JUDY CRAFT XC User's Manual
Contents
1. 2002 Jh OWNER S MANUAL ROCK SHOR of XC AND SL ENGLISH ROCKSHOX INC Congratulations You have the best in suspension components on your bicycle This manual contains important information about the safe operation and maintenance of your fork To ensure that your RockShox fork performs properly we recommend that you have your fork installed by a qualified bicycle mechanic We also urge you to follow our recommendations to help make your riding experience more enjoyable and trouble free ROCK SHOR Steerer Tube Gabelschaftrohr Potencia tubo de direcci n Tube pivot g Stelo di sterzo Stuurbuis Coluna de dire o AT7UTYZ 2 7 Crown Gabelkopf Corona T te Testa Kroon Coroa 22907 Upper Tube w dust boot Oberes Rohr mit Gabel Boot Tubo superior con quitapolvos Tube sup rieur avec soufflet protecteur Tubo superiore della forcella con parapolvere Bovenbuis met stofbescherming Tubo superior c capa contra poeira TIN FIT WYAKT b Hydra Coil Damping inside Hydra Coil D mpfung innen Kit de engrase Hydra Coil interior Amortissement HydraCoil l int rieur Ammortizzazione Hydra Coil interno Hydra Coil demping binnenkant Amortecedor Hydra Coil interno A4 RODILI 9 VEY AB Rebound Adjuster SL only Zugstufen Einstellungsknopf nur bei SL Regulador de rebote sdlo en SL Bouton de r glage du rebond SL uniquement Regolazione del ritorno solo nel2. will alter its rebound characteristics Rebound is the extension or return of your fork To slow the rebound of your fork replace the stock 5 wt oil in your fork with a heavier weight oil 10 or 15 wt For further information on oil volumes and adding oil to your fork visit our website at www rockshox com or contact your RockShox local dealer or distributor Changing Travel To change the travel of your fork from 80 to 100 mm or from 100 to 80 mm you must perform a full service on your fork To obtain service information or instructions visit our website at www rockshox com or contact your local RockShox dealer or distributor MAINTENANCE To maintain the high performance safety and long life of your fork periodic maintenance is required If you ride in extreme conditions maintenance should be performed more frequently Recommended intervals for maintenance are listed below Before Every Ride Check the other components on your bicycle in accordance with the manuals supplied by the manufacturer to make sure they are in working order After Every Ride Clean and dry the exterior of your fork Avoid directing water pressure at the upper tube wiper seal junction Every 25 Hours of Riding e lift boots from lower legs Wipe exterior surfaces including upper tubes Apply 2 3 drops of Teflon based oil to the upper tube lower tube junction Refit boots e Check top cap assemblies brake post bolts and shaft bolts for proper torque T
3. 3 FAX 506 289 7013 P O BOX 4805 1000 SAN JOSE Croatia Ciklo Centar Phone 385 1 234 22 24 FAX 385 1 234 34 22 JURJA VES 30A 10000 ZAGREB 7 Czech Republic Vanek Praha Phone 42 0 312 698 1889 FAX 42 0 312 698 025 CERRENY UJEZD 185 UNHOST 27351 Denmark Duell A S Phone 45 86 36 7800 FAX 45 86 36 7377 MOLLERUPVEJ 3 TAASTRUP 8410 RONDE Ecuador Bici Sport Phone 5932 248737 FAX 5932 253691 AV DE DICIEMBRE 6327 ENTRE LOUVRE Y TOMAS DE BERLANGA LOCAL 3 QUITO Estonia Hawaii Express Phone 372 6 398 508 FAX 372 6 398 566 REGATI 1 5K 102 TALLINN 11911 Estonia Or Estonian Unidream Phone 372 636 7470 Fax 372 636 7470 Paavli 2A Tallinn EE0004 Estonia Finland Mr Cool OY Phone 358 9 3250817 FAX 358 9 3250609 LINNAVUORENTIE 28 HELSINKI 00950 France Royal Velo France Phone 33 325 433 730 Fax 33 325 43 95 95 4 RUE DES AZALEES P A SUD CHAMPANGE ST THIBAULT 10800 Germany Sport Import GmbH Phone 4944 05 9280 0 FAX 4944 05 9280 49 INDUSTRIESTRASSE 41 B EDEWECHT 26188 Greece Gatsoulis Stefanos Imports Phone 30 12512 779 FAX 30 12533 960 8 THESSALONIKIS STREET NEW FILADELFIA ATHENS T T 14342 Guatemala BYS Importaciones S A Phone 502 366 7709 FAX 502 363 3918 18 CALLE 7 48 ZONA 10 GUATEMALA Holland Vertex Cycle Systems BV Phone 312357 18184 FAX 31 23 57 18606 FLEMINGSTRAAT 100A 2041 VL ZANDVOORT HOLLAND Hong Ko
4. SELA BLOQUE 4 NAVE 1 LAS ROZAS MADRID N A 28230 Sweden Hallman Sports Phone 46 18 56 16 00 FAX 46 18 50 03 22 HALLNASGATAN 8 S 75228 UPPSALA Switzerland Cilo Bike Service SA Phone 41 21 641 63 30 FAX 41 21 641 63 82 CH DE L ORIO 30 A CASE POSTALE 64 CH 1032 ROMANEL S LAUSANNE Taiwan Biketech Co Ltd Phone 886 22 694 5806 FAX 886 22 694 6133 NO 12 FU TEH ROAD 266 LANE 37 ALLEY HSICHIH TAIPEI HSIEN TAIWAN R O C Thailand Probike Co Ltd Phone 662 254 1077 FAX 662 254 1078 237 2 SARASIN ROAD LUMPINNE PATUMWAN BANGKOK 10330 Turkey EBSAT Phone 90 212 514 0525 FAX 90 212 519 4846 EBSAT EMEK BISIKLET EBUSSUUD CAD NO 67 34410 SIRKECI ISTANBUL 34410 United Kingdom Madison Phone 44 181 385 3385 Fax 44 208 345 3443 BUCKINGHAME HOUSE EAST THE BROADWAY STANMORE MIDDLESEX HA7 4EA UNITED KINGDOM Venezuela Bike Sports Phone 582 751 9709 FAX 582 753 5071 CENTRO COMERCIAL IBARRA PLANTA BAJA LOCAL 3 A CALLE GARCILAZO COLINAS DE BELLO O CARACAS 950 006020 00 January 2001 ROCK SHOR 1610 Garden of the Gods Colorado Spring CO 80907 IMBA Rules of the Trail Ride on open trails only Leave no trace Control your bicycle Always yield trail Never spook animals Plan ahead
5. W ZEALAND Norway Hallman Sports Phone 46 18 56 16 00 FAX 46 18 50 03 22 HALLNASGATAN 8 S 75228 UPPSALA SWEDEN Panama Distribuidora Rali S A Phone 507 220 3844 FAX 507 220 5303 VIA ESPANS EDIFICA CARCEP P O BOX 87 0852 PANAMA 7 Peru Rojo Sports Phone 511 447 0838 FAX 511 447 0838 AV REPUBLICA DE PANAMA 6513 LIMA 33 RockSHox Inc e January 2001 Poland Giant Polska S P ZOO Phone 48 22 645 14 34 FAX 48 22 645 14 36 AL NIEPODLEGLOSCI 221 4 02 087 WARSZAWA Portugal Bicimax Phone 351 244 553276 FAX 351 244 553187 APARTADO 34 2431 MARINHA GRANDE Russia Sportex Phone 7095 288 4524 FAX 7095 288 6888 KUDRINSKAYA PL 1 P O BOX 33 MOSCOW 123242 St Maarten Tri Sport International Phone 5995 43462 FAX 5995 43928 8 AIRPORT BOULEVARD SIMPSON BAY NAMIBIA Singapore Treknology Bikes 3 Phone 65 466 2673 FAX 65 466 7610 24 HOLLAND GROVE ROAD SINGAPORE 1545 Slovak Republic Paul Lange Oslany Phone 42 1 862 5492 344 FAX 42 1 862 5492 350 MIEROVA 854 37 OSLANY 97247 SLOVAKIA Slovenia Proloco Trade Phone 386 64 380 200 FAX 386 64 380 2022 ENOTA KRANJ BRITOF 96A 4000 KRANJ South Africa Coolheat SA PTY Ltd Phone 27 11807 5282 FAX 27 11 807 2998 3 RUARGH STREET PARK CENTRAL P O BOX 740 JOHANNESBURG 2001 Spain K Motor Dealer S L Phone 349 1637 70 97 FAX 34 9 1 637 72 64 PARQUE INDUSTRIAL EUROPOLIS EDIFICO BRU
6. alve Using a football needle provided with your fork and a bike pump add the recommend air pressure see Air Pressure Guidelines Remove the football needle and re install the air cap NoTE MAXIMUM AIR PRESSURE IS 50 PSI External Rebound Adjustment SL only Damping controls the speed the fork moves after hitting a bump or how quickly the fork returns to full travel You want the fork to absorb the bump impact and then return to full travel before you encounter the next bump Test the damping by standing next to the bike and putting both hands on the handlebar Pull the front brake and quickly push on the fork and then lift the front wheel before the fork fully extends You should feel how hard the fork extends as you lift the front wheel If the fork extends too fast the wheel and handlebar will shake in your hands you need more damping If the fork extends like an elevator slow there is too much damping To change the rebound damping on your fork locate the adjuster knob on the lower right leg A clockwise adjustment will increase the rebound damping a counterclockwise adjustment will decrease the rebound damping More damping means slower fork speed The knob offers 90 degrees of adjustment Do not turn the rebound adjuster past its stop limits Small changes in knob position will make large changes on the trail Start in the middle and increase or decrease as necessary Oil Tuning Changing the HydraCoil oil in your Judy fork
7. ce bent or broken fork parts loss of oil sounds of excessive topping out or other indications of a possible fork failure such as loss of shock absorbing properties Instead take your bike to a qualified dealer for inspection and repair In the event of a fork failure damage to the bicycle or personal injury may result Always use genuine RockShox parts Use of aftermarket replacement parts voids the warranty and could cause structural failure to the shock Structural failure could result in loss of control of the bicycle with possible serious and or fatal injuries Use extreme caution not to tilt the bicycle to either side when mounting the bicycle to a carrier by the fork drop outs front wheel removed The fork legs may suffer structural damage if the bicycle is tilted while the drop outs are in the carrier Make sure the fork is securely fastened down with a quick release Make sure the rear wheel is fastened down when using ANY bike carrier that secures the fork s drop outs Not securing the rear can allow the bike s mass to side load the drop outs causing them to break or crack If the bicycle tilts or falls out of its carrier do not ride the bicycle until the fork is properly examined for possible damage Return the fork to your dealer for inspection or call RockShox if there is any question of possible damage See the International Distributor List A fork leg or drop out failure could result in loss of control of the bicycle with possibl
8. e serious and or fatal injuries Only mount cantilever type brakes to the existing brake posts Forks with hangerless style braces are only designed for V style or hydraulic cantilever brakes Do not use any cantilever brake other than those intended by the brake manufacturer to work with a hangerless brace Do not route the front brake cable and or cable housing through the stem or any other mounts or cable stops Do not use a front brake cable leverage device mounted to the brace 6 Observe all owner s manual instructions for care and service of this product ROCKSHOX FORKS ARE DESIGNED FOR COMPETITIVE OFF ROAD RIDING AND DO NOT COME WITH THE PROPER REFLECTORS FOR ON ROAD USE YOUR DEALER SHOULD INSTALL PROPER REFLECTORS TO MEET THE CONSUMER PRODUCT SAFETY COMMISSION S CPSC REQUIREMENTS FOR BICYCLE STANDARDS IF THE FORK IS GOING TO BE USED ON PUBLIC ROADS AT ANY TIME RockSHox Inc e January 2001 3 ENGLISH RockSHox INC INSTALLATION It is extremely important that your RockShox fork is installed correctly by a qualified bicycle mechanic Improperly installed forks are extremely dangerous and can result in severe and or fatal injuries 1 Remove the existing fork from the bicycle and the crown race from the fork Measure the length of the fork steerer tube against the length of the RockShox steerer tube The RockShox steerer tube may need cutting to the proper length Make sure there is sufficient length to clamp the stem r
9. efer to the stem manufacturer s instructions DO NOT ADD THREADS TO ROCKSHOX THREADLESS STEERERS THE STEERER TUBE CROWN ASSEMBLY IS A ONE TIME PRESS FIT REPLACEMENT OF THE ASSEMBLY MUST BE DONE TO CHANGE THE LENGTH DIAMETER OR HEADSET TYPE THREADED OR THREADLESS DO NOT REMOVE OR REPLACE THE STEERER TUBE THIS COULD RESULT IN THE LOSS OF CONTROL OF THE BICYCLE WITH POSSIBLE SERIOUS AND OR FATAL INJURIES 2 Install the headset crown race 29 9mm for 1 1 8 steerers firmly against the top of the fork crown Install the fork assembly on the bike Adjust the headset until you feel no play or drag 3 Install the brakes according to the manufacturer s instructions and adjust brake pads properly Use the fork only with V type or hydraulic cantilever brakes mounted to the existing brake posts or disc style brakes mounted through the provided mounting holes Do not use any cantilever brake other than those intended by the brake manufacturer to work with a hangerless brace 4 Adjust the front wheel quick release to clear the dropout s counter bore The quick release nut must be tightened after the wheel is properly seated into the dropout s counter bore Make sure four or more threads are engaged in the quick release nut when it is closed Orient the quick release lever in front of and parallel to the lower tube in the locked position 5 Keep in mind tire clearance as you choose tires Maximum size is 2 4 wide or 348 mm radius installed Be
10. modello SL Afstelling terugvering alleen SL Ajustador de rechago somente no modelo SL UNO F ie SLOH 8 UN J Jenn Y Air Cap Ventilkappe Tap n de la v lvula de aire Bouchon Tappo dell aria Luchtdop Tampinha IZccweyT7 Brake Post Montagesockel f r Bremse Pasador de freno Support de frein Supporto freno Remhouder Suporte do freio TU FRAN All Travel System inside All Travel System innen Sistema All Travel interior Systeme All Travel a l int rieur Sistema All Travel interno Bewegingsruimtesysteem binnenkant Sistema All Travel interno BhINIYAFL AM NoTE YOUR FORK S APPEARANCE MAY VARY FROM THE ILLUSTRATIONS PHOTOS IN THIS MANUAL FOR THE LATEST INFORMATION ABOUT YOUR FORK VISIT OUR WEBSITE AT WWW ROCKSHOX COM 2 950 006020 00 Rev A01 ROCKSHOX INC ENGLISH The fork on your bicycle is designed for use by a single rider on mountain trails and similar off road conditions Before riding the bicycle be sure the brakes are properly installed and adjusted If the brakes do not work properly the rider could suffer serious and or fatal injuries Your fork may fail in certain circumstances including but not limited to any condition that causes a loss of oil collision or other activity bending or breaking the fork s components or parts and extended periods of non use Fork failure may not be visible Do not ride the bicycle if you noti
11. ng Flying Ball Bicycle Company Phone 852 23813661 FAX 85223974406 201 TUNG CHOI ST G F MONGKOK KOWLOON Hungary Prokero Ltd Co Phone 361 331 3184 FAX 361 331 3184 KALMAN IMRE UTCA 23 BUDAPEST 1054 Iceland Orninn Hjol Ltd Phone 354 588 9892 FAX 354 588 9896 SKEIFAN 11 P O BOX 8036 REYKJAVIK Ireland Madison Phone 44 181 385 3385 Fax 44 208 345 3443 BUCKINGHAME HOUSE EAST THE BROADWAY STANMORE MIDDLESEX HA7 4EA UNITED KINGDOM Italy Motorquality Phone 3902 24 951 1 FAX 3902 24 951 228 20099 SESTO S GIOVANNI MI VIA VENEZIA ANG VIA CARDUCCI MILANO Japan Yoshigai Corporation Phone 81 729 88 5461 FAX 81729 88 5463 5 19 1 CHOME SHIMOROKUMANGI CHO HIGASHI OSAKA JAPAN 579 950 006020 00 Rev A Latvia Veloserviss Phone 371 750 1292 Fax 371 750 1298 1 1 HAPSALAS ST RIGA LV 1005 Luxembourg Vertex Cycle Systems BV Phone 312357 18184 FAX 31 23 57 18606 FLEMINGSTRAAT 100A 2041 VL ZANDVOORT HOLLAND Malyasia Gin Huat Cycle Trading Phone 603 6189 1663 FAX 603 6189 1662 NO 8 JALAN INDUSTRI BATU CAVES TAMAN PERINDUSTRIAN BATU CAVES 68100 BATU CAVES SELANGOR DARUL EHSAN Mexico Tekno Bike Phone 52 8 336 5602 FAX 52 8 338 5663 HUMBERTO LOBO 780 COL DEL VALLE GARZA GARCIA MEXICO CP 66220 Mexico New Zealand W H Whorrall amp Co Ltd Phone 649636 06 41 FAX 64 9 63 6 06 31 43 FELIX ST PENROSE AUCKLAND NE
12. orque Tightening Values Top Caps 40 in lb Brake Posts 80 in Ib Shaft Bolts 60 in Ib Check Air Pressure See Air Pressure Guidelines ROCKSHOX Inc e January 2001 5 ENGLISH ROCKSHOX INC Every 100 Hours of Riding We recommend this service be performed by a qualified bicycle mechanic To obtain service information or instructions visit our website at www rockshox com or contact your local RockShox dealer or distributor WARRANTY RockShox Inc warrants its products for a period of one year from original date of purchase to be free from defects in materials or workmanship Any RockShox product that is returned to the factory and is found by RockShox to be defective in materials or workmanship will be repaired or replaced at the option of RockShox Inc This warranty is the sole and exclusive remedy RockShox shall not be held liable for any indirect special or consequential damages The warranty does not apply to products which have not been properly installed and adjusted according to RockShox installation instructions The warranty does not cover any product that has been subject to misuse or whose serial number has been altered defaced or removed This warranty does not apply to damage to the product caused by a crash or abuse of the product or any other circumstances in which the product had be subjected to forces or loads beyond its design This warranty does not cover paint damage or modifications to the product Proof of purcha
13. se is required Warranty Repair If for any reason it should be necessary to have warranty work done return the product to a RockShox dealer In the USA dealers are required to call for a Return Authorization number RA prior to returning product For more technical information visit our website at www rockshox com For toll free technical support in the USA call 1 800 677 7177 Customers in countries other than the USA should contact their local dealer or distributor 6 950 006020 00 Rev A01 INTERNATIONAL DISTRIBUTOR LisT Argentina Broni S A Phone 54 11 4292 3000 FAX 54 11 4292 4453 J J PASO 1260 1832 LOMAS DE ZAMORA BUENOS AIRES Australia Steve Cramer Products Phone 61 3 9587 1466 FAX 61 3 9587 2018 39 INDUSTRIAL DRIVE BRAESIDE VICTORIA 3192 Austria Barisitz Austria Phone 43512 39 22 87 FAX 43 512 39 45 19 BERNHARD HOEFELSTRASSE 14 A 6020 INNSBRUCK Belgium Vertex Cycle Systems BV Phone 312357 18184 FAX 312357 18606 FLEMINGSTRAAT 100A 2041 VL ZANDVOORT HOLLAND Brazil Pedal Power Phone 55 11 3845 6997 FAX 55 11 3845 6377 R GOMES De CARVALHO 541 SAO PAULO SO 04547002 Canada Bell Sports Canada Phone 800 661 1662 Calgary FAX 800 465 4018 BAY 147 2760 45TH AVE SE CALGARY ALBERTA T2B 3M1 Chile Bicicletas Belda Limitada Phone 56 32 881799 FAX 56 32 978799 14 NORTE 1001 VINA DEL MAR Costa Rica Inversiones Y Sistemes Garvi Phone 506 296 338
14. sure to check this radius whenever you change tires To do this remove the top caps and spring stack assemblies and compress the fork completely to make sure at least 5 mm of clearance exists between the top of the tire and the bottom of the crown Exceeding maximum tire size will cause the tire to jam against the crown when the fork is fully compressed PERFORMANCE TUNING RockShox Judy forks can be tuned for your particular weight riding style and terrain Setting Sag Judy forks are designed to sag when you are sitting on your bike Sag is the compression of the fork caused by the rider s weight Proper sag allows the front wheel to follow the contour of the terrain as you ride Sag is adjusted by the amount of air you add to the fork less air equals more sag AIR PRESSURE GUIDELINES of Travel Rider Weight lb Air Pressure Sag 80mm 100mm lt 140 63 kg 18 25 mm 22 31 18 2596 140 160 63 72 kg 0 5 psi 18 25 mm 22 31 18 25 160 180 72 81 kg 5 10 psi 18 25 mm 22 31 18 25 180 200 81 90 kg 10 15 psi 18 25 mm 22 31 18 25 gt 220 99 kg 15 20 psi 18 25 mm 22 31 18 25 To measure sag install a zip tie on the upper tube of the fork flush against the wiper seal Sit on the bike with normal riding apparel Step off the bike and measure the distance between the wiper seal and the zip tie This is your sag 4 950 006020 00 Rev A01 ROCKSHOX INC ENGLISH ADDING AIR PRESSURE Remove the air cap to expose the air v
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