Karcher KMR 1550 B User's Manual
Contents
1. A SE H E DS Oo Operating instructions for users English m Swivel the waste container downwards Note The waste container cannot be fully retracted until it has been tipped all the way back into its original position A Caution while sweeping Do not sweep up any packing bands wire or similar objects as these could cause damage to the sweeping mechanism Sweeping Dry Floors Two different main brush settings are possible a Stationary main brush sweeping pattern is rigidly fixed see Setting Sweeping Pattern in chapter on maintenance b Floating main brush with its deadweight the main brush rests on the floor and adapts to floor irregularities Resetting to Floating Main Brush Raise main brush m Open and stay cover Reset adjusting screw from position 2 into position 1 For slight and normal dirt accumulation W Forlarge floor cleaning Lower main brush 1 Press button To switch on dust pick up Move up lever 2 Additionally For cleaning up to edge Lower side brush 3 Press button Note The side brush only works when the main brush roller has been lowered At regular intervals W Clean the filter see earlier description Empty the waste container see earlier description Notes In order to achiev2. 9 6 nar 1 0002 n1yeupojseedn sw N3 9M3l89 6 DM3 1 Z6 DMY 9Z 16 Nyannu OMI 9 68 snnAidosue lu ueumeeubeuoxues Itmieuip n3 93 18 86 iieipeuox n3 HAINA9AMIP N3 95 1 876 eAeyefe 1 uoynseyeT ejon 1 esseuuIOA eeue ajo Ie snjnnye BWE uuuuessuey nyl os ajo Ie ejsiof 5 ueepu ueeseeuo sor ersnuneeasksnJe el snnsiljenun eisieuloueise uelAIieuip n3 ueeye ejsnisiu e eyes ueeyeeyuexeJ el ueeynjeniuunns eejse jon nyrureu eje exe SLULIEINNALA eI SNLANAVASNNSIVANNNFLSNALLVVA NI ueBuiupe s6e1eJ9J e peu nj peu uoo Ae Belpddn ed esae epeuxoeuepun eq Jeuuou spedweill uoo Amjeuip rj3 JeJeasjow pare JOUNSEW epexJeA neues ye rpeisJexes Jepsebye euJejur wous Jeu IA war o 71051 115 11 peJejueJec wap LOL e vuspreyepnfi yewddn A Delig sl uutue ssu i1 AQ Ae DuuoepieAjn JQ epueJejioJ JUBAUY cl YdSIO 9 e auoneu opedwejliL 966 690 09 NI 2 29009 NIG 1L S 09 NIG 195 9 peduue i L 1 1 000Z Jeuoissiuepnf Jano AqeJip 93 SAA3 89 86 DM3 1 26 DM3 9Z 16 6 yespue 9M3 9 8 68 YeuDiisuexeoje 10 AASP 93 93 28 86 APSIIpunsew 93 due IL 261 XXX 876 L d L unseumedos 15000005 pinpodg ejjeb ye meso euu
3. Check the tyre pressure specified value 8 bar B Inspect the brush roller for string rope etc which may have been caught up and remove it if necessary Inspect the dust filter and if it is very dirty shake it clean Empty the dirt container Maintenance intervals Keep to the service intervals set out in the maintenance booklet so that your sweeper functions reliably and you retain the full benefit of the warranty The maintenance booklet 5 950 047 can be found in the tool compartment on the sweeper under the bonnet The necessary maintenance tasks should be carried out by an authorised service agent Safety information applicable to maintenance tasks A Caution Before you begin any maintenance tasks please read the enclosed leaflet Safety Information No 5 956 250 33 English 34 Operating instructions for users KMR 1550 B A Caution Make sure engine cannot be started unintentionally In order to prevent the engine from being started unintentionally proceed as follows after you have parked the sweeper W Pull out the ignition key Disconnect the battery at the negative terminal The necessary maintenance tasks or daily inspections can be carried out with the bonnet raised or the seat tipped forward A Injury hazard Do not open the bonnet until the motor has been switched off A Burns hazard Take care not to touch the exhaust when you open the bon
4. Replace any blown fuse with one with the same rating There are spare fuses in the fuse box Note If the same fuse blows several times this is a sign that there is a fault in the electric circuitry Locate and repair the fault see section on Troubleshooting Replacing the dust filter Dust filters should be inspected for signs of damage every 50 operating hours A damaged filter allows dust to be blown into the engine compartment and surrounding area A significant build up of dust at the air exit from the fan is an indication that the filter is not properly seated or is defective Raise the waste container to its max height W Secure the waste container at both sides Undo the screw in the side cover Insert the hand screw into the locking bolt and pull it out Remove the two hand screws in the preliminary filter and lift out the filter from below M Loosen 2 screws on the thrust bearing and turn the thrust bearing anti clockwise up to the stop 1 Draw out the thrust bearing towards the rear 2 W Draw the filter element towards the rear and take it out to the rear 3 41 English 42 Operating instructions for users KMR 1550 B m Centre the new filter on the driver 1 Push in the thrust bearing 2 Turn the thrust bearing clockwise until the stop and fasten with the screws 3 Insert the preliminary filter and secure it with the t
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7. 5349 lt 2 5 m s Brush roller with V shaped rows of bristles Diameter of brush roller 375 mm Diameter of side brush 520 mm Vehicle tyres 4 00 8 6PR Air pressure front 8 bar Air pressure rear 8 ba Engine Model Vangard Type 4 stroke Cylinders 2 Capacity 480 cm Output at 3600 r p m 11 8 kW Fuel min 85 octane rating regular grade unleaded petrol Engine oil see section Replacing the engine oil 1 65 Battery 12 Volt 32 Ah Starter electric Ignition electromagnetic Spark plug Champion RC 12 YC 44 0 KMR 1550 B 1 948 204 0 1 948 224 0 7 348 242 0 6 961 480 0 6 414 526 0 6 961 481 0 5 047 430 0 6 491 287 0 6 303 135 0 6 491 288 0 6 491 250 0 ae 6 961 199 0 5 047 429 0 6 310 066 0 6 277 429 0 6 491 220 0 a 69611180 6 491 285 0 4 620 004 0 7 312 261 0 7 304 395 0 6310 066 0 0 17 02 2003 2 KMR 1550 B 1 948 204 0 ar eatin 1 948 224 0 7651 0080 NZ 7 651 014 0 gt ann 6 651 371 0 6 491 584 0 7 651 014 0 6 961 268 0 7651 0080 6 651 372 0 o se 6 961 412 0 C 7 651 020 0 7 651 004 0 7 644 007 0 _ _ NSS 7 644 018 0 lt lt p 7 311 012 0 u 4 2 A 6 961 536 0 7 651 014 0 6 435 296 0 6 654 116 0 6 961 008 0 17 02 2
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9. has been lashed onto a pallet to ensure that it can be transpor ted safely The procedure for unpacking the sweeper is as follows 1 Remove the wooden boards from the pallet and nail them onto the end of the pallet in front of the sweeper Detach the wires holding the sweeper in place at the ends of the pallet Knock away the blocks used for locking the wheels and use them for the support of the wooden planks on the left and right Drive the sweeper off the pallet and down the ramp made from the boards The side brush has been tied to the chassis for transport Undo the cord holding it in place cR C5 n Moving the sweeper If you want to move the sweeper without starting the engine m Pull the section of panelling upwards and unscrew the knob on the inside of the bonnet Raise the bonnet towards the front until it automatically locks in position Take the open jawed spanner 7 mm A F out of the tool kit W Turn the free wheel arm bypass on the hydraulic pump either to the right or left by 90 using the open jawed spanner 7 mm A F Note Do not move the sweeper over long distances or at a speed faster than 10 km h with the switched off e g when it is being towed as this will result in damage to the hydraulic system After moving the sweeper without the engine running Turn the free wheel arm back through 90 otherwise it will not be possible to drive the sweeper normally Lift the
10. mm Variable volume hydraulic pump 0 20 cm Width 1 290 mm Constant volume hydraulic motor 250 cm Height 1 410 mm Hydraulic fluid Unladen weight ready for operation 700 kg Filling amount 25 with 2 side brushes 720 kg Class DIN HVLP 51524 3 100 c St 40 C Max permissible overall weight 1 080 kg recommended hyaraulic fluid BP BARTRAN HV100 Driving and sweeping performance Protection class splashproof Max travelling speed 16 km h Max climbing ability gradient 18 96 Ambient conditions Effective sweeping width temperature 5to G without side brush 950 mm air humidity not wet with dew 0 90 Effective sweeping width with 1 side brush 1 250 mm Effective sweeping width Ud a diti h h with 2 side brushes 1 600 mm nder favourable conditions the sweeper has an operating cycle of 10 hours with a full fuel tank at the start The actual time is dependent upon several Arearating theoretical factors without side brush 7 600 surface structure of the ground and how level it is with 1 side brush 10 000 m n how well the sweeper has been maintained with 2 side brushes 12 800 m h type of brush roller and its degree of wear Noise emission Waste container Sound level EN 60704 1 79 dB A Theoretical capacity 175 Guaranteed noise level Max usable capacity 160 2000 14 EC 103 dB A Lifting height 1 450 mm Filter surface area 12 m Machine vibration Rated vibration value Sweeping unit ISO
11. order to prevent dust being created unnecessarily close the bulk waste flap again as soon as possible Overcoming obstacles Obstacles up to 5 cm in height Youcan drive over these without any problems Open the bulk waste flap beforehand Obstacles up to a maximum of 10 cm in height e g kerbs You can slowly drive backwards over these at an angle of 45 Raise the brush roller and open the bulk waste flap beforehand Obstacles more than 10 cm in height Youcan only drive over these by using a suitable ramp If you do not intend to use the sweeper for a longer period of time e g during the winter months proceed as follows Drain the fuel tank Close the fuel tap Make sure the side brush and main brush roller are raised in order to avoid damage to the bristles Clean the inside and outside of the sweeper Change the engine oil see chapter on Maintenance Park the sweeper where it is protected from the elements and secure it against rolling away W Pull out the ignition key Charge the battery with a suitable charging device at intervals of approx 2 months see chapter on Maintenance If the sweeper is going to be transported on the back of a vehicle it must be properly secured so that it cannot move unintentionally W Apply the parking brake Secure the sweeper in the manner shown in the illustration only using web belts or ropes or chains KMR 1550 B Cle
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14. Disconnect the battery at the negative terminal A Caution while handling the battery Observe the safety information provided by the battery manufacturer Always use batteries and chargers recommended by KARCHER otherwise your warranty could be rendered invalid A Caution while transporting the sweeper Make sure that the sweeper is secured properly if you are going to transport itto a different location Do not use a forklift truck for loading purposes as it could damage the sweeper m Apply the parking brake Secure the sweeper as shown in the illustration using web belts or ropes or chains KMR 1550 B On behalf of the environment Intended applications Unit functions Operating instructions for users English A Caution environmental hazard due to exhausted batteries Exhausted batteries should not be treated as domestic refuse Make sure that are disposed of in an environmentally appropriate manner fluid After you have changed the engine oil or hydraulic fluid take the waste product to a recognised collection point or to a waste disposal company Caution environmental hazard due to engine oil or hydraulic This sweeper has been designed for cleaning outdoor areas corresponds to Usage Category U for dust particles that do not constitu te a danger to health should not be used in enclosed spaces may no
15. KARCHER KMR 1550 B 1 948 204 1 948 224 www karcher com 5 956 700 A2005741 05 03 Deutsch er Sete 242 English rage pe Frangais pr hos Italiano e iia paoia 242 Nederlands Lene uan so ids 242 Espa ol EAANVIKO Abo 242 Norsk Bruksanvisning side 155 Reservedelsliste side 242 Svenska Reservdelsisia sd 242 Suomi en Sivu 242 Hrvatski Popis rezervnh djelova Sana 242 KMR 1550 B Operating instructions for users English Contents For your safely n u eet eco nna duis 24 On behalf of the environment eese 25 Intended applications 25 Unit functions 25 Main d teste erect cic te ned dre i e e erae Ce ed Prior to initial start up 26 7 Moving the sweeper nemen entente nint innen nes Operating the sweeper 27 Operating controls inen etae a er eet Preparing the sweeper for use 28 Adjusting the driver s seat lt lt lt lt lt u nn Filling the tuel tank acier etn et Opening the fuel tap u anna Starting the sweep
16. aning and care Maintenance Operating instructions for users English Before you carry out any cleaning or general maintenance tasks Parkthe sweeper and switch off the engine Cleaning the inside of the sweeper You can clean out the inner parts of the sweeper by blowing them through with compressed air Cleaning the outside of the sweeper The outside of the sweeper can be wiped off with a damp cloth Do not use any aggressive cleaning agents which might cause damage to the plastic components First engine oil change A Caution When an engine is new it is subject to increased abrasion In order that the engine does not suffer any damage we recommend that you change the engine oil and the oil filter after the first 8 operating hours Initial inspection after 8 operating hours Caution In order to ensure that your sweeper functions safely and reliably it should undergo an initial inspection after approx 8 operating hours The inspection should be carried out by an authorised service agent B Inspect all Bowden cables and adjust them if necessary Replace the hydraulic fluid filter Change the engine oil W Check that no hydraulic components are leaking and that they all function correctly m Check that the handbrake functions correctly Check the tyre pressure specified value 8 bar Daily maintenance Check the engine oil level m Check the hydraulic fluid level and top up if required
17. at The driver s seat can be adjusted to fit people of different sizes Pull the lever outwards Adjust the seat position and release the lever Move the seat back and forth to ensure that it has locked in position Filling the fuel tank A Explosion hazard while refuelling Do not fill up with fuel inan enclosed space while the engine is running Do not smoke while refuelling the vehicle Fuel expands as it becomes warmer Do not fill the tank right up to the top Leave a gap of at least 1 cm under the bottom edge of the filler neck Wipe up any fuel they may have been spilt and ensure that the cap is replaced firmly on the tank Opening the fuel tap Open up the bonnet and make sure it locks in position Open the fuel tap OPEN Knob turned so that it is parallel to fuel pipe Close the bonnet Adjusting r p m of side brush A clockwise turn reduces the r p m of the side brush A counterclockwise turn increases the r p m of the side brush KMR 1550 B Starting the sweeper wm e Operating instructions for users English Driving the sweeper for the first time Select a location with plenty of space to drive the sweeper initially until you become familiar with the individual operating controls and their
18. cleaned approx every 15 30 minutes depending on the amount of dust Stop the sweeper Raise the brush roller and side brush W Switch off the vacuum unit 1 W Push the button 2 on the dashboard for approx 10 seconds Switch the vacuum unit on again After the filter has been cleaned you can empty the waste container A Some important points in advance Injury hazard Make sure that there are no persons or animals standing at the back of the sweeper in the immediate vicinity of the waste container while it is being emptied Danger of hands become trapped Keep hands well away from all parts of the emptying mechanism Danger of toppling over If the sweeper is standing on a slope with an incline greater than 5 it could topple over while it is being emptied Do not empty the waste container while the sweeper is standing on a slope unless the incline is less than 5 as seen in the direction of travel W Stop the sweeper Raise the brush roller The waste container cannot be emptied while the brush roller is lowered Swivel the waste container upwards When the waste container has reached the required height Tip out the contents Note The waste container must have been raised to a certain height before it can be tipped It is ready for tipping when the green indicator light in the button on the dashboard is illuminated Tip the waste container back inwards KMR 1550 B
19. e inside of the bonnet Raise the bonnet towards the front until it automatically locks in position Lift the rod up slightly and close the bonnet m Screw the knurled knob back into the inside of the bonnet Tool compartment and sweeper tool kit There is a tool compartment under the bonnet This compartment contains the tools required to carry out routine maintenance tasks Checking tyre pressure m Park the sweeper on a level surface Check the tyre pressure and make any necessary corrections Air pressure for front and rear wheels 8 bar 35 English M 4 SAE 10W 30 36 Operating instructions for users KMR 1550 B Checking the engine oil level Caution Risk of burns from hot exhaust pipe Park the sweeper on a level surface Unscrew the dipstick Wipe the dipstick clean and screw it back in Unscrew the dipstick once again The oil level should be between the Min and the Max marks If the oil level is below Min top up with engine oil If the oil level is above Max drain off excess engine oil m Screw the dipstick back in again Topping up with engine oil Pour engine oil into the engine through the filler hole in the cylinder head Engine oil SAE 30 or SAE10W 30 The engine oil must correspond to the following classification SF SE SD or SC and should be a primary raffinate The engine oil sho
20. e the best cleaning results the maximum travelling speed is automatically reduced from 15 km h to 8 km h when the brush roller is lowe red If you are sweeping up very fine dust particles use the side brush as little as possible Even more dust will be created otherwise as the vacuum unit is not effective round the side brush If the side brush hits an obstacle it automatically retracts into the side of the sweeper During the time that the sweeper is operating the filter should be cleaned approx every 15 30 minutes depending on the amount of dust Sweeping a damp or wet floor surface Follow the same basic procedure as for sweeping dry surfaces To protect the filter from moisture W Switch off the vacuum unit Pushthe lever downwards At regular intervals B Empty the waste container see earlier description 31 English s EE Long term storage Transporting the sweeper 32 Operating instructions for users KMR 1550 B Picking up large items sticks cans etc A Caution When the bulk waste flap is open the brush roller can throw out stones or grit towards the front of the sweeper Make sure when you open the flap that no person animal or equipment will be endangered m Press the pedal and the bulk waste flap will open m Drive over the large items at slow speed with the bulk waste flap open Note In
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22. elevant regulations Checking the electrolyte in the battery Check the acid concentration in electrolyte filled batteries at regular intervals Make sure the battery is fully charged before it is tested If required Top up with distilled water until the level of fluid is approx 1 cm above the lead plates Charging the battery Note Only use a regulated charger that is suitable for use with starter batteries and is capable of delivering a charging current of 4 6 A W Stop the sweeper and remove the ignition key Tilt the seat forwards W Connect the positive terminal red clamp to the charger W Connect the negative terminal black clamp to the charger W Connect the charger to the mains and switch it on The charging time is specified by the manufacturer of the charger 39 English 20 40 mm 0 20 mm 40 Operating instructions for users KMR 1550 B Replacing sealing strips The sealing strips fulfil an important function They maintain the partial vacu um in the area surrounding the brushes that is necessary for the sweeper to perform properly In so doing they ensure that no dust is expelled while the machine is sweeping Damaged or worn out sealing strips should be replaced immediately Stop the sweeper and turn off the engine Remove the hex screws and pull off the sealing strips Insert new sealing strips and align th
23. em as follows Adjust the side strips so that they clear the ground by 3 5 mm Adjust the strip at the front so that when the sweeper is travelling for wards it bends backwards by 20 40 mm and the strip at the rear so that it bends backwards by 0 20 mm Tighten the hex screws Replacing the side brush Stop the sweeper and turn off the engine Raise the side brush Undo the three nuts by hand Remove the side brush Attach the new side brush Screw on the three nuts by hand and tighten securely Replacing the brush roller Stop the sweeper and turn off the engine Burns hazard Take care not to touch the hot exhaust Remove the 3 screws Torx and lift off the side cover Remove the hand screws in the oscillating linkage KMR 1550 B Brush roller viewed from above Direction of travel Operating instructions for users English m Remove the next three hand screws and lift off the roller cover W Pull out the brush roller at the side Note Raise the brush roller unit before inserting a new roller W insert a new brush roller paying attention to correct alignment see illu stration The projections on the driver must slot into the recesses in the brush roller Continue with assembly in reverse order of removal Replacing fuses Stop the sweeper and switch off the engine Open the bonnet Remove the cover
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25. er 7 7 29 Driving the sweeper for the first time nennen nenn nennen MOVING Off cute etiim aec nie De 5 5 A eec 54 AT Bringing the sweeper to a halt and stopping the engine Cleaning the filter 30 Automatic cleaning iere a gees Manual cleaning 32 u u uU usus eR Emptying the waste container 30 Typical applications 31 Sweeping a dry floor surface lt lt Sweeping a damp or wet floor surface a Picking up large items sticks cans etc Overcoming obstacles lt lt Long term storage J J J 32 Transporting the sweepetr 32 Cleaning and care 33 Maintenance J J J J J J 33 First engineOll CHANGE scort en Initial inspection after 8 operating hours a Daily m intenance u 2er ala Maintenance intervals rrea aeea e eee a e aaaea iea e iieiaeie Tahe iaai Safety info
26. fore you use this machine for the first time please read the following these operating instructions the enclosed leaflet Safety Information No 5 956 250 Make sure that all information contained therein is complied with A Explosion hazard while refuelling m Do not fill up with fuel in an enclosed space while the engine is running Do not smoke while refuelling the vehicle B Fuel expands as it becomes warmer Do not fill the tank right up to the top Leave a gap of at least 1 cm under the bottom edge of the filler neck m Wipe up any fuel they may have been spilt and ensure that the cap is replaced firmly on the tank A Fire hazard while sweeper is operating Keep highly inflammable materials away from the engine and the exhaust while the sweeper is operating A Danger of toppling over on steep slopes The sweeper could topple over while it is being driven across or turning round on a sleep slope The maximum gradient up or down which the sweeper can be driven is 18 Do not drive at right angles a slope with a gradient steeper than 10 A Danger of toppling over if bends are negotiated at high speed The sweeper could topple over if it is driven round a bend at high speed Drive slowly round bends A Caution when carrying out maintenance or repairs In order to prevent the engine from being started unintentionally proceed as follows Remove the ignition key
27. functions All directions given left right front rear are as seen from the driver s seat W Sit down on the driver s seat The engine cannot be started unless the driver is sitting on the seat seat contact switch As soon as the driver gets up from the seat the engine cuts out safety shutdown Raise the brush roller 1 Press button W Raise the side brush 2 Press button Apply the parking brake 3 engine is cold pull cold start lever 7 choke Setthrottle lever 5 to approx 1 3 max speed Start engine turn ignition key 4 clockwise until engine starts B When engine is running smoothly push cold start lever 7 back in Setting off Note If the sweeper has not been used for longer than 2 months run the engine for a few minutes with the unit in neutral before commencing work Setthe throttle lever 5 to operating speed maximum revs lever pushed towards the rear B Release the parking brake 3 Press the release button and push the lever downwards Depress drive pedal slowly 6aMachine drives forward 6bMachine reverses The speed at which the sweeper travels forwards or backwards is infinitely variable and is controlled by applying pressure to the drive pedal Avoid pressing the drive pedal with a jerky movement otherwise the hydraulic system could be damaged as a result Negotiate slopes with engine at full speed but sweeper travelling slowly drive pedal pressed only Y wa
28. g the air filter Remove the cover on the air filter Take out the filter cartridge Separate the paper and plastic inserts Renew the paper insert this insert cannot be cleaned Clean the plastic insert Wash the plastic insert in soapy water e g water with a little washing up liquid added and rinse it thoroughly in clean water Allow the insert to dry and then spray it lightly with engine oil Squeeze out any excess oil Refit all parts of the filter and secure the cover in place Replacing the fuel filter Close the fuel tap Undo both hose clamps on the fuel filter Pull hoses off the filter Fit new filter by reversing procedure above 37 English Operating instructions for users KMR 1550 B Checking the hydraulic fluid level B Park the sweeper on a level surface W Clean the area surrounding the dipstick B Pull out the dipstick B Wipe the dipstick clean and re insert it B Pull out the dipstick once again and read off the oil level The fluid should be level with the rough section on the dipstick If the fluid level is too low this is a sign that there is a leak in the hydraulic system Do not start the sweeper Call Customer Service Insert the dipstick 38 KMR 1550 B Operating instructions for users English Safety information which must be observed when handling batteries Comply with the user instructions and ensure that these are displayed at the cha
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30. net A Injury hazard If you need to work under the waste container while it is in the raised positi on you must first of all secure the container to prevent it from dropping down unintentionally Secure the waste container at both sides Undo the hand screw in the side cover Insert the hand screw into the locking bolt and pull it out Release the bolt before using the sweeper again Push the bolt inwards as far as it will go Undo the hand screw and replace it in the side cover Tilting the seat forwards backwards W Pull the lever and slide the seat forwards Undo the catch with the square spanner with ignition key Tip the seat forwards until it locks in position To close the compartment release the mechanism holding the seat in the raised position and fold the seat down KMR 1550 B Operating instructions for users English Disconnecting the battery Slide the seat forwards and tilt it towards the front m Use an open jawed spanner size 10 mm to first of all loosen the clamp on the negative terminal and then pull it off Repeat the procedure for the positive terminal B Reconnect the battery by first of all attaching the clamp on the positive terminal and then the clamp on the negative terminal Opening closing the bonnet B Pull the section of panelling upwards and unscrew the knob on th
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32. rging station Before the operator carries out any work on batteries he she must have received proper instruction from a suitably qualified person Wear safety goggles and protective clothing when working on batte ries Observe accident prevention regulations as well as DIN VDE 0510 VDE 0105 Part 1 Smoking is forbidden Make sure that there are no naked flames other source of heat or sparks in the proximity of the battery otherwise there is a danger of explosion or fire If electrolyte comes into contact with skin or eyes rinse the affected area with plenty of clean water The metal parts of battery cells are permanently live Therefore do not place any tools or other objects on top of the battery Explosion and fire hazard Avoid short circuits Warning The metal parts of battery cells are permanently live There fore do not place any tools or other objects on top of the battery Electrolyte is highly corrosive Under normal operating conditions it is not possible for anything to come into contact with the electrolyte If the battery housing is destroyed the bound electrolyte that leaks out is just as corrosive as liquid electrolyte p lt 96 Return to manufacturer CY Ni Exhausted batteries bearing this symbol are a re usable resource O which should be recycled accordingly Exhausted batteries that are not Pb intended to be recycled must be disposed of as hazardous waste in compliance with all r
33. rmation applicable to maintenance tasks Maintenance tasks J J 34 Tipping the seat forwards backwards e 2 Opening closing the bonnet u Tool compartment and on board tool kit lt Checking the tyre pressure sese Checking the engine oil level lt lt nn Topping up with engine oil emm nacen Replacing the engine oil filter u nenne nennen nn Cleaning the alt filler sa een een Dee Replacing the fuel filter nenn Checking the hydraulic fluid level Checking the level of electrolyte in the battery Charging the battery J recte tH e ArA EES Replacing the sealing strips 7 Replacing the brush roller Replacing fUses netten ed te e re eee terio reet Replacing 7 Adjusting the sweeping pattern lt lt lt lt lt Troubleshooting u 43 Technical specifications 44 23 English For your safety 24 Operating instructions for users KMR 1550 B Be
34. rod up slightly and close the bonnet Tighten the knob on the inside of the bonnet KMR 1550 B Operating the sweeper NI Dashboard Hazard warning lights Indicator light green direction indicators Rotating warning lamp optional accessory Sidelights Indicator light green for sidelights Indicator light red oil pressure diesel engine extinguishes as soon as the engine oil pump has built up sufficient pressure If it lights up while the sweeper is operating check the oil level or call Customer Service See Chapter Maintenance Indicator light red battery charge state extinguishes as soon as the dynamo starts up If it lights up while the sweeper is opera ting call Customer Service Operating instructions for users English Operating controls 1 Dashboard see next page for description of operating con trols DO 9 Bw N lA o 11 12 13 14 15 16 17 Som Lever on steering column indicators light horn main beam flasher Bulk waste flap Adjusting r p m of side brush Steering wheel Forward drive pedal Reverse drive pedal Vacuum unit Adjusting mechanism driver s seat Fuel cap Level indicator fuel tank Throttle lever Parking brake Raise lower RH side brush Raise lower brush roller Raise lower LH side brush optional Cold start le
35. t be used on public roads or paths unless it has first been inspec ted by an official testing authority MOT Main components Drive 2 cylinder petrol engine 11 8 kW according to DIN 70 020 continuously variable hydraulic drive system acting on front wheel brush roller and side brush driven by hydraulic motor hydraulic system for emptying dirt container high performance generator Sweeping unit brush roller with back over the top action for particularly effective filling of waste container floating brush roller arrangement automatically adjusts to uneven floor surfaces Resettable to stationary main brush to significantly reduce wear of main brush for dealing with only slight dirt accumulation rapid replacement mechanism for brush roller and side brush adjustable side brush can be raised swings out automatically bulk waste flap for picking up larger objects e g cigarette packets or drinks cans Filter system integrated vacuum unit with radial turbine acting on the brush roller two part filter with 2 x 6 m filter area preliminary dust filter electrical filter shaker with automatic control 25 English Prior to initial start up 26 Operating instructions for users KMR 1550 B Unloading procedure Do not use a forklift truck for unloading as it could cause da mage to the sweeper The sweeper
36. tate Switch on brush roller lever is Stuck Call Customer Service Brush roller or side brush have been jammed by bands string wire etc Remove obstruction No vacuuming function Vacuum unit is switched off Switch on vacuum unit Blower is not rotating Check tension of V belt Filter is clogged up Clean or replace filter Poor sweeping results Brushes are worn out Replace brushes Waste container is full Empty waste container Sweeping pattern is set up incorrectly Set up sweeping pattern correctly Dust is blown out during sweeping Vacuum unit is switched off Switch on vacuum unit Seals on the sweeper are worn down Filter is not fitted correctly or is defective Replace seals Fit filter correctly or replace it Waste container cannot be raised for emptying Brush roller is still lowered Switch off brush roller Defective switch Call Customer Service Sweeper travels forwards backwards although drive pedal is not pressed Zero position is not set up correctly Call Customer Service Indicator light red oil pressure and acoustic signal Engine oil level is too low Check engine oil level and top up if required see Chapter Maintenance Fault on engine Call Customer Service 43 English Operating instructions for users KMR 1550 B Technical specifications Dimensions and weights Drive system Length 1 805
37. uld contain no additives If the outside temperature is below 5 C 5W 30 or 5W 20 can also be used Replacing the engine oil A Caution Environmental hazard caused by engine oil Deposit the waste oil resulting from an oil change at a waste oil collection point or take it to a waste disposal company Caution A Danger of burns from hot exhaust pipe or scalding by hot engine oil Run the engine until it reaches operating temperature Park the sweeper on a level surface Open the bonnet Place a suitable receptacle under the sweeper to collect the waste oil Unscrew valve and drain out oil through a hose Pour fresh engine oil into the filler hole Capacity 1 65 litres Make sure that the oil filler hole is properly sealed Wipe off any oil that may have been spilt and dispose of the waste oil properly KMR 1550 B Operating instructions for users English Replacing the engine oil filter Drain off the engine oil Open the service flap Unscrew knob and lift off service flap Unscrew the engine oil filter Rub engine oil into the seal on the new oil filter Attach the new engine oil filter by hand and screw it down until the seal just touches the casing Tighten the engine oil filter by giving it another half turn Pour in new engine oil and check the level Start the engine and check that there are no leaks Cleanin
38. ver choke Indicator light preheating engine Ignition lock Indicator light clear engine air intake filter when illuminated clean or replace air filter on diesel engine See Chapter Maintenance Indicator light red coolant if light illuminates while the sweeper is opera ting check amount of water in radiator See Chapter Maintenance Button for filter shaker Switch lower waste container Switch tip waste container inwards Switch tip waste container outwards Switch raise waste container Operating hours recorder 27 English Preparing the sweeper for use 28 Operating instructions for users KMR 1550 B All directions given left right front rear are as seen from the driver s seat Check the oil level in the engine see Chapter Maintenance Check the level of coolant in the radiator see Chapter Maintenance Check the amount of fuel in the tank and fill up if required see below Check the level of hydraulic fluid and top up if required see Chapter Maintenance Check the air pressure in the tyres see Chapter Maintenance Inspect the brush roller and remove any string rope etc that may be caught up in the brushes Check the dust filter If it is very dirty operate the shaker to clean it off Empty the waste container Adjusting the driver s se
39. wo hand screws Setting the Sweeping Pattern Note The main brush can be reset to Floating 1 With its deadweight the main brush rests on the floor Stationary 2 The sweeping pattern is adjustable at the main brush In order to adjust the sweeping pattern reset the main brush to Stationary Open and stay cover Reset main brush to Stationary 2 B The sweeping pattern can be altered by turning the adjusting screw To increase coverage turn screw outwards Or To reduce coverage turn screw inwards Close the bonnet Check the sweeping pattern after making any adjustments W Drive the sweeper onto a dusty surface Lower the brush roller and let it sweep for several seconds Raise the brush roller and drive the sweeper backwards a short distance with the bulk waste flap opened W The width of the contact area should be 60 80 mm Note If the sweeping pattern is irregular in shape arrange for Customer Service to make the necessary corrections KMR 1550 B Troubleshooting Operating instructions for users English Problem Possible cause Remedy Engine does not start Battery is flat Recharge or replace battery No fuel in tank Refill tank and bleed fuel system Fuel tap is closed Open fuel tap Sweeper does not move Free wheel arm on hydraulic pump bypass valve is in open position Close valve by turning arm through 90 Brushes do not ro
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41. y down Braking W Lift your foot off the drive pedal 6a 6b and the sweeper brakes automatical ly Avoid braking the sweeper abruptly by pressing the pedal against the direction of travel as this could cause damage to the hydraulic system Bringing the sweeper to a halt and stopping the engine W Lift your foot off the drive pedal 6a 6b The sweeper brakes automatically and comes to a halt Setthe throttle lever 5 to minimum revs push lever forwards Apply the parking brake 3 W itis very important that you raise the brush roller and side brush so that the bristles do not become damaged Stop the engine Turn the ignition key 4 anticlockwise to position O and pull it out After the engine has been switched off the filter is automatically clea ned for approx 10 seconds 29 English Cleaning the filter ELE 2 Emptying the waste container ae amp 0 maky Da Operating instructions for users KMR 1550 B Automatic cleaning W Stop the sweeper and switch off the engine After the engine has been switched off the filter is automatically cleaned for approx 10 seconds Manual cleaning During the time that the sweeper is actually operating the filter should be
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