John Deere ET-3504-J User's Manual
Contents
1. MAINTENANCE AND INSPECTION 12 13 STANDARD ACCESSORIES 12 MAINTENANCE AND INSPECTION 13 SERVICE AND REPAIRS 13 REPLACEMENT PART Sreten aaar ERG ARIE 13 1 2 Inch Drill Operator s Manual Safety RECOGNIZE SAFETY INFORMATION This is the safety alert symbol When you see this symbol on your tool or in this manual be alert to the potential for personal injury Follow recommended precautions and safe operating practices UNDERSTAND SIGNAL WORDS ae ADANGER A DANGER WARNING or CAUTION safety warning will be surrounded by a SAFETY ALERT BOX This box is used to AWARNING designate and emphasize Safety Warnings that must be followed when operating this tool ACAUTION Accompanying the Safety Warnings are signal words which designate the degree or level of hazard seriousness The signal words used in this manual are as follows DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury GENERAL SAFETY RULES WARNING Read and understand all instructions F2. 8 1 2 Inch Drill Operator s Manual ACAUTION EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord Table 1 MINIMUM GAGE FOR CORD SETS Total Length of Code in Feet Meter 0 25 26 50 51 100 101 150 0 7 6 7 9 15 2 15 5 30 05 30 8 45 7 Ampere Rating AWG Size of Cord More Not More Than Than 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 16 14 12 Not recommended 12 Ay AVOID ELECTRICAL SHOCK HAZARD NEVER USE THIS TOOL WITH A DAMAGED OR FRAYED ELECTRICAL CORD OR EXTENSION CORD INSPECT ALL ELECTRICAL CORDS REGULARLY NEVER USE IN OR NEAR WATER OR IN ANY ENVIRONMENT WHERE ELECTRIC SHOCK IS POSSIBLE DOUBLE INSULATION SYSTEM ENHANCES SAFE OPERATION o DOUBLE INSULATION To enhance safe operation of this electric power tool JOHN DEERE has adopted a double insulation system The term double insulation used here denotes an insulation systems with two insulations physically separated and arranged between the electrically conductive material connected to the power supply and outer frame subject to contact by the operator Th
3. E AND INSPECTION Acero BE SURE TO SWITCH POWER OFF AND DISCONNECT THE PLUG DURING MAINTENANCE AND INSPECTION 1 Inspecting the drill bit Since use of an abraded drill bit will cause motor malfunctioning and degraded efficiency replace the drill bit with a new one or resharpen without delay when abrasion is noted Inspecting tightness of various screws Periodically inspect screw tightness of individual components If any screws are loosened securely retighten them Loosened screws if unheeded may cause a hazardous situation Keeping after use When not in use the Electric Drill should be kept in a dry place out of the reach of children Inspecting the carbon brushes The motor employs carbon brushes which are consumable parts When the brushes are worn down motor trouble may result When the brushes are worn down to the limit line replace the brushes with new ones Keep the brushes clean so that they smoothly slide into the brush holders When replacing the brushes with new ones be sure to use a pair of brushes for JOHN DEERE ELECTRIC DRILL ET 3504 J corresponding to the illustrated number Auto stop carbon brushes automatically cut off the electric circuit wnen worn down to the wear limit This indicates the replacement time of the brush and prevents m f th mm damage of the commutato Wear limit No of carbon brush 17mm Fig 4 Cee A carbon brush Usual carbon brush 0 24 6mm 43 Auto stop carbon
4. ET 3504 J 1 2 INCH DRILL JOHN DEERE OPERATOR S MANUAL CAUTION RISK OF INJURY READ MANUAL BEFORE OPERATING THIS MANUAL IS AN IMPORTANT PART OF THE DRILL AND SHOULD REMAIN WITH THIS UNIT WHEN YOU SELL OR RENT IT Introduction Congratulations on the purchase of your new drill You can be assured your drill was constructed and designed with quality and performance in mind Each component has been rigorously tested to ensure the highest level of acceptance This operator s manual was compiled for your benefit By reading and following the simple safety installation operation maintenance and troubleshooting steps described in this manual you will receive years of trouble free operation from your new tool The contents of this manual are based on the latest product information available at the time of publication The manufacturer reserves the right to make changes in price color materi als equipment specifications or models at any time without notice Once the unit has been removed from the box immediately write in the serial number of your unit in the space provided below SERIAL NUMBER Inspect for signs of obvious or concealed freight damage If damage does exist file a claim with the transportation company immediately Be sure that all damaged parts are replaced and that the mechanical problems are corrected prior to operation of the unit If you require service contact your Customer Service Mi T M C
5. ING Secure safe operation through correct handling by observing the instructions de scribed herein Do not employ accessories other than those specified herein otherwise a hazardous condition may be created Never allow a power tool to be used by persons not familiar with correct handling such as children or by those who cannot handle the tool correctly CONFIRM THAT NO ITEMS SUCH AS AN ELECTRIC CABLE OR CONDUIT ARE BURIED INSIDE In places where live wiring may be hidden behind wall floor ceiling etc do not hold or contact any metal parts of the tool In such cases metal parts could become electrically live and present a serious shock hazard KEEP THE RIGHT PARTS IN THE RIGHT POSITION Do not remove covers and screws which have been factory mounted They perform important respective roles Keep them in the right positions SHOULD THE PLASTIC HOUSING OR HANDLE OF A POWER TOOL BE CRACKED OR DEFORMED DO NOT USE IT Since cracked or deformed parts may lead to an operator receiving an electric shock do not use such a power tool Immediately have it repaired 1 2 Inch Drill Operator s Manual ALWAYS KEEP THE MOTOR AIR VENT FULLY OPENED A constantly open motor air vent is necessary to allow air to come in and out for cooling the motor Do not allow it to become clogged up even if dust is blown through it OPERATE POWER TOOLS AT THE RATED VOLTAGE Operate power tools at voltages specified on the nameplates
6. STOP OPERATION IMMEDIATELY IF ANY ABNORMALITY IS DETECTED Should a power tool be detected as out of order or should other abnormalities be observed during operation stop using the tool immediately NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop CAREFULLY HANDLE POWER TOOLS Should a power tool be dropped or struck against hard materials inadvertently it may be deformed cracked or damaged DO NOT WIPE PLASTIC PARTS WITH SOLVENT Solvents such as gasoline thinner benzine carbon tetrachloride and alcohol may damage and crack plastic parts Do not wipe them with such solvents Wipe plastic parts with a soft cloth lightly dampened with soapy water WHEN REPLACING A COMPONENT PART ADOPT THE SAME TYPE When replacing a component part with a new one adopt the same type of new part Also never attempt to repair a power tool yourself POLARIZED PLUGS To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug any way PRECAUTIONS ON USING DRILL 1 Attach the side handle and hold the drill firmly while using 2 Do not wear gloves when operating 3 Take care of downward direction in the high position
7. ailure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS 4 1 2 Inch Drill Operator s Manual AWARNING KEEP WORK AREA CLEAN AND WELL LIT Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t expose power tools to rain Don t use power tools in damp or wet locations Keep work area well lit Don t use tool in presence of flammable liquids or gases Power tools produce sparks during operation They also spark when switching ON OFF Never use power tools in dangerous sites containing lacquer paint benzine thinner gasoline gases adhesive agents and other materials which are combustible or explosive GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures KEEP CHILDREN AWAY Do not let visitors contact tool or extension cord All visitors should be kept away from work area STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked location out of reach of children DRESS PROPERLY Do not wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and nonskid footwear are recommended when working outdoors USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty All persons in the area where power tools re being operated should also wear safety eye protec
8. brush 0 28 7mm 73 SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use These operations should ONLY be performed by a John Deere Dealer REPLACEMENT PARTS When servicing use only identical replacement parts NOTE Due to JOHN DEERE s continuing program of research and development the specifications herein are subject to change without prior notice 1 2 Inch Drill Operator s Manual 13 14 Notes 1 2 Inch Drill Operator s Manual 1 2 Inch Drill Operator s Manual Notes 37 0689 090403 Copyright 2003 John Deere Manufactured for Deere amp Company Moline Illinois 61265 1 2 Drill Operator s Manual 111 Code 99110561
9. ceptacle If the power receptacle only loosely accepts the plug the receptacle must be repaired Contact the nearest electric store for repair service If such a faulty receptacle is used it may cause overheating resulting in a serious hazard OPERATION 1 Pressing force of drill You can not get holes quickly even if pressing it by strong force more than necessary It not only damages the tip of the drill bits and decreases the efficiency of operation but also shortens the life of the drill In case of penetrating holes Drill bits are subject to break when penetrating It is important to decrease pressing force when penetrating Operation of switch a Trigger switch By pulling the trigger switch the switch is turned ON By pulling the trigger again and the trigger is released the switch is turned OFF Reversing switch This drill can rotate both clockwise for drilling and counterclockwise for releasing the drill bit by operating the reversing switch NEVER CHANGE THE DIRECTION OF ROTATION WHILE THE MOTOR IS ROTATING TURN THE POWER SWITCH OFF BEFORE CHANGING THE DIRECTION OF ROTATION Maintenance and Inspection STANDARD ACCESSORIES CAUTION RECOMMENDED ACCESSORIES FOR THE ELECTRIC POWER TOOL ARE MENTIONED IN THIS MANUAL THE USE OF ANY OTHER ATTACHMENT OR ACCESSORY IS HAZARDOUS 1 Chuck Wrench 1 2 Side Handle 1 12 1 2 Inch Drill Operator s Manual Maintenance and Inspection MAINTENANC
10. er SPECIFICATIONS 1 2 INCH DRILL ET 3504 J Motor Single Phase Series Wound Commutator Motor Power Source Single Phase 115V AC DC 60Hz Current 6 2A Capacity 1 2 13mm Steel 1 5 8 40mm Wood No Load Speed 550 rpm Weight 6 6 Ibs 3kg PREPARATION PRIOR TO OPERATION Before using the Electric Power Tool complete the following preparations 1 Extension cord When the work area is far away from the power source use an extension cord of sufficient thickness and rated capacity The extension cord should be kept as short as possible Aw DAMAGED CORD MUST BE REPLACED OR REPAIRED 2 Confirming condition of the environment Confirm that the work site is placed under appropriate conditions conforming to prescribed precautions 10 1 2 Inch Drill Operator s Manual Operation APPLICATIONS Drilling in various metal lumber and plastics PRE OPERATION CAUTION CONFIRM THE FOLLOWING POINTS PRIOR TO CONNECTING THE PLUG TO THE POWER RECEPTACLE Confirm the applied power source Be sure to operate the Electric Power Tool in the voltage specified on the name plate Confirm that the power switch is turned OFF If the plug is connected to the power receptacle while the power switch is turned ON the machine starts operating unexpectedly inviting serious accidents Prior to using the Electric Power Tool be sure to confirm that the power switch is turned OFF Confirm the direction of bi
11. orporation 8650 Enterprise Drive Peosta 52068 1 877 JD KLEEN 1 877 535 5336 Fax 563 556 1235 Monday Friday 8 00 a m 5 00 p m CST Please have the following information available for all service calls f Model Number 2 Serial Number 3 Date and Place of Purchase AWARNING WEAR RESPIRATORY PROTECTION Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead base paints Crystalline Silica from bricks cement and other masonry products and Arsenic and Chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles 2 1 2 Inch Drill Operator s Manual Table of Content NAME OF PARTS SPECIFIGATIONS INPPILIGAMIONS PRE OPERATION OPERATION e
12. purpose not intended for example don t use circular saw for cutting tree limbs or logs DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacles Keep cord from heat oil and sharp edges REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 6 1 2 Inch Drill Operator s Manual ACAUTION OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords intended for use outdoors and so marked STAY ALERT Watch what you are doing Use common sense Do not operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by a John Deere Dealer unless otherwise indicated elsewhere in this instruction manual Have defective switched replaced by a John Deere Dealer Do not use tool if switch does not turn it on and off AVOID USING A POWER TOOL FOR APPLICATIONS OTHER THAN THOSE SPECIFIED Never use a power tool for applications other than those specified in the instruction manual ENSURE SAFE OPERATION THROUGH CORRECT HANDL
13. t rotation Fig 2 The drill bit rotates clockwise when viewed from the rear when the lever of the reversing switch is set to the R position and rotates in the reverse direction when the lever of the reversing switch is set to the position Mounting drill bits Tighten drill bits with the chuck wrench There are three holes in which the chuck wrench should be inserted Tighten them equally in turn at three holes without tightening them only at one hole The drill bits can be removed in the opposite method as mentioned above How to select drill bits a When drilling holes in metals or plastics Use ordinary metalworking drill bits applicable drill sizes range from min 3 64 1 2mm to drill chuck capacity When drilling holes in lumber Use woodworking drill bits For small holes of 1 4 6 5mm diam or below use metalworking drill bits Installing spade handle The spade handle can be installed on the back of the drill Insert the bolt through the hole in the spade handle locate the spade handle in the desired position and tighten the bolt firmly 1 2 Inch Drill Operator s Manual 11 Operation PRE OPERATION CONTINUED 7 Installing the side handle Spade The side handle screws into the housing and two sides of the gear cover For safe operation use of the side handle is necessary Especially in heavy duty drilling use handle joint and side handle Fig 3 Confirm the power re
14. tors and face or dust masks SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 1 2 Inch Drill Operator s Manual DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and replace if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease DISCONNECT TOOLS When not in use before servicing and when changing accessories such as blades bits cutters AVOID UNINTENTIONAL STARTING Don t carry plugged in tool with finger on switch Be sure switch is off when plugged in SECURELY MOUNT ACCESSORIES AND BLADES TO THE TOOL MAIN BODY Extra care must be taken when using tools on elevated location such as a roof ladder scaffold or the like to prevent injury to someone on a lower level in the event the tool and or accessory should drop NEVER TOUCH THE MOVING PARTS Never touch the moving parts such as blades bits cutters and others ACAUTION It will do the job better and safer at the rate from which it was intended DON T FORCE TOOL USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for
15. us the power tool is termed double insulated and both the mark and 5 double insulation or either one is indicated on the name plate While no external grounding is required with this system normal safety precautions as outlined in this manual must still be followed To maintain the effectiveness of the double insulation system follow the precautions described below 1 Always contact your John Deere Dealer when assembling disassembling or replacing parts other than accessories or carbon brushes Improper assembly and or replacement with wrong parts may result in eliminating the double insulation feature Clean the exterior of the tool with a soft cloth moistened with soapy water and dry thoroughly Choleric solvent gasoline and thinner will cause plastic compo nents to dissolve SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER USERS AND OWNERS OF THIS TOOL 1 2 Inch Drill Operator s Manual 9 Functional Description MODEL ET 3504 J 1 2 INCH DRILL NOTE The information contained in this Instruction Manual is designed to assist you the safe operation and maintenance of the power tool NEVER operate or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool NAME OF PARTS Drill Chuck Switch Trigger Stopp
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