRED TEST EQUIPMENT Multimeter for testing continuity CHECKING CONTINUITY WITH THE MULTIMETER 1 Rotate the thermostat shaft until an audible click is heard Rotate the thermostat shaft left and right ten times causing the switch to click on and off ten times while using the Multimeter to verify continuity If the switch does not show continuity during all ten trials replace the thermostat AWARNING Disassembling the thermostat will void the ther mostat warranty 11 12 13 14 15 16 17 Set compression ring onto capillary end of bulb finger tight 1 2 from end of capillary Insert new thermostat bulb through control panel back Apply oil resistant flexible sealant onto compres sion fitting thread before installing fitting into fryer vessel Position bent portion of bulb against far right heat transfer tube and install compression fitting snugly into fryer vessel Adjus
25. e page 9 Thermostat Bulb Positioning Calibrate thermostat See page 9 Calibration Oil in fryer vessel smokes a Oil has begun to breakdown b High carbon content in oil c Dirty fryer vessel d Inferior grade of oil Fryer is overheating a Replace oil Filter oil completely replace if necessary Boil out fryer Check with supplier for the grade of oil needed for your cooking applications Check calibration of thermostat See page 9 and replace if necessary Fryer vessel boiling over Over filling fryer with oil Product overloaded in fryer vessel c Oil breakdown causing foaming d Water in the cold zone Fill fryer up to Fill Level Line as oil will expand when heated Follow recommended cooking production figures in determining proper size of loads Replace oil Stir oil repeatedly with a paddle until water boils off Filter oil If necessary allow oil to cool Drain about one quart of it to remove remaining water Basket lift mechanism will not operate Connections are loose or electronic timer is faulty Motor limit switch is faulty Lift motor is faulty Basket lift relay is faulty Actuator is defective Make sure connections are tight Replace timer if faulty Replace limit switch or straighten arm Replace motor Specify left or right side motor when ordering Replace relay e Replace Actu
26. igh limit must be replaced immediately STEP 5 To re start the fryer it must be cooled down to cooking temperature and the red reset but ton on the high limit thermostat pushed Return to STEP 3 in the start up procedure SHUTDOWN PROCEDURE STEP 2 STEP 4 STEP 1 Set thermostat to the OFF position STEP 2 Turn MAIN POWER switch to the OFF position STEP 3 Turn gas valve knob to the OFF position STEP 4 Turn gas supply valve to the OFF position STEP 5 Check to make sure all burners and pilot are out BB MODELS OPERATING INSTRUCTIONS START UP PROCEDURE WARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT STEP 1 Set MELT IDLE FRY switch to IDLE posi tion and thermostat to the OFF position STEP 2 Turn MAIN POWER switch to the ON position Hold the PUSH TO LIGHT switch in until the amber PILOT ON light comes on STEP 4 Set thermostat to desired temperature STEP 5 Set MELT IDLE FRY switch to FRY The burners will come on Select MELT with solid shortening until liquid shortening is 1 from full then switch to the FRY position HIGH LIMIT TEST PROCEDURE DO BI MONTHLY STEP 3 STEP 1 Place a suitable thermometer in the oil on the front left corner of the fryer 2 from the top to check temperature STEP 2 Set thermostat to 375 F after burners go off Push and hold the HIGH LIMIT TEST switch The burners will come on STEP 3 When 425 F is reached the burners go
27. kets and screen 2 Drain oil from fryer see draining ACAUTION A KEATING FRYER OR FILTER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL WHEN DISCARDING OIL A COVERED RECEPTACLE APPROVED FOR USE WITH HOT OIL SHOULD BE USED USE OF A NON APPROVED RECEPTACLE OR METHOD OF DRAINING THE OIL COULD JEOPARDIZE THE SAFETY OF THE OPERATOR 3 Remove oil container to a secure area to prevent accidental spillage 4 Fill fryer vessel to Fill Level line with water 5 Set thermostat and turn fryer on to bring water to a gentle boil Once boil has been reached turn fryer off ACAUTION UNDER NO CIRCUMSTANCES SHOULD THE FRYER AND FILTER BE LEFT UNATTENDED DUR ING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PRE VENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEATING TRANSFER TUBES 6 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow for fryer to soak overnight 7 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer Drain the water and Sea Powder into a dry suitable receptacle and remove from cooking area Sprinkle Keating Klenzer liberally on tubes and sides of fryer vessel A non abrasive scouring pad amy be used to remove the now softened carbonized grease Thoroughly rinse fryer vessel with po
28. lling with oil wipe the inside of the fryer vessel making sure all water and Klenzer have been removed DO NOT DAMAGE OR REPOSITION THERMOSTAT PROBE AS THIS MAY AFFECT THE ACCURACY OF THE FRYER A CAUTION DO NOT MIX WATER AND HOT OIL 12 Close the drain valve and disconnect the cleaning hose Quick disconnect will remain hot for approximately 15 minutes 13 Check thermostat bulb positioning should be 1 paper thickness away from heat tube 14 Refill the fryer with new or filtered oil Wait until filter drawer is cool before cleaning approximately 15 minutes 15 Remove filter drawer drain clean and dry 16 Prepare filter drawer and return to filter cabinet TO AVOID DAMAGING THE FRYER DO NOT POWER WASH SPRAY OR HOSE IT DOWN WHILE CLEANING IT 17 Pump must be primed with oil after boil out with water Failure to lubricate pump may cause severe dam age to Filter System OPERATOR SELF HELP Before calling for service review this list It may save you both time and expense This list includes com mon occurrences that are not the result of defective workmanship or materials in this appliance OCCURRENCE SOLUTION Fryer does not W Check power cord unit operate plugged in W Thermostat is in the off position Check gas supply W See figure below W Reset high limit NOTE For a fryer with a Central Zero Space Filter or Safe amp Easy Filter always check the re
29. mer will return to normal operation Repeat the process as necessary for the other timers OPERATING LOGIC When the timer is powered up the display will show the time setting for the channel that was operated last and the relay output contacts will be open To start a cycle press the desired channel button 1 3 The display will begin to countdown from the preset time setting and the relay out put contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To can cel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the countdown press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any button for approximately two seconds The relay output contacts will open and the display will show the time setting for the channel last used 11 WARRANTY REPAIRS Keating s warranty begins with the date of installation In the event that your Fryer under warranty needs repairs other than routine cleaning you are requested to contact KEATING OF CHICAGO INC 1 800 KEATING before calling a local service compa ny ORD
30. on will assure top performance Alter ation to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant Responsibil ity for its safe delivery was assumed by the carrier at the time of shipment Claims for loss or damage to the contents should therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the merchan dise has been unpacked The contents may be dam aged in transit due to rough handling even though the carton may not show external damage When the dam age is discovered upon unpacking make a written request for inspection by the carrier s agent within fif teen days of the delivery date Then file a claim with the carrier since such damage is the carrier s responsibili ty By following these instructions carefully we guaran tee our full support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately describe such external evidence of loss or damage may result in the carrier refusing to hono
31. perational which are not designed or made for cooking THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY FILLING NOTE Before filling the fryer make certain the fryer vessel is sanitized dry and the drain valve is completely closed NOTE We recommend that solid shortening not be used in a Keating Gas Fryer if it is not equipped with a melt cycle If solid shortening is used it should be melt ed prior to filling the fryer vessel Damage done by melting solid shortening in the fryer vessel will void the warranty A CAUTION Oil expands when heated The Fill Level line has been provided to ensure optimum cooking while ensur ing the safety of the operator Do not overfill the fryer vessel Fill Level Line Fill the fryer vessel with oil or MELTED solid shortening up to the Fill Level line A CAUTION BE SURE THE HEAT TRANSFER TUBES ARE COM PLETELY COVERED WITH OIL BEFORE SWITCH ING THE FRYER ON IF OIL LEVEL DROPS BELOW TOP OF HEAT TRANSFER TUBES SEVERE DAM AGE TO FRYER AND INJURY TO OPERATOR MAY RESULT LIGHTING INSTRUCTIONS See lighting instructions plate attached to the inner door of Keating Gas Fryer Model AA does not require an electrical connection Make sure that the Keating Gas Fryer is plugged in If not your fryer will not operate Make sure that the main gas valve on the gas supply line to the Keating Gas Fryer is in the ON position
32. r a damage claim The form required to file such a claim will be supplied by the car rier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS ABOVE FIRST STEPS POSITIONING Keep appliance area free and clear of any com bustibles Position the Keating Gas Fryer 6 inches 152mm from any combustible material A minimum of 24 inches 610mm should be provided at the front of the Keating Gas Fryer for servicing and proper opera tion Air for combustion enters the fryer from the bottom of the cabinet and the bottom of the control panel DO NOT BLOCK BOTTOM OF KEATING INSTANT RECOVERY GAS FRYER CABINET DO NOT OBSTRUCT FLUE Your Keating Instant Recovery Gas Fryer is designed to be serviced from the front MINIMUM CLEARANCE Clearances Combustible Noncombustible Construction Construction Back 6 0 Right Side 6 0 Left Side 6 0 SUITABLE FOR COMBUSTIBLE FLOORS VENTI LATION The Keating Gas Fryer must be installed in an area providing adequate air supply and ventilation Do not obstruct the flow of combustion and ventilation air Proper ventilation is one of the important considera tions for efficient operation of the Keating Gas Fryer It should be installed so that the products of combustion are removed efficiently without producing drafts that will interfere with proper burner operation The intake for the exhaust fan should not be placed close to the flue of the Keating Gas Fryer
33. re catalysts in the breakdown of oil Contact with Oxygen 2 Carbonization of Crumbs and Food Particles 3 Non Stainless Steel Surfaces 4 Keep Salt and Seasonings Away From Oil 5 Prolonged High Temperatures DRAINING Operator in safety gear A CAUTION ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear 2 Turn off the fryer and open the door 3 Put suitable container under drain valve 4 Drain oil from fryer by slowly turning handle The drain will be completely open after 1 4 turn 5 After fryer drains close the drain valve 6 Filtering may be done at this step NOTE Fryers with a central filter will drain differently CLEANING AND BOIL OUT FOR A SINGLE FRYER When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear Turn the fryer off Remove bas
34. t bulb so at least 2 of bent portion of it is next to heat transfer tube and tighten compres sion nut onto compression fitting for fryer 10x11 18 amp up The end of thermostat bulb should touch the burner tube for 14 fryers Replace burners Replace control panel back Slide back fabric shield over capillary and care fully coil capillary Avoid crimping Reconnect wires to thermostat body Replace two screws which hold thermostat body to control panel Replace control panel Replace three retaining screws and washers which hold dial plate in place Replace thermostat knob Connect electric power source Turn on gas and pilots Boil out fryer Refill fryer with oil to fill level line Start fryer preheat and calibrate with thermometer 10 KEATING ELECTRONIC TIMER PART 023709 PAUSED OFF ON OFF FLASHING STEADY FLASHES STEADY SET FLASHES 00 00 COUNTING DOWN KEATING REMAINING a REAR VIEW f AubiBLE ALARM Beeps at END OF CYCLE Push and hold START STOP Bullon to RESET timer OUTPUT REL Energized ON display counting down c is OFF at END OF CYCLE or PAUSED HOW TO PROGRAM THE KEATING ELECTRONIC TIMER 1 800 KEATING TIME SELECT Make certain power to the timer has been OFF for at least 30 seconds Then PRESS and hold do
35. table water to remove all Klenzer Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer have been removed NOTE Do not pump water through the filter system DO NOT DAMAGE OR REPOSITION THERMOSTAT PROBE AS THIS MAY AFFECT THE ACCURACY OF THE FRYER A CAUTION DO NOT MIX WATER AND HOT OIL 8 Close the drain valve 9 Check thermostat bulb positioning 10 Refill the fryer with new or filtered oil TO AVOID DAMAGING THE FRYER DO NOT POWER WASH SPRAY OR HOSE IT DOWN WHILE CLEANING IT CLEANING AND BOIL OUT FOR A FRYER WITH ATTACHED FILTER SYSTEM When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition SAFE amp EASY FILTER SIDE VIEW HERR A CAUTION A KEATING FRYER OR FILTER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL WHEN DIS CARDING OIL A COVERED RECEPTACLE APPROVED FOR USE WITH HOT OIL SHOULD BE USED USE OF A NON APPROVED RECEPTACLE OR METHOD OF DRAINING THE OIL COULD JEOP ARDIZE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear 2 Turn the fryer off A cleaning hose and wand have been provided for discarding oil 3 Attach cleaning hose to quick
36. the fryer between 425 F and 450 F have it replaced THERMOSTAT CALIBRATION You will need One screwdriver with 1 8 wide flat blade One accurate fryer thermometer 1 Set thermostat to desired frying temperature 2 Allow fryer to cycle three times 3 Place an accurate thermometer in the oil Thermostat calibration NOTE Locate thermometer in same position for every calibration Left front corner of fryer vessel at the High Limit Bulb is recommended 4 If temperature of fryer is found to be more or less than 15 F off remove the thermostat knob There are 4 screws holding the dial plate in place Loosen the screws and reset the dial plate to match the thermometer reading BEFORE REPLACING TEST THERMOSTATS These operational problems can easily be correct ed by thermostat bulb positioning Keating s patented thermostat application is accu rate within 2 F of the dial setting between 250 F 350 F This accuracy is attained only if the thermo stat bulb is placed properly against the heat trans fer tube To quickly and accurately test for proper bulb placement a single thickness of writing paper should be pulled through between the tube and the bulb with medium resistance 1 For gas fryers 14 W The end of thermostat bulb should touch the burn er tube For gas fryers 10x11 18 amp up If the bulb is too loose the paper will slip through with little or no resistance A fryer with a thermostat
37. to insure proper air flow necessary for combustion The area around the front and bottom of the Keating Gas Fryer must be kept clear and unobstructed In the U S A the ventilation systems must conform to the ANSI NFPA96 latest edi tion A minimum of 18 457mm should be maintained between the flue outlet and the lower edge of the grease filters Must be installed at least 16 away from any open flame It is the responsibility of the owner and the local installer to comply with national and local codes NATIONAL CODE REQUIREMENT The installation must conform with local codes or in the absence of local codes with the National Fuel Gas code ANSI Z223 1 or the Natural gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 Flexible connectors must comply to ANSI Z221 69 CAN CGA1 16 Keating equipment is designed and manufactured to operate only on the type of gas specified by the user and indi cated on the serial plate located inside the door The gas may be natural propane or manufactured The type of gas cannot be converted to another gas fuel by turning or engaging a switch GAS CONNECTIONS AND PIPE SIZE A single Keating Gas Fryer requires a standard gas pipe size of 3 4 inch 19mm I D connection Multiple fryers with a common manifold will require a minimum of 1 1 4 inch I D gas supply line The size of the gas supply pipe is very important If the pipe is too small you will have low gas press
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39. ure at the Keating Gas Fryer manifold Low gas pressure will cause slow recovery and or delayed ignition If you have a question about gas pipe size call your local gas company A CAUTION Before connecting new pipe to the Keating Gas Fryer the pipe must be blown out to remove all foreign parti cles These particles in the controls or burners may cause improper or dangerous operating conditions CAUTION Pipe joint compounds that are used on threaded joints of appliance piping shall be resistant to the action of liq uefied petroleum gases Loctite PST 56765 When using pipe joint compound do not apply to the first two threads Use only very small amount and only on male threads This will prevent clogging of burner orifices and the gas valve Never use compound on female threads as it might be pushed into the gas valve Have your installer check for gas leaks using a soap and water solution before operating DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS 1 The Keating Gas Fryer and its individual shut off valves must be disconnected from the gas supply pip ing system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45kPa 13 84 in WC High pressure can damage the gas valve caus ing a hazardous condition 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply pip
40. wn the UP arrow but ton while turning the rocker power switch to the ON posi tion Note If power switch does not turn off timers the unit must be unplugged two people may be needed The timer will turn ON and the display will now be indicating ee SES The BEEPER will BEEP 4 times If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more STEP 2 PRESS all 3 buttons in sequence left center right The BEEPER will BEEP when each button is pressed If BEEPER does not BEEP the timer is defective STOP TESTING Reset procedure is completed when 1 00 appears on the digital dis play 1 800 KEATING inn ru v E TIME SELECT OPTIONAL TIMER OPERATING INSTRUCTIONS PART 056921 DIGITAL TIMERS The electronic timers standard on TS amp IFM models provide a clearly visible and accurate display and are very easy to use PROGRAMMING To program the timers the unit must be in the idle mode Press and hold the set button for approximately two sec onds The display will show SEt Press the button for the channel to be programmed The display will show the cur rent setting for that channel Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approxi mately two seconds The display will show StO for approximately two seconds and the ti
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