Jotul GF 200 DV User's Manual
Contents
1. Rear Exit Centerline Figure 1 Dimensional Views GF 200 DV Lillehammer Jotul GF 200 DV Lillehammer Specifications Input Rates Natural Gas 18 000 BTU hr maximum input 13 500 BTU hr minimum input Propane 18 000 BTU hr maximum input 13 500 BTU hr minimum input Inlet Pressure MIN MAX Natural Gas 5 0WC 1 24 kPa 7 0 WC 1 74 kPa Propane 11 0 WC 2 73 kPa 13 5 WC 3 36 kPa Manifold Pressure MIN MAX Natural Gas 2 2 WC 54 kPa 3 5 WC 87 kPa Propane 6 5 WC 1 61 kPa 10 0 WC 2 49 kPa Efficiency 82 Steady State A F U E 73 Piezo Ignitor Standing Pilot The J tul GF 200 DV Lillihammer is a Direct Vent wall furnace designed as a sealed combustion air circulating gas appliance for residential applications This appliance is approved for installation using 6 5 8 X 4 vent pipe from the following manufacturers Simpson Dura Vent GS Security Vent Ltd Amerivent Inc The J tul Lillehammer gas stove is designed to burn NATURAL GAS or PROPANE only It is shipped from the factory equipped to burn Natural Gas If use with Propane is desired the stove must first be converted for use with that gas Use the LP Fuel Conversion Kit included with this stove See page 15 GF 200 DV Lillehammer Options e Fuel Conversion Kit NG 155349 e Fuel Conversion Kit2. JOTUL GF 200 DV Lillehammer Gas Heater Installation and Operation Instructions Warnock Hersey a C En US WARNING IF THE INFORMATION IN THESE INSTRUC TIONS ARE NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROP ERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE INSTALLATION INSTALLATION AND SERVICE MUST BE PER FORMED BY A QUALIFIED INSTALLER SER VICE AGENCY OR LICENSED GAS SUPPLIER WHAT TO DO IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCHES e DO NOT USE THE PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW YOUR GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES IN STRUCTIONS DANS CETTE NOTICE POUR REDUIRE AU MINIMUM LE RISQUE D INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL TOUTE BLESSURE OU MORTALIT E NE PAS ENTREPOSER NI UTILISER D ESSENCE NI OU LIQUIDES INFLAMMABLES DANS LE VOISINAGE DE CET APPAREIL OU DE TOUT AUTRE APPAREIL VINSTALLATION LE SERVICE DOIVENT ETRE EXECUTES PAR UN INSTALLATEUR QUALIFIE AGENCE DE SERVICE OU LE FOURNISSEUR DE GAZ QUE FAIRE SI VOUS SENTEZ UNE ODEU
3. Bracket Kit 154342 C Electrode 129173 Fuel Conversion Kit NATURAL 155349 D Pilot Assembly w NG orifice PopTop 129471 Fuel Conversion Kit PROPANE 155350 Gasket Pilot Assembly 129116 Torx T 20 Screwdriver 110002 To order replacement parts contact your local Authorized Jotul Dealer Parts and specifications are subject to change without notice not illustrated LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE This appliance has a pilot which must be lit e Immediately call your gas supplier from a by hand When lighting the pilot follow neighbor s phone these instructions exactly If your gas supplier cannot be reached call the BEFORE LIGHTING smell all around the fire department appliance area for gas Be sure to smell next Use only your hand to push in or turn the gas to the floor because some gas is heavier than control knob Never use tools If the knob will air and will settle to the floor not push in or turn by hand do not try to repair WHAT TO DO IF YOU SMELL GAS it Call a qualified technician Force or at Extinguish any open flame tempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to Do not touch any e
4. LP 155350 High Altitude Conversion Kit NG 154371 High Altitude Conversion Kit LP 154373 Wall Thermostat aaaaaaivasavsvsssevaaa 750003 Remote Control aaaaaiavnasavsisnsanana 129706 Mobile Home Floor Bracket Kit 154342 General Information E THIS HEATER MUST BE INSTALLED AND MAIN TAINED BY A QUALIFIED SERVICE AGENCY H THIS APPLIANCE MUST NOT BE CONNECTED TOA CHIMNEY OR FLUE SERVING ANY OTHER APPLI ANCE H The installation and repair of this appliance must be done by a qualified service person Failure to properly install and maintain this heater could result in an unsafe or hazardous installation which may result in a fire explosion property damage personal injury or loss of life H This appliance should be inspected before use and at least annually More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean E The installation must conform to local codes Your local J tul dealer can assist you in determining what is required in your area for a safe and legal installation Some areas require a permit to install a gas burning appliance Always consult your local building inspector or authority having jurisdiction to determine what regulations apply in your area H REMEMBER
5. Lillehammer one must also consider the proximity of traffic ways furniture draperies etc This appliance may be located on or near conventional construction materials HOWEVER always maintain the proper clearances to combus tibles as this provides adequate ventilation air around the appliance The following clearances and hearth require ments are the minimum requirements when install ing the Lillehammer gas stove near or on combustible surfaces Always provide adequate access around the appliance for servicing and proper operation A combustible surface is anything that can burn i e sheet rock wall paper wood fabrics etc These surfaces are not limited to those that are visible and also include materials that are behind non combus tibles If you are not sure of the combustible nature of a material consult your local fire officials Remember Fire Resistant materials are considered combustible they are difficult to ignite but will burn Also fire rated sheet rock is considered combustible Hearth Requirements The J tul GF 200 Lillehammer gas stove CANNOT be installed directly on carpeting vinyl flooring Pergo or linoleum If it is desired to install this appliance on any combustible material OTHER THAN WOOD a floor pad must be installed that is either metal wood or a listed hearth pad This floor protection must extend the full width and depth of the appliance It is not necessary to remove t
6. Maintenance Record section of this manual for future reference Jotul GF 200 Lillehammer Direct Vent Gas Heater Manufactured and Distributed by J tul A S A Fredrikstad Norway J tul North America Portland Maine Test Standards This appliance complies Warnock Hersey with National Safety Aag standards and is tested C ia US and listed by Intertek Testing Services of Middleton Wisconsin to ANSI Z21 88 1998 NFPA 54 and CSA 2 33 M98 for Canada DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS ANY MODIFICATION OR ALTER ATION WILL VOID THE WARRANTY CERTIFICA TION AND LISTING OF THIS APPLIANCE Suggested Tools for Installation and Service External regulator for Propane only e Piping which complies with local code e Manual shutoff valve T Handle in MA Sediment trap if required by code e Tee joint e Pipe wrench e Pipe sealant 10mm open end wrench e 1 2 7 16 open end wrench e Phillips head screwdriver e Flat head screwdriver e 1 4 nut driver e Gloves e Safety glasses e Torx T20 screwdriver e Leak test solution e Reciprocating Saw e Power Drill Table of Contents Specifications aaaaaaaanaaaavannananissnnannsnnnanai 3 General Information aaaavssssaaacaccc sai 5 Safety Information aaaaaaaeisesssnasesia 6 Hearth Protection Requirements 6 Clearance Requirement
7. THE PROPER CLEARANCES TO COMBUSTIBLES AS DEFINED IN THIS MANUAL AND INM THE INSTRUCTIONS PROVIDED WITH EACH VENT COMPONENT IMPORTANT NOTICE THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI 221 88 1999 CSA 2 33 M99 TEST METHODS AND RESULTING ITS WHI PRODUCT CERTIFICATION THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PRO CEEDING WITH THIS INSTALLATION 991 Exhaust Gases High Wind Cap 923GK Top Kit Maximum Co Linear Height 35 FT Minimum Co Linear Height 10 FT Air Intake flex pipe must TT extend a minimum of 6 ft and through the damper area Chimney must be sealed off from the room by a steel plate at the damper area 923GCL Co Linear Appliance Adaptor Figure 8 Co Linear Vent System installed in a masonry fireplace S N H K AA H gt 211 2 546mm 18 457 mm F R Ol V I Figure 9 Co Linear Adaptor dimensions with Plinth legs Intake Air Masonry or Prefabricated Chimney Conversion The GF200 DV Lillehammer is approved for use with Simpson Dura vent Chimney Kit 934 in a masonry chimney or a prefabricated solid fuel listed chimney T
8. VENTING PRODUCT THE GAS APPLIANCE AND VENT SYSTEM MUST BE VENTED DIRECTLY TO THE OUTSIDE OF THE BUILDING AND NEVER ATTACHED TO A CHIMNEY SERVING A SOLID FUEL OR GAS BURNING APPLI ANCE EACH DIRECT VENT GAS APPLIANCE MUST HAVE ITS OWN SEPARATE VENT SYSTEM COM MON VENT SYSTEMS ARE PROHIBITED IF VENTING SYSTEM IS DISASSEMBLED FOR ANY REASON REINSTALL PER THE INSTRUCTIONS Vent Restriction The GF 200 DV Lillehammer includes two draft restrictor plates found in the parts bag These must be installed togethe within the stove in the follow ing vent configurations 1 ANY vertically vented installation 2 ANY horizontal vent utilizing a Snorkel Termination Additional restriction may be necessary depending on the vent height The plates are used to compensate for draft characteristics that would otherwise interfere with proper burner performance such as low heat output weak flame picture or inefficient combustion Both restrictors must be installed See Figs 6 and 7 Install the Exhaust Restrictor Plate 1 Remove the Top Plate to access the Glass Panel 2 Release the Glass Panel latches and lift the panel straight up off of the firebox 2 Carefully remove the Log Set pieces from the firebox 2 Use a 1 4 nut driver to remove the two lower sheet metal screws located inside the firebox below the exhaust outlet Install the rectangular restrictor plate over the lower half of the outlet and secure it using
9. millivolt DC two wire circut thermostat The thermostat should be placed in the same room as the heater typically 5 off the floor Avoid drafty areas or any area that may affect the accuracy of the thermostat The thermostat should be connected to the Lillehammer using a minimum of 16 gauge wire with a maximum length of 35 feet of wire Connect the two thermostat wire leads to the two lower terminals on the terminal block located directly above the ignitor button Do not over tighten the connections IT IS NOT NECESSARY TO DISCONNNECT ANY OTHER WIRES See Figure 24 For the thermostat to work the On Off T Stat switch on the back of the stove must be in the T stat position and the pilot light must be running as it is the power source for the thermostat At the thermostat the two wires should be connected to the two connections screws on the thermostat base plate per the manufacturers instructions THERMOPILE ROCKER SWITCH ON TH OFF TP STAT TH r TP OPTIONAL VALVE 1 THERMOSTAT h a REMOTE I CONTROL 1 La TERMINAL BLOCK Figure 24 Thermostat Remote Control Wiring Diagram Remote Control When using a remote the remote receiver should be wired to the terminal block the same way the thermostat would be See the instructions above CAUTION LABEL ALL WIRES PRIOR TO DISCON NECTION WHEN SERVICING THE
10. room as the appliance This allows for the disconnection of the stove for servicing and mainte nance See Figure 19 T HANDLE GAS COCKS ARE REQUIRED IN MASSA CHUSETTS IN COMPLIANCE WITH CODE 248CMR Secure all joints tightly using appropriate tools and sealing compounds For propane units be sure to use compounds that are propane resistant Turn on gas supply and test for gas leaks using a soapy water solution NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS 3 4 NPT x 36 Flare Fitting gt l 3 4 Flex Tubing 1 2 x 3 4 Flare Shul Oll Valve B Y Nipple i 3 2 Union Gas Stub 3 4 Close Nipple 3 4 Shut Off Valve 1 4 x Ye Reducer Figure 19 Supply Line Shut off Valve Configurations 17 18 Leak Test e Mixa 50 50 solution of water and dish soap Light appliance see lighting instructions on page 21 of this manual or on the stove s rating plate e Brush or spray all joints and connections with the soapy water solution If bubbles appear at any connection or seam or a gas odor is detected immediately turn gas control knob to the OFF position Tighten or reconnect the leaking joint and retest for any gas leaks Gas Pressure Correct gas pressure is essential for efficient and safe operation of this appliance It is important that the correct pressure is established at the time of the installation Proper gas pressure provides a consis tent flow of gas to the a
11. the same screws To Exhaust Outlet Exhaust 2 Rectangular Baffle Exhaust Restrictor o Firebox Plate Lower Exhaust Screws Figure 6 Install the Exhaust Restrictor Plate Install the Air Inlet Restrictor Plate 1 Using a 1 4 nut driver remove the left hand sheet metal screw holding the Air Deflector to the rear wall of the firebox See Fig 7 Slide the Air Inlet Restrictor down along the rear wall of the firebox behind the Air Deflector so that the Restrictor plate completely covers the air intake inlet Secure both the Restrictor plate and the Deflector to the rear wall using the same screw N w Remove Rear Wall VERTICAL VENTING OR ANY HORIZONTAL a of Firebox VENTING WITH VERTICAL RISE MUST 1 ery TERMINATE END WITHIN THE SHADED AREA gt ee AT RESTRICTOR REQUIRED ON ALL VERTICAL lt Deflector VENTING B e ALWAYS MAINTAIN THE PROPER CLEAR ANCES TO COMBUSTIBLES Air Intake Restrictor Plate Figure 7 Install the Air Inlet Restrictor Plate Vertical Venting Requirements These requirements apply to any installation that includes a verrtical vent run The GF 200 DV Lillehammer can be vertically vented through a roof or ceiling following these guidelines E Steep roofs nearby trees and predominantly windy C conditions can contribute to poor draft or down draft oor occurances Increasing the height of the v
12. types of venting configurations approved for use with the Lillehammer gas stove e Hearthmount Co Linear Vertical Termination e Vertical Venting Vert ical Termination e Horizontal Termination Horizontal Termination The Lillehammer is approved for use with the vent systems listed below Use parts of one manu facturer only DO NOT MIX VENT COMPONENTS FROM DIFFERENT MANUFACTURERS IN THE SAME SYSTEM Simpson Dura Vent GS e Amerivent Corporation e Security Vent Ltd Installation of any components not manufac tured or approved by J tul or failure to meet all clearance requirements will void all warranties and could result in property damage bodily injury or serious fire The approved vent configurations described in this manual are derived from extensive testing under controlled laboratory conditions Gas appli ance performance can be negatively affected by variables present in the installation environment i e atmospheric pressure strong prevailing winds adjacent structures and trees snow accumulation etc These conditions should be taken into consider ation by the installer and stove owner when plan ning the vent system design IMPORTANT JOINT SEALING REQUIREMENT APPLY A 1 8 BEAD OF HIGH TEMPERATURE 750 F SEAL ANT TO THE MALE SECTION OF THE INNER VENT PIPE SEE FIG 9 THE CEMENT SHOULD FORM A SEAL BETWEEN THE INNER AND OUTER PIPES e NEVER MODIFY ANY VENTING COMPONENT OR USE ANY DAMAGED
13. your J tul dealer Never use any substitute parts on your Lillehammer Direct Vent stove With proper care and maintenance your J tul gas stove will provide you with many years of service If you experience any problems with J tul GF 200 DV contact your authorized J tul dealer for assistance 2 SA states ae ae K 3 OO R x a ue ararasan RY Nay ks oa m z a 2 R R a RRR Si HP R aR A A sae sa S R VR ee ste R SA a Reset tun Ce ae Kini Vet kereta K Wee ee Ae se AN gis RRRA AR is Ns G at ar V we Gs ss va S Sa Vis sh Veet as Kx NS a s st os A FA S Vt L ae Se BT ce Ge mart eal ena aa baa RRR SS Co PN RRA an Nets Fill out the Maintenance Record form on the next page and keep it up to date It will provide useful information of service activity to help you and your dealer keep your stove in top condition Figure 27 Glass removal state RETAIN THIS MANUAL FOR REFERENCE AND MAKE IT AVAILABLE TO ANYONE USING OR SERVICING THE STOVE WARNING OBSERVE CAUTION NEAR THE GLASS THE GLASS PANEL MAY SHATTER UNEXPECTEDLY IF STRUCK WITH AN OBJECT ALWAYS HANDLE THE GLASS PANEL WITH CARE WHEN SERVICING THE STOVE ALWAYS PULL THE GLA
14. CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION ALWAYS VERIFY PROPER OPERATION AFTER SERVICING THE APPLIANCE Checking the System 1 N Purging the Gas Line When lighting the appli ance for the first time it will take a few mo ments to clear the gas line of air Once this purge is complete the appliance will operate as described in the lighting instructions located on the stove s rating plate All subsequent lightings of the stove will not require such purging of the gas line Pilot Flame The pilot flame should be steady not lifting or floating The flame should be blue in color around the pilot hood with traces of yellow toward the outer edges It is imperative that the pilot flame engulf the top 3 8 of the thermopile power generator and the top 1 8 of the quick drop out thermocouple The pilot flame should project out of the pilot hood 1 at all three ports See Figure 25 eeeeoeeeee0de Burner Tube Pilot Assembly Figure 25 Pilot Location and Correct Appearance 21 22 3 Burner Adjustment The Lillehammer is equipped with a variable gas control valve that provides easy adjustment of the flame height appearance and heat output To adjust the flame between the HI and LOW setting rotate the HI LOW knob located in the center of the valve face Flame height will adjust approximately 1 0 to 1 5 between the
15. FOR INSTRUCTIONS ON REPLACING THE GLASS PANEL Safety Information The J tul GF 200 Lillehammer gas stove during normal operation will reach high surface tempera tures Read and follow the safety guidelines below Due to the high operating temperatures this appliance should be located out of traffic and away from furniture and draperies e Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition e Young children should be supervised while they are in the same room as the Lillehammer gas stove e Clothing or other flammable materials should not be placed ON or NEAR the Lillehammer gas stove Surveiller les enfants Garder les vetements les meubles essence ou autres liquides a vapeur inflammables loin de l appareil e NEVER store or use gasoline or any other flam mable vapors or liquids in the vicinity of the Lillehammer gas stove e Never burn any other materials in your Lillehammer gas stove it is strictly designed for use with natural gas or propane fuel ONLY Any safety screen glass or guard removed for servicing the appliance must be replaced prior to operating the appliance Locating the Stove In selecting the location the aesthetic and func tional use of the appliance are primary concerns However proper venting systems and access to the fuel supply are also important issues Due to the high surface temperatures of the
16. H THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1 B149 1 AND 2 INSTALLATION CODE 15 Gas Conversion Procedure See Figure 29 page 25 for parts identification 1 Turn off gas supply to the stove 2 Remove the stove Top Plate 3 3 Remove the Front Panel Using a 10mm open end wrench loosen the two bolts holding the Front Panel 1 to the side panels 2 Note You do not have to remove these bolts Pull the Front Panel away from the stove and lift off of Bottom Plate 4 Release the Glass Retainer Clips 12 on top of the firebox and carefully lift the Glass Panel up and out vi Remove the Logs 14 using care to avoid chip ping or other damage Lift out the Air Deflector 17 Remove the Air Divider 16 by lifting right side and slowly rotating forward ea N Remove Burner Tube 15 Using a 1 4 nut driver remove the two screws securing the Burner Tube to the stove bottom Lift out the Burner Tube WHEN RE INSTALLING THE BURNER TUBE BE SURE THAT THE TUBE IS PULLED FORWARD IN THE MOUNTING HOLES Secure with the two 1 4 screws Remove the Burner Orifice Holder Shield 18 around the orifice Using a 1 4 nut driver remove the screw attaching the shield to the rear wall of the firebox Slide the shield left and remove Change the Main Burner Orifice 38 Use a 1 2 open end wrench to remove the burner orific
17. LOW and HIGH settings See Figure 26 NO SMOKE OR SOOT SHOULD BE PRESENT CHECK LOG PLACEMENT IF ANY SOOT OR SMOKE IS DETECTED IF SOOT OR SMOKE PERSIST THE AIR SHUTTER MAY NEED TO BE ADJUSTED See Air Shutter Flame Appearance section of this manual for proper air shutter settings and adjustments Note the more offsets on the vent system the greater the need for an air shutter adjustment WARNING AIR SHUTTER ADJUST MENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SER VICE TECHNICIAN Figure 26 Correct flame picture The illustration above depicts the flame appear ance on the high setting after burning approxi mately 15 to 20 minutes CAUTION DO NOT ATTEMPT TO ALTER THE FLAME APPEARANCE BY POSITION ING THE GAS VALVE IN ANY OTHER POSI TION OTHER THAN THE FULL ON POSI TION Operation of Appliance Always follow the Safety Guidelines and Lighting Instructions found on page 27 inside back cover These instructions are also found on the metal Rating Plate attached to the stove The Lillehammer is equipped with an On Off T stat rocker switch or can be controlled using an optional wall mounted thermostat When lit for the first time the Lillehammer will emit an odor for several hours This odor is the burn off by products of internal paints and lubricants used in the manufacturing process Condensation may occur on the glass upon each lighting of the appliance This
18. R DE GAZ e NE PAS TENTER D ALLUMER L APPAREIL e NE TOUCHEZ A AUCUN INTERRUPTEUR e NE PAS VOUS SERVIR DES TELEPHONES SE TROUVANT DANS LE BATIMENT OU VOUS VOUS TROUVEZ APPELEZ IMMEDIATEMENT VOTRE FOURNISSEUR DE GAZ CHEZ UN VOISIN SUIVEZ LES INSTRUCTIONS DU FOURNISSEUR e SI VOUS NE POUVEZ REJOINDRE LE FOURNISSEUR DE GAZ APPELEZ LE SER VICE DES INCENDIES JOTUL Welcome to J tul Congratulations on the purchase of your new J tul GF 200 DV Lillehammer a direct vented gas heater especially designed and approved for installation into a variety of configurations where close clearance to combustibles is required We at J tul are glad you ve made the decision to warm your hearth with a J tul product Your new Lillehammer benefits from our experience as the world s largest manufacturer of solid fuel burning appliances for over 140 years We ve been making fine quality cast iron wood and coal stoves and fireplaces continuously since 1853 In the Lillehammer we ve combined advanced gas technology with the warm traditional elements of cast iron With proper care and use your J tul stove will provide you with many years of safe dependable and satisfying service Please take a few minutes to familiarize yourself with this manual and the features of your Lillehammer gas stove Locate the serial number stamped onto the Rating Plate which is attached to the bottom of the stove Record this number in the
19. SS ASSEM BLY STRAIGHT UP FOR REMOVAL Figure 28 Glass gasket replacement Maintenance Record J tul GF 200 Lillehammer Model Direct Vent Stove Serial Number Date of Purchase Dealer Address Phone Type of Fuel Natural Gas Propane _ _ Fuel Conversion YES NO Installer Service Date Service Notes Service Date Service Notes Service Date Service Notes Illustrated Parts List GF 200 DV Lillehammer Figure 29 25 Painted amp Enamelled Cast Iron Parts CASTING Matte Black Blue Black Ivory Forest Green J tul Iron 1 Front Panel 103905 10390527 10390529 10390536 10390585 NOTE ONLY USE GENUINE J TUL 2 Side Panel 103907 10390727 10390729 10390736 10390785 REPLACEMENT 3 Top Casting 103906 10390627 10390629 10390636 10390685 PARTS PRO 4 Bottom Plate 103900 10390027 10390029 10390036 10390085 OED 5 Leg Plinth 103908 10390827 10390829 10390836 10390885 J TUL DEALER 10 Glass Frame 12931692 Pilot Orifice NG 51 129472 11 Glass Gasket 7 16 tadpole 129124 Pilot Orifice LP 30 129473 12 Glass Clip 129135 Pilot Line 129446 Glass Frame Assembly 154337 Terminal Block 129154 12A Latch Keeper 129149 39 _ Ignitor Button 3902573 13 Glass 129113 40 Ignitor Bracket 3902576 14 Log Set 129122 41 Valve NG 3902159 Embers 129123 Valve LP 3902160 15 Burner Tube 129331 42 Bras
20. UE NE PAS L UTILISER AVEC D AUTRES GAS SAUF SI UN KITDE CONVERSION CERTIFIE EST INSTALLE Gas Conversion The J tul GF 200 DV Lillehammer gas stove is shipped from the factory equipped to burn NATU RAL GAS Install the Fuel Conversion Kit included with the stove if Propane use is necessary The kit contains all the necessary components needed for safe conversion and includes appropriate conversion notice labels WARNING THE CONVERSION KIT IS TO BE IN STALLED BY AN AUTHORIZED JOTUL SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER S INSTRUC TION AND ALL CODES AND REQUIRE MENTS OF THE AUTHORITY HAVING JURISDICTION FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE THE QUALIFIED AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILTY FOR THIS CONVER SION Tools Required 1 4 Nut driver e 7 16 and 1 2 open end wrench Torx T 20 or slotted screwdriver Fuel Conversion Kit Contents e 1 regulator tower labeled for Propane 3 regulator tower screws 1 burner orifice 48 for NG 3 64 for LPG e 1 pilot orifice 51 for NG 30 for LPG e Label A to be completed and applied to the back of the stove e Label B to be applied to the stove Rating Plate e Small valve label apply to the Control Valve body Conversion instructions are also included in the conversion kit Canadian Requirements THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WIT
21. When horizontally venting directly off the rear of the stove install the decorative Wall Shield 129349 included in the stove to cover the top of the venting hole in the wall See Figure 14 1 Remove the top four 1 4 hex head screw from the rear shroud of the stove 2 Align the holes in the wall shield with the holes in the rear shroud 3 Secure the wall shield to the stove with the four 1 4 hex head screws Simpson Dura Vent Horizontal Termination Cap 984 or 985 OPTION 5 6 150 mm Simpson Dura Vent LJ ES gt 18 Max 460mm gt Two 90 Degree Elbows VARA jem LJ Figure 12 5 Horizontal vent with two elbows Mis Figure 14 Install the Wall Shield 13 14 Vent Termination Requirements Vent Terminal Air Supply Inlet A Clearance above grade veranda porch deck or balcony 12 inches 30 cm minimum B Clearance to window or door that may be opened 9 inches 23 cm minimum We recommend 12 inches to help prevent condensation C Clearance to permanently closed window mimimum 12 inches 30 cm recommended to prevent condensation on the window D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet 60 cm from the centerline of the t
22. Your local officials have final author ity in determining if a proposed installation is acceptable Any requirement that is requested by the local authority having jurisdiction that is not specifically addressed in THIS manual defaults to local code In the absence of local codes the installation requirements must comply with the current National codes In the U S these require ments are established in the National Fuel Code ANSI Z223 1 NFPA 54 In Canada the codes have been established in CAN CGA B149 Fuel Installa tion Code E Installer l appareil selon les codes ou reglements locaux ou en l absence de tels reglements selon les Codes d installation CAN CGA B149 H DO NOT OPERATE THIS STOVE IF ANY PART HAS BEEN UNDER WATER Call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which may have been under water H Ne pas se servir de cet appareil s il a ete plonge dans l eau completement ou en partie Appeler un technicien qualifie pour inspecter l appareil et remplacer toute partie du syste me de controle et toute commande qui ont ete plonges dans l eau Glass Panel DO NOT OPERATE THE LILLEHAMMER GAS STOVE WITH THE GLASS FRONT REMOVED CRACKED OR BROKEN REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON ONLY REMOVE GLASS FOR ROUTINE SERVICE ALWAYS HANDLE GLASS CAREFULLY SEE THE MAINTENANCE CHAPTER
23. d combus tible projections 2 1 2 60 mm or less Maintain 12 300 mm clearance from projections exceed ing 2 1 2 See Figure 13 Any horizontal run of vent must be level or have a 1 4 5 mm rise for every foot 300 mm of run toward the termination cap DO NOT ALLOW THE VENT TO RUN DOWNWARD AS THIS CAN CAUSE HIGH TEMPERATURES AND THE POSSIBILITY OF A FIRE A 1 26 mm clearance must be maintained around all co axial vent pipe For buildings with vinyl siding a Vinyl Siding Standoff should be installed between the vent cap and the exterior wall Simpson Dura Vent 950 The Standoff prevents exposure of the vinyl siding to excessive heat that can damage the siding material A 10 X 10 250 mm x 250 mm square hole is required to maintain proper vent clearances through a combustible wall Simpson Dura Vent Wall Thimble 942 installed according to the manufacturer s instructions meets clearance requirements DO NOT FILL AIR SPACE WITH ANY TYPE OF INSULATION Do not recess the termination cap into the exterior wall or siding gt 10 Max a OPTION 1 250 mm Horizontal Termination Cap 984 or 985 Simpson Dura Vent 9 230 mm Max Horizontal Simpson Dura Vent 907B No Draft Restriction Required Figure 12 1 Maximum horizontal run to rear termination OPTION 2 5 Max 130
24. e and replace with the appropriate orifice supplied in the kit 48 for Natural Gas 3 64 for Propane 10 Adjust the Air Shutter on the Burner Tube 15 to allow for the proper mixing of air and gas See fig 16 The correct settings o o Open 1 8 for Natural Gas Open 3 4 for Propane 11 Change the Pilot Orifice From within the firebox pull the Spring Clip back to release the Pilot Hood from the Pilot Base Use the 4m mm hex key to remove the original Pilot Orifice from the base counterclockwise See fig 17 Install the appropriate pilot orifice 51 for Natural Gas 30 for Propane Be certain the orifice is securely tightened If the orifice is loose gas flow will not be properly regulated Replace the Pilot Hood onto the base by re engaging the spring clip around its collar 12 Replace the variable Regulator Using a Torx T 20 screwdriver remove the three mounting screws Open 1 8 for Natural Gas Open 3 4 for Propane Air Shutter ead ele Figure 16 Air Shutter adjustment and Burner Orifice Burner Tube Pilot Hood Pilot Orifice F Spring Clip Pilot Base RK L Figure 17 Pilot assembly and orifice from the front of the valve Regulator See fig 18 13 Remove the regulator tower and the gasket 14 Install the new variable regulator parts confiming that the gasket is properly positioned Replace the regulator cover and tig
25. ent may 6 10 m ae o alleviate these conditions H Use Simpson Dura Vent Wall Straps 988 to support x 3 Lu an offset pipe run at three feet intervals to avoid gt excessive stress on the offsets a 27 m H Whenever possible use 45 elbows instead of 90 elbows as they are less restrictive to exhaust gas and intake air flow H GAS VENT RULE In no case shall any discharge 3 08 my opening on the cap be less than 2 610mm horizon tally from the roof surface See Figure 11 H A firestop is required at every floor The opening should be framed to 10 X 10 inside dimension 5 Ft Simpson Dura Vent Ceiling Firestop 943 is required 1 52 m H Any venting that is exposed above the first floor regardless of attic space or living space must be 1 Ft enclosed Always maintain the required 1 clearance 30 m from all sides of the vertical vent system 5 Ft 10 Ft E Install the Exhaust Gas Restrictor in all Vertically Ver H ORIZONTAL RU o m Terminated vent systems See the Adding Restriction Rise 1 ft section on page 8 fora 1 K Horizontal H A vertical run in any horizontally terminated system Termination must rise a minimum of 1 ft See Fig 12 5 Table 1 Vertical vent run Termination Window Co linear Hearthmount Installation The J tul GF 200 DV Lillehammer may be vented through a masonry fireplace using Simpson Dura Vent Chimne
26. erminal 18 inches 46 cm minimum E Clearance to unventilated soffit 12 inches 46 cm minimum F Clearance to outside corner 9 inches 23 cm min J tul N A strongly recommends 12 inches 30 cm particularlywhere windy conditions are prevalent Area where Terminal is not Permitted Figure 15 Vent Terminal Clearances National Fuel Gas Code G Clearance to inside corner 6 inches 16 cm min Jotul N A strongly recommends 12 inches 30 cm particularlywhere windy conditions are prevalent H Not to be installed above a meter regulator assembly within 3 feet 90 cm horizontally from the center line of the regulator l Clearance to service regulator vent outlet 6 feet 1 8 m minimum J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30 cm minimum K Clearance to a mechanical air supply inlet 6 feet 1 8 m minimum L Clearance above paved sidewalk or a paved driveway located on public property 7 feet 2 1 m min M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum As specified in CGA B149 Installation Codes Note Local Codes and Regulations may require different clearances Avent shall not terminate directly above a sidewalk or driveway which is located between two single family dwellings and serves both dwellings 1 Only permitted if veranda porch deck or ba
27. fog will disappear as the appliance heats up Keep the controls and the area under the appli ance free of debris vacuum this area frequently Always keep the appliance area clear and free from combustible materials gasoline and other flammable liquids If and when a vacuum is used for any service on the stove ALWAYS be sure the stove is cold and that there are NO hot embers or sparks Remember this appliance has a continuous burning pilot flame Exercise caution when using products with combustible vapors Always shut off the gas supply while servicing the stove CAUTION DO NOT OPERATE THIS APPLIANCE WITH THE GLASS REMOVED CRACKED OR BRO KEN Replacement of the glass should be done by a licensed or qualified service person Use only replacement glass provided by your authorized J tul dealer Never use any substitute materials Clean the glass only when necessary Wipe surface with a clean dampened soft cloth Follow with a dry soft towel as desired Take care not to scratch the glass surface WARNING DO NOT USE ABRASIVE CLEANERS ON THE GLASS NEVER CLEAN THE GLASS WHEN IT IS HOT Maintenance The GF 200 DV Lillehamer gas stove and its venting system should be inspected before use and at least Glass Front annually by a qualified service technician Do not operate the Lillehammer gas stove with the IMPORTANT glass front removed cracked or broken Replace ALWAYS TURN OFF THE GAS SUPPLY TO ment of t
28. he carpeting vinyl or linoleum from underneath the floor protection Minimum Min Depth Hearth 16 1 2 420 mm Protection LE Min Width 22 3 4 580 mm Figure 2 Lillehammer Hearth Protection Clearance to Combustibles Minimum Stove Clearance Rear o Omm Ceiling 17 432mm Corner 2 51mm Right Side 2 51mm Left Side 10 255mm Necessary for complete access to pull out required Lighting Instructions Plate Minimum Vent Pipe Clearance Horizontal runs Off the top of the pipe 2 26mm Off the sides and bottom 1 26mm Vertical runs All sides 1 26mm See Figures 4 and 5 Mantel and Trim Clearances 24 or greater depth or ceiling 12 or less Figure 3 Mantel Trim Clearances Parallel Installation 1 Rear Wall Clearance 0 ZERO mm mm P 2 230mm ide Fir Allow 10 on left side of the appliance for complete access to the lighting instructions and control valve Figure 4 Clearances with stove parallel to the walls Alcove Installation Maximum Depth Minimum Width Minimum Ceiling Height 24 610mm 35 890mm 42 1067mm Corner Installation Figure 5 Clearance to rear corners Venting Requirements There are three
29. he glass should be done by a licensed or THE STOVE BEFORE ANY SERVICE WORK qualified service person Only remove glass for IS PERFORMED ON THE STOVE routine service Always handle glass carefully General cleaning The firebox should be vacuumed Glass and Gasket Replacement out annually to remove any surface build up Be 1 Using a nail punch inserted into the perf holes sure to vacuum or wipe off the pilot assembly and carefully pry the two glass retainer tabs back See burner orifice and burner tube Also when vacu fig 27 uming the log set be sure to handle it carefully as oy 2 Peel away all remnants of the old gasket material it is very fragile and clean any adhesive residue off the glass Gasket inspection It is important that the glass gasket be inspected at least annually Examine the rope gasket for signs of deterioration and make sure the gasket has a positive seal This is impor 4 Apply the gasket to the panel wrapping the tant to prevent combustion gases from escaping adhesive side down around the panel edge See into the room Replace the gasket if necessary fig 28 refer to the replacement parts list on page 25 Insert the gasketed glass panel into the frame and use the nail punch to bend the retainer tabs over the edge 3 Peel the paper backing off the replacement gasket to expose the adhesive vi Always replace any damaged or broken parts with J TUL AUTHORIZED PARTS ONLY These are available through
30. hese installation requirements must be followed 1 In masonry chimney a fireclay liner or listed steel liner must be present the entire length of the chimney 2 The liner must have an inside dimension of 6 round or greater USE KIT 934 3 Prefabricated chimneys must be UL 103 or ULC S 629 listed and have a minimum INSIDE diameter of 6 inches 150 mm Prefabricated chimneys must be listed for the specific Simpson Dura Vent Chimney Conversion Kit USE KIT 931 932 or 933 4 The Exhaust Restrictor plate shipped with the stove must be installed according to the instruc tions on page 8 IMPORTANT NOTICE THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI Z221 88 1999 CSA 2 33 M99 TEST METHODS AND RE SULTING ITS WHI PRODUCT CERTIFI CATION THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD WARNING FAILURE TO POSITION THE PARTS AND STOVE IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY BE SURE TO MAINTAIN THE PROPER CLEARANCES TO COMBUS TIBLES AS DEFINED IN THIS MANUAL AND IN THE INSTRUCTIONS PROVIDED WITH EACH SIMPSON DURA VENT COMPONENT Exhaust Gas 991 Vertical Termination Cap Cap Adaptor included in h Intake Air 934 Kit a i 4 Flex Pipe not included R in kit N Use S
31. hten the three screws securely 15 Apply the identification labels to locations as follows e Label A apply to back of stove e Label B apply to stove s rating plate e Small Conversion Label apply to valve 16 Reassemble the stove Connect supply gas to the system and check for leaks using a soapy water solution WHEN RE INSTALLING THE BURNER TUBE BE SURE THAT THE TUBE IS PULLED FORWARD IN THE MOUNTING HOLES AND SECURED WITH THE TWO 1 4 SCREWS AN Gasket h Y k Regulator k d FA 8 D y s gt a 1 Conversion y h A Label R 7 Figure 18 Regulator Assembly ALWAYS REFER TO THE LIGHTING INSTRUCTIONS ON THE BACK COVER OF THIS MANUAL WHEN LIGHTING YOUR LILLEHAMMER Connect the Gas Supply The gas supply line connection is made to the valve just inside the left rear leg The gas supply line should be 3 8 npt with a 1 2 diameter supply or the appropriate size to provide sufficient gas pres sure to the valve regardless of the input setting The use of Flexible Gas Appliance Connectors is acceptable in many areas in the U S However Canadian methods vary depending on local code ALL INSTALLATIONS MUST COMPLY WITH LOCAL CODE OR IN THE ABSENCE OF LOCAL CODE MUST COMPLY WITH THE MOST RECENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 OR CAN B149 All codes require a gas shut off valve gas cock and union to be installed in the supply line and in the same
32. ion Label 19 20 Air Shutter Adjustment Flame Picture The Lillehammer is shipped from the factory equipped to use NATURAL GAS When converted for use with propane gas the air shutter on the burner tube must be adjusted to achieve the proper gas to air mix Air Shutter Settings See Figure 22 1 8 open for Natural Gas 3 4 open for Propane The air shutter can also help achieve the desired flame appearance Generally flame appearance is a matter of preference however most consumers enjoy the warm yellowish flame Too large a setting the appliance will generate a flame that is blue and transparent or an anemic flame Too small a setting the appliance will generate very long yellow flames resulting in soot Sooting produces black deposits on the logs on the inside walls of the appliance and potentially on the exterior termination cap Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening To adjust the air shutter remove the burner tube and using a phillips head screwdriver loosen the screw at the air shutter and adjust accordingly Be sure to retighten the screw that holds the air shutter setting Reassemble the stove and close the door allow stove to burn 30 minutes on the HIGH setting observing the flame continuously If the flame appears weak slow or sooty repeat the process described above until the flame is as desired Recomme
33. ive 5 minutes to clear out any gas If you then 9 i control knob counterclockwise to smell gas STOP Follow B in the safety information above on this page If you do not smell gas goto the 10 Turn the stove ON OFF switch to ON or set next step thermostat if used to desired temperature TO TURN OFF GAS TO THE APPLIANCE 1 Turn ON OFF switch to OFF The pilot will remain lit for 3 Access the lower controls normal service 4 Depress gas control knob slightly and turn clockwise 2 For complete shutdown turn ON OFF switch to OFF to OFF Do not force JOTUL Stoves and fireplaces must be installed to conform to local and national building regulations In preparing to install this appliance it is important that all instructions issued with the unit are carefully read and strictly followed J tul pursues a policy of continual product develop ment Products supplied may therefore differ in specification color and type of accessories from those illustrated and described in various publications J tul vise sans cesse a ameliorer ses produits C est pourquoi il se reserve le droit de modifier les specifications couleurs etequipement sans avis prelable J tul ASA P O Box 1411 N 1602 Fredrikstad Norway Jotul North America 400 Riverside Street Portland ME 04104 137743 1 03
34. lcony is fully open on a minimum of two sides beneath the floor Mobile Home Installation The J tul GF 200 DV Lillehamme can be installed for use in a mobile home in the U S and Canada pro vided 1 The stove is secured to the floor of the mobile home Use J tul Floor Mounting Kit 154342 2 The stove is installed in accordance with Title 24 CFR Part 3280 Manufactured Home Construction and Safety Standard in the U S Comply with CSA Z240 4 Gas Equipped Recreational Vehicles and Mobile Housing in Canada 3 Always contact your local building code officials about installation restrictions and specific require ments in your area THIS APPLIANCE MAY BE INSTALLED AS AN OEM INSTALLATION IN A MANUFAC TURED MOBILE HOME AND MUST BE INSTALLED IN ACCORDANCE WITH THE MAUFACTURER S INSTRUCTIONS AND THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD TITLE 24 CFR PART 3280 THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS THAT IS INDICATED ON THE STOVE S RATING PLATE A GAS CONVERSION KIT IS PRO VIDED WITH THE LILLEHAMMER DIRECT VENT GAS STOVE THIS APPLIANCE MAY BE INSTALLED IN AN AFTERMARKET PERMANENTLY LOCATED MANUFACTURED MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODES CET APPAREIL PEUT ETRE INSTALLE DANS UN MAISON PREFABRIQUEE MOBILE DEJA INSTALLEE A DEMEURE SI LES REGLEMENTS LOCAUX LE PERMETTENT CET APPAREIL DOIT ETRE UTILISE UNIQUEMENT AVEC LES TYPES DE GAS INDIQUES SUR LA PLAQUE SIGNALETIQ
35. lectrical switches replace any part of the control system and any Do not use any phone in your building gas control which has been under water Open windows Do not light any appliance LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 7 Push in gas control knob slightly and turn 2 Access the lower controls counterclockwise gt to PILOT 3 Turn the stove ON OFF switch to OFF or set the 8 Push in control knob all the way and hold in thermostat to lowest setting if used Immediately light the pilot by triggering the spark ignitor push the red button repeatedly 4 Confirm that the gas supply line shut off valve is Ove oy k until pilot lights Continue to hold the control knob open rn in for about one minute after the pilot lights Release 5 Prsh in gas control knob slightly and turn clockwise knob and it should spring back The pilot should to OFF peste P EO ta remain lit If it goes out NOTE Knob cannot be turned from PILOT to OFF repeat Steps 5 through 8 If knob does not return when released stop and immediately call your service technician or gas Control Knob supplier CONTROL VALVE e If pilot will not stay lit after several tries turn the control knob to OFF and call your service unless the knob is pushed in slightly Do not force technician or gas supplier ee 6 Wait f
36. mm K 2 6 150 mm Min Horizontal Simpson Dura Vent 908B No Draft Restriction Required Simpson Dura Vent Horizontal Termination Cap 984 or 985 V fs L R LI U Figure 12 2 Minimum horizontal run to rear termination OPTION 3 Simpson Dura Vent 14 Snorkel Termination 982 K gt 24 610 mm Max Horizontal Run into 14 Snorkel Simpson Dura Vent 904 f of TN Both Draft Restrictors Required O Figure 12 3 Maximum horizontal run to a snorkel termination IMPORTANT FOLLOW THE INSTALLATION IN STRUCTIONS PROVIDED WITH EACH SIMPSON DURA VENT COMPONENT OPTION 4 SSS Simpson Dura Vent 45 Degree Elbow 945 Simpson Dura Vent 14 Snorkel 982 12 300 mm and 6 150 mm Max Horizontal Run into a 14 Snorkel Both Draft Restrictors Required N Figure 12 4 Maximum horizontal run with single elbow to a snorkel termination OPTION 5 Simpson Dura Vent Horizontal Two Simpson Square Dura Vent 90 IM Termination Degree Elbows H 984 990B Simpson Dura Vent Wall Thimble Cover 940 Figure 12 5a Horizontal vent with two elbows Wall Shield Installation
37. nded Air Shutter Settings Natural Gas 1 8 open Propane 3 4 open WARNING AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN NOTE Air shutter should never be LESS than 1 8 open Air Shutter Locking Screw Figure 22 Air shutter opening Install the Log Set The Lillehammer is equipped with a one piece log set and is packaged in bubble wrap inside the firebox The log set must be removed from the packaging and arranged in the unit prior to start up of the gas stove Do not handle the log set with your bare hands Always wear gloves to prevent skin irritation from the ceramic fibers To install the log set remove the packaging and place the log set inside the firebox centered from left to right and completely against the rear wall of the stove See Figure 23 A package of Glow Embers is included with the Log Set These are to be placed across the burner tube on the screen It is best to equally space these embers for optimum flame appearance Note All of the embers do not have to be used Use work gloves to handle the ceramic logs and and Glow Embers These parts can irritate skin If contact and irritation occurs gently wash your hand with a mild soap and warm water Figure 23 Seat log set against rear wall Installing the Optional Wall Thermostat of Remote Control When installing a wall mounted thermostat to the Lillehammer it must be 750
38. nstalling the Lillehammer in high altitude above 2500 ft locations it becomes necessary to compensate for the thinner air less volume of oxygen per cubic foot High altitudes affect the atmospheric pressure and heat value of gaseous fuels The lower oxygen content in the air and the lower gas viscosity require the use of a different orifice to achieve efficient clean combustion at the burner tube U S Requirements THE DERATING KIT MUST BE INSTALLED BY AN AUTHORIZED SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION THE INFORMATION STICKER MUST BE FILLED OUT BY THE INSTALLER AND AD HERED TO THE APPLIANCE AT THE TIME OF THE CONVERSION THE QUALIFIED SERVICE AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS DERATING Canadian Requirements This unit has been tested for installation at high altitudes in accordance with Canadian test standard CAN CGA 2 17 THE DERATING SHALL BE CARRIED OUT IN ACCOR DANCE WITH THE REQUIREMENTS OF THE PROVIN CIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1 B 149 1 AND 2 INSTALLATION CODE For installations from 610 1370 meters 2000 4500 ft the orifice size for natural gas is 49 and for propane gas 56 SEE THE HIGH ALTITUDE ORIFICE CHART See the Rating Plate for additional information For high altitude installations consult the local gas distrib
39. ppliance and is instrumental in checking for gas leaks The gas control valve on the stove is equipped with pressure test points for gauge connections It is possible then to test SUPPLY INLET pressure and manifold pressure at the appliance Testing the available gas pressure should be done by attaching a manometer to the appropriate test point on the valve The gauge connections are located on the front of the valve under the On Off Pilot knob Gauge connections are identified by E for Inlet or supply pressure the amount of gas coming to the valve A for Manifold pressure the amount of gas that is coming out of the valve to the burner See fig 20 ALWAYS TEST PRESSURES WITH REGULA TOR CONTROL KNOB SET ON HIGH Required Inlet Gas Pressures in w c MIN MAX NATURAL GAS 5 0 7 0 PROPANE 11 0 13 5 The appliance and its main gas valve must be disconnected from the gas supply piping system during any pressure testing on that system at test pressures in excess of 1 2 psig 3 5kPa The appliance must be isolated from the gas supply line by closing its individual manual gas shut off valve gas cock during any pressure testing of the gas supply piping system that is equal to or exceeds pressures of 1 2 psig 3 5kPa Required Manifold Pressure in w c MIN MAX NATURAL GAS 2 2 3 5 PROPANE 5 5 10 0 Figure 20 Supply and Manifold pressure test points High Altitude Adjustment When i
40. s 7 Mantel and Trim Clearances 7 Venting REQUIFEMENNS xcanesewatsnctninre 8 Draft Restrictors aaaaaiiaaaaaiissaana 8 Vertical Vent Systems 9 Co linear Hearthmount Systems 10 Vent Height Requirements 11 Horizontal Vent Options 12 Wall Shield Installation 13 Vent Termination Clearances 14 Mobile Home Installation 15 Fuel Conversion aaaaaaaaaaaaiissssssaaassnsnnna 16 Gas Connection sdsisdilsusasbsstskavasli 17 G s Pressure sasbtansslkl sni i 18 High Altitude Adjustment 19 Air Shutter Adjustment 20 Log Set Installation aaaaa aa aaivanesncc 20 Thermostat Remote Control 21 Checking the System lt stiiedaswararduetetss 21 Operation aaaaaaaaaavessacssnnsnnnnnnnnannnnannnnnnnn 22 Maint nance sss udsl nsi ssagan 23 Maintenance Record 2aax c 24 Parts Illustration aaaaassissssavavisssnna 25 Replacement Parts List 26 Lighting Instructions Back Cover THIS PRODUCT MUST BE INSTALLED BY A LICENSED MASTER PLUMBER OR GAS FITTER WHEN INSTALLED IN THE COM MONWEALTH OF MASSACHUSETTS
41. s Valve Elbow 3 8 NTP to 5 8 129129 16 Air Divider 129320 43 Main Gas Line flexible 129462 17 Air Deflector 129109 i Exhaust Restrictor 129344 18 Burner Orifice Holder Shield 129329 Air Intake Restrictor 129347 19 Exhaust Baffle 129310 i Spud Plate Assembly 154336 20 Side Heat Shield 129317 21 Firebox 129300 F 22 Relief Door Gasket 129319 23 _ Relief Door Hinge Spring 129373 Leg Plinth M6 X 20 Bolts 117117 4 24 Relief Door 129314 Washers 120004 4 we eo L Front to Sides M6 X 20 Bolt 117117 2 27 Air Intake Manifold 129306 S _ M6 X 25 Bolt a 28 4 Pipe Collar 129321 29 Starter Gasket 6 6 129118 Washers T2000 a 30 6 6 Pipe Collar 129322 Heatshield to Sides M6 X 12 Bolt 117130 4 31 Rear Shroud 129311 Valve to Bracket 117911 4 32 Wall Shield 129349 ignitor Bracket to Valve M4 X 8 philips 117920 1 33 On Off T stat Switch 129153 Pilot Assembly to Valve Bracket 8 117917 2 Switch Heat Shield 129342 Firebox to Base Nut only M6 9930 2 i Wiring Harness complete 154339 On Off Assembly to Rear Shroud 8 117917 1 34 Valve Bracket 129105 Starter Elbow to firebox 10X1 2 117917 4 35 Valance 129106 Valance Screws 10 X 1 2 117917 2 36 Air Manifold Gasket 129119 Retainer Clip 117965 1 37 Orifice Holder 129128 Jam Nut for holder 129152 38 Burner Orifice NG 48 129407 Burner Orifice LP 3 64 129409 Wall Thermostat 730003 A Thermocouple 129447 Remote Control Model L 750002 B Thermopile 3094527 Mobile Home Floor
42. tandard Simpson Support Wall R Thimble Cover ib Ry AE GS included hs aie he mee S thimble F A ii F Figure 10 Vent System through a masonry chimney using the Simpson Dura Vent Chimney Conversion Kit 934 May also be used in listed prefabricated chimneys Drawing is for illustrative purposes only DO NOT VENT TWO APPLIANCES INTO A SINGLE CHIMNEY Horizontal Overhang Vertical Wall Lowest Discharge Termination Opening Roof Pitch is X 12 12 2 ft minimum height from roof to lowest discharge opening Minimum ROOF SLOPE Height above Roof Flat to 6 12 1 0 0 3 M Over 7 12 to 9 12 20 0 6 M Over 10 12 to 12 12 40 1 2 M Over 13 12 to 16 12 6 0 1 8 M Over 17 12 to 21 12 80 2 4 M Figure 11 Gas Vent Height Rule Vertical vent termination height above roof 11 12 Horizontal Venting Horizontal Termination The maximum horizontal run made directly off the rear of the stove into a standard horizontal cap 984 or 985 must be no more thana 9 section of Simpson Dura vent 907B See Figure 12 1 The maximum horizontal run made directly off the rear of the stove into a 14 snorkel cap 982 must be no more than a 24 section of Simpson Dura vent 904 See Figure12 3 The horizontal termination cap must maintain a 3 clearance 80 mm to any overhea
43. utor or the authority having jurisdiction for proper rating methods If the installer must convert the unit to adjust for varying altitudes the informa tion sticker must be filled out by the installer and adhered to the appliance at the time of the conver sion Derating Procedure To derate this unit install the appropriate orifice as shown in the High Altitude chart 1 Remove the two 1 4 hex head screw that holds the burner tube log support to the bottom of the stove 2 Remove the burner tube log support to expose the main burner orifice 3 Remove the air deflector shield around the main burner orifice 4 Remove the orifice and replace with the appropri ate one from the high altitude kit 5 Be sure to attach the high altitude conversion sticker provided with the kit to the rating plate on the appliance ORIFICE GAS TYPE SIZE ELEVATION NATURAL 0 2000 GAS 0 610m 129407 NATURAL 2001 4500 GAS 611 1370m TI PROPANE 0 2000 GAS 0 610m 123493 PROPANE 2000 4500 GAS 611 1370m 131373 Table 3 High Altitude Orifice Chart A self adhesive Conversion Label Fig 21 is included with the High Altitude Kit Apply this label to the control valve after it has been converted for high altitude THIS STOVE HAS BEEN CONVERTED FOR USE AT AN ALTITUDE OF Orifice Size Manifold Press Input BTU Hr Fuel Type Date of Conversion Figure 21 High Altitude Convers
44. y Liner Conversion Kit 923GK When installed in the manner described below this system can improve the performance of the appliance in cold climate situations as well as simplify the vent installation These guidelines must be followed 1 Prior to the installation the chimney flue must be thoroughly cleaned and inspected by a qualified chimney service person 2 In a masonry chimney a fireclay liner or listed steel liner must be present the entire length of the chimney 3 No appliance can be installed into a chimney flue serving any other appliance of any kind 4 The minimum length of the AIR INTAKE FLEX is 6 feet measured off of the back of the appliance and IT MUST EXTEND PAST THE DAMPER AREA OF THE FIREPLACE 5 If the intake flex does not extend the full length of the chimney and connect to both the unit and the termination cap A METAL BLOCK OFF PLATE MUST BE CONSTRUCTED AND INSTALLED ABOVE THE UNIT PRIOR TO THE END OF THE INTAKE FLEX AND MUST COMPLETELY SEAL THE CHIMNEY FLUE FROM THE ROOM Consult with the local code authority having jurisdiction before proceeding with this type of installation Refer to the vent manufacturer s instructions for specific installation requirements WARNING FAILURE TO POSITION THE PARTS AND STOVE IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED FOR USE WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY BE SURE TO MAINTAIN
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