Jotul GI 425 DV User's Manual
Contents
1. Figure 4 Wide Surround Dimensions SEE PAGE 21 FOR SURROUND PANEL ASSEMBLY INSTRUCTIONS Clearance Requirements The following clearances and hearth requirements are the minimum requirements when installing the Camden gas insert into a solid fuel burning appli ance These dimensions are measured from the firebox cabinet to the combustible material See figures 5 and 6 A combustible surface is anything that can burn i e sheet rock wallpaper wood fabrics etc These surfaces are not limited to those that are visible and also include materials that are behind non combustibles If you are not sure of the combustible nature of a material consult your local fire officials Remem ber Fire Resistant materials are considered combustible they are difficult to ignite but will burn Also fire rated sheet rock is considered combustible Always maintain the proper clearances to the appliance for the proper flow of ventilation air around the insert Figure 5 Clearance to Adjacent Combustible Material measured from the fireplace centerline or hearth Hearth Protection Width None required Hearth Protection Depth None required Side Trim Clearance 1 thick 25 mm 21 3 4 in 552 mm Side Room Wall Clearance 39 3 4 in 1010mm Top Trim Clearance 39 1 2 in 1003 mm Mantel Clearance at 9 in max depth 472. Figure 16 Gl425 Valve Wiring Diagram Remote Control The optional J tul Remote Control can be installed on the GI425 gas fireplace Using the wire supplied with the remote connect the remote directly to the gas control valve Connect one receiver lead to the terminal labelled TH Connect the other receiver lead to the terminal labeled TH TP DO NOT DISCONNECT ANY OTHER WIRES FROM THE VALVE AND DO NOT OVER TIGHTEN THE TERMINAL SCREWS Place the receiver unit under the control valve on the floor of the fireplace cabinet CAUTION LABEL ALL WIRES PRIOR TO DIS CONNECTION WHEN SERVICING THE CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DAN GEROUS OPERATION ALWAYS VERIFY PROPER OPERATION AFTER SERVICING THE APPLIANCE ATTENTION AU MOMENT DE LENTRETIENDES COMMANDES ETIQUETEZ TOUS LES FILS AVANT LE DEBRANCHEMENT DES ERREURS DE CABLAGE PEUVENT ENTRAIUN FONCTIONNEMENT INADEQUAT ET DAGEREUX Brick Panel Assembly CAUTION THESE PANELS ARE EXTREMELY FRAGILE SUPPORT EACH PIECE WITH BOTH HANDS AND HANDLE TENDERLY Install the optional Brick Panel Kit 155311 before placing the Logset Place the panels in position in the order as numbered in Fig 17 No fasteners or tools are required Upper Rear Panel 220515 Zr 4 N Lower Rear Panel z 220514 Left Side Right Si Panel Panel 220516 220517 Figure 17 Panel installation order 1 Remove the Glass Fr
3. J TUL J tul GI 425 DV Camden Classic Direct Vent Gas Fireplace Insert WARNING IF THE INFORMATION IN THESE INSTRUC TIONS ARE NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROP ERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE INSTALLATION INSTALLATION AND SERVICE MUST BE PER FORMED BY A QUALIFIED INSTALLER SER VICE AGENCY OR LICENSED GAS SUPPLIER Installation and Operation Instructions NT ER TEx r G r cW us nock We WHAT TO DO IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCHES DO NOT USE THE PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW YOUR GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES IN STRUCTIONS DANS CETTE NOTICE POUR REDUIRE AU MINIMUM LE RISQUE D INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL TOUTE BLESSURE OU MORTALIT E NE PAS ENTREPOSER NI UTILISER D ESSENCE NI OU LIQUIDES INFLAMMABLES DANS LE VOISINAGE DE CET APPAREIL OU DE TOUT AUTRE APPAREIL LUINSTALLATION LE SERVICE DOIVENT ETRE EXECUTES PAR UN INSTALLATEUR QUALIFIE AGENCE DE SERVICE OU LE FOURNISSEUR DE GAZ QUE FAIRE S
4. Air Shutter Adjustment 1 Open the Lower Grill panel and locate the Air Shutter adjustment stem extending down from the firebox floor See fig 27 2 Loosen the wingnut and pull the stem to the forward to open the air inlet and allow more air into the burner Make adjustments in 1 8 3 mm increments Allow the fireplace to burn 15 20 minutes on the HIGH setting observing the flame continuously If the flame appears weak slow or sooty move the shutter back further and repeat the process until the flame is as desired Retighten the wingnut 1 Air Shutter Stem Air Inlet Settings Natural Gas 1 4 open Propane 1 2 open IMPORTANT Run the fireplace for a minimum of 15 to 20 minutes to produce an accurate representation of the flame appearance This warm up should be done before and between any air shutter adjustment Variable Vent Restriction You may find it necessary to restrict the vent to some degree to accommodate the characteristics of your individual installation Generally the taller the vent height the more likely may be the need to restrict air intake to achieve the desired flame picture and or heat output Vent restriction is accomplished by a single panel that slides over the combustion air intake port located at the right rear of the firebox The Air Intake Restrictor Plate is set in the fully open position at the factory The panel can be adjusted whi
5. Gas Valve and Regulator WARNING OBSERVE CAUTION NEAR THE GLASS PANEL THE GLASS MAY SHATTER WHEN STRUCK BY AN OBJECT ALWAYS k Burner Control Manual Thermostatic o Remote Control Blower Conrol Blower Function and Speed Control Figure 30a GI425 Controls Burner Control and Blower Switch FF HI OFF LO Blower Function The blower is controlled by a heat activated switch snapstat that will ONLY function if the blower control switch is in either the HI or LOW setting The blower will not operate until the sensor reaches 180 F This will take 15 20 minutes in most installa tions Conversely once the burner is off the blower will continue to operate until the snapstat cools down to 140 F and shuts off power to the blower If the blower is not needed place the blower control switch in the OFF position and the snapstat will not function CAUTION Always unplug the Blower when performing any routine service to the G1425 gas fireplace 25 26 Maintenance Your J tul G1425 Camden gas fireplace and its venting system should be inspected before use and at least annually by a qualified service technician IMPORTANT ALWAYS TURN OFF THE GAS SUPPLY TO THE FIREPLACE AND UNPLUG THE FORCED AIR BLOWER BEFORE ANY SER VICE WORK IS PERFORMED ON THE FIRE PLACE Annual Cleaning Vent System The entire vent system including the chimney should b
6. opening Determine if both the intake and exhaust will be extended to the top of the chimney 2 Cut the appropriate lengths of flex for both the intake and exhaust 3 Attach the appropriate ends of the flex to the chimney termination kit 4 Drop the liners down the chimney from the top and rest the termination kit atop the chimney 5 Seal the chimney termination kit to the top of the chimney pipe with high temperature sealant 6 Secure the appropriate DIRECT VENT CAP to the termination kit 7 Inside the fireplace fully extend the flex and cut off the excess flex so that the liners hang ap proximately 15 from the floor of the fireplace 8 If the intake flex is not attached to the chimney termination kit See NOTICE on page 12 A It is now necessary to install a minimum of a 6 foot length of flex into the flue for the intake air B A METAL damper block off plate must be constructed and installed in the damper area to completely seal off the flue from the room Remember to cut holes for both the intake and exhaust liners in the block off plate C Adirect vent cap is still required to allow fresh air into the chimney flue and ultimately into the intake flex and insert D Attach the Fireplace Conversion Notice to the back of the fireplace if appropriate 9 Compress the liners so that they are hanging above the height of the fireplace opening and are out of the way 10 Position the insert without sur
7. 0 6M Over 10 12 to 12 12 40 1 2M Over 13 12 to 16 12 60 1 8M Over 17 12 to 21 12 8 0 2 4M CANADA REQUIREMENT Both the Intake and the Exhaust liners must extend the full length of the chimney and be securely connected to both the unit and the termina tion kit If the fireplace has been modified to accom modate installation use anchors or masonry nails to attach the metal Fireplace Conver sion Notice Plate supplied with this unit to the back wall of the masonry fireplace firebox where it will be readily seen should the insert be removed 4 bh Listed Direct Vent Termination Cap Factory built Listed Gas Chimney AIR INTAKE FLEX PIPE Listed Flexible Gas Liners Max Height 35 ft Min Height 10ft w A x Lu I L a lt x Ww INTAKE FLEX MUST EXTEND A MINIMUM OF 6 AND INTO THE CHIMNEY PIPE Maintain proper clearance to Mantel N and Trim r Metal block off plate is required to seal flue from the living area if Air Intake pipe does not connect directly to a Direct Vent Termination at the top of the chimney Collar Attach Fireplace Conversion Notice Plate to Rear Wall To Air of Fireplaceif the Intake damper has been Collar modified WM A Figure 8 Factory built Fireplace Vent Configuration Venting Installation Through a Prefabricated Fireplace 1 Measure height of the chimney to fireplace
8. PRONG FROM THE PLUG RED SNAPSTAT POWER SUPPLY BLACK Figure 25 Blower Wiring Diagram SWITCH HI OFF LO 21 22 System Check 1 PURGING THE GAS LINE When lighting the appliance for the first time it will take a few moments to clear the gas line of air Once this purge is complete the appliance will operate as described in the lighting instructions located on the fireplace s rating plate and back cover of this manual PILOT FLAME The pilot flame should be steady not lifting or floating The flame should be blue in color around the pilot hood with traces of yellow toward the outer edges It is imperative that the pilot flame engulf the top 3 8 of the thermopile power generator and the top 1 8 of the quick drop out thermocouple The pilot flame should project out of the pilot hood 1 at all three ports See Figure 48 N 3 BURNER ADJUSTMENT Your J tul G1425 gas fireplace is equipped with a variable gas control valve This valve provides easy adjustment of the flame height appearance and heat output To adjust the flame between the HI and LO setting rotate the HI LO knob located in the center of the valve face Flame height will adjust approxi mately 1 0 to 1 5 between the HI and LO settings NO SMOKE OR SOOT SHOULD BE PRESENT CHECK LOG PLACEMENT IF ANY SOOT OR SMOKE IS DE TECTED IF SOOT OR SMOKE PERSISTS THE AIR SHUTTER MAY NEED TO BE ADJUSTED CAUTION DO NOT A
9. any gas control which has been under water Ne pas se servir de cet appareil s il a ete plonge dans l eau completement ou en partie Appeler un technicien qualifie pour inspecter l appareil et remplacer toute partie du syste me de controle et toute commande qui ont ete plonges dans l eau Do not operate the fireplace with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Only remove glass for routine service Always handle glass carefully Pour utilisation avec les portes en verre cerifiers aved l appareil seulemend ou Ne pas utiliser avec des portes on verre Notify your insurance company before proceding with installation of this fireplace Safety Information E Due to the high operating temperatures this appliance should be located out of traffic and away from furniture draperies etc Maintain proper clearance to combustible mantels and fireplace trim H Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition H Young children should be supervised while they are in the same room as the GI425 gas fireplace Surveiller les enfants Garder les vetements les meubles l essence ou autres liquides a vapeur inflammables loin de Pappareil E Clothing or other flammable materials should not be placed ON or NEAR the GI425 gas fire place H Never al
10. carry the exhaust gases to the outside of the house This exhaust liner must be directly connected to the unit and run the full length of the chimney See figure 7 The other 3 liner will be attached to the Air Intake Collar on the back of the unit to provide fresh air for combustion The Intake Collar is labeled for easy identification The liner must extend a mini mum of 6 off the back of the unit and extend through the damper area of the fireplace into the tile liner of the chimney This liner can also extend the full length of the chimney and connect to the termination cap IMPORTANT If the intake flex does not extend the full length of the chimney forming a direct connection between the unit and the termination cap A METAL BLOCK OFF PLATE MUST BE INSTALLED to seal the air intake from room air Normally this sealing plate will be installed within the existing fireplace damper area See figure 7 The sealing plate is not necessary if a direct connection is made between the cap and the fireplace WARNING Avoid cross venting the insert Before installation label both ends of the exhaust flex pipe to ensure connection to the appropriate collars on the fireplace unit and vent termination cap CANADA REQUIREMENT Both the Intake and the Exhaust liners must extend the full length of the chimney and be securely connected to both the unit and the termina tion kit If the fireplace has been modified to accom modate install
11. in 1194 mm Mantel Clearance at 3 5 in max depth 41 1 2 in 1054 mm 7 ON DW D gt Mantel and Trim Clearance TOP OF FIREBOX M CABINET 22 559 mm Figure 6 Minimum Mantel Clearances Measure clearances from the top and sides of the fireplace cabinet before installation of the cast iron surround panels Hearth Requirements The J tul GI425 Camden does not require special hearth protection Combustible flooring materials may be present directly in front of the fireplace insert 10 Vent Guidelines All vent components must be installed in accor dance with the listing terms and manufacturer s instructions e Vent Height Measured from the top of the insert to the top of the termination cap Minimum no less than 10 Maximum no greater than 35 See figures 9 and 10 The minimum vent height above the roof or adjacent walls is specified by building codes As a general guide follow the Gas Vent Rule on page 12 HORIZONTAL RUNS ARE NOT PERMITTED ANY WHERE IN THE VENTING SYSTEM e Venting liners used on this appliance may not be less than 3 in diameter or greater than 3 in diameter e Any unused flue or masonry enclosure can be used as a passageway for venting provided the flue is relined using 3 Listed flexible gas liner e The remain
12. should be a minimum 3 8 diameter or the appropriate size to provide sufficient gas pressure to the valve regard less of the input setting The use of flexible gas appliance connectors is acceptable in many areas in the U S In Canada methods vary depending on local code If local codes permit use flexible gas line for ease of installation and service For those locales where flexible gas lines are not permitted use the 3 8 iron fitting to make the connection at the left side of the Control Valve See Figures 9 and 10 Secure all joints tightly using appropriate tools and sealing compounds for propane units be sure to use compounds that are propane resistant Turn on gas supply and test for gas leaks using a soapy water solution Never use an open flame to check for leaks Leak test e Mix a 50 50 solution of water and dish soap Light appliance see lighting instructions on page 23 of this manual or on the fireplace s rating plate Brush or spray all joints and connections with the soapy water solution e If bubbles appear at any connection or seam or a gas odor is detected immediately turn gas control knob to the OFF position Tighten or reconnect the leaking joint and retest for any gas leaks 1 2 x 3 4 Fla Hare ing Shut O f Valve 3 4 Flex Tubing 3 4 Nipple ett N Shut Off Valve 1 2 x 3 4 Reducer Figure 9 Gas supply line fittings Gas Pressure Proper gas p
13. 1 Control Door Matte Black 10398092 37 Pilot Assembly NG 129471 Control Door Blue Black 10398027 38 Gasket Pilot Assembly 129670 Control Door J tul Iron 10398085 39 Orifice Holder 129668 2 Ashlip Matte Black 10397992 40 Jam Nut 129152 Ashlip Blue Black 10397927 41 Brass Nipple 3 8 5 16 220044 Ashlip J tul Iron 10397985 42 Compression Nut 5 16 2 129464 3 Fettle Blue Black 10398227 43 Compression Sleeve 5 16 2 129463 4 Surround Leg Right Matte Black 10426092 44 Flex Tube 5 16 x 14 129390 Surround Leg Right Blue Black 10426027 45 Burner Orifice NG 3 32 129114 Surround Leg Right J tul Iron 10426085 46 Burner Orifice LP 1 45mm 220387 5 Surround Leg Left Matte Black 10425992 47 Pilot Orifice NG 51 129472 Surround Leg Left Blue Black 10425927 47 Pilot Orifice LP 30 129473 Surround Leg Left J tul Iron 10425985 48 Ignitor 3902573 6 Breastplate Right Matte Black 10425892 49 On Off T stat Switch 129153 Breastplate Right Blue Black 10425827 50 Wingnut 2 117975 Breastplate Right J tul Iron 10425885 51 Restrictor Plate Air Intake 220350 7 Breastplate Left Matte Black 10425792 52 Gasket Air Intake Restrictor Plate 220396 Breastplate Left Blue Black 10425727 53 Cover Plate Restrictor Slot Floor 220388 Breastplate Left J tul Iron 10425785 54 Primary Air Shutter 220330 Andiron Blue Black 2 10396727 55 Gasket Primary Air Shutter 220039 So
14. 311 26 Firebox 22007692 nab iuciiabed 27 Air Intake Manifold 129618 28 Exhaust Baffle 2200 2 Use only genuine J tul Replacement Parts 29 Glass Frame Hood 220399 available from your local Authorized J tul 30 Heat Exchanger 220095 Dealer or by contacting 31 Gasket Heat Exchanger 129673 J tul North America 32 Top Shroud 220354 55 Hutcherson Dr 33 Burner Tube 220324 34 Burner Tube Support 220392 Gorham ME 04038 35 Gas Valve NG 50 TD 220520 207 591 6608 36 Valve Support 2 220352 30 RETAIN THIS MANUAL FOR REFERENCE AND MAKE IT AVAILABLE TO ANYONE USING OR SERVIC ING THE FIREPLACE MODEL NAME J tul G1425 DV Camden Gas Fireplace Insert SERIALNUMBER SERVICE LOG First Year Name of Technician CompanyName 000 v vv Date of service Work Per formed SERVICE LOG Second Year Name of Technician yy Company Name _ 700770 Date of service Work Per formed n cs sals ea ml stan tu SERVICE LOG Third Year Name of Technician yy CompanyName Date of service Work Per formede LIGH
15. E Depth 13 3 30 mm for Surround Hanger Clearance Figure 2 Minimum fireplace cavity dimensions Figure 3 Minimum opening clearance Optional Lattice Surround shown Covering the Fireplace Opening Two cast iron surround styles are available for the GI 425 Camden fireplace insert Standard Classic Surround The GI425 Camden includes Surround Panels that will overlap a maximum fireplace opening 39 Wide x 29 1 2 High The actual standard surround dimensions are 40 Wide x 30 1 4 High Optional Lattice Classic Surround The Lattice Surround Kit shares the same dimensions as the standard Classic Surround described above 350557 Matte Black 350558 Blue Black 350559 J tul Iron Optional Wide Surround 155323 Matte Black 155324 Blue Black 155354 J tul Iron These optional panels can be used to extend the Classic or Lattice surround panels to cover oversize fireplace openings up to a maximum 47 Wide x 33 1 2 High The actual wide surround dimensions are 48 Wide x 34 High NOTE The additional weight of the Wide Surround may necessitate use of the Anchor Bracket which is included with this fireplace The anchor will ensure that the surround assembly aligns properly against the fireplace face Use the installation instructions included in the Hardware bag 48 1219 mm 864 mm
16. I VOUS SENTEZ UNE ODEUR DE GAZ NE PAS TENTER D ALLUMER L APPAREIL e NE TOUCHEZ A AUCUM NTERRUPTEUR e NE PAS VOUS SERVIR DES TELEPHONES SE TROUVANT DANS LE BATIMENT OU VOUS VOUS TROUVEZ APPELEZ IMMEDIATEMENT VOTRE FOURNISSEUR DE GAZ CHEZ UN VOISIN SUIVEZ LES INSTRUCTIONS DU FOURNISSEUR e SI VOUS NE POUVEZ REJOINDRE LE FOURNISSEUR DE GAZ APPELEZ LE SER VICE DES INCENDIES J TUL Welcome to J tul Congratulations on the purchase of your new J tul GI 425 DV Camden Classic Gas Fireplace We at J tul are glad you ve made the decision to warm your hearth with one of our products We ve been making fine quality cast iron stoves and fireplaces continuously since 1853 Your new Camden fireplace is the result of our experience as the world s largest manufacturer of solid fuel burning appliances for over 150 years In the GI 425 DV Camden Classic we ve combined advanced gas technology with the warm traditional elements of cast iron With proper care and use your Jotul fireplace will provide you with many years of safe dependable and satisfying service The GI 425 DV Camden Classic is a direct vented gas heater designed and approved for installation into an existing masonry fireplace Please take a few minutes to familiarize yourself with this manual and the features of your new gas fireplace PLEASE READ THESE INSTRUCTIONS IN THEIR ENTIRETY AND MAKE THEM AVAILABLE TO ANYONE USING OR SERVICING THIS A
17. OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UN DER THE ANSI Z21 88 1999 CSA 2 33 M99 TEST METHODS AND RESULTING ITS WHI PRODUCT CERTIFICATION THE CODE AUTHORITY HAVING JURIS DICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLA TION METHOD The other 3 liner will be attached to the intake port on the back of the unit and will provide fresh air for combustion to the unit This liner must extend a minimum of 6 off the back of the unit and extend through the damper area of the fireplace and into the first section of pipe This liner can also extend the full length of the chimney and connect to the termination cap See figure 10 IMPORTANT If the intake flex does not extend the full length of the chimney and connect to the unit and the termi nation cap THEN A METAL BLOCK OFF PLATE MUST BE CONSTRUCTED AND INSTALLED ABOVE THE UNIT PRIOR TO THE END OF THE INTAKE FLEX normally at the damper area To avoid cross venting the insert always label the flex to be used for the exhaust conduit at both the top and bottom ends of the flex This ensures that the exhaust flex is installed to the proper outlet on the chimney termination kit The minimum vent height above the roof or adjacent walls is specified by major building codes A general guide to follow is the Gas Vent Rule below GAS VENT RULE Minimum Height ROOF SLOPE From Roof Flat to 6 12 10 0 3M Over 7 12 to 9 12 2 0
18. PPLIANCE THIS PRODUCT MUST BE INSTALLED BY A LICENSED MASTER OR JOURNEYMAN PLUMBER OR GAS FITTER WHEN INSTALLED IN THE COMMONWEALTH OF MASSACHUSETTS Table of Contents Specifications 2 ee 000002 4 Installation amp Service Tools 4 General Information 5 Safety Information 6 Installation Fireplace Requirements 4 Clearances a aaaaaaanaaavvessasnaruaa 8 Hearth Protection 9 Vent Requirements 10 Masonry Fireplace 11 Prefabricated Fire 12 Fireplace Assembly Gas Connection 14 Gas Pressure Lean 14 High Altitude Adjustment 15 Fuel Conversion 16 Wall Thermostat 18 Remote Control 18 Antique Brick Kit u uunn 19 Log Set Installation 20 Surround Assembly 21 System Check 22 Operation Burner Controls 24 BlOWe Lassssun lakskalsatunuu 25 Maintenance Annual Cleaning uun 26 Glass Replacement 26 Illustrated Part Breakdown 28 Replacement Parts List 29 Service Log scccssesisesscscessssssvsvecess 30 Lighting Instructions 31 Unpacking the Fireplace 1 Before
19. REMOVE THE Pilot Orifice BLACK RUBBER amp GASKET lt I Retainer Clip FROMTHE SET I AJN x visi 5 Q 3 PILOT ASSEMBLY Son t fa Figure 14 Figure 13 Pilot Orifice replacement Valve Regulator replacement 17 18 Wall Thermostat Installation Use J tul Thermostat 129706 or a 750 millivolt DC two wire circuit thermostat to automatically control your fireplace operation The thermostat should be placed in the same room as the heater typically 5 off the floor Avoid drafty areas or any area that may affect the accuracy of the thermostat The thermostat should be connected to the Gl425 using a minimum of 16 gauge wire with a maximum length of 35 feet of wire Connect the two thermostat wire leads to the two lower terminals on the terminal block located to the right of the ON OFF T STAT switch Do not overtighten the connections IT IS NOT NECESSARY TO DISCONNECT ANY OTHER WIRES See Figure 16 At the thermostat the two wires should be connected to the two connections screw on the thermostat base plate per the manufacturer s instructions For thermostatic function place the ON OFF T STAT switch in the T STAT position and the pilot flame must be lit THERMOPILE ROCKER SWITCH ON HE OFF w STAT TP OO OPTIONAL VALVE O THERMOSTAT B F REMOTE i 1 CONTROL I 1 tease I TERMINAL BLOCK
20. TING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lit e If your gas supplier cannot be reached call the by hand When lighting the pilot follow fire department these instructions exactly C Use only your hand to push in or turn the gas B BEFORE LIGHTING smell all around the control knob Never use tools If the knob will appliance area for gas Be sure to smell next not push in or turn by hand do not try to repair to the floor because some gas is heavier than it Call a qualified technician Force or attempted air and will settle to the floor repair may result in a fire or explosion WHAT TO DO IF YOU SMELL GAS Do not use this appliance if any part has been Extinguish any open flame under water Immediately call a qualified service Open windows technician to inspect the appliance and to Do not light any appliance replace any part of the control system and any Do not touch any electrical switches gas control which has been under water Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 7 Push in gas control knob slightly and turn counter clockwise r to PILOT 8 Push in control knob all the way and hold in I
21. TTEMPT TO ALTER THE FLAME APPEARANCE BY POSITIONING THE GAS VALVE IN ANY OTHER POSITION OTHER THAN THE FULL ON POSITION Flame Appearance Air Shutter Adjustment THE G1425 GAS FIREPLACE IS SHIPPED FROM THE FACTORY EQUIPPED TO USE NATURAL GAS IF THE BURNER HAS BEEN CONVERTED FOR USE WITH PROPANE IT WILL BE NECESSARY TO ADJUST THE AIR SHUTTER ON THE BURNER TUBE TO ACHIEVE THE PROPER GAS TO AIR MIX See fig 27 WARNING AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFES SIONAL SERVICE TECHNICIAN The air shutter adjustment can also help achieve the desired flame appearance Generally flame appear ance is a matter of individual preference however a warm yellowish flame is most common See fig 26 Closing the air shutter will generate very long yellow flames resulting in soot Sooting produces black deposits on the logs on the inside walls of the appliance and potentially on the exterior termination cap Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening Opening the air shutter will generate a flame that is blue and transparent or an anemic flame This flame is generally more efficient but not as pretty Pilot Hood Ignitor lt 1 gt 25mm 3 8 8mm Min Thermopile Figure 25 Correct Pilot Flame Pattern Figure 26 Proper flame pattern
22. air into the chimney flue and Air Intake flex pipe d Compress the liners so that they are hanging out of the way above the fireplace opening e Attach the Fireplace Conversion Notice to the back of the fireplace if appropriate 9 Position the insert without surround panels half way inside the fireplace and attach the liners to the appropriate ports on the rear of the stove Be sure not to cross vent these connections Secure the liners to the ports using sheet metal screws or hose clamps No silicone or sealant is required WARNING FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS DIAGRAM OR FAILURE TO USE ONLY PARTS SPECIFI CALLY APPROVED WITH THIS APPLI ANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY Listed Direct Vent Termination Cap Sealed Chimney Cap Anchor Plate p 5 EXHAUST FLEX PIPE Listed Flexible Gas Liners Max Height 35 ft Min Height 10ft Maintain proper clearance to Mantel and Trim L Metal block off plate is required to seal flue from the living area if Air Intake pipe does not connect directly to a Direct Vent Termination at the top of the chimney AIR INTAKE FLEX PIPE To Exhaust Collar Attach Fireplace Conversion Notice M Plate to Rear Wall Ke T of Fireplaceif the make damper has been Collar modified Figure 7 Masonry Fireplace Venting Configuration 11 12 Prefabricated Fireplace Installation A factory built prefab
23. ame if you have not already done so Remove the Ashlip and locate the two frame latches under the firebox floor See Fig 18 Pull the latch handles forward to disengage them from the bottom of the glass frame You can then pull the frame out and up off of the three retainer tabs at the top of the firebox opening Set the Glass Frame out of the way 2 Remove the Fettle and Logset These parts are not fastened Simply lift them out of the firebox 3 Install the Lower Rear Panel Orient the panel so that the cutout is at the bottom Engage the bottom edge between the rear wall and the firebox base See Fig 17 4 Install the Side Panels Engage the bottom edge of each side panel between the Logset Base and the firebox wall and push the panel forward against the front lip of the firebox opening See Fig 20 5 Install the Upper Rear Panel This will also be a snug fit Set the panel up high and then carefully lower it to seat its lower edge against the top of the other rear panel The side panels will hold it in place 6 Install the Logset see pg 20 7 Replace the Fettle Andirons and Glass Assembly Pull Frame Latches to Release Frame Figure 18 Glass Frame latch locations Figure 20 Install the Side Panel 19 Logset Assembly This is the heart of your J tul GI 425 Camden Center Log fireplace Much time and effort has been devoted Left Log to attaining a lively reali
24. as fireplace insert has been tested and listed as a direct vent gas fireplace heater and listed to ANSI Z21 88 1998 NFPA 54 and CSA 2 33 M98 for Canada Specifications Input Rates Natural Gas 26 000 BTU hr maximum input 13 000 BTU hr minimum input Propane 26 000 BTU hr maximum input 13 000 BTU hr minimum input Inlet Pressure MIN MAX Natural Gas 5 0 WC 1 24 kPa 7 0 WC 1 74 kPa Propane 12 0 WC 2 98 kPa 14 0 WC 3 48 kPa Manifold Pressure MIN MAX Natural Gas 1 2 WC 0 29 kPa 3 8 WC 0 95 kPa Propane 2 9 WC 0 72 kPa 11 0 WC 2 74 kPa Steady State Efficiency 77 3 A F U E Efficiency 67 9 Piezo Ignitor Standing Pilot THIS FIREPLACE IS SHIPPED AS A NATURAL GAS FIREPLACE ONLY IF USE WITH PRO PANE IS DESIRED THE FIREPLACE MUST BE CONVERTED TO USE WITH PROPANE FOR YOUR CONVENIENCE THIS FIREPLACE IS SHIPPED WITH A PROPANE CONVERSION KIT Accessories Antique Brick Panel Kit aaaaanssavvvevsssaaa 155311 Wide Surround Kit Cast Iron Max Opening Overlap 47 Wide x 33 1 2 High Matte Black rni arainn heats 155323 Blue Black Enamel ae 155324 J tul Iron Gray s eeeseeveseeererseeseerserses 155354 Fuel Conversion Kit NG to LP ww 155300 Fuel Conversion Kit LP to NG 155303 Wall Thermostat i 750003 Remote C ntrol essesi nini 129706 J tul QuickFace System Rectangular Frame w Screen Brushe
25. as pressure e Permanent damage to valve causing complete appliance shut down e Too large a pilot flame resulting in overheating of the power generator and consequent shut down e Sooting due to impingement and or incorrect fuel to air mix High Altitude Adjustment Installations located at altitudes from 2000 4250 ft 610 M 1370 M DONOT require adjustment Do not derate this appliance for altitude 15 16 Fuel Conversion The Gl425 Fireplace is designed to for use with either Natural gas or Propane It is shipped from the factory configured to use Natural gas A conversion kit is included for conversion to Propane use if desired Check the identification label on the Control Valve to confirm that the correct fuel is used WARNING THE CONVERSION KIT IS TO BE IN STALLED BY AN AUTHORIZED JOTUL SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER S INSTRUC TION AND ALL CODES AND REQUIRE MENTS OF THE AUTHORITY HAVING JU RISDICTION FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERI OUS INJURY OR PROPERTY DAMAGE THE QUALIFIED AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS CONVERSION IN CANADA THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIRE MENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCOR DANCE WITH THE REQUIREMENTS OF THE CAN1 B149 1 AND 2 INSTALLATION CODE Cet equipement de conversion sera installe par une agence qualifiee de service c
26. ation use anchors or masonry nails to attach the metal Fireplace Conver sion Notice Plate supplied with this unit to the back wall of the masonry fireplace firebox where it will be readily seen should the insert be removed Venting through a Masonry Fireplace 1 Measure height of the chimney to fireplace opening Determine if both the intake and exhaust will be extended to the top of the chim ney 2 Use tin snips to cut the appropriate lengths of flex for both the intake and exhaust 3 Attach the appropriate ends of the flex to the chimney termination kit 4 Drop the liners down the chimney from the top and rest the termination kit atop the chimney 5 Seal the chimney termination kit to the top of the chimney flue with high temperature sealant 6 Secure the appropriate DIRECT VENT CAP to the termination kit 7 Inside the fireplace fully extend the flex liner pipe and cut off the excess so that the liners hang approximately 15 from the floor of the fireplace 8 If the Air Intake pipe will not be attached to the chimney termination kit See NOTICE on page 10 a It will be necessary to install a minimum length of 6 ft flex pipe up into the flue b A metal damper block off plate must be constructed and installed in the fireplace damper area to completely seal off the flue from the room Cut holes in the plate for both the intake and exhaust flex pipes c A direct vent cap is required to bring fresh
27. box Lay the assembly on a flat surface protecting the frame from scratches using a blanket or towel 3 The glass panel is held in place by four compres sion clips Use a screwdriver to pry these up off the edge of the glass retaining walls See fig 31 4 Remove the old gasket material See fig 32 a ee U Figure 31 Glass Retainer Clip locations Glass Panel or Gasket Replacement 1 Wrap the new gasketing material evenly around the edge of the glass peeling back the protective strip to expose the adhesive as you go Press the adhesive side down onto the glass surface Do not stretch the gasket 2 Place the gasketed glass within the frame and press each of the retainer clips back into place on the retainer walls FOR REPLACEMENT USEONLY J TUL CERAMIC GLASS PANEL PART 220089 DO NOT USE ANY OTHER TYPE OF GLASS WITH THIS APPLIANCE Figure 32 Gasket Replacement 27 J tul GI 425 DV Camden Classic Illustrated Parts Breakdown J tul GI 425 DV Camden Parts List No Description Part Number No Description Part Number
28. cket Set Screw M6 x 16 118031 56 Cover Plate Air Intake Manifold 220355 10 Glass Frame Assembly Matte Black 155319 57 Gasket Air Intake 129675 Glass Frame Assembly J tul Iron 155316 58 Gasket Air Intake Cover Plate 220500 11 Glass Panel 220089 59 Latch Assembly 2 220049 12 Glass Gasket 7 16 dia Tadpole 129124 60 Blower 129374 13 Glass Frame Matte Black 22006792 61 Blower Shroud 220345 Glass Frame J tul Iron 22006785 62 Air Deflector Rear Wall 22039792 14 Hanger Glass Frame 22007992 63 Adapter 3 129622 15 Ashlip Support Right 220083 64 Gasket 3 Adaptor 129677 16 Ashlip Support Left 220088 65 Leg Leveller 5 117983 17 Hex Flange Bolt M6 x 10 2 9962 66 Rating Plate 220364 18 Hinge Adaptor 220073 67 Grommet Blower Mount 4 220055 19 Hinge Control Door 901043 68 Blower Mounting Plate 220012 20 Control Door Lanyard 220017 69 Snap Disk Retainer 220507 21 Surround Hanger Bracket 2 22033992 70 Snap Disk 140 180 F 220322 22 Tinnerman U Clip 220042 71 Terminal Block 129154 23 Ceramic Logset Base 220332 72 Blower Switch 2 speed 129330 24 Logset 4 pcs 155318 73 Miscellaneous Hardware Bag 155305 24a Rear Log 220509 74 Platinum Embers 5 oz bag 220523 24b Left Log 220510 75 Hex Key M4 Short 117964 24c Right Log 220511 76 Hex Flange Bolt M6 x 12 6 117130 24d Center Log 220512 77 Hang Tab 4 128401 25 Insert Base 22007292 78 Stabilizer Bracket 2 221
29. d Stainless Steel 155312 Arched Frame w Screen Brushed Stainless Steel 155313 Rectangular Frame w Screen Matte Black diua aia 155314 Arched Frame w Screen Matte Black inienn 155315 Double Doors Cast Iron Matte Black 2 20 0 See eee te a 350565 Double Doors Cast Iron Blue Black Enamel uuu 350566 Suggested Tools for Installation and Service External regulator for Propane only Piping which complies with local code Manual shutoff valve T Handle in Massachusetts Sediment trap if required by code Tee joint Pipe wrench Pipe sealant 10mm open end wrench 1 2 7 16 open end wrench Phillips head screwdriver Flat head screwdriver 1 4 nut driver Gloves Safety glasses Torx T20 screwdriver Leak test solution Power Drill General Information R IMPORTANT SAVE THESE INSTRUCTIONS THIS HEATER MUST BE INSTALLED AND MAINTAINED BY A QUALIFIED SERVICE AGENCY DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THIS APPLIANCE OR ITS COMPONENTS ANY MODIFICATION OR ALTERATION WILL VOID THE WARRANTY CERTIFICATION AND LISTING OF THIS APPLIANCE The installation and repair of this appliance must be done by a qualified service person Failure to properly install and maintain this heater could result in an unsafe or hazardous installation which may result in a fire explosion property damage personal injury or los
30. e inspected and cleaned every year If the intake and exhaust venting is disassembled for any reason it should be reassembled and sealed accord ing to the manufacturer s instructions provided at the initial installation Burner and Logset Periodically inspect the Firebox Valve Compartment Blower Assembly and Convection Airways to BE CERTAIN THAT THE FLOW OF COMBUSTION AND VENTILATION AIR IS UNOBSTRUCTED The firebox should be vacuumed annually to remove any surface build up Use a soft brush attachment and handle the logs carefully as they are fragile Be sure to vacuum or wipe off the pilot assembly burner orifice and burner tube Glass Care Clean the glass only when necessary Wipe the surface with a clean dampened soft cloth Follow with a dry soft towel Take care not to scratch the glass surface WARNING DO NOT USE ABRASIVE CLEANERS ON THE GLASS NEVER CLEAN THE GLASS WHEN IT IS HOT Gasket Inspection It is important that the glass gasket be inspected at least annually Examine the ribbon gasket for signs of deterioration and make sure the gasket has a positive seal Replace the gasket if necessary Refer to the replacement parts list on page 29 Glass Panel or Gasket Removal 1 Open the Lower Grill Panel and release the glass frame latches at either side of the bottom of the firebox 2 Swing the bottom of the glass frame out and lift to disengage it from the three retainer tabs at the top of the fire
31. ing space around the liner in a ma sonry or zero clearance flue CANNOT be used to vent any other appliance e Flexible liner components may not be exposed in any living space e Installation of any components not manufactured or approved by J tul or failure to meet all clear ance requirements will void all warranties and could result in property damage bodily injury or serious fire e Never modify any venting component or use any damaged venting product THE GAS APPLIANCE AND VENT SYSTEM MUST BE VENTED DIRECTLY TO THE OUTSIDE OF THE BUILD ING AND NEVER ATTACHED TO A CHIMNEY SERVING A SOLID FUEL OR GAS BURNING APPLI ANCE e Variable Vent Restriction See the System Check section on pages 22 23 for specific instructions IMPORTANT NOTICE THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UN DER THE ANSI Z21 88 1999 CSA 2 33 M99 TEST METHODS AND RESULTING ITS WHI PRODUCT CERTIFICATION THE CODE AUTHORITY HAVING JURIS DICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLA TION METHOD Masonry Fireplace Installation When installing a Gl425 DV Camden gas insert into a masonry fireplace the insert will be vented through dual 3 flexible gas aluminum liners This co linear installation includes a pair of 3 flex ducts that run from the insert completely through the existing chimney to the termination cap One liner is attached to the Exhaust Outlet on the back of the unit and will
32. ith that kit 6 Attach the Assembly to the Firebox Lift the entire assembly upright and position it in front of the insert firebox The four hanger tabs on the surround legs must engage with the adjacent holes in the two brackets on either side of the firebox opening The surround will easily engage with these brackets if the firebox is slightly proud of the fireplace opening Hang the surround assembly on the firebox and push the entire unit into position so that the surround is flush against the fireplace face Left Breastplate HI R M6 x 12 Hex Bolt 2 I x 10 Hex Bolt 2 amp RE Set Screw Je Hanger Tabs 4 pre installed Blower Installation 1 Run the 10 ft power cord out from the fireplace to the nearest grounded power outlet 2 With the Speed Control in either the HI or LOW position the fan will power on when the firebox comes up to operating temperature approxi mately 10 20 minutes See the Operation section for further details Blower Power Requirement The blower must be electrically grounded in accor dance with local codes or in the absence of local codes with the current NFPA 70 National Electrical Code or CSA C22 1 Canadian Code A three prong grounding power supply plug is included for protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle DO NOT CUT OR REMOVE THE GROUNDING
33. le the burner is operating 1 Locate the adjustment stem see fig 28 and loosen the wingnut 2 With the burner operating move the stem to the right in 1 4 increments until the desired flame picture or heat output is achieved After each adjustment wait a few minutes to allow the burner to settle in to the new air flow before making further adjustment When the desired result is achieved retighten the wingnut Restrictor Plate Stem Figure 27 Air Shutter Adjustment OPEN F CLOSED og V I 7 1 SU AS HD N a L m Figure 28 Air Inlet Restriction Adjustment 23 24 Operation 1 Your Gl425 gas fireplace can be operated manu ally using the On Off T stat rocker switch or it can be automatically controlled using an optional wall mounted thermostat and or remote control device A separate switch is provided for the optional forced air blower kit Familiarize yourself with the location and func tion of the controls See figs 29 and 30 Gas Control Used to control the Pilot light and gas flow from the supply line Regulator Allows you to adjust heat output and flame intensity Piezo Ignitor Push button pilot light ignition ON OFF T STAT Switch Allows for manual or thermostatic control of the burner Always follow the Lighting Instructions located on the inside Back Cover of this
34. low any to use the fireplace if they are unfamiliar with its operation HE NEVER store or use gasoline or any other flam mable vapors or liquids in the vicinity of the Gl425 gas fireplace H Never burn any solid materials wood cardboard paper coal etc in this gas fireplace Use with natural gas or propane fuel ONLY H Any safety screen glass or guard removed for servicing the appliance must be replaced prior to operating the appliance H Do not slam or strike the glass panel H Were gloves and safety glases while performing maintenance procedures Electrical Hazard H Be aware of electrical wiring locations when cutting holes in walls and ceilings for termina tion E The GI425 Blower must be electrically grounded in accordance with local codes or in the absence of local codes with the current ANSI NFPA 70 National Electrical Code or CSA C22 1 Canadian Electrical Code H The GI425 Blower is supplied with a three prong grounding plug for protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG E Always disconect the power supply when per forming routine service on the fireplace Installation Requirements The G1425 DV Camden Gas Insert can be installed in most solid fuel burning fireplaces of either masonry construction or a prefabricated factory built fire place Prior to any installation
35. manual 2 For the first several hours of operation it is common that you will detect some odor as the metal and manufacturing materials cure under heat This condition is temporary and can be alleviated by allowing plenty of fresh air to circulate through the area 3 Condensation may develop on the glass upon each lighting of the appliance This fog will disappear as the glass heats 4 Keep the controls and the area under the appli ance free of debris vacuum this area frequently Always keep the appliance area clear and free from combustible materials gasoline and other flammable liquids When a vacuum is used on any service for the fireplace ALWAYS be sure the fireplace is com pletely cold 5 Remember your fireplace utilizes a continuously burning pilot flame Exercise caution when using household products containing combustible vapors 6 CAUTION DO NOT OPERATE THIS APPLIANCE WITH THE GLASS REMOVED CRACKED OR BRO KEN REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON USE ONLY REPLACEMENT GLASS PRO VIDED BY YOUR AUTHORIZED J TUL DEALER NEVER USE ANY SUBSTITUTE MATERIALS Pilot Assembly Figure 29 The pilot assembly is centered under the log set toward the rear Gas Control Regulator Kno 8 L o fo EO m 7 T gt DETTE rrr V gt i EE Se SS SS T Piezo Ignitor Figure 30 Gl425 Controls
36. mmediately light the pilot by triggering the 4 Confirm that the gas supply line shut off valve is open spark ignitor push the 2 Access the lower controls 3 Turn the stove ON OFF switch to OFF or set the thermostat to lowest setting if used red button repeatedly until pilot lights N E Control Continue to hold the 4 Knob control knob in for Pilot Assembly about one minute after the pilot lights Release knob and it should spring back The pilot should remain lit If it goes out repeat Steps 5 through 8 Control Valve If knob does not return when released stop and immediately call your service technician or gas Push in gas control knob slightly and turn clockwise supplier a to OFF F i 2 EE e If pilot will not stay lit after several tries turn NOTE Knob cannot be turned from PILOT to OFF the control knob to OFF and call your service unless the knob is pushed in slightly Do not force technician or gas supplier Ar EN 5 Hiller to clear ve ah A then 9 Turn gas control knob counterclockwise to ON STOP Follow B in t tyi ti SCS bah pia CRAP E sed 10 Turn the stove ON OFF switch to ON or set b thi If you do not smell toth ane s page 7 you do not smell gas g0 to the thermostat if used to desired temperature TO TURN OFF GAS TO THE APPLIANCE 1 Turn ON OFF switch to OFF The pilot will remain lit for 3 Access the lower controls normal
37. nt pipe components or a Listed Flexible gas liner Do not modify or alter the construction of the gas insert or any of its components to enable it to fit into a fireplace Any modification of the insert will void the warranty certifications and approvals of the unit and could be dangerous 635mm gt 20 508 mm fee I zt gt Air NVI Intake 11 13 71 2 Exhaust 289 mm 330mm Outlet 1 ur 81 2 216 mm 38mm 2 Exhaust Outlet 50 mm 301 4 768 mm 40 1016mm Figure 1 GI 425 DV dimensions Minimum Fireplace Requirements The Gl425 DV CAMDEN gas insert has been specifically designed to be installed into a solid fuel burning factory built fireplace OR a code approved solid fuel burning masonry fireplace with a tile flue liner An acceptable fireplace cavity must have the minimum dimensions specified below Ibo O esse 4 l Renn REEE K Fr TT DOS Set q G D J R s 5 io _ ua 7 G AN N A 22 BS ss mm R a o A Opening Width 28 711 mm 6 JE PE B Opening Height 22 559 mm RSS y C Back Wall Width 20 508 mm D Back Wall Height 20 508 mm jit Creo Vi
38. of the Gl425 DV Camden the existing chimney exhaust flue must be thor oughly cleaned and completely inspected by a qualified chimney sweep or fireplace service person Do not install this insert into a chimney that is damaged Any repairs must be made prior to install ing the insert If you are unsure of the condition of your fireplace and chimney contact a professional fireplace technician or your local authorized J tul dealer for professional assistance DO NOT REMOVE BRICKS OR MORTAR FROM THE FIREPLACE OR CHIMNEY STRUCTURE However masonry or steel may be removed from the smoke shelf and adjacent damper frame area to accommo date installation of a chimney liner provided that their removal will not weaken the structure of the fireplace or chimney and will not reduce protection for combustible materials If the fireplace has been modified to accommo date installation use anchors or masonry nails to attach the metal Fireplace Conversion Notice Plate to the back wall of the masonry fireplace firebox where it will be readily seen should the insert be removed THIS APPLIANCE MUST NOT BE CONNECTED TOA CHIMNEY OR FLUE SERVING ANY OTHER APPLIANCE OF ANY KIND All venting components must be installed in accordance with the terms of their listing and manufacturer s instructions Refer to the pipe manufacturer s instructions for proper pipe clear ances This fireplace insert is specifically designed for use with 3 Type B ve
39. onformement aux instructions du fabricant et toutes exigences et codes applicables de l autorises avoir la juridiction Si information dans cette Instruction n est pas suivie exactement un fey explosion ou production de protoxyde de carbone peut resulter blessure personnelle de vie Lagence qualifiee de service est esponsable de l installation n est pas propre et complete jusqu a l operation de l appareil converti est cheque suivant les criteres etablis dans les instructions de proprietaire provisionnees avec l equipement Tools required 1 4 Nut driver 7 16 and 1 2 open end wrench or deep well socket 4 mm allen wrench Torx t20 or slotted screwdriver Conversion Kit Contents 155300 LP 155303 NG e 1 Regulator Tower labeled for Propane 3 Regulator Tower Screws 1 Burner Orifice 3 32 NG 1 45 mm LP e 1 Pilot Orifice 30 for LP 51 for NG Label A to be completed and applied to the control valve e Label B apply to the fireplace Rating Plate as designated on the plate WARNING If appropriate be sure to unplug the blower before proceeding with this conversion Fuel Conversion Procedure 1 Remove the Glass Frame Release the two frame latches and lift the frame up off of the retainer tabs at the top of the firebox 2 Empty the firebox e Lift and remove the Fettle and Logset package CAUTION THE LOGS ARE FRAGILE Handle them with care and set aside out of the way Rem
40. ove the Logset Base by lifting it out of the firebox 3 Change the Burner Orifice Loosen the locknut on the Air Shutter Stem located under the firebox floor to the right of the Control Valve This will allow you to disengage the Burner Tube Fig 11 e Lift the rear of the Burner Tube and rotate slightly forward Slide the tube to the left enough to disengage it from the Air Shutter and Burner Orifice then lift out Slide the Air Shutter back out of the way to expose the orifice Fig 12 e Using a 1 2 open end wrench or deep well socket remove the burner orifice and replace with the appropriate orifice supplied in the kit 4 Change the Pilot Orifice e FROM WITHIN THE FIREBOX disengage the Pilot Hood by releasing the retainer clip as shown in Fig 13 Using a 4 mm allen wrench unscrew the pilot orifice counter clockwise Replace with the appropriate orifice 51 for Natural gas 30 for Propane Tighten new orifice into the base of the pilot 4 ORIFICE ae a er E 6 Adjust the Air Shutter See Fig 31 ki Ek Slide the shutter forward toward yourself to open the inlet Slide it back to the rear to close 5 Replace the Burner Tube Slip the end of the The standard setti tube into the Air Shutter and SLIDE TUBE TO a e aie a THE RIGHT TO COMPLETELY COVER THE a tUral gds 174 open Propane 1 2 open 7 Change the Regulator See Fig 14 ae J e Using a Torx T 20
41. ressure provides a consistent flow of gas to the appliance and is instrumental in checking for gas leaks The gas control valve on the fireplace is equipped with pressure test points for gauge connections The gauge connections are located on the front of the valve under the On Off Pilot knob Gauge connections are identified by e IN E for inlet or supply pressure the amount of gas coming to the valve e OUT A for manifold pressure the amount of gas that is coming out of the valve to the burner Figure 10 Pressure test point as located on the front of the valve The appliance must be isolated from the gas supply line by closing its individual manual gas shutoff valve gas cock during any pressure testing of the gas supply piping system that is equal to or exceeds pressures of 1 2 psig 3 5 kPa Inlet Pressure MIN MAX Natural Gas 5 0 WC 1 24 kPa 7 0 WC 1 74 kPa Propane 12 0 WC 2 98 kPa 13 0 WC 3 23 kPa Manifold Pressure MIN MAX Natural Gas 1 2 WC 0 29 kPa 3 8 WC 95 kPa Propane 2 9 WC 0 72 kPa 11 0 WC 2 74 kPa ALWAYS TEST PRESSURE WITH VALVE CONTROL KNOB SET ON HIGH Symptoms of incorrect gas pressure include Insufficient gas pressure e Small pilot flame which can result in insufficient millivolts e Little variation in flame picture between HI and LO settings e Insufficient gas to support more than one appli ance causing nuisance outages or gas surges Excessive g
42. ricated fireplace will require a few modifications before installation of the J tul G1425 Camden fireplace insert Modification Steps 1 Remove any fuel grate or other components attached attached to the firebox On most models the firegrate is attached to the unit with brackets which should be cut or pried off 2 Remove the damper assembly This includes the damper blade handle and any linkage Two 3 liners must be able to pass through the damper area 3 Remove any firescreen or door assembly This is usually done by removing a support rod on the inside of the fireplace frame 4 If there is a metal ashlip it too should be removed to allow the unit to sit flat in the fireplace Be sure to reinstall any screws removed IMPORTANT BEFORE STARTING THIS INSTALLATION MAKE SURE THAT A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE FIREBOX THIS SHOULD ONLY BE DONE BY A QUALIFIED OR LICENSED PLUMBER OR GAS FITTER The G1425 DV Camden gas insert is specifi cally designed to be vented using a co linear system Installation includes a pair of 3 flex ducts that run from the insert completely through the existing chimney to the termination cap See figure 8 One liner is attached to the exhaust port on the back of the unit and will carry the exhaust gases to the outside of the house This exhaust liner must be directly connected to the unit and run the full length of the chimney IMPORTANT NOTICE THE USE
43. round panels half way inside the fireplace and attach the liners to the appropriate ports on the rear of the stove Be sure not to cross vent the insert 11 Secure the liners to the ports using sheet metal screws or hose clamps No silicone or sealant is required 13 Connecting the Gas Supply Gas Supply Requirements ALL INSTALLATIONS MUST COMPLY WITH LOCAL CODE OR IN THE ABSENCE OF LOCAL CODE MUST COMPLY WITH THE MOST RECENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 OR CAN B149 NOTE INSTALL THE OPTIONAL BLOWER BEFORE PLUMBING THE GAS LINE TO THE VALVE THIS PRODUCT MUST BE INSTALLED BY A LICENSED MASTER OR JOURNEYMAN PLUMBER OR GAS FITTER WHEN INSTALLED IN THE COMMONWEALTH OF MASSACHUSETTS Shutoff Valve All codes require a gas shutoff valve gas cock and union to be installed in the supply line and in the same room as the appliance This allows for the disconnection of the fireplace for servicing and maintenance See Fig 9 AT HANDLE GAS SHUTOFF VALVE IS REQUIRED IN MASSACHUSETTS IN COMPLIANCE WITH CODE 248CMR The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of the system at test pressures in excess of 1 2 psig For pressures lower than 1 2 psig isolate the gas supply by closing the manual shutoff valve Control Valve Connection The gas supply line connection is made to the left side of the valve The gas supply line
44. s of life This appliance should be inspected before use and at least annually More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulat ing air passageways of the appliance be kept clean S assurer que le bruleur et le compartiment des commandes sont propres Voir les instructions d installation et d utilisation qui accompagnent l appareil The installation must conform to local codes Your local J tul authorized dealer can assist you in determining what is required in your area for a safe and legal installation Some areas require a permit to install a gas burning appliance Always consult your local building inspector or authority having jurisdiction to determine what regulations apply in your area In the absence of local codes the installation requirements must comply with the current National codes In the U S these requirements are established in the National Fuel Code ANSI Z223 1 NFPA 54 In Canada the codes have been established in CAN CGA B149 Fuel Installation Code Installer l appareil selon les codes ou reglements locaux ou en l absence de tels reglements selon les Codes d installation CAN CGA B149 DO NOT OPERATE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and
45. screwdriver or small flat head Air Shutter Latch to release screwdriver remove the three specialty screws from ee j the front of the valve regulator e Remove the regulator tower and gasket OPEN ZJ j R BE SURE TO REMOVE THE BLACK RUBBER GASKET Pe T H FROM THE VALVE KALT e Install the new variable regulator tower with the new rubber gasket Thoroughly tighten new regulator i to valve body 0 0 o Apply the Conversion Labels e Apply LABEL A to the cabinet floor so that it may be Figure 11 Frame latch and air shutter stem seen by anyone servicing the fireplace location e Apply LABEL B to the Rating Plate in the space provided Injector 9 Reassemble the fireplace apply gas to the system and check for gas leaks including all gas lines before and Air Shutter H after the valve NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS Burner Orifice IMPORTANT Correct gas pressure is essential for effi cient and safe operation It is important that the correct gas pressure be established at the time of the installation For more details see the Gas Pressure section of this manual on page 14 Stem WHEN LIGHTING THIS APPLIANCE ALWAYS REFER TO THE Figure 12 Burner orifice removal and replacement LIGHTING INSTRUCTIONS ON THE BACK COVER OF THIS MANUAL y i 4 Pilot Hood EE BE SURE TO a
46. service 4 Depress gas control knob slightly and turn clock For complete shutdown turn ON OFF switch to OFF wise to OFF Do not force 67VLET 5007 Inr This appliance must be installed in conformance with local and national building regulations Before beginning the installation it is important that the these instructions be carefully read and understood J tul maintains a policy of continual product development Consequently products may differ in specification color or type of accessories from those illustrated or described in various publications J tul vise sans cesse a ameliorer ses produits C est pourquoi il se reserve le droit de modifier les specifications couleurs etequipement sans avis prelable JOTUL Jotul AS P O Box 1411 N 1602 Fredrikstad Norway Jotul North America 55 Hutcherson Drive Gorham Maine 04038 2634
47. sh the bottom of the frame against the firebox face and pull the Frame Latches out to engage them with the slots in the bottom of the frame Loosely scatter Ember material over the burner screen and around the front log pieces Figure 23 Install the Center Left and Right Logs on the pegs Right Breastplate Plumb Adjustment Shim 2 Right Leg Figure 24 Assemble the Surround Panels Surround Assembly 1 Layout the parts Place the castings face down on a protective surface such as carpeting blankets or a sheet of cardboard 2 Attach the Breastplates together using two M6 x 10 hex head flange bolts Do not tighten Use the hex key found in the Hardware Bag to adjust the set screw until a flush fit is attained then tighten the bolts 3 Attach the Leg panels to the Breastplates The Legs must be oriented with the Hanger Tabs on the inside edges as in the drawing above Use two M6 x 12 hex head flange bolts to attach the Legs to the Breastplate assembly 4 Adjust plumb if necessary Lift the surround assembly upright and check the plumb of the legs and breastplates Look at the assembly from the side the breastplates and legs should be aligned straight If the assembly is bowed loosen the attachment bolt enough to insert a shim as shown in the detail above then re tighten 5 If you will be installing the optional Wide Surround Panels use the instructions included w
48. stic flame picture while simultaneously achieving efficient fuel combus tion and effective heat output under a variety of installation conditions The flame picture you experience however will be affected by a number of variables peculiar to your installation such as venting configuration environmental and weather conditions and fuel type Log placement is critical to the final flame picture Pay particular attention to placing the log pieces as illustrated here Carefully unpack and arrange the logs as outlined below CAUTION The logs are fragile Please handle each piece with care Right Log Use safety gloves to handle the log parts as the ceramic fibers can irritate skin Ceramic Base Figure 21 Logset Parts 1 Place the Rear Log in position on Ceramic Base pegs as shown in fig 22 The base is already installed in the fireplace 2 Set the Right Left and Center Logs on the appropriate pegs as shown in fig 23 3 Lightly scatter the Platinum Ember material included in the Miscellaneous Hardware Bag over the forward area of the Logset Base Place them directly on top of the burner base and around the log parts With a little experimenta tion you will find that they add an inviting glowing ember effect after the burner has been operating for a few minutes 4 Replace the Glass Panel Frame Engage the top of the frame with the three tabs at the top of the firebox Pu
49. you remove the carton remove the cast iron parts that are packed around the fireplace firebox 2 Lift the shipping carton off of the fireplace cabinet 3 Unpack the Firebox The Logset is packaged inside the firebox Remove the Glass Panel Frame to unpack the firebox e Locate the right and left spring latches on the underside of the firebox floor Release each latch by pulling them forward to disengage the Frame from the Firebox body e Pull the Glass Frame away from the Firebox and lift to disengage it from the three steel retainer tabs located at the top of the firebox Set the glass out of the way Do not unpack the log parts until you are ready to install them 4 Install the Levelling Bolts Five round head carriage bolts are included in the Hardware Bag Tilt the insert cabinet back on the pallet to allow clearance for installation of these bolts into the Cabinet Base one at each corner and one in the center Spring Latch fn ske Pull each Spring Latch to disengage them from the Glass Frame J tul GI 425 Camden Direct Vent Gas Fireplace Manufactured and Distributed by J tul A S A Fredrikstad Norway J tul North America Gorham Maine MEA No 369 04 E Test Standards This appliance complies with EN National Safety standards and var is tested and listed by Intertek Ea ie 4 Testing Services of Middleton rnac we Wisconsin In addition the J tul GI 425 DV g
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