Karcher HDS 2000 User's Manual
Contents
1. Clean fuel tank and filter Check pump for leaks Change pump oil Clean strainer in water inlet on both float tanks Clean strainer before the low water safety device Decarbonize heater element Descale heater element Clean replace ignition electrodes Clean replace Burner nozzles Adjust burner Check pump overflow valve for leaks Check high pressure hose Clean hand spray gun Check pressure damper These maintenance tasks should be carried out by the Customer Service only 25 HDS 2000 Super 6 2 Visual Inspection Checking the connector cable The connector cable must not be damaged risk of electricution A damaged connector cable must be replaced immediately by an authorized Customer Service qualified elec trician Check the high pressure hose The high pressure hose must not be damaged risk of bursting A damaged high pressure hose must be replaced immediately 6 3 Cleaning the fuel Tank Remove the tank from the appliance first unscrew the handle appliance hood and cover from the switch box Dispose of the remaining fuel Rinse out the tank thoroughly If you rinse out the tank with water allow it to dry completely Replace the fuel filter 6 4 Pump leaks 3 drops per minute are permissible You should contact customer service if the leakage is more rapid 6 5 Changing the oil 26 If the oil is milky wate2. water tank and connect to the pump head E ensure waste water containing minera use a water supply hose which has a does not contaminate soil lakes and rivers or minimum diameter of 3 4 and a suction the sewerage system Therefore please wash filter engines and underbodies only in appropriate e Until the pump has drawn in the water you washing installations provided with oil traps should rotate the pressure and volume control to MAX close the detergent metering valve 4 8 Connecting the power See technical data chap 3 for connected loads The voltage stated on the rating plate must correspond to the voltage of the power source First position the appliance switch to STOP and then put the electric plug into the socket If the motor rotates in the wrong direction the electronic control circuit will switch the motor off after a few seconds The INCORRECT MOTOR ROTATION warning light illuminates Disconnect the power input plug This plug is equipped with a device for reversing polarity Apply a screwdriver at the prescribed point press it inwards and rotate both terminals through 180 Attach the power input plug again If you are using an extension lead it should always be completely unwound from the cable drum and have an adequate cross section Mains voltage 10m 30 m 230 V 6 mm 10 mm 400 V 4 mm 6 mm 21 HDS 2000 Super 5 1 Venting the appliance Open the water inta
3. 5 5 Operating with hot water e Setthe thermostat tothe desired temperature e We recommend the following cleaning temperatures 30 50 C for light dirt max 60 C for dirt which contains protein e g in the food industry 60 90 C Switch the appliance switch to eg for cleaning vehicles machines If you also increase the operating pressure and flow rate you also change the water temperature 5 e HDS 2000 Super 5 Operation 6 Operating with steam When operating temperatures are above 98 C the operating pressure must not exceed 32 bar Thus the standard high pressure nozzle must be replaced by a steam nozzle available as an accessory Adjust the thermostat to the desired tem perature We recommend the following cleaning temperatures 100 110 C fordepreservation dirt containing high levels of grease up to 140 C for thawing aggregates partial 5 cleaning of facades Rotate the pressure and volume control on the pump head to the lowest value When you have finished operating the appliance with steam you should adjust the appliance switch to the 9 symbol and run the appliance for approx 2 minutes with the gun open to allow it to cool down 7 Operating with two handguns The unit has two high pressure outlets to which it is possible to connect two hand held spray guns Unscrew the blanking plug from the second high pressure outlet and connect another handgun via a high
4. attributed to faulty material or a manufacturing error The guarantee will only come into force when your dealer has completely filled out stamped and signed the enclosed reply card on completion of sale and when you have sent the reply card to the distribution company in your country In the event of a claim on the guarantee please consult your dealer with accessories and receipt of purchase or contact your nearest authorized customer service centre 29
5. 6313 0140 N 5 321 403 0 D 7 312 004 7 306 049 0 2 880 296 0 4 760 550 0 5 401 210 0 5 392 017 0 KEE 4 775 471 0 6 362 532 0 IT 0 93023240 7 343 008 0 7 401 915 0 A GJ n Z ZA 4 037 013 0 JP ATTORI 6 362 365 0 S 4 775 466 0 amp VAR 6 390 023 0 PA 4 760 550 0 _ 6 390 023 0 2 880 296 0 2 880 296 0 e 7 4 760 550 0 11 04 5 956 535 0 6 390 023 0 HDS 2000 Super 1 Diagram of the appliance 11 12a 12 zk OO OO OD JO Om P ob ch ch A 12 12a 13 14 15 16 17 Summary of operating instructions Cover flap for storage compartment Instrument panel Water inlet Swivel caster with parking brake High pressure outlet x 2 High pressure nozzle Unit cover lock Unit cover Spray lance Pressure and flow control Servopress Spraying handgun with high pressure hose Safety catch of hand held spray gun Push handle Power supply connection with polarity reversing plug Support rails for use with forklift Fuel tank inlet Storage compartment for accessories 18 Service fault indicator window 19 Filler hole for liquid softener 20 Filler hole for detergents x 2 21 Warning light SERVICE 22 Warning light FAULT 23 Unit main switch 24 Temperature regulator 25 Indicator light FUEL 26 Indicator light LIQUID SOFTENER 27 Indicator light DETERGENT 28 Warning light INCORRE
6. CT MOTOR ROTATION reverse polarity of power supply Pressure gauge Detergent metering valve ON OFF switch for automatic detergent control AUTO CHEM Indicator light detergent supply for AUTO CHEM 29 30 31 32 17 HDS 2000 Super 2 Flow path schematic 1 Waterinlet 20 Vibration damper 2 Water cooling motor 1 21 Continuous flow heater 3 Water cooling motor 2 22 Burner blower 4 Water filter 23 Fuel pump 5 Float tank 1 24 Low fuel valve 6 Liquid softener reservoir DGT 25 Flame monitor 7 Solenoid valve DGT 26 Fuel tank 8 Float tank 2 27 Temperature regulator 9 High pressure pump 1 28 Sealing cap for high pressure outlet 2 10 High pressure pump 2 29 Spraying handgun 11 Overflow valve 30 High pressure nozzle 12 Pressure switch 10 bar 31 Dual detergent metering valve 13 Non return valve 32 Detergent solenoid valve 1 14 Pressure switch 30 bar 33 Detergent solenoid valve 2 15 Pressure switch 100 bar 34 Detergent level sensor 1 with filter 16 Vibration damper 35 Detergent level sensor 2 with filter 17 Pressure gauge 36 Detergent reservoir 1 18 Safety valve 37 Detergent reservoir 2 19 Low water safety device 18 3 Technical Data 1 071 111 1 071 261 Power connection Voltage 400 V 230 V Type of current 3 50 Hz 3 50 Hz Connected load 12 kW 12 kW Mains fuse slow 25 A 50 A Water connection Supply temperature max 30 C Supply rate min 2000 l h Suction height fom open tank at a water te
7. KARCHER HDS 2000 Super AT Van www kaercher com 5 956 535 A 2009680 11 04 Deutsch Seite 4 English Page 17 Francais Page 30 Italiano Pagina 43 Nederlands Pagina 56 Espanol Pagina 69 Portugu s Pagina 82 EXANVIKA ZeXMba 95 Dansk Side 108 Norsk Side 121 Svenska Sida 134 Suomi Sivu 147 T rk e Sayfa 160 Pycckn CrpaHuua 173 Lesen Sie vor der Inbetriebnahme diese Betriebsanleitung und beachten Sie besonders die Sicherheitshinweise f r Hochdruckreiniger Please read these operating instructions before starting and strictly observe the Safety Instructions for High Pressure Cleaners Veuillez lire attentivement la pr sente notice d instructions avant la mise en service et respecter en particulier les Consignes de s curit pour nettoyeurs haute pression Leggere queste istruzioni per l uso prima della messa in esercizio facendo particolarmente Istruzioni per la sicurezza per l idropulitrice ad alta pressione Lees voor de ingebruikneming deze gebruikshandleiding en neem in het bijzonder de Veiligheidsvoorschriften voor hogedrukreinigers in acht Antes de poner en marcha el aparato debera estudiar atentamente las Advertencias y observaciones relativas a la seguridad para limpiadoras de alta presion Leia estas instru es de servi o antes da coloca o em funcionamento e respeite especialmente as Indicag es de seguranga para o limpador de al
8. d petrol to contaminate the environment Please protect the ground and dispose of used oil ecologically 4 2 Unpacking the appliance Please contact your dealer immediately if on unpacking the appliance you discover damage has been caused during trans portation 4 3 Attaching the accessories Attach the two handles to the appliance Fitthe spray lance to the hand held spray gun with pressure flow control e Connect the high pressure hose accordingly Attach the high pressure nozzle to the spray lance Tighten all union nuts hand tight 4 4 Checking the oil level of the high pressure pump Before the initial start up open the appliance hood and cut the tip off the oil tank cover venting the oil housing 20 4 Start up Check the oil level in the oil tank Do not start the appliance if the oil level has dropped below MIN Top up the oil as required see tech data chap 3 4 5 Pouring in the fuel The appliance is delivered with an empty fuel tank Fill the fuel tank with diesel or a light fuel oil before the initial start up When the fuel tank is empty the fuel pump will operate dry and will be damaged Unsuitable fuels must not be used e g petrol danger of explosion 4 6 Pouring in the liquid softener The liquid softener prevents the heating element from becoming calcified when operating with hard supply water The liquid softener is added in
9. drops to the supply water in the water tank The metering is set to an average value at the factoy This setting may be adjusted to local conditions by customer service Pour the RM 110 liquid softener included in standard delivery into the filling orifice of the white tank You can also work without liquid softener when operating with soft water e g rain water In this case you should remove the small cover from the white tank and place the supplied spring underneath on the cover support Then replace the cover This prevents the indicator light on the instrument panel from continually flashing This spring must be removed when operating with supply water HDS 2000 Super 4 Start up 4 7 Connectingthe water 4 9 Intended use amp See technical data chap 3 for connected e Use the appliance to clean machines loads vehicles buildings tools etc Attach the supply hose to the appliance and to Clean facades patios garden implements the water line The supply hose is notincluded etc with the high pressure spray only i e in standard delivery without detergent We recommend the dirt If you draw in the water from an open tank pe a special accessory for stubborn you should ih disconnectthe water supply from the pump If the machine is used at petrol stations or in head other hazardous areas the appropriate safety regulations must be observed unscrew the upper supply hose from the PI t t taini K
10. e appliance switches on again If operation is interrupted for more than 30 minutes the appliance will not switch on when the trigger is pulled safety shutdown No maintenance fault message appears in the display window The appliance is ready to use again if you switch the appliance switch off and then on again 5 10 Switching off the appliance AN Warning Danger of scalding with hot water After operating it with hot water or steam the unit must be cooled for at least two minutes by operating it with cold water and its open handgun Switch the appliance off and pull the electric plug out of the socket Close the water intake Pull the gun trigger until the appliance is depressurized Secure the gun trigger with the safety catch to prevent the gun from accidentally opening HDS 2000 Super 6 Care and maintenance Always disconnect the appliance from 6 1 SERVICE warning light is the electric mains supply before carrying illuminated out any maintenance work e Ifcertain maintenance work is required on the basis of elapsed operating hours this warning You can arrange a regular safety inspection light illuminates with your dealer or take out a maintenance contract Please ask for advice to be carried out e Contact your Customer representative and arrange for maintenance Service Required Maintenance Work Optical inspection Check high pressure connections for leaks
11. ing if the unit is connected to a flue Danger of damage caused by cold air entering through the flue Disconnect unit from flue at outside temperatures below 0 C HDS 2000 Super 7 Troubleshooting Always disconnect the appliance from 7 1 FAULT warning light is illuminated the electric mains supply before carrying This warning lightilluminates if there is a fault out any repair work When you open the storage compartment cover flap you will see the electronic display in the view window The warning light extinguishes when you have corrected the fault and switched the appliance back on Display Corrective Action F Increase water supply volume Clean strainer in water connection Clean strainer before the low water safety device Replace the reed switch of the low water safety device Clean the low water safety device Repair leak in the high pressure system Decarbonize heater element Readjust burner Replace exhaust gas thermostat Check fuses and voltage on all 3 phases Replace air pressure switch Check amount of fuel in tank Check that burner is functioning correctly Check fuel nozzle ignition electrodes and ignition cable and replace if required Clean burner Motor overl
12. ke Allow the appliance to run without the high pressure hose until the water emerges without bubbles Then connect the high pressure hose If the spray lance and high pressure nozzle have already been fitted to the high pressure hose you can vent the appliance as follows With the hand held spray gun open switch the appliance on and off several times at intervals of 10 seconds until the water emerges from the high pressure hose without bubbles 5 2 High pressure nozzle The effectiveness of the high pressure jet depends to a great extent on the spray angle A 25 fan jet nozzle is usually employed included in standard delivery e Other nozzles are available as accessories 0 full jet nozzle for stubborn dirt 40 fan jet nozzle for sensitive surfaces Dirt blaster for thick layers of dirt Variable angle nozzle with adjustable spray angle At first always direct the high pressure jet from a greater distance at the object which is to be cleaned thereby preventing damage from excessive pressure 22 5 Operation 5 3 Adjusting the Operating Pressure and Flow Rate With the servo pressure valve on the hand spray gun Adjust operating pressure and flow rate by rotating the pressure flow control infinitely variable The two pumps are switched in and out via pressure switches depending on the demand for water 5 4 Operating with cold water e Switch the appliance switch to
13. mperature of 20 C 0 5 m Performance data Operating pressure 3 18 MPa Flow rate 850 1800 l h Operating temperature max 140 80 C Detergent intake 0 50 l h Burner capacity 140 kW Recoil force of hand held spray gun at operating pressure max 92 N Noise emission Sound pressure level EN 60704 1 75 dB A Garanteed sound power level 2000 14 EC 90 dB A Machine vibration Rated vibration value ISO 5349 Handgun m s Spray lance m s Dimensions Length 1500 mm Width 834 mm Height 1015 mm Weight without accessories 280 kg Fuel tank 25 Fuel EL fuel oil or diesel Detergent tank 2x 25 Pump oil quantity 2x 0 75 Pump oil type order no 6 288 016 na a Hypoid SAE 90 HDS 2000 Super 1 071 281 420 V 3 50 Hz 12 kW 25 A 33 3 l min 30 180 bar 14 2 30 l min 0 0 8 I min 19 HDS 2000 Super 4 1 Environmental protection p Please dispose of packaging environmentally responsibly The packaging materials are recyclable Please do not throw the packaging in with household rubbish but take it to a recycling centre o e Please dispose of scrapped units environmentally responsibly Scrapped units consist of valuable recyclable materials that should be taken to a recycling centre Batteries oil and similar products must not be allowed to contaminate the environment Therefore please dispose of scrapped units via appropriate disposal systems Please ensure engine oil fuel oil diesel an
14. oad Winding thermo protection or thermal relay has triggered Remove cause of motor overload These faults should be corrected by Customer Service or a qualified electrician only 27 HDS 2000 Super 7 2 Indicator lights Indicator light for fuel tank lights up Refill with fuel Check that the fuel level sensor is functioning correctly Indicator light for liquid softener lights up Refill with RM 110 liquid softener Cleanthe electrodes in the liquid softener tank If warning light for detergent illuminates Refill with detergent Indicator light for incorrect motor rotation illuminates See chapter 4 7 7 3 The appliance does not come up to pressure Fill the detergent tank or set the metering valve to zero Vent the appliance see Operation chap 5 Clean strainer in water inlet on both float tanks Check the water intake volume see technical data chap 3 Check all the supply lines to the pump for leaks and blockages 7 4 The pump is knocking 28 Check all the supply lines to the pump also the detergent system for leaks and blockages Vent the appliance see Operation chap 5 7 Troubleshooting 7 5 Detergent is not being drawn in Clean the detergent suction hose and filter Clean the metering valve for cleaning agent Clean the non return valve on the pump head and the connection for the detergent suction hose Check allthe detergent h
15. onger than 3 seconds before it is opened again no detergent is added to the water 6 When the handgun is closed again the supply of detergent is automatically switched off The yellow indicator light extinguishes If detergent is required once more repeat the procedure outlined in paras 3 4 5 and 6 23 HDS 2000 Super 24 In order to protect the environment we recommend that detergent is used sparingly Comply with the metering recommendation on the detergent container label We offer an individual range of detergents and preservatives and therefore guarantee trouble free operation Please ask for advice or request our catalogue or detergent information leaflets Only those detergents may be used which have been authorized by the manufacturer of the appliance Unsuitable detergents can damage the appliance and the object which is to be cleaned We recommend the following cleaning method Step 1 Loosening the dirt Spray on detergent sparingly and allow to react for 15 minutes Step 2 Removing the dirt Spray off the dissolved dirt with the high pressure jet When you have finished working with detergent you should set the detergent metering valve to 0 and rinse the appliance thoroughly with the gun open for approx 1 minute 5 9 5 Operation Interrupting operation If you release the trigger of the hand held spray gun the appliance switches off If the trigger is pulled again th
16. oses and connections for leaks Check whether the detergent solenoid valves have opened 7 6 Burner does not ignite 7 7 The ignition sparks can be observed through the inspection window in the burner cover The appliance has a continuous ignition i e even when operating with cold water an ignition spark must be visible Clean adjust or replace the ignition electrodes as required Fill the fuel tank Check that the fuel pump and the fuel solenoid valve function correctly Clean the strainer in the low water safety device Change the fuel filter Clean the sensor for the electronic flame monitor The temperature is not reached when operating with hot water steam Set the thermostat higher Reduce the operating pressure and the flow rate 8 General Information 8 1 Safety equipment Overflow valve with 2 pressure switches When the water flow rate is reduced with the servo compression valve on the hand held spray gun or with the flow regulator on the pump head the overflow valve opens and some of the water flows back to the pump suction side Ifthe gun is completely closed enabling allofthe water to flow back to the pump suction side the pressure switch located on the overflow valve switches off the pump If the hand held spray gun is opened again the pressure switch located on the cylinder head switches on the pump again The overflow valve is set and lead sealed at the facto
17. pressure hose accessories The high pressure nozzle suitable for use with one handgun should be replaced with two nozzles Nozzle size 25052 The two pumps are switched in and out via pressure switches depending on the demand for water 5 8 Operating with detergent Fill the detergent tank This unit is equipped with an automatic detergent control system The automatic control can be switched on or off by means of a toggle switch on the instrument panel 5 8 1 Manual detergent control The toggle switch for automatic detergent control AUTO CHEM must be set to 0 e Adjust the detergent metering valve for the required concentration and source of detergent Chem or Chem Il When the handgun is opened the high pressure pumps are switched on and detergent is added to the water 5 8 2 Automatic detergent control AUTO CHEM 1 Set the toggle switch for automatic detergent control AUTO CHEM to 1 2 Adjust the detergent metering valve for the required concentration and source of detergent Chem or Chem Il 3 Open the handgun The high pressure pumps start up If required detergent can be added to the water as follows 4 Close the handgun 5 Open the handgun again immediately after it has been closed within a max of 3 sec The yellow indicator lamp next to the toggle switch illuminates to show that detergent metering has been switched on H the handgun remains closed for l
18. r in the oil contact customer service immediately Unscrew the oil drain plug and dispose of the old oil via an authorized collecting point protection of the environment 6 Care and maintenance When the oil has completely drained screw the oil drain plug back in and slowly pour in oil up to the MAX position on the oil tank air bubbles must escape e See technical data chapter 3 for quantity and type of oil 6 6 Cleaning the Strainer Upstream of the Low water Safety Device Unscrew the high pressure hose from the pump head at the safety block e Rotate an M8 screw into the strainer hole and use it to pull the strainer out 6 7 Protection from frost Frost will damage the appliance if it is not drained completely of water In winter the appliance should be kept in a room which is above freezing point Otherwise it is recommended to drain the appliance or rinse it thoroughly with anti freeze Draining the appliance Unscrew the water intake hose and high pressure hose from the appliance Unscrew the supply line from the base of the boiler and allow the heating element to drain Allow the appliance to run for a max of 1 minute until the pump and the lines have drained Anti freeze During extended down time periods it is recommended to pump an anti freeze through the appliance This also protects the appliance to a certain degree from corrosion Observe the follow
19. ry Adjustments must only be carried out by customer service Safety valve The safety valve opens when the pressure switch is defective The safety valve is set and lead sealed at the factory Adjustments may only be carried out by customer service Low water safety device The low water safety device prevents the burner from switching on when the water is low A strainer prevents the safety device from becoming fouled and must be cleaned regularly 8 2 Accessories Incorrect badly fitting or defective accessories impair the function of the appliance and are dangerous It is advisable to use Karcher accessories which are made to order Your dealer will be glad to advise you HDS 2000 Super 8 3 Spare parts Please note that the use of other than Karcher spare parts can result in damage and even serious accidents if these parts have not been correctly manufactured if they do not replace the Karcher spare part exactly or if they result in unsafe operation of the appliance Karcher spare parts guarantee that the appliance can be operated safely and trouble free A selection of the most common spare part numbers are listed at the end of these operating instructions 8 4 Guarantee The terms of guarantee issued by our competent distribution company are valid in every country If the appliance malfunctions in any way we shall rectify the fault free of charge within the period of guarantee provided the cause can be
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