Johnson Hardware 2710 Series User's Manual
Contents
1. www johnsonhardware com FOR 1 1 8 28 6mm OR 1 3 8 35mm ORDER HO THICK DOORS 1 24 609 9mm X 80 2032mm DOOR 1 28 711 2mm X 80 2032mm DOOR 1 30 762 0mm X 80 2032mm DOOR 27102068 27112068 27102468 27112468 27102668 27112668 27102868 27112868 27103068 27113068 1 32 812 8mm X 80 2032mm DOOR 1 36 914 4mm X 80 2032mm DOOR INSTRUCTIONS POCKET DOOR FRAME 2710 2711 SERIES PREFABRICATED For a 1 1 8 28 6mm to 1 3 8 35mm Thick Doors 2710 1120 Hanger 125lbs 56kg MAX 1125 Hanger 200lbs 91kg MAX 2711 1020 Hanger 80lbs 36kg MAX 1025 Hanger 150lbs 68kg MAX For Converging Doors Use 1555PPK3 Converging Door Kit ROUGH OPENING WIDTH amp HEIGHT 49 3 4 1264mm X 84 1 2 2146mm 57 3 4 1467mm X 84 1 2 2146mm 61 3 4 1569mm X 84 1 2 2146mm 65 3 4 1670mm X 84 1 2 2146mm 73 3 4 1873mm X 84 1 2 2146mm Nail header into box frame square with jamb Place frame into rough opening and shim until jambs are perfectly vertical PA and track is absolutely level Door will not stay in position if track is not level Nail into opening Apply wall material BEFORE REMOVING POCKET SPACER BRACKETS Make sure nails do not penetrate into a pocket or door will be damaged Remove spacer See note on sealing doors before installing bumper or installing door hanger plates Install bumper on back edge of door 40 1m from b2. UNTIL WALL MATERIAL HAS BEEN APPLIED ROUGH OPENING HEIGHT iJ FRAME HEIGHT 1 lt SEE CHART ABOVE FOR ACTUAL DIMENSIONS ROUGH OPENING WIDTH 2X DOOR WIDTH 1 3 4 44 5mm Rev 2 10 HOW TO APPLY TRIM AROUND A POCKET DOOR OPENING Finish trim solid and split jambs head stops and casings are not included as part of the 2711 FRAME package but are furnished by the customer These instructions are shown as an aid to finishing your Pocket Door Frame and cover the peculiarities with its installation 2711 WITH 111 TRACK gt FOR DOORS TO 80lbs 36kg yA IN J jaa Seed em PLASTER PLASTER x GROUND GROUND l ROUGH STUD a FINISH H SPLIT Attach finish split jamb JAMB 1020 SA FINISH Pum door with jamb SOLID JAMB SPLIT HEADER C Apply header trim with screws on hanger lock side to facilitate any ean ia is K ee mm 3 16 future adjustments or door removal mm DO NOT nail finish casing trim to 3 16 1 3 8 35mm 3 16 split header only to frame N 5mm DOOR Ha 5mm 4 N Shim and plumb finish solid jamb with door 2710 WITH 100 TRACK 7 FOR DOORS TO 125lbs 56kg Te 9 SPLIT 7 2 HEADER SCREWS N A r E uu l E J Finish
3. split header i 1 12 0 CASING NS CASING A T i seme SPLIT HEADER Apply header trim with screws on hanger lock side to facilitate any 3 16 1 1 8 28 6mm 3 16 future adjustments or door removal O 5mm DOOR 5mm DO NOT nail finish casing trim to Finish trim R split header only to frame 3 16 1 3 8 35mm 3 16 5mm DOOR Smm YOUR DEALER ALSO STOCKS AN ASSORTMENT OF PULLS AND THE JOHNSON POCKET DOOR LOCK TO COMPLETE YOUR INSTALLATION IN2711PD L E JOHNSON PRODUCTS INC 2100 STERLING AVE ELKHART IN USA 46516 574 293 5664 Rev 2 10
4. ottom of door Center hanger plates on top of door 2 50mm from each edge Insert hanger pin into door plates and lock in position with clip Slide door into pocket and apply finish stops not furnished allowing 3 16 5mm on each side of door to allow for any door warpage Use flat head screws provided to fasten the split header on the side of the door where the clips are on This will facilitate removing the door if so desired at a later date Fasten door guides at bottom and adjust for smooth operations Note Wood doors MUST be sealed on all four edges and both faces PRIOR to installation Maintain the recommended 3 16 5mm clearance between door and jamb stops These precautions will ensure continued ease of door operations without problems of serious door warpage 2710 WITH 100 TRACK N 2711 WITH 111 TRACK NTs LE LOCATION OF DOOR PLATES IN2711PD L E JOHNSON PRODUCTS INC 2100 STERLING AVE ELKHART IN USA 46516 574 293 5664 l SPLIT re EX Nor FURNISHED SQUARE i FOR SUB FLOORS Assemble with header flush with top of side frames 3 4 19mm FOR FINISHED FLOORS Lower header 3 4 19mm FINISH SPLIT JAMB 7 NOT FURNISHED 1 4 6 3mm SHIM FINISH SOLID JAMB NOT FURNISHED a DO NOT REMOVE 84 2134mm 84 1 2 2146mm POCKET SPACER BRACKET
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