John Deere AC-6975TB-A User's Manual
Contents
1. loca tions Toolbox Latch Assembly Lubricate Front View Lubricate Lubricate Lubricate Lubricate 10 Toolbox Installation Instructions Notes Form 37 0804 112003 Manufactured for Deere amp Company Copyright 2003 John Deere Moline Illinois 61265 John Deere Toolbox2. AC 6975TB A AC 6975TB D TOOLBOX E JOHN DEERE INSTALLATION INSTRUCTIONS Introduction Congratulations on the purchase of your new toolbox You can be assured your toolbox was constructed and designed with quality and performance in mind Each component has been rigorously tested to ensure the highest level of acceptance This installation manual was compiled for your benefit Please read and follow the simple installation instructions described in this manual The contents of this manual are based on the latest product information available at the time of publication The manufacturer reserves the right to make changes in price color materials equipment specifications or models at any time without notice Inspect for signs of obvious or concealed freight damage If damage does exist file a claim with the transportation company immediately Be sure that all damaged parts are replaced and that the mechanical problems are corrected prior to installation If you require service contact your Customer Service Mi T M Corporation 8650 Enterprise Drive Peosta 52068 1 877 JD KLEEN 1 877 535 5336 Fax 563 556 1235 Monday Friday 8 00 a m 5 00 p m CST Please have the following information available for all service calls 1 Model Number 2 Date and Place of Purchase 2 Toolbox Installation Instructions Table of Content MAINTENANCE Ju lille 10 CLEANING INSTRUCTIONS 10 LUBRICATON
3. INSTRUCFIONS cir 10 NOTES 11 Toolbox Installation Instructions Safety RECOGNIZE SAFETY INFORMATION This is the safety alert symbol When you see this symbol in this manual be alert to the potential for personal injury Follow recommended precautions and safe operating prac tices UNDERSTAND SIGNAL WORDS ADANGER A DANGER WARNING or CAUTION safety warning will be surrounded by a SAFETY ALERT BOX This box is used to A WARNING designate and emphasize Safety Warnings that must be fol lowed when installing this toolbox CAUTION Accompanying the Safety Warnings are signal words which designate the degree or level of hazard seriousness The signal words used in this manual are as follows DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury GENERAL SAFETY RULES WARNING Read and understand all instructions Failure to follow all instructions listed below may result in serious personal injury SAVE THESE INSTRUCTIONS Toolbox Installation Instructions THIS INSTALLATION REQUIRES THE USE OF POWER TOOLS SAFETY GLASSES SHOULD BE WORN AT ALL TIMES DURING THE USE OF THE POWE
4. R TOOLS IF YOU ARE UNABLE TO MINIMUM OF 75 LBS THEN THIS INSTALLATION WILL REQUIRE THE USE OF TWO PEOPLE PINCH AREA BETWEEN BODY AND LID OF TOOLBOX Functional Description MODEL AC 6975TB A AC 6975TB D NOTE Some illustrations in this installation manual may show details that differ from those on your own toolbox NAME OF PARTS Single Lid Toolbox 3 8 J Bolt 2 3 8 Flatwasher 2 3 8 Lockwasher 2 G 3 8 Hex Nut 2 Vinyl Cap 2 Plastic Plug 2 D Foam Tape 2 Toolbox Tray 1 AT TOOLS REQUIRED Top View 9 16 Wrench Socket Drill with a 3 8 Drillbit Scissors Safety Glasses 0 LHe 6 Toolbox Installation Instructions Installation INSTALLATION INSTRUCTIONS CAUTION THIS INSTALLATION REQUIRES USE OF POWER TOOLS SAFETY GLASSES SHOULD BE WORN AT ALL TIMES DURING THE USE OF THE POWER TOOLS Scissors CAUTION IF YOU ARE UNABLE TO LIFT A MINIMUM OF 75 LBS THEN THIS INSTALLATION WILL REQUIRE THE USE OF TWO PEOPLE Safety Glasses CAUTION PINCH AREA BETWEEN BODY AND LID OF TOOLBOX FIG 1 Peel backing off the foam gasket H Fig 2 Attach the foam gasket H onto the bottom of the toolbox A Trim the foam gasket H flush with the ends of the toolbox A Fig 3 Carefully place the toolbox A into the back of the pickup bed Fig 4 Toolbox Installation Instructions 7 Installation INSTALLATION INSTRUCTIONS CONTINUED CAUTION SAFET
5. Y GLASSES SHOULD WORN DURING THIS STEP OF THE INSTALLATION Drill with a 3 8 Using Figures 5 and 6 mark the mounting hole locations drillbit for the J hooks The mounting hole locations should be centered inside the toolbox A and near the lip of the truck bed rail as shown below Safety Glasses Vehicle Bed 2 Fig 5 Hole Location 8 Toolbox Installation Instructions Installation INSTALLATION INSTRUCTIONS CONTINUED 5 Secure the toolbox A to the vehicle truck bed using the 3 8 J bolts B 3 8 flatwasher C 3 8 lockwashers D and the 3 8 hex nuts E Tighten into place using a 9 16 wrench 9146 Wrench7 socket Fig 7 Socket Now place the vinyl cap F onto the exposed threads of the 3 8 J bolts B Fig 8 NOTE After drilling it is recommended that a sealant or rust inhibitor be placed around all holes drilled into the body panel of the vehicle Toolbox Installation Instructions 9 Maintenance MAINTENANCE INSTRUCTIONS CLEANING INSTRUCTIONS To maintain the luster of your toolbox use a mild detergent NOTE Locks are provided as a deterrent to inadvertent opening or easy access to the contents of your toolbox Contents stored in the toolbox are the responsibility of the user LUBRICATION INSTRUCTIONS All locks latches latching rods and hinges should be lubricated regularly to assure smooth and proper operation for the life of the toolbox Lubricate the following
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