Kawasaki 840076 User's Manual
Contents
1. There will be times when the metal cutting band saw will need to be used in the vertical position Use the following steps to attach the vertical cutting table See Figure 5 1 Raise the band saw arm to the vertical position and FIGURE 5 secure with the locking lever ATTACHING THE VERTICAL CUTTING TABLE aT 2 Loosen the hex bolt on the side of the band saw bow assembly 3 Slide the vertical table bracket beneath the loos ened hex bolt 4 Securely tighten the hex bolt locking the vertical table bracket in place 5 Remove the two flathead screws and bearing plate 6 Position the vertical table so the holes align with the two holes on the bear plate and the single hole on the vertical table bracket 7 Insert the two flat head screws back into the bearing assembly 8 Insert an additional flat head screw from loose parts through the table and the vertical table bracket Place a lock washer on the screw and tighten with a hex nut 9 Securely tighten all three screws ensuring the vertical table is locked in place 16 CAUTION Check to ensure there are no parts of the flat head screws raised above the vertical table work surface Edges of the screws protruding above the work surface could damage workpieces or cause irregular cuts BLADE GUIDE BEARING ADJUSTMENT The proper alignment of the blade guide bearings is the most important adjustment on the metal cutting band saw The blade guide bearings are ad2. 3 Install the mounting screw back into the cover plate securely attaching the adapter to the receptacle If you have questions about hooking up the band saw contact a certified electrical contractor to install the proper circuitry acceptable for this and other power tools you use Repair or replace any damaged electrical wiring IMMEDIATELY EXTENSION CORD USAGE Extension cords are not recommended for use with this band saw Extension cords if used must be properly grounded with a 3 prong plug on one and a 3 hole receptacle on the other DO NOT use grounding adapters with an extension cord Extension cords must be UL listed and use a minimum of 18 A W G wiring Extension cords should never exceed 25 feet in length Extension cords that are too long cause a volt age drop over the extra distance causing the band saw motor to run slower with the possibility of causing damage to the motor Using extension cords with smaller than the recommended wire gauge run the risk of getting too hot melting and or causing fires See table Extension Cord Specifications on page 31 32 6 A substantial voltage drop can occur when using an extension cord This voltage drop will cause a loss of power and possibly saw overheating Overheating of the motor due to extension cords and multiple tools operating from the same recepta cle are the primary causes of power loss for the metal cutting band saw 4 WARNING Do notuse the metal cutting band saw
3. and attaching the adjustment wheels to their proper spindles Before beginning the assembly carefully unpack the band saw and all included parts and accessories Visually inspect all items for damage Should anything be broken or bent DO NOT attempt to assemble the band saw Contact Alltrade Customer Service at 1 800 590 3723 toll free IMMEDIATELY for replacement parts 4 WARNING po NOT connect the band saw to the AC power source until tool is completely assembled and adjusted per instructions in this manual ATTACHING THE LEGS TO THE BAND SAW BASE Attaching the legs to the metal cutting band saw also includes attaching the wheel assembly and the floor stand handle A CAUTION The metal cutting band saw weighs 60 Ibs 27 kg The band saw and base unit will need to be positioned on its side for various assem bly procedures It is recommended that two people be used to position the band saw for these assemblies Proceed with the following steps to assemble the legs wheels and floor stand han dle See Figure 2 1 Place a large piece of cardboard or other protective material on the floor so the band saw will not be damaged during assembly 2 Using two people carefully place the band saw and base unit so that it rest on the bow assembly and the motor assembly 3 Place one of the metal legs in the inside corner and align the two holes NOTE There are two legs with mounting holes several inches below the holes th
4. nished with the band saw from the factory Additional blades should be the same dimensions but can be either 10 or 14 teeth per inch 2 Blade pitch or number of teeth per inch should be determined by the material being cut The thinner the material being cut the more teeth per inch is advis able and vice versa There should always be a minimum of 3 teeth in the work piece at all times for proper cutting 3 If the teeth on the blade straddle the material being cut severe damage to the workpiece and premature dulling can occur to the blade LASER GUIDE 4 CAUTION Use of controls or procedures or performance of proce dures other then those specified herein may result in hazardous radiation exposure 21 LASER SAFETY A WARNING NEVER LOOK INTO THE LASER BEAM Any contact with the eyes by the beam could cause injury Do not use the laser when cutting reflective materials DO NOT AIM THE LASER BEAM AT ANYONE OR AT REFLECTIVE SURFACES CLASS 2M LASER PRODUCT Any contact with the eyes by the beam could cause injury Ensure the laser beam is turned on only when the tool is on a non reflective workpiece and as such it is aimed only at the work surface Metals and other materials like steel which can be highly reflective should only be cut with out the use of the laser STORE OUT OF REACH OF CHILDREN Equipment should be in a high location or locked up to keep out of reach of children It is not a toy DO NOT TAMPER WITH THE LA
5. 4 through 6 to adjust the second blade guide bearing 8 The back edge of the band saw blade should just barely touch the guide bearing FIGURE 6 ADJUSTING THE BLADE GUIDE BEARING BLADE GUIDE ASSEMBLY ADJUSTMENT The metal cutting band saw is equipped with two adjustable blade guide assemblies permitting the adjustment of blade guide position for various widths of workpieces To ensure the most accurate cut and prolonging the life of the blade the blade guide assemblies should be adjusted to just clear the workpiece being cut 1 Place the workpiece in the vise and securely clamp in place 2 Adjust the catch blade guide assembly by loosening the hand knobs and positioning the guides as needed 3 Securely tighten the hand knobs FIGURE 7 ADJUSTING THE BLADE GUIDE ASSEMBLY BLADE TENSION ADJUSTMENT In order for the metal cutting band saw to cut effectively the proper tension must be put on the blade If the tension is too loose the blade may bind and possibly break If the blade tension is too tight the blade could damage to the blade guide bearings and possibly break 4 WARNING DO NOT connect the band saw to the AC power source until tool is completely assembled and adjusted per instructions in this manual 18 To set the blade tension proceed with the following steps See Figure 8 1 Press the blade lightly with the left hand 2 Make sure the rear portion of the blade is a
6. BLADE 0 eee cece eee ee 24 HORIZONTAL CUTTING 1 0 00 0 cece eee eee 20 26 ADJUSTING THE FEED RATE cece eee eee eee 26 VERTICAL CUTTING 0 eee eee ee 27 CUTTING CURVES ooun 28 SECTION FOUR TROUBLESHOOTING 0 0 eee eee 28 30 MAINTENANCE AND CLEANING 0 0 e eee eee eee 31 ACCESSORIES cece ect nents 31 32 SPECIFICATIONS 2 eet eens 32 OTHER CONSUMER DO IT YOURSELF DIY TOOLS 33 SECTION FIVE 3 YEAR LIMITED WARRANTY 0 0 0 eee 33 36 CONGRATULATIONS Thanks for choosing this product At Alltrade our aim is to provide you with quality products at an affordable price and we want you to be totally satisfied with your product and our Customer Service If any help and advice is needed please contact us at 1 800 590 3723 Properly cared for this product will give you many years of satisfaction INTENDED USE This product is intended for consumer use only This tool is not designed for pro fessional use The power cord should only be used in approved electrical outlets as described in this manual Failure to use the proper power cords and or extension cords may result in fire or possible damage to the band saw RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS 4 WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions in this manual may result severe personal injury or death Keep this manual and refer to it for Saf
7. direction of blade movement 6 Adjust the guide assembly so the blade just barely touches the back up bearing FIGURE 10 ADJUSTING THE BLADE TRACKING CONT CHANGING BLADE SPEED Turn the metal cutting band saw power switch to the OFF position Disconnect the band saw from the AC power source before make any adjustments or changing blade speed Whenever using the metal cutting band saw the blade speed should be changed to match the material that is being cut Refer to Table 1 Metal Cutting Speeds 1 Open the pulley guard cover See Figure 11 FIGURE 11 CHANGING THE BLADE SPEED 2 Loosen the adjustment screw on the motor mounting plate 3 Pivot the mounting plate towards the front of the band saw until the drive belt can be easily removed from the pulley 4 Using the Speeds in FPM table adjust the belt for the speed needed to cut the material desired 20 SPEEDS IN FPM m min PULLEY MOTOR 1 2 3 2 80 120 180 1 24 36 54 The use of the metal cutting band saw should be limited to the following materials e Tool steel stainless steel or alloy steel e Bearing bronze or mild steel e Hard brass or bronze e Soft brass aluminum or other light materials BAND SAW BLADE SELECTION Special attention should be given as to the type of band saw blade used with the metal cutting band saw 1 One 1 2 X 0 025 X 641 2 min X 651 2 max X 14 tooth per inch blade is fur
8. if the power cord or extension cord if used is worn cut or damaged in any other way A worn or damaged power cord must be replaced immediately Contact Alltrade Customer Service to obtain the proper replacement power cord Failure to adhere to this warning could result in damage to the metal cutting band saw motor fire or severe electrical shock or even death to the operator IMPORTANT SAFETY RULES FOR METAL CUTTING BAND SAWS A WARNING AVOID PROLONGED CONTACT WITH DUST CREATED BY THE HORIZONTAL BAND SAW Allowing the dust to get into your mouth eyes or lay on your skin promotes the absorption of harmful chemicals into your body READ AND UNDERSTAND ALL INSTRUCTIONS If there are instructions in this manual that are not completely understood seek the advice of a trained profes sional or contact Alltrade Customer Service at 1 800 590 3723 before attempt ing to perform the procedures Failure to follow all instructions listed in this manual may result in property damage damage to the tool or serious person al injury or even death UNPACK THE HORIZONTAL BAND SAW COMPLETELY FROM ITS CARTON Inspect the saw and accessories and ensure they are free from defects or break age due to shipping DO NOT OPERATE THIS HORIZONTAL BAND SAW until it is completely assem bled according to the instructions in this manual Failure to adhere to these instructions could result in serious and or permanent injury to the operator MAKE SURE AP
9. interference or failure of the pacemaker WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles WARNING Handling the power cord on corded products may expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE 3 GENERAL SAFETY RULES FOR ALL ELECTRIC POWER TOOLS A WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instruc tions listed below may result in electric shock fire and or serious personal injury KEEP GUARDS IN PLACE AND IN WORKING ORDER REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on KEEP WORK AREA CLEAN Cluttered
10. tools on the same circuit are in use 4 WARNING Failure to properly ground this metal cutting band saw could result in burns severe electrical shock and even death This is espe cially true if used in damp or wet locations or near metallic plumbing The reaction from electrical shock could possibly cause your hands to make con tact with the cutting tools 4 CAUTION Not all outlets are properly grounded regardless of the type of receptacle they have If you are not sure if the receptacle is properly grounded or not consult a certified electrician The AC receptacle must be protected by a dual element time delay or a circuit breaker This metal cutting band saw is equipped with a grounded 3 wire power cord with a 3 prong plug If the power cord will not fit into the wall plug an approved adapter can be used as long as it is connected to the center screw in the wall plate Never modify the electrical plug by cutting off the grounding prong so it will fit into unap proved un grounded electrical receptacles See Figure 1 and the steps below to use an AC grounding adapter GROUNDED RECEPTACLE UNGROUNDED AC RECEPTACLE COVERPLATE MOUNTING SCREW TOOL POWER CORD ae ADAPTER a TOOL POWER CORD FIGURE 1 CONNECTING THE BAND SAW TO THE AC POWER RECEPTACLE 1 Remove the cover plate mounting screw 2 Insert the AC grounding adapter into the bottom receptacle so the green grounding lug fits over the screw hole
11. unit will be warranted under the terms of the remainder of the warranty period Typically a defective product that is returned within the first 30 days after the purchase date will be replaced for items returned after the first 30 days and within the warranty period covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced at Alltrade s option During the warranty period Alltrade will be responsi ble for the return shipping charges Alltrade s repair and or replacement of any non conforming item and or part thereof shall constitute fulfillment of all obligations to the purchaser Alltrade shall not be responsible or liable for any expense including freight charges or repairs made outside Alltrade s facility unless expressly agreed to by Alltrade in writing Under no circumstances shall Alltrade bear any responsibility for loss of the unit loss of time or rental inconvenience commercial loss or consequential damages Exclusions This warranty does not cover parts damaged due to normal wear abnormal conditions misapplication misuse abuse accidents operation at other than recommended pressures or temperatures improper storage or freight damage Parts damaged or worn by operation in dusty environments are not warranted Failure to follow recommended operating and maintenance procedures also voids warranty 34 This limited warranty does not apply to accessory items such as dril
12. FOR CUSTOMER SERVICE POUR LE SERVICE APRES VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR 1 800 590 3723 Printed in China Kawasaki Kawasaki Motors Corp U S A OFFICIAL LICENSED PRODUCT 87 1904 60957 KAWASAKI IS A TRADEMARK LICENSED BY KAWASAKI MOTORS CORP U S A WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT CONSUMER INQUIRES SHOULD BE DIRECTED TO COPYRIGHT 2006 ALLTRADE TOOLS LLC 1431 VIA PLATA LONG BEACH CA 90810 1462 USA 840076 Horizontal Vertical Metal Cutting Band saw Rev 9 26 06 MODEL Kawasaki o HORIZONTAL VERTICAL METAL CUTTING BAND SAW INSTRUCTION MANUAL THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY OPERATION MAINTENANCE AND STORAGE OF THIS PRODUCT BEFORE USE READ CAREFULLY AND UNDERSTAND ALL CAUTIONS WARNINGS INSTRUCTIONS AND PRODUCT LABELS FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT DO NOT RETURN THIS PRODUCT TO THE STORE PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1 800 590 3723 BEFORE YOU CALL HAVE THE FOLLOWING INFORMATION AVAILABLE MODEL No DATE PURCHASED AND STORE LOCATION AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT GIVE US A CALL OR EMAIL US AT INFO ALLTRADETOOLS COM YOUR FEEDBACK IS VITAL TO US TABLE OF CONTE
13. NTATIVE S OR THE BUYER ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND OR ITS REPRESENTATIVES PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS CLAIMS AND OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE NO WARRANTY ORAL OR WRITTEN OTHER THAN THE ABOVE WARRANTY IS MADE WITH REGARD TO THIS PRODUCT ALL EXPRESS AND OR IMPLIED WARRANTIES GUARANTIES AND OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE S REGARDING THE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER REGARDLESS OF WHETHER ANY SUCH WARRANTY GUARANTY AND OR REPRESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF 35 ALLTRADE AND OR ITS REPRESENTATIVE S OR THE PURCHASER INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND OR ITS REPRESENTATIVES PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS CLAIMS AND OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE Limitation Of Liability IN NO E
14. NTS CONGRATULATIONS 0 0 eee eee eee 2 INTENDED USE 2 2 ccacecenee cadence rea eb eea ce eae taeda 2 SECTION ONE RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS 2 3 IMPORTANT SAFEGUARDS 0 000 3 SECTION TWO GENERAL SAFETY RULES FOR ALL ELECTRIC POWER TOOLS 4 5 GROUNDING INSTRUCTIONS 0 eee eee 5 6 EXTENSION CORD USAGE 0 cece eee eee 6 7 IMPORTANT SAFETY RULES FOR METAL CUTTING BAND SAWS 7 10 SYMBOLS tes ote tatah bk dead b i a Pha ee 11 SECTION THREE FUNCTIONAL DESCRIPTION 2 0 0 ccc eee eee eee 12 ASSEMBLY sorgeranno Ore aaa 13 21 ATTACHING THE LEGS TO THE BAND SAW BASE 13 15 INSTALLING PULLEYS 00 cc cece eee eee 15 ATTACHING THE VISE HAND WHEEL 200005 15 16 ATTACHING THE VERTICAL CUTTING TABLE 16 17 BLADE GUIDE BEARING ADJUSTMENT 17 BLADE GUIDE ASSEMBLY ADJUSTMENT 18 BLADE TENSION ADJUSTMENT 2 0000 c eee ee 18 19 ADJUSTING BLADE TRACKING 000 e eee eee eee 19 20 CHANGING BLADE SPEED 0 0 c eee eee eee 20 21 BAND SAW BLADE SELECTION 0000000 ee 21 LASER GUIDE ee mrs cmisieai piriceii rani erti Eiaa ees 21 23 LASER SAFELY cs seire eed hpedobiveenhe dikes nEn 22 23 OPERATING THE LASER eee eee eee eee 23 OPERATING THE METAL CUTTING BAND SAW 24 28 ADJUSTING THE
15. PROVED EYE PROTECTION IS BEING WORN and properly adjusted and secured at all times the horizontal band saw is in use Everyday eyeglasses only have impact resistant lenses and ARE NOT safety glasses Safety glasses must conform to ANSI Z87 1 requirements Approved safety glasses and goggles will have Z87 printed or stamped on them FOLLOW ALL WIRING CODES Use only properly grounded three hole ground ed receptacles DO NOT cut the third prong off the power cord When using an extension cord use only UL Listed extension cords with minimum 16 AWG wiring and a maximum length of 25 feet See ELECTRICAL SAFETY section in this manual KEEP BYSTANDERS CHILDREN AND VISITORS at a safe distance from the horizontal band saw while it is in operation Distractions can cause inadvertent misuse resulting in possible injury to the bystanders or to the operator WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other apparel that could possibly become caught in the moving parts of the horizontal band saw When working in a shop environment around power tools wear nonslip footwear Use protective hair covering to contain long hair KEEP THE WORK AREA CLEAN AT ALL TIMES Cluttered areas around the hor izontal band saw can cause unexpected accidents if the debris comes in contact with the moving parts of the Horizontal band saw MAINTAIN A PROPER WORK ENVIRONMENT Do not operate the horizontal band saw in damp or wet l
16. SER OUTPUT Changing the performance of the laser to increase its output is prohibited Any claim for damages or injuries resulting from not following these instructions will be refused OPERATION ACCESSIBLE FIELDS Wavelength 636 660nm Laser Power for Classification lt 1mW CW NEVER OPERATE LASER IF THE UNIT IS DEFECTIVE OR THE COVER OR SEAL IS DAMAGED DO NOT SERVICE LASER The laser unit must be returned to the factory for any service or repair Service or repair must be handled by authorized factory trained technicians Do not open the laser unit except to change batteries REMOVE BATTERIES IF THE LEVEL IS TO BE STORED FOR ANY LENGTH OF TIME Batteries may leak and damage the laser if it is stored idle for more than 3 months Be careful with this tool Striking or jarring it especially on the laser housing can affect its accuracy Other than batteries there are no user serviceable parts in the laser device 22 LASER LIGHT DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS MAGNIFIERS CLASS 2M LASER PRODUCT CLASSIFIEDS PER IEC LASER RADIATION 60825 1 Ed 1 2 2001 08 CAUTION LABEL AVOID EXPOSURE LASER LIGHT IS EMITTED FROM THIS APERTURE OPERATING THE LASER 4 WARNING Do not stare directly into the Laser beam aperture or into a reflection from a mirror like surface The laser runs on two AAA batteries which are located beneath the ON OFF switch When the laser light begins to dim chan
17. VENT SHALL ALLTRADE AND OR ITS REPRESENTATIVE S BE LIABLE FOR INDIRECT INCIDENTAL SPECIAL AND OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO DIRECTLY OR INDIRECTLY ANY BREACH OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND OR ITS REPRESENTATIVE S AND PURCHASER ANY WARRANTY HEREUNDER AND OR THE EXISTENCE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF ANY ITEM S SOLD HEREUNDER EVEN IF ALLTRADE AND OR ITS REPRESENTATIVE S HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES IN NO EVENT WHETHER AS A RESULT OF A BREACH OF CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHERWISE SHALL ALLTRADE S AND OR ITS REPRESENTATIVE S LIABILITY EXCEED THE PRICE OF THE PRODUCT ANY AND ALL LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE Limitations on Warranty Disclaimers Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the incidental or consequential damages so part or all of the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state If your product is not covered by this warranty please call our Customer Service Department toll free at 1 800 590 3723 for general repair information and charges 36
18. ad Holding the hex nut in place securely tighten the two screws attaching the wheel assembly to the rear legs 11 Using two people carefully pick up the metal cutting band saw and set it on its legs 12 To move the saw to different positions lift up on the floor stand handle See Step 7 allowing the band saw to roll on the wheels attached to the rear legs INSTALLING PULLEYS EXISTING SCREW FIGURE 3 INSTALLING THE PULLEYS 6MM SCREW AND RUBBER WASHER 1 Remove the existing screw from the band saw 2 Position the belt housing as shown and secure to the band saw using the screw from the previous step and a 6MM pan head phillips screw and a rubber washer from the hardware kit 3 Insert the pulleys into the shafts as shown and tighten set screws 4 Install the belt over the pulleys ATTACHING THE VISE HAND WHEEL The vise hand wheel permits the tightening and holding of material to be cut by the metal cutting band saw Refer to the following steps and Figure 4 to install the hand wheel 15 1 Set the metal cutting band saw upright on the leg set j j FIGURE 4 2 Slide the vise hand wheel ATTACHING THE VISE HAND WHEEL onto the vise adjusting shaft on the front end of the band saw base 3 Securely tighten the setscrew on the hand wheel gt locking it on the shaft wie 4 Ensure the setscrew is tightened against the flat part of the adjusting rod ATTACHING THE VERTICAL CUTTING TABLE
19. alignment 3 Wrong blade tension 4 Dull Blade 5 Wrong blade speed 6 Improper blade guide spacing 7 Blade guide assembly loose 8 Blade tracking too far 4 Decrease feed pressure blade speed 5 Call Alltrade Customer Service 1 Adjust feed pressure 2 Adjust guide bearings Maximum 001 3 Adjust blade tension 4 Replace blade 5 Adjust blade speed 6 Adjust blade guide spacing 7 Tighten blade guide assembly 8 Re set blade tracking away from wheel flanges 1 Speed too fast or feed pressure too great 2 Blade is too coarse 3 Blade tension too loose 1 Blade is binding in work piece 2 Blade tension too high 1 Decrease speed or decrease feed pressure 2 Replace blade with one with finer teeth 3 Adjust blade tension 1 Decrease feed pressure 2 Decrease blade tension 30 MAINTENANCE AND CLEANING It is important to keep your metal cutting band saw in perfect operating condition CLEANING After every use of the metal cutting band saw the saw and surrounding area should be cleaned thoroughly to remove any buildup of metal filings Use an air hose or soft bristled brush to clean the saw components Sweep around the saw or use a shop vacuum to remove the debris from the floor LUBRICATION Use Lubricant L HV32 for the following e Ball bearing none e Blade guide bearing drive wheel bearing none e Vise lead screw oil as needed The drive gear
20. ant that these covers be in place and in proper working condition when the band saw is being used REDUCE THE RISK OF UNINTENTIONAL STARTING Ensure the ON OFF switch is set to the OFF position before plugging the power cord into the AC outlet TURN THE ON OFF SWITCH ON THE HORIZONTAL BAND SAW TO THE OFF POSITION AND UNPLUG THE POWER CORD FROM THE ELECTRICAL RECEP TACLE when the cutting operations are finished Thoroughly clean the area sur rounding the horizontal band saw making it ready for the next use NEVER LEAVE THE HORIZONTAL BAND SAW RUNNING UNATTENDED WHEN FINISHED WITH A CUTTING OPERATION TURN OFF THE HORIZONTAL BAND SAW AND WAIT UNTIL IT COMES TO A COMPLETE STOP SECURE THE ELECTRICAL POWER CORD WHEN THE HORIZONTAL BAND SAW IS NOT IN USE to prevent unauthorized use of the tool and or to prevent children from accidentally turning it on Department of Labor OSHA 1910 213 Regulations ADDITIONAL INFORMATION about the proper use of metal cutting band saws is available from the Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 or at the following website www powertoolinstitute com Information is also available from the National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 Additionally you can refer to the U S Department of Labor Occupational Safety and Health Act OSHA 1910 213 Regulations 10 STS IMPORTANT Some of the following symbols may be used on your too
21. areas and benches invite accidents DO NOT USE TOOL IN A DANGEROUS ENVIRONMENT Do not use power tools in damp or wet locations or expose them to rain Keep work area well lit KEEP CHILDREN AWAY All visitors should be kept a safe distance from the work area MAKE YOUR WORKSHOP CHILD PROOF WITH PADLOCKS MASTER SWITCHES OR BY REMOVING STARTER KEYS DO NOT FORCE TOOL The correct tool will do the job better and safer at the rate for which it is designed USE THE CORRECT TOOL FOR YOUR APPLICATION Do not force tool or attachment to do a job for which it was not designed ALWAYS USE SAFETY GLASSES Also use a face mask or dusk mask if cutting operation is dusty Everyday eyeglasses only have impact lenses they are NOT safety glasses SECURE WORK Use clamps or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control DO NOT OVERREACH Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected sit uations MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS BEFORE SERVICING AND WHEN CHANGING ACCES SORIES SUCH AS BLADES BITS CUTTERS AND THE LIKE REDUCE THE RISK OF UNINTENTIONAL STARTING Be sure switch is in the OFF position befo
22. at attach the legs to the base The legs should be on the opposite end of the base from where the motor is mounted the front of the band saw The remaining tow legs have holes near the bottom These legs mount under the end where the motor is mounted the rear of the band saw 4 Insert a 1 4 X 20 X 1 1 4 hex head screw through each of the two holes in the base and through the holes in the leg 5 Insert a washer on the screw followed by a 1 4 X 20 hex nut Finger tighten the screws at this time Do not use any tools 13 6 Repeat this step for the remaining three legs 7 Position the floor stand handle in the holes on 8 Using two 1 2 12 mm box end wrenches the front legs Adjust the legs slightly so the handle will fit place one on the hex nut on the inside of the attached leg and one on the outside hex screw head Holding the hex nut in place securely tighten the four screws attaching the front legs I eb FIGURE 2 ASSEMBLING THE BAND SAW 9 Position the wheel assembly so the holes in the two rear legs align Insert a 1 4 X 20 X 3 4 hex head screw into the wheel cross member followed by a split lock washer On the inside of the leg place a washer and a 1 4 X 20 hex nut Finger tighten the screw at this time Repeat this step for the other side 10 Using two 1 2 12 mm box end wrenches place one on the hex nut on the inside of the attached leg and one on the outside hex screw he
23. burns to the operator and or seriously damage the horizontal band saw MAGNESIUM FIRES CANNOT BE EXTINGUISHED USING FIRE EXTINGUISHER WITH AN A B OR C RATING ONLY A CLASS D EXTINGUISHER FOR FLAMMABLE METALS SHOULD BE USED Do not attempt to extinguish a magnesium fire with water or other liquid The result will be an explosive reac tion that could result in severe burns or death to the operator NEVER PERFORM CUTTING OPERATIONS NEAR FLAMMABLE GAS OR LIQ UIDS The resulting fire and or explosion could cause permanent serious injuries to the operator and damage to the horizontal band saw and surround ing work area ALWAYS KEEP ARMS HANDS AND FINGERS away from the workpiece while it is on the table and the horizontal band saw is turned on Severe injury could result EXTREME CARE SHOULD BE TAKEN WHEN THE BAND SAW IS IN THE VERTI CAL POSITION It is important to keep hands away from the moving blade both above and below the work table A sudden slip could bring hands in contact with the moving blade possibly resulting in severe injuries to the operator ALWAYS CLAMP THE WORKPIECE FIRMLY AGAINST THE WORK TABLE Never attempt to hold the workpiece by hand The band saw blade can seize in the work piece resulting in loss of control of the workpiece possibly causing severe injuries to the operator and or damage to the workpiece and horizontal band saw KEEP THE BELT GUARD AND BLADE COVER IN PLACE It is very import
24. d RELIEF CUTS FIGURE 17 CUTTING CURVES 4 WARNING when withdrawing the workpiece changing the cut pat tern or for any other reason use caution and ensure the blade is not drawn off the wheels In most cases it is easier to continue cutting straight out through the scrap portion of the workpiece Should the blade come off one of the wheels its speed will cause it thrash violently inside the saw head and possibly break This could cause severe damage to the band saw compo nents and possibly severe injury to the operator TROUBLESHOOTING 4 WARNING To avoid any accidental starting of the Band saw turn the switch to the OFF position and unplug the tool from the AC power source Should the motor fail to run for any reason call Alltrade Customer Service 28 TROUBLE Excessive Blade Breakage Blade Dulls Prematurely Unusual Wearing on Blade Side or Back Teeth Breaking Off Blade PROBABLE CAUSE 1 Workpiece loose in vise 2 Incorrect feeding speed 3 Blade spacing to far apart 4 Workpiece too coarse 5 Blade tension incorrect 6 Teeth contacting work piece before saw starts 7 Blade rubbing on wheels 8 Guide bearings out of alignment 9 Blade cracking at weld 1 Blade teeth too coarse 2 Speed set too high 3 Feed pressure incorrect 4 Hard spots or scale on workpiece 5 Blade twisting in guides 6 Blade not cutting properly 1 Blade guides worn 2 Blad
25. e Page 16 to assemble the vertical cutting table and proceed as follows See Figure 16 1 ao N A 5 6 Turn ON the band saw Firmly grasp the work When making mitered or angled cuts in the vertical position slide the miter gauge into the square groove on the right side of the work table Set the miter gauge for the desired angle of cut FIGURE 16 VERTICAL CUTTING into the blade Let the blade do the cutting Do not attempt to cut too fast or apply pressure against the blade This could cause the blade to become hot and harden and possibly bind or break Ch piece and slowly push it After the blade cuts through the side closest to the operator keep pushing the workpiece forward until it has completely cleared the blade Pull the two halves away from the work table Turn OFF the band saw Allow the blade to cool before cutting making another cut 27 CUTTING CURVES The blade on the metal cutting band saw WORKPIECE does not turn from side to side to create scrolling effects Cutting curved corners is achieved by making relief cuts along the curved path The relief cuts allow the blade to make the cut without twisting See Figure 17 If the curved path is so sharp that it is necessary to repeatedly stop and back up the curve could be cut by increasing the number of relief cuts or changing to a different blade with more set The more set a blade has the easier the workpiece can be turne
26. e guide bearings out of adjustment 3 Loose blade guide bear ing bracket 1 Blade teeth too coarse 2 Feed pressure too high speed too slow 3 Workpiece vibrating in vise 4 Gullets loading 29 SOLUTION TROUBLE 1 Secure workpiece in vise 2 Adjust feeding speed 3 Replace blade with smaller teeth spacing 4 Use slower blade speed 5 Adjust blade tension so blade does not slip on wheel 6 Feed workpiece after band saw Starts 7 Adjust wheel alignment 8 Adjust guide bearings Motor Running Too Hot 9 Re weld blade Cracked Cuts 1 Change to blade with finer teeth 2 Lower blade speed 3 Adjust feed pressure Allow blade to do cutting of workpiece 4 Reduce speed increase feed pressure 5 Replace blade and adjust blade tension 6 Increase blade tension Rough Cuts 1 Replace blade guides 2 Adjust guide bearings Blade Twisting in 3 Tighten blade guide bearing Guides bracket 1 Change to blade with finer teeth 2 Slow feed pressure increase speed 3 Secure workpiece in vise 4 Use blade with coarser teeth or brush away excessive chips PROBABLE CAUSE 1 Blade tension too high SOLUTION 1 Reduce blade tension 2 Drive belt tension too high 2 Loosen belt tension 3 Inadequate gear lubrication 3 Lubricate gears 4 Blade binding in work piece 5 Improper gear alignment 1 Feed pressure too high 2 Guide bearings out of
27. ed The band saw blade must be perpendicular or 90 degrees to the workpiece See Figure 12 1 Lower the band saw head to the horizontal position 2 Loosen the hex head screw on the back side of the blade adjustable seat 3 Place a Square on the saw base and against the blade 4 Rotate the blade adjustable seat to the left or right until the blade is flush with the square FIGURE 12 5 Tighten the hex head screw on the Eee blade adjustable seat 6 Loosen the hex head screw on top of the saw head for both blade guides 7 Move the blade guides as close to the work piece as possible 8 Tighten the hex head screws on top of the saw head 24 HORIZONTAL CUTTING 10 To set the vise for angled cuts loosen the two screws on the To set up the metal cutting band saw for horizontal cutting proceed as follows See front vise plate A gauge Figure 13 and 14 Setting the Band saw for Horizontal Cutting mounted on the side of the saw base will line up with the vise plate indicating the angle of l 1 Raise the saw head to the vertical position oo FIGURE 13 cut 2 Open the vise wide enough to HORIZONTAL CUTTING accept the workpiece by turn 11 For precise angle cutting open ing the adjustment wheel at the the vise all the way and place a front end of the saw base protractor or other precise counterclockwise measuring gauge against the a C vise plate FIGURE 14 3 Place the workpiece into t
28. ety Instructions Operating Procedures and Warranty The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating maintaining and cleaning power tools Always use common sense and pay particular attention to all the DANGER WARNING CAUTION and NOTE statements of this manual A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTE NOTE provides additional information that is useful for proper use and maintenance of this tool If a NOTE is indicated make sure it is fully understood IMPORTANT SAFEGUARDS 4 DANGER People with electronic devices such as pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause
29. gainst the flange of the blade wheel 3 Test the blade tension The blade should press inward approximately 0 04 1mm 4 While pressing on the blade with the left hand turn the blade tension adjustment knob until the proper blade tension is achieved FIGURE 8 ADJUSTING THE BLADE TENSION ADJUSTING BLADE TRACKING The blade tracking has been set and tested at the factory The adjustment of the blade tracking is relatively rare if the band saw is used correctly and properly main tained Should the blade tracking go out of adjustment the OE blade will leave the wheel and cause severe damage to the band saw If the blade breaks damage to band saw e and possible several injuries to the operator could occur DAL A The following steps should be used to adjust the blade tracking See Figure 9 and 10 1 Turn adjustment knob on front end of band saw simul taneously adjusting the setscrew making the blade track properly against the shoulder of the pulley FIGURE 9 ADJUSTING THE BLADE TRACKING 19 INCREASE BLADE TENSION 2 Loosen the hex head screw BEFORE adjusting the setscrew 3 Turn the setscrew simultaneously with the adjustment knob making the blade track properly against the shoulder of the pulley 4 After adjusting the setscrew tighten the hex head screw DECREASE BLADE TENSION 5 Set the adjustable blade seat according to material size The arrow on the front side of the band saw indicates the
30. ge both batteries NEVER mix old batter ies with new TO CHANGE LASER BATTERIES 1 Open battery compartment cover 2 Make sure batteries are correctly positioned according to the positive negative markings on the compartment 3 Close cover USING THE LASER LIGHT 1 Place the workpiece on the table 2 Turn the laser switch to the ON position 3 Lower the band saw to meet the workpiece The two laser lines should cross where the band saw meets the workpiece 4 If the band saw needs to be adjusted e Using a 3mm hex key turn the laser adjustment set keys counter clockwise e Rotate the laser light housing until the two laser lines intersect where the band saw meets the workpiece DO NOT stare directly at the laser lines 5 Re tighten the adjustment set screws 23 OPERATING THE METAL CUTTING BAND SAW The Kawasaki Metal Cutting Band saw can be operated in two modes horizontal cutting and vertical cutting The horizontal cutting is for larger or thicker workpieces while the vertical cutting table is generally used for smaller lightweight workpieces or workpieces requiring bevel cuts See Pages 20 21 step 4 and the Speeds in FPM table for choosing the proper speed and materials for the metal cutting band saw ADJUSTING THE BLADE 4 WARNING Turn the metal cutting band saw power switch to the OFF position Disconnect the band saw from the AC power source before make any adjustments or changing blade spe
31. handle on front end of saw head and slowly lower the band saw blade into than one turn in either direction at a FIGURE 15 the workpiece DO NOT DROP the blade against the workpiece The weight of time ADJUSTING THE FEED RATE the saw head will do the cutting 4 Place a piece of scrap material in the vise and clamp it securely Ps Te Dand SaN WA ae ean Nuen DEN Dene a le glade 5 Allow the band saw to cut the material Observe the blade pressure and adjust 9 The vise can be set to cut any angle from 0 to 45 degrees accordingly 25 26 VERTICAL CUTTING CAUTION When cutting small pieces or ends that are close to the blade ALWAYS use a push stick to prevent the hands from accidentally com ing in contact with the moving blade A push stick can be made from a piece of wood that is at least 1 wide and 12 long A notch should be in the end that contacts the workpiece 4 WARNING Using the metal cutting band saw in the vertical position should only be used for cutting light materials workpieces that are short enough to be guided by hand and for cutting rounded corners on flat work pieces that will not fit in the vise on the saw base Cutting heavy materials or thick workpieces in the vertical position could result in the blade becom ing very hot binding or even breaking resulting in damage to the band saw the workpiece and or possibly severe injuries to the operator To set up the metal cutting band saw for vertical cutting se
32. he l HORIZONTAL CUTTING vise If the workpiece is too 12 Tighten the two screws when the long or the trailing end wants desired angle is reached to drop downward support it with a stand The workpiece ZB D must be level in the vise for gt E proper cuts t i Turn the metal cutting band saw power switch to the OFF 4 If a specific length is to be cut cs position Disconnect the band saw from the AC power source before make off or if multiple pieces are to any adjustments or changing blade speed be cut the same length set the stop to the side of the vise and The feed rate of the metal cutting band saw controls how the fast the blade is tighten the setscrew pushed through the workpiece Excessive feed pressure can bind or break the blade Insufficient feed pressure can cause the blade to become prematurely dull 5 Tighten the workpiece securely in the vise by turning the adjustment wheel at Adjust the feed rate of the band saw as the front end of the saw base clockwise follows 6 Turn ON the band saw 1 Turn the control arm located on the motor side of the saw base counter eS _ 4 WARNING Do not attempt to hold the workpiece with hands during clockwise to increase the feed rate cutting operations This could cause the blade to bind or even break result 2 Turn the control arm clockwise to ing in severe damage to the band saw and possibly severe injuries to the decrease the feed rate es 3 Do not turn the control arm more 7 Grip
33. justed and tested before the band saw leaves the factory The need for further adjustment will be unnecessary if the band saw is used and maintained properly Should the blade guide bearing get out of adjustment it is important they be re adjusted immediate ly If the blade guide bearings are out of adjustment the blade will not cut straight If the problem is not immediately corrected damage to the blade will occur 4 CAUTION Blade guide bearing adjustment is a critical adjustment to the metal cutting band saw Before attempting to correct the blade guide bear ing adjustment try installing a new band saw blade This could correct the poor performance If a new blade becomes dull on one side sooner than the other it will start cutting crooked Simply changing the blade should correct this prob lem whereas the more difficult blade guide bearing adjustment will not If a new blade does not correct the cutting problem check the blade guides for proper spacing See Figure 6 1 Ensure there is 0 001 clearance between the 0 025 blade thickness and the guide bearings 2 The inner guide bearing is fixed and cannot be adjusted 3 The outer guide bearing is mounted to an eccentric bolt and can be adjusted 4 Loosen the nut while holding the bolt with a wrench 5 Position the eccentric bolt by turning it to the desired clearance Check this clearance with a thickness gauge 6 Securely tighten the nut 7 Repeat steps
34. l Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the tool better and safer SYMBOL NAME EXPLANATION V Volts Voltage Potential A Amperes Current Hz Hertz Frequency Cycles per Second W Watt Power Kg Kilograms Weight N Alternating Current Type of Current zema Direct Current Type of Current Alternating or Direct Current Type of Current Earthing Terminal Grounding Terminal E Class II Construction Denotes Double Insulation min Minutes Time S Seconds Time b Diameter Size of Drill Bits Grinding Wheels etc n No load speed No load Rotational Speed min Revolutions per Minute Revolutions Surface Speed Strokes etc per Minute 1 2 3 Ring Selector Settings Speed Torque or Position Settings 11 FUNCTIONAL DESCRIPTION CONTROLS AND COMPONENTS 1 Band Saw Assembly 2 Legs 2 pcs 3 Connecting Plate 2 pcs 4 Tray 5 Floor Stand Handle 6 Axel Assembly 7 Wheel 2 pcs 8 Hex Wrench 9 Stock Stop Assembly 10 Vise Adjusting Handle 11 Table Support Bracket 12 Belt 13 Bandsaw Pulley 14 Motor Pulley 15 Belt Pulley Housing 16 Vertical Saw Table 17 Hardware Bag 12 ASSEMBLY The KAWASAKI Horizontal Vertical Metal Cutting Band saw requires very little assembly The band saw head and motor assemblies are assembled and adjusted at the factory The assembly includes attaching the stand legs to the band saw base
35. l bits screwdriving bits circular saw blades jigsaw blades grinding wheels sanding sheets and other related items DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING ACCIDENT ABUSE NEGLIGENCE FAILURE TO FOLLOW INSTRUCTIONS UNAUTHORIZED REPAIRS OR ALTERATIONS DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY Alltrade will not be liable for the following labor charges loss or damage resulting from improper operation maintenance or repairs made by other persons pre delivery services such as assembly oil or lubricants and adjustment maintenance services that are normally required to maintain the product The use of other than genuine Alltrade Repair Parts will void warranty Warranty Disclaimers EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES GUARANTIES AND OR REPRESENTATIONS EXCEPT FOR THE LIMITED WARRANTY PROVIDED ABOVE ALL OTHER EXPRESS WARRANTIES GUARANTIES AND OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE S REGARDING THE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER REGARDLESS OF WHETHER ANY SUCH WARRANTY GUARANTY AND OR REPRESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESE
36. m defects in materials and workmanship for a period of three years from original date of purchase except that such warranty with regard to the battery shall be for a period of two years from Original date of purchase unless the tool is used for commercial or rental purposes SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE The above warranty for this Kawasaki power tool including the battery shall be effective for only 90 days from the original date of purchase if this tool is used for any COMMERCIAL OR RENTAL PURPOSE The date of purchase shall be the date of shipment to the original purchaser or the date the original purchaser took possession custody or control of the product whichever occurred first This warranty shall be null and void if the product or any component thereof is modified or altered This warranty does not apply to any other product and or component thereof manufactured or distributed by Alltrade and does not apply to products and or components thereof designed manufactured and or assembled by others for which Alltrade makes no warranties whatsoever THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF 33 Warranty Performance By purchasing the product purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that any such nonc
37. ocations or expose it to rain Water can cause the electrical components to malfunction resulting in damage to the Horizontal band saw and or serious injury or death to the operator ALWAYS USE APPROVED TABLE CLAMPS AND VICES to clamp workpieces to the horizontal band saw table to prevent breakage damage to the tool the workpiece and possible severe injury to the operator Contact Alltrade Customer Service at 1 800 590 3723 toll free for authorized accessories USE ONLY METAL CUTTING BAND SAW BLADES that were designed for this tool Unsuitable blades can break without warning throwing fragments outward at high speeds possibly causing severe injuries DO NOT FORCE THE TOOL The horizontal band saw will do a better job and be safer if cutting operations are performed at the proper speeds as expressed in this manual ALWAYS EASE THE BAND SAW BLADE AGAINST THE WORKPIECE when start ing a cutting operation DO NOT USE THE BAND SAW IF THE BLADE VIBRATES Visually inspect the blade wheels to ensure the blade is properly positioned in the guides If the vibration still exists check the bearings and the motor shaft and repair or replace them as soon as possible EXCESSIVE VIBRATION can cause severe damage to both the workpiece and the horizontal band saw DISCONNECT AC POWER BEFORE ANY ADJUSTMENTS TO THE BLADE ARE MADE A WARNING ADJUST THE TOOL TABLE BEFORE EACH USE The tool table should be tight ened and placed at the proper angle fo
38. onforming item and or part is promptly returned to Alltrade s facility postage pre paid and insured address ALLTRADE Warranty Claims amp Repair 1431 Via Plata Long Beach CA 90810 Attn Customer Service 1 800 590 3723 within the applicable warranty period with a written request by purchaser that Alltrade repair and or replace the nonconforming item and or part We recommend that you keep the original product packaging in the event you need to ship the unit We suggest the package be insured against loss or in transit damage When sending your product include your name address phone number dated proof of purchase or copy and a statement about the nature of problem Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date Parts returned freight prepaid and insured to Alltrade s facility see above address will be inspected and at Alltrade s option repaired and or replaced free of charge if found to be defective and subject to warranty Alltrade retains the sole discretion to determine whether any item or part is nonconforming and if so whether the item and or part will be repaired and or replaced If the unit is repaired new or reconditioned replacement parts may be used If Alltrade chooses to replace the product it may replace it with a new or reconditioned one of the same or comparable design The repaired or replaced
39. p or overheating The smaller the gauge number the heavier the cord see table below RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS AMPERE 10FT 25FT 50FT 100FT 3 6 18 18 18 18 6 8 18 18 18 16 8 10 18 18 18 14 10 12 16 16 14 14 12 16 14 12 12 16 20 12 12 12 Voltage 120V NY 60 Hz Rated Current 3A Maximum Horsepower 1 2 HP Motor No Load Speed 1725 RPM Blade Speed 80 120 180 FPM Cutting Capacity 4 X6 Rectangle 4 1 2 Round Blade Size 1 2 X 0 025 X 64 1 2 Table Size 9 3 8 X 9 5 8 Height 38 Horizontal Position 54 3 4 Vertical Position 32 OTHER CONSUMER DO IT YOURSELF DIY TOOLS Alltrade offers a full range of Kawasaki tools that make DIY jobs easy If you would like further information on the following products please contact Alltrade Customer Service Department at 1 800 590 3723 Cordless Drills Screwdrivers Reciprocating Saws Impact Wrenches Routers Sanders Rotary Tools Jigsaws Corded and Cordless Multi Purpose Tools Circular Saws Wide Range of Accessories and more Angle Grinders 3 YEAR LIMITED WARRANTY Express and Exclusive Limited Warranty to Original Retail Buyer Alltrade Tools LLC hereinafter Alltrade expressly warrants to the original retail purchaser of the accompanying KAWASAKI power tool and no one else all parts of the product except those parts referred to below which are specifically exclud ed from such warranty see Exclusions to be free fro
40. r the cutting job before the horizontal band saw is put into use If not properly adjusted the workpiece can unexpect edly move causing the abrasive wheel to seize resulting in damage to it or possible severe injury to the operator PROPERLY SUPPORT EXTRA LONG OR EXTRA WIDE WORKPIECES Workpieces that are too long or tool wide can tip and cause the band saw blade to seize resulting in a sudden kick back motion resulting in damage to the work piece and horizontal band saw as well as possible severe injury to the operator NEVER START THE HORIZONTAL BAND SAW WITH THE WORKPIECE IN CON TACT WITH THE BAND SAW BLADE The sudden start up of the band saw blade could cause it to break resulting in pieces flying away from the horizontal band saw resulting in damage the workpiece the horizontal band saw and or serious injury to the operator DISCONNECT THE HORIZONTAL BAND SAW POWER CORD FROM THE AC OUTLET before making adjustments to the worktable clamps vises or work pieces to prevent the tool from accidentally turning on Failure to adhere to this step could result in damage to the workpiece and the horizontal band saw as well as possible severe injury to the operator THOROUGHLY CLEAN THE HORIZONTAL BAND SAW BEFORE CHANGING TYPES OF WORKPIECES CONSULT EXPERT ADVICE BEFORE CUTTING IN WORKPIECES MADE OF MAGNESIUM The friction generated by the band saw blade could the magnesium to ignite resulting in a very intense fire that could Cause severe
41. re plugging in amp WARNING USE RECOMMENDED ACCESSORIES Consult the owners manual for recommend ed accessories The use of improper accessories may cause cause risk of injury NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other con ditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Only feed work into a blade or cutter against the direc tion of rotation of the blade or cutter GROUNDING INSTRUCTIONS 4 WARNING NEVER use appliances or equipment that has motors with automatic reset overload protective devices These protective devices can cause unexpected startups that can cause property damage severe per sonal injury or death The electrical power source for this band saw MUST be grounded in order prevent possible electric shock or even death should the tool malfunction or breakdown Grounding provides a path of least resistance for electric current thus reducing the risk of electrical shock The power source must also use a minimum 20A service and not used if other power
42. s run in an oil bath and should not require lubrication more than once per year To change the oil in the gear box refer to and proceed as follows 1 Lower the saw head to the horizontal position 2 Loosen the four screws on the gearbox cover 3 Place a pan under the right lower corner of the gearbox 4 Slowly raise the saw head emptying the used oil into the pan 5 When all of the oil is emptied lower the saw head back to the horizontal position 6 Fill the gearbox with new lubricant and tighten the four screws Contact ALLTRADE Customer Service at 1 800 590 3723 toll free to find out what accessories are available for the band saw A WARNING Only use accessories that are designed to fit your partic ular band saw These accessories should be specifically labeled to match the speed and arbor size of the band saw Failure to use the proper acces sories could result in property damage damage to the band saw and seri ous personal injury to the operator Always attach grounded 3 prong extension cords to grounded 3 hole outlets If the band saw must be used outside use an extension cord labeled W A or W These extension cords are rated for outdoor use and reduce the chances of electrical shock 31 If you must use an extension cord be sure that the gauge is large enough to carry the amount of current necessary for your power tool If not your tool may experi ence a loss of power excessive voltage dro
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