Jet Tools JJ-6CSX User's Manual
Contents
1. 1 34 Bed Parts All Models Index No Part No Description Size Qty 1 JI T01W Base 1 2 JI T02W Front Table JJ 6CSX 1 JJ6CSDX 402 Front Table JJ 6CSDX 1 3 JI T03W Rear Table JJ 6CSX 1 JJ6CSDX 403 Rear Table JJ 6CSDX 1 4 JI T04 Gib 2 5 JH T30 Lock Screw 2 6 TS 0267091 Set Screw 1 4 20x1 5 7 TS 0561011 Hex Nut 1 4 202. 1 12 TS 0561041 Hex Nut 7 16 14 1 13 JEJ F05 Stud 1 14 JEJ F06 Swivel Block 1 15 JEJ F07 Plate 1 16 5FF J12 Spring Pin 4x12 1 17 JEJ F08 Hex Cap Bolt 1 18 JEJ F09 Plate 1 19 TS 0561072 Hex Nut 5 8 18UNF 2 20 JEJ F10 Bushing 1 21 JEJ F11W
3. 1 30 JH T26 Spring Knob 1 31 JH T27 Retainer 1 32 TS 081B042 Screw 8 32x5 8 3 33 JC T17 Pointer 1 34 TS 081B012 Screw 8 32x1 4 1 35 JJ6 19 Depth Scale 1 36 JJ6 01CS Warning Label 1 37 JJ6 02CS I D Label JJ 6CSX 1 JJ6CSDX 437 I D Label JJ 6CSDX 1 38 JEJ B14W Fence Base JJ 6CSX
4. 1 38A JJ6CSDX 438 Fence Base JJ 6CSDX 1 39 JED B02 Key 1 40 5FF J12 Spring Pin 4x20 1 41 TS 0680041 Flat Washer 3 8 1 42 TS 0680041 Flat Washer 3 8 1 43 TS 0209071 Socket Head Cap Screw 3 8 16x1 1 2 2 44 JEY B01 1 8 Set Block 1 45 JEA B06 Stud 1 46 JEA B08 Spring 1 47 JEA B09 Stud
5. 1 48 5DF B05 Knob 1 49 5CO D09B Lock Handle 1 4 20x7 8 1 50 TS 0208041 Hex Socket Cap Screw 5 16 18x3 4 3 51 708815 Push Block 2 52 TS 1533032 Screw M5x0 8Px10 1 53 TS 1550021 Flat Washer M4 1 35 54 5F H051 Rivet 6 55 TS 0207021 Socket Head Cap Screw JJ 6CSDX 1 4 20x1 2 1 36 Cutterhead Parts and Assembly JJ 6CSX Index No Part No Description Size Qty JEE C01A Cutterhead Assembly Index s 1 14 1 1
6. 2 20 JH T19 Adjusting Screw 2 21 5F E108 Pin 3x24 2 22 JH T20 Lock Knob 2 23 JH T21 Lock Knob 2 24 TS 0270031 Set Screw 5 16 18x3 8 2 25 JH T12W Ball Crank 1 26 JH T22 Cutterhead Guard 1 27 JH T23 Guard Post 1 28 JH T24 Retaining Washer 1 29 JH T25 Spring
7. 4 Introduction 7 Specifications 7 Unpacking 8 Assembly 9 Electrical 12 Adjustments 13 Operating Controls 22 Operation 22 Maintenance 25
8. 1 4 2 TS 0680021 Flat Washer JJ 6CSDX 1 4 4 31 TS 0561052 Hex Nut 1 2 20UNF 2 32 PJ882 144 Pad Block JJ 6CSDX 1 33 TS 069204 Flat Washer JJ 6CSDX 10 2 34 TS 0206021 Socket Head Cap Screw JJ 6CSDX 10 24x1 2 2 31 Fence Assembly All Models 32 Stand Parts All Models Index No Part No Description Size Qty 1 JI Y01W Stand Body 1 2 JI Y01AW Access Cover 1 7 TS 0267041 Set Screw 1 4 20x3 8 2 8 JH M10 Motor Pulley JJ 6CSX 1
9. 6202ZZ 1 6 JJ6CSDX 106 Cutterhead 1 7 5F G108 Key 5x5x25 1 8 BB 6203ZZ Ball Bearing 6203ZZ 1 9 JH C04 Bearing Housing 1 10 JH C07 Cutterhead Pulley 1 11 TS 0267041 Set Screw 1 4 20x3 8 2 12 708801DX Knife for JJ 6CSDX set of 3 1 13 TS 1501021 Socket Head Cap Screw M4 0 7Px8 6 14 JJ6CSDX 114 Knife Lock Bar 3 15 JJ6CSDX 115 Adjustment Nut
10. 5 8 JI T07W Ball Crank 1 9 JI T06 Shoulder Pin 2 10 TS 0680061 Flat Washer 1 2 2 11 PJ882 118 Hex Nut 1 2 12 2 12 JH T11 Pivot Pin 2 13 JJ6CSX 413 Handwheel Assembly 2 16 TS 0267041 Set Screw 1 4 20x3 8 2 17 JH T16 Bushing 2 18 JH T17 Washer 4 19 JH T18 Adjusting Nut
11. 6 38 Wiring Diagram All Models WHITE BLACK BLACK WHITE GREEN GREEN GROUND 300MFD 125 VAC ELECTRICAL SCHEMATIC 115V RED YELLOW BLACK WHITE BLACK WHITE GREEN GREEN ELECTRICAL SCHEMATIC 230V GROUND BLACK WHITE GREEN BLACK WHITE GREEN WHITE BLACK WHITE RED YELLOW BLACK 300MFD 125 VAC START STOP STOP START 39 Notes 40 WMH Tool Group 2420 Vantage Drive Elgin Illinois 60123 Phone 800 274 6848 www wmhtoolgroup com
12. 708457K 708457DXK Stock Number Bed Assembly 708457J 708457DXJ Stock Number Stand 708457S 708457DXS Cutting Capacity 6 1 16 W x 1 2 D 6 1 16 W x 1 2 D Cutterhead Speed 4800 RPM 6000 RPM Number of Knives 3 3 Rabbeting Capacity 1 2 1 2 Rabbet Ledge 3 1 8 x 8 3 4 3 1 8 x 8 3 4 Table Surface 7 1 4 W x 45 3 4 L x 31 1 4 H 7 1 4 W x 56 L x 31 1 4 H Fence 3 7 8 H x 29 1 8 L 3 7 8 H x 32 3 4 L Blade Size 6 1 16 x 5 8 x 1 8 T 6 1 16 x 3 4 x 5 64 T Fence Tilt
13. Key 5x5x30 1 28 5AL C10B Tapping Screw M4x25 2 30 TS 0680031 Flat Washer 5 16 4 31 PG M02 JET Logo Label 1 32 JJ6CSX 332 Warning Label 1 33 JEB S07 Warning Label 1 34 JEB S08 Voltage Label 1 35 JEB S09 Switch Box 1 36 TS 0720081 Lock Washer 5 16 4 37 TS 1550021 Flat Washer M4 4 38 TS 0803032
14. 6296125 Motor Pulley JJ 6CSDX 1 9 VB A36 V Belt JJ 6CSX A 36 1 VB A37 V Belt JJ 6CSDX A 37 1 10 JC M07 Lock Bolt 3 8 16 3 11 TS 0720091 Lock Washer 3 8 3 12 TS 0680031 Flat Washer 5 16 4 13 TS 0051031 Hex Head Bolt 5 16 18x3 4 4 14 TS 0561021 Hex Nut 5 16 18 4 15 TS 081B042 Screw 8 32x5 8 2 16 5EA D05 Star Washer 8 2 17 TS 0560061
15. Capacitor motor not shown 300MFD 125VAC 1 JI X04 CA Capacitor Cover 1 JI X04 DA Junction Box motor not shown 1 JI X04 EA Junction Box Cover motor not shown 1 JI X02 A Motor Cord not shown 1 JJ6CS HK Hardware Kit not shown 1 TS 152704 Hex Key Wrench 3mm not shown 1 JJ6CS OEW Open End Wrench 8 10mm not shown 1 JJ6CS OEW2 Open End Wrench 12 14mm not shown 1 TS 227D081 Hex Wrench 8mm not shown 1 JJ6CSDX 326A T Hex Wrench 4mm not shown 1 27 JJ6 03CS
16. JC C06 Hex Screw 12 2 TS 0720091 Lock Washer 3 8 2 3 JEA B01 Bolt 2 4 3H C02 Bearing Housing 1 5 BB 6202ZZ Ball Bearing 6202ZZ 1 6 JEE C01 Cutterhead 1 7 5F G108 Key 5x5x25 1 8 BB 6203ZZ Ball Bearing 6203ZZ 1 9 JH C04 Bearing Housing 1 10 JH C07 Cutterhead Pulley 1
17. Hex Nut 8 32 2 18 TS 1550021 Flat Washer M4 2 19 JEX S02 Dust Chute 1 21 TS 0680021 Flat Washer 1 4 4 22 TS 081F032 Screw 1 4 20x1 2 4 23 994542 Switch 1 24 JI X02 Power Cord 1 25 5QA I04 Strain Relief Bushing 3 26 JI X04W Motor 1HP 1 JI X04 AA Centrifugal Switch not shown 1 JI X04 B
18. Figure 25 Figure 26 19 Setting Cutterhead Knives JJ 6CSDX Note Before setting knives for model JJ 6CSDX Jointer the Outfeed Table Adjustment should be done to ensure the proper knife height in relation to the outfeed table Knives for the JJ 6CSDX cutterhead are adjusted by means of a cam It is important to note that the entire adjustment is accomplished within one complete rotation 360 degrees of the cam A full rotation of the cam will cause the knife blade to move a total of 015 from one extreme to the other Turning the cam more than one full rotation will not further adjust the knife setting but will simply begin the adjustment all over again The knife adjustment procedure is outlined below Cutterhead knives are dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives into the cutterhead Failure to comply may cause serious injury To adjust refer to Figures 27 amp 28 1 Disconnect jointer from power source 2 Carefully number each blade with a marker to make them easier to differentiate 3 Place a straightedge across the outfeed table extending it over the cutterhead towards one end of the knife Cutterhead knives are dangerously sharp Do not grab the cutterhead itself to rotate it Failure to comply may cause serious injury 4 Rotate the cutterhead back and forth using the drive belt or pulley until knife number one is at its highest p
19. Fence Bracket JJ 6CSX 1 JJ6CSDX 221 Fence Bracket JJ 6CSDX 1 22 TS 0680061 Flat Washer 1 2 3 23 JEJ F12 Lock Handle 2 24 JED F17 Lock Nut 1 25 TS 0051051 Hex Cap Screw 5 16 18x1 1 26 TS 0561021 Hex Nut 5 16 18 2 27 TS 0051081 Hex Cap Screw 5 16 18x1 3 4 1 28 JED F03 Plate 1 29 TS 0813032 Screw 1 4 20x1 2 2 30 TS 0680021 Flat Washer JJ 6CSX
20. Edge Jointing Edge Jointing Figure 36 is the most common operation for the jointer Set fence square with the table Depth of cut should be the minimum required to obtain a straight edge Do not make cuts deeper than 1 8 in a single pass Hold the best face of the workpiece firmly against the fence throughout the feed Figure 34 Figure 35 Figure 36 24 Rabbeting A rabbet is a groove cut along the edge of a board See Figure 37 The width and thickness of the wood to be rabbeted depends upon the width and length of the rabbet However never rabbet a piece of wood less than 12 long Note The knives must be extended beyond the cutterhead by 1 32 See the Replacing Knives in Cutterhead section for this procedure A rabbet cut requires removal of the guard Use extreme caution and keep hands clear of cutterhead Always re install guard immediately after rabbeting operation is completed Use push blocks to rabbet cut whenever possible The rabbeting capacity is 1 2 1 Disconnect jointer from power source 2 Set fence for desired width of rabbet 3 Check width of the rabbet by measuring the distance from the end of a knife in the cutterhead to the fence 4 Re connect power It is easier and safer to take a series of shallow cuts Lower the infeed table 1 32 at a time and make successive cuts until the desired depth of rabbet has been obtained See Figure 37 Jointing Short or Th
21. 230 volt plug should only be connected to an outlet having the same configuration as shown in D No adapter is available nor should be used with the 230 volt plug Figure 10 13 Extension Cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your machine will draw An undersized cord will cause a drop in the line voltage resulting in power loss and overheating Table 1 shows the correct size to use depending on the cord length and nameplate ampere rating If in doubt use the next heavier gauge Remember the smaller the gauge number the heavier the cord Adjustments Drive Belt Tension See step 4 of Installing the Drive Belt Fence Movement The fence can be moved forward or backward across the width of the table B Fig 11 It also tilts up to 45 degrees forward and has a positive stop at 90 degrees To slide fence forward or backward When edge jointing the fence assembly should periodically be moved to different positions to distribute wear on the cutterhead knives 1 Loosen the locking handle A Fig 11 2 Push the entire fence assembly B Fig 11 to the desired position and tighten the locking handle To tilt fence forward The fence can be tilted forward to any angle down to 45 degrees 1 Loosen locking handle C Figure 12 2 Move the lever forward A Figure 12 to the desired angle down to 45 degrees
22. Operating Instructions and Parts Manual Woodworking Jointer Models JJ 6CSX JJ 6CSDX WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60123 Part No M 708457DX Ph 800 274 6848 Revision A 04 05 www wmhtoolgroup com Copyright WMH Tool Group This Manual is Bookmarked 2 This manual has been prepared for the owner and operators of JJ 6CSX and JJ 6CSDX Woodworking Jointers Its purpose aside from machine operation is to promote safety through the use of accepted correct operating and maintenance procedures Completely read the safety and maintenance instructions before operating or servicing the machine To obtain maximum life and efficiency from your JET Woodworking Jointer and to aid in using the machine safely read this manual thoroughly and follow instructions carefully Warranty WMH Tool Group warrants every product it sells If a tool needs service or repair one of our Authorized Repair Stations located throughout the United States can give you quick service In most cases any one of these WMH Tool Group Repair Stations can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET Wilton or Powermatic tools For the name of an Authorized Repair Station in your area please call 1 800 274 6848 or visit www wmhtoolgroup com More Information WMH Tool Group is consistently adding new products to the line For complete up to date product information che
23. Plate JJ 6CSDX 1 4 JED F16 Threaded Stud 4 5 TS 0561031 Hex Nut 3 8 16 4 6 JEB F09 Handle 1 7 5DF I09 Knob 1 8 5CH F13A Flat Head Socket Screw JJ 6CSX 5 16 x1 5 8 2 8A TS 0207041 Socket Head Cap Screw JJ 6CSDX 1 4 20x3 4 2 9 JED F02 Block JJ 6CSX 1 9A PJ882 142 Fixed Block JJ 6CSDX 1 10 JEJ F03 Block 1 11 JEJ F04 Bolt
24. have impact resistant lenses they are not safety glasses 7 Before operating this woodworking jointer remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves 8 Wear ear protectors plugs or muffs during extended periods of operation 9 Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 10 Do not operate this machine while tired or under the influence of drugs alcohol or any medication 11 Make certain the switch is in the OFF position before connecting the machine to the power source 12 Make certain the machine is properly grounded 13 Make all machine adjustments or maintenance with the machine unplugged from the power source 14 Remove adjusting keys and w
25. 11 TS 0267041 Set Screw 1 4 20x3 8 2 12 708801 Knife for JJ 6CSX set of 3 1 13 5AH D06A Flat Head Socket Screw 6 14 JI C02 Knife Lock Bar 3 37 Cutterhead Parts and Assembly JJ 6CSDX Index No Part No Description Size Qty JJ6CSDX CA Cutterhead Assembly Index s 1 15 1 1 JJ6CSDX 101 Special Button Head Socket Screw 12 2 TS 0720091 Lock Washer 3 8 2 3 JEA B01 Bolt 2 4 3H C02 Bearing Housing 1 5 BB 6202ZZ Ball Bearing
26. Cutterhead Parts and Assembly JJ 6CSDX 37 Wiring Diagram All Models 38 The specifications in this manual are given as general information and are not binding WMH Tool Group reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever 4 Warnings 1 Read and understand the entire owner s manual before attempting assembly or operation 2 Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury 3 Replace the warning labels if they become obscured or removed 4 This Woodworking Jointer is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a woodworking jointer do not use until proper training and knowledge have been obtained 5 Do not use this for other than its intended use If used for other purposes WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use 6 Always wear approved safety glasses face shields while using this woodworking jointer Everyday eyeglasses only
27. Lubrication 27 Troubleshooting Operating Problems 27 Troubleshooting Mechanical and Electrical Problems 28 Optional Accessories 29 Parts 29 Fence Parts All Models 30 Fence Assembly All Models 31 Stand Parts All Models 32 Bed Parts All Models 34 Cutterhead Parts and Assembly JJ 6CSX 36
28. Or you can place your reference piece on the table and against the fence and adjust the fence until the angle of the fence matches the bevel of your gauge piece 3 Tighten locking handle C Figure 12 To tilt fence backward 1 The fence can be tilted backward up to 45 that is for a total included angle of 135 from table surface 2 Loosen locking handle C Fig 12 3 Flip the 90 stop block D Fig 12 out of the way 4 Move the lever back B Fig 12 to the desired angle up to 135 degrees Or you can place Recommended Extension Cord Gauges Extension Cord Length in Feet Amps 25 50 75 100 150 200 lt 5 16 16 16 14 12 12 5 to 8 16 16 14 12 10 NR 8 to 12 14 14 12 10 NR NR 12 to 15 12 12 10 10 NR NR 15 to 20 10 10 10 NR NR NR 21 to 30 10 NR NR NR NR NR based on limiting the line voltage drop to 5V at 150 of the rated amperes NR Not Recommended Table 1 Figure 11 Figure 12 your beveled reference piece on the table and against the fence adjusting the fence until the angle of the fence matches the bevel of your gauge piece 5 Tighten locking handle C Fig 12 Important When the tilted operation is finished and the fence is returned to 90 do not forget to flip the 90 stop block D Fig 12 back to its original position 14 Fence Stop Adjustments Periodically check the 90 and 45 backward 135 tilt accuracy of the f
29. Screw 5 40x3 8 4 39 TS 081F032 Screw 1 4 20x1 2 4 40 TS 0680021 Flat Washer 1 4 4 41 JEY S03W Belt Guard 1 42 JEY S07 Plate 1 43 TS 081C032 Screw 10 24x1 2 2 44 TS 069204 Flat Washer 10 2 included in Hardware Kit for JJ 6CSX included in Hardware Kit for JJ 6CSDX 33 Stand Parts and Assembly All Models 45 TS 0561031 Hex Nut 3 8 16 1 46 JC M05 Door Latch 1 47 JC M04 Knob Screw
30. abbeting Infeed table set for desired depth of cut Stand away from the cutterhead and turn the machine on for a few moments Listen for any odd noises rubbings vibrations etc Correct such problems before attempting operations on the jointer Carefully check your workpiece for knots holes staples or any foreign material that might damage knives or pose a risk of kickback Also check the workpiece for grain orientation 23 Hand Placement Never pass hands directly over the cutterhead At the start of the cut the left hand holds the workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth even motion toward the cutterhead Figure 34 After the cut is under way the new surface rests firmly on the outfeed table The left hand is transferred to the outfeed side and presses down on this part of the workpiece at the same time maintaining flat contact with the fence The right hand presses the workpiece forward and before the right hand reaches the cutterhead it should be moved to the work on the outfeed table Surfacing Always use a hold down or push block when surfacing stock Surfacing or jointing the face of stock is shown in Figure 35 Adjust the infeed table for depth of cut Cuts of approximately 1 16 at a time are recommended as this allows better control over the material being surfaced More passes can then be made to reach the desired depth
31. c with kerosene or diesel oil Do not use gasoline paint thinner mineral spirits etc These may damage painted surfaces Cutterhead knives are dangerously sharp Use extreme caution when cleaning Failure to comply may cause serious injury 4 Apply a thin layer of paste wax to the bright surfaces of the fence and tables to prevent rust 5 Set packing material and shipping cartons to the side Do not discard until machine has been set up and is running properly Installing Bed to Stand Referring to Figure 1 1 Place bed assembly A on top of stand B Be sure the identification label C on the bed faces the same direction as the switch D on the stand 2 Line up two holes in the stand top E with holes in the bed assembly by viewing through the access door in rear side of the stand 3 Attach stand to bed assembly by using two 3 8 lock bolts and lock washers Figure 2 Hand tighten only at this time 4 Line up the third hole in the stand F with the hole in the bed assembly by viewing through the dust chute G 5 Install the third 3 8 lock bolt and lock washer through the dust chute G to secure the bed to the stand 6 Tighten all three lock bolts with a 14mm wrench Figure 1 Figure 2 10 Installing Fence to Bed Referring to Figure 3 1 Take the lock handle E flat washer F and lock nut G from the carton 2 Place the fence assembly A onto the table B Be
32. ck with your local WMH Tool Group distributor or visit www wmhtoolgroup com WMH Tool Group Warranty WMH Tool Group including JET Wilton and Powermatic brands makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship as follow 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE This Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of maintenance WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU THE WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid
33. e the cutterhead using the drive belt or pulley until knife number one is at its highest point The apex of the knife should just barely come in contact with the straightedge If the apex of the knife number one just makes contact with the straightedge no adjustment is required for the outfeed table Proceed to the Setting Cutterhead Knives section If the apex of the knife number one comes below the straightedge a gap exists or pushes the straightedge up proceed with the following steps 5 Loosen both gib lock screws B Fig 18 and the lock knob Figure 25 6 Raise or lower the outfeed table until the straight edge contacts the knife tip as shown in Figure 26 Using the drive belt or pulley rock the cutterhead slightly to make sure the apex of the knife is just barely contacting the straight edge When adjustment is complete 7 Lock the outfeed table at that setting by tightening the lock knob Figure 25 and gib lock screws B Fig 18 The outfeed table adjustment is complete The outfeed table adjustment is only made against one knife blade number one was arbitrarily selected here After the outfeed table has been set at the correct height do not change it except for special operations or after replacing knives After this adjustment is completed it is necessary to proceed to the Setting Cutterhead Knives section to verify that all three knives are at the correct height and parallel to the outfeed table
34. ence with an angle measuring device such as an adjustable square or machinist s protractor 90 Fence Adjustment Referring to Figure 13 The 90 stop is controlled by the stop bolt E and the stop block C 1 Set the infeed table to approximately the same height as the outfeed table 2 Move the fence by releasing lock handle D and pushing the fence assembly until it overlaps the tables B 3 Tighten lock handle D 4 Adjust the fence to a 90 angle by releasing lock handle J pulling up on the fence handle A and tightening the lock handle J Note The stop bolt E should be resting against the stop plate C 5 Place an angle measuring device on the table and against the fence to confirm a 90 setting A Fig 14 6 If the fence is not square to the table release the lock handle J loosen the hex nut F and turn the stop bolt E until the fence is square to the table 7 Tighten the lock nut F to retain the setting Tighten the lock handle J 45 Fence Backward Stop Adjustment Referring to Figure 15 The 45 fence backward stop fence positioned away from the operator is controlled by the stop bolt E 1 Loosen the lock handle A Move the stop plate D out of the way and position the fence at the 135 angle Make sure the fence sits against the stop bolt E 2 Tighten the lock handle A 3 Place an angle measuring device on the table and against the fence t
35. ent Some woodworkers keep a spare cutterhead with replacement blades should the original cutterhead have to be repaired Blades in the cutterhead are sharp Use extreme caution when handling the removal of the cutterhead Failure to comply may cause serious injury To remove the cutterhead including bearings studs and housing from the base casting Referring to Figure 42 1 Disconnect the machine from the power source 2 Remove the front blade guard A and screw H 3 Remove the lock handle B washer C and lock nut D securing the fence assembly E to the table F 4 Lift the fence assembly E from the table 5 From the left side of the stand remove the dust chute G From the back of the machine remove the cabinet access cover not shown Referring to Figure 43 6 Using an 8mm hex wrench loosen two hex cap screws underneath fence base casting E that secure the casting to the table F Remove the fence base casting and set aside 7 Remove four screws and washers A securing the belt guard B Remove the belt guard 8 Remove the V belt C from the cutterhead pulley D If necessary loosen the motor mounting screws with a 12mm wrench to provide slack on the V belt 9 Using a 3mm hex wrench loosen two set screws that secure the cutterhead pulley D to the cutterhead shaft Set the pulley and shaft key aside 10 Using a 14mm wrench remove two screws A Fig 44 and lock wash
36. ers that secure the cutterhead bearing housings to the base Note These screws and lock washers are more easily accessible through the dust chute 11 Carefully remove the cutterhead A Fig 45 12 Before placing the new cutterhead back into the casting thoroughly clean the saddle and the bearing housings of saw dust and grease so that they seat properly Figure 42 Figure 43 Figure 44 27 13 To re install the cutterhead reverse the above steps Note Make sure that the fence base casting is level with the Outfeed table when securing Lubrication Use a good grade of light grease on the steel adjusting screws located in the raising and lowering mechanisms of the work tables Occasionally apply a few drops of light machine oil to the infeed outfeed gibs This permits the tables to slide freely The cutterhead ball bearings are lifetime lubricated and need no further care Figure 45 Troubleshooting Operating Problems Trouble Probable Cause Remedy Finished stock is concave on back end Knife is higher than outfeed table Raise outfeed table until it aligns with tip of knife See Outfeed Table Adjustment Finished stock is concave on front end Outfeed table is higher than knife Lower outfeed table until it aligns with tip of knife See Outfeed Table Adjustment Cutting against the grain Cut with the grain whenever possible Dull knives Sharpen or replace knives Feeding workpiece to
37. ews B and lock nuts A Important If gibs are adjusted also perform the Outfeed Table Adjustment to ensure the proper knife height in relation to the outfeed table Figure 17 Figure 18 16 Setting Cutterhead Knives JJ 6CSX Cutterhead knives are dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives into the cutterhead Failure to comply may cause serious injury 1 Carefully number each blade with a magic marker to make them easier to differentiate 2 Rotate the cutterhead by turning the cutterhead pulley and determine the 12 o clock position of knife number one The 12 o clock position is the highest point a blade will reach in the cutting arc 3 Loosen table lock screw A Fig 19 and gib lock screw B Fig 19 and raise the outfeed table to the height of blade number one by turning hand wheel A Fig 20 Counter clockwise will cause the outfeed table to raise Clockwise will cause the outfeed table to lower Set a straight edge on the outfeed table Position of the table and straight edge should look like Figure 21 Use care when handling the straight edge near the blades so as not to damage them 4 When the outfeed table and blade number one are the same height tighten gib and table lock screws Important Do not change the setting for the outfeed table again This will only change if the blades are replaced 5 Bring the straight edge to
38. hange out Optional Accessories 708801 Knives for Model JJ 6CSX Jointer set of 3 708801DX Knives for Model JJ 6CSDX Jointer set of 3 708815 Push Block for JJ 6CSX Parts Ordering Replacement Parts To order parts or reach our service department call 1 800 274 6848 between 7 30 a m and 5 30 p m CST Monday through Friday Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 30 Fence Parts All Models Index No Part No Description Size Qty JEJ FW Fence Assembly Complete JJ 6CSX 1 JJ6CSDX FAC Fence Assembly Complete JJ 6CSDX 1 1 JEJ F01W Fence Body JJ 6CSX 1 1A JJ6CSDX 201 Fence Body JJ 6CSDX 1 2 JEJ F14 Fence Link 2 3 JEJ F02W Tilt Plate JJ 6CSX 1 JJ6CSDX 203 Tilt
39. he cam snug the two inside gib screws that hold the gib and knife in place Verify that the knife is still in adjustment steps 4 and 5 13 Tighten the two outside gib screws then the two inside gib screws Verify that the knife is still in adjustment steps 4 and 5 14 Tighten the gib lock screws 15 Repeat this entire procedure for the remaining two knives 20 Replacing Knives JJ 6CSDX Planer knives are dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives Failure to comply may cause serious injury To remove and replace a knife Refer to Figure 29 1 Remove four gib screws A with a 4mm hex wrench 2 Remove the gib B and knife C If the knife is being reused knives are double edged clean the knife gib and cutterhead of all pitch and debris 3 Lay the new knife or unused edge of the old knife back onto the cutterhead D 4 Replace the gib B and screws A Finger tighten only at this time 5 Press against the cutting edge of the knife at the center of the blade with a piece of wood DO NOT USE FINGERS This is to ensure that the cam is making proper contact with the knife 6 Snug the inside two screws then the outside two screws 7 Release the piece of wood pressing against the knife and tighten the gib screws 8 Replace the remaining two blades by repeating steps 1 7 9 Determine if knives need to be set Follow the O
40. high a curved finished surface results Figure 31 Outfeed table too low If the outfeed table is too low the work will have a gouge or snipe at the end of the cut Figure 32 Outfeed table at correct setting Figure 33 illustrates the correct setting of outfeed table level with the knives The workpiece will rest firmly on both tables with no open space under the finished cut Figure 31 Figure 32 Figure 33 22 Operating Controls 1 Hand Wheel for Outfeed Table 2 Outfeed Table 3 Fence 4 Fence Adjustment Handle 5 Cutter Guard 6 Infeed Table 7 Hand Wheel for Infeed Table 8 On Off Switch Operation Important If you are inexperienced at jointing use scrap pieces of lumber to check settings and get the feel of operations before attempting regular work Stabilize long workpieces by using an assistant or roller stands set level with the outfeed or infeed table surface The fence should be adjusted to create minimum exposure to the cutterhead during the jointing operation 9 Table Lock Knob 10 Fence Tilt Lock Handle 11 Belt Guard 12 Fence Travel Lock Handle 13 Depth Limiter Check the following before operating the jointer Outfeed table must be set level with the high point of the knives Fence adjusted for minimum exposure of cutterhead and locked at desired angle The cutterhead guard must be in place and operating properly except when r
41. if precautions are not heeded it may result in minor injury and or possible machine damage This means that if precautions are not heeded it may result in serious injury or possibly even death SAVE THESE INSTRUCTIONS On Off Switch Padlock The jointer is equipped with a push button switch that will accept a safety padlock see figure not included To safeguard your machine from unauthorized operation and accidental starting by young children the use of a padlock is highly recommended JET model BP 1 Stock No 709012 is available from your local authorized JET distributor or by calling JET Equipment amp Tools at the phone number on the cover of this manual Model BP 1 On Off Switch Padlock 7 Introduction This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for Models JJ 6CSX and JJ 6CSDX Jointers This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or WMH Tool Group WMH Tool Group can also be reached at our web site www wmhtoolgroup com Specifications Model JJ 6CSX JJ 6CSDX Stock Number Bed and Stand Kit
42. in Work When jointing short or thin work pieces use a push block to eliminate all danger to the hands Two push blocks are shipped with your jointer You can also make your own easily from scrap material Examples are shown in Figure 38 Jointing Warped Surfaces If the wood to be jointed is cupped or bowed place the concave side down and take light cuts until the surface is flat Avoid forcing such material down against the table excessive pressure will spring it while passing the knives and it will spring back and remain curved after the cut is completed Figure 37 Figure 38 25 Beveling To cut a bevel lock the fence at the required angle and run the work piece across the knives while keeping it firmly against the fence and tables Several passes may be necessary to achieve the desired result Although the fence may be tilted in or out for a bevel cut it is recommended for safety reasons that the fence be tilted in toward the operator making a cradled cut Direction of Grain Avoid feeding work into the jointer against the grain This may result in chipped and splintered edges See Figure 39 Feed with the grain to obtain a smooth surface as shown in Figure 40 Maintenance Blade Care Blades are extremely sharp Use caution when cleaning or changing Failure to comply may cause serious injury When gum and pitch collect on the blades carefully remove with a strong solvent Failu
43. jointer must be grounded while in use to protect the operator from electric shock In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation Referring to Figure 9 As received from the factory your Woodworking Jointer is ready to r
44. o confirm a 135 setting A Fig 16 4 To adjust loosen the lock nut F turn the stop bolt E until a 135 angle is obtained 5 Tighten the lock nut F Figure 13 Figure 14 Figure 15 Figure 16 15 Infeed Table Depth Stop Referring to Figure 17 The infeed table depth stop A limits the depth of a cut set by adjusting the infeed table handwheel to a maximum depth of 1 8 For normal operations the depth of cut should never exceed 1 8 except for rabbetting operations If a rabbeting operation is desired 1 Lower the infeed table to 1 8 which will cause the depth stop limiter to engage 2 Loosen the lock handle B and pull out on the stop handle C 3 Continue lowering the table to the desired depth of cut Important Never override the depth stop limiter unless performing rabbeting operations Gib Adjustment After a period of use the gibs may become loose and need adjusting To adjust refer to Figure 18 1 Loosen setscrew locknuts A and gib lock screws B Note The infeed table has three gib adjustment screws A Infeed The outfeed table has two gib adjustment screws A Outfeed and two gib lock wing screws B 2 Tighten each setscrew 1 4 turn starting at the bottom and working up If a 1 4 turn does not remove all play take another 1 4 turn Repeat a 1 4 turn at a time for all three or two set screws until play is removed 3 Tighten wing scr
45. o fast Use slower rate of feed Cutting too deeply Make shallower cuts Chip out Knots imperfections in wood Inspect wood closely for imperfections use different stock if necessary Wood has high moisture content Allow wood to dry or use different stock Fuzzy grain Dull knives Sharpen or replace knives inserts Cutterhead slows while operating Feeding workpiece too quickly or applying too much pressure to workpiece Feed more slowly or apply less pressure to workpiece Knives incorrectly set Set knives properly as described in the Setting Cutterhead Knives section Check that knife slots are clean and free of dust or debris Chatter marks on workpiece Feeding workpiece too fast Feed workpiece slowly and consistently Uneven knife marks on workpiece Knives are nicked or out of alignment Align knives per the Setting Cutterhead Knives section Replace nicked knives or correct for small nicks see Setting Knives for Rabbeting and Nicks 28 Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy No incoming power Verify unit is connected to power on button is pushed in completely and stop button is disengaged See page 24 Building circuit breaker trips or fuse blows Verify that jointer is on a circuit of correct size If circuit size is correct there is probably a loose electrical lead Check amp setting on motor starter Swi
46. oint The apex of the knife should just barely come in contact with the straightedge 5 Move the straightedge towards the other end of the knife and repeat step 4 The apex of the knife at both ends of the knife must just make contact with the straightedge If the apex of the knife comes below the straightedge a gap exists or pushes the straightedge up proceed to the next step 6 Using a 4mm hex wrench slightly loosen the four gib screws 7 Using a 3mm hex wrench loosen the cam locking screws to permit adjustment of the cam described in the next step Important Always keep the cam locking screws snug enough so that the cam can t Figure 27 Figure 28 rotate freely This is especially important for when the cam is rotated counterclockwise since this action will cause the cam locking screw to loosen further 8 Using an 8mm hex wrench adjust the cam This is a very sensitive adjustment Start by rotating the cam in a clockwise direction just a few degrees 9 Next keep the cutterhead steady by firmly holding on to the pulley place a piece of wood pressed against the knife s edge and press to properly seat the blade 10 Check your progress by repeating steps 4 and 5 If the knife becomes more out of adjustment turn the cam in the other direction 11 The adjustment is almost complete when the requirements described in Steps 4 and 5 are met 12 Next while pressing the knife firmly against t
47. otor 1 Stand Cover with Mounting Hardware 1 Dust Chute with Mounting Hardware Stand Carton Tools Included for JJ 6CSX 1 12 14mm Open End Wrench O 1 8 10mm Open End Wrench P 1 3mm Hex Wrench Q Tools Included for JJ 6CSDX 1 12 14mm Open End Wrench O 1 8 12mm Open End Wrench P 1 3mm Hex Wrench Q 1 4mm T Hex Wrench 1 8mm Hex Wrench Additional Tools Required 1 Cross Point Screw Driver Compare the contents of your container with the following parts list to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Main Unit Carton 1 Bed Assembly 1 Fence Assembly 1 Cutterhead Guard A 1 Belt Guard E 1 V Belt D 4 1 4 20 x 1 2 Pan Head Screws L 4 1 4 Flat Washers M 1 Lock Handle Flat Washer and Lock Nut for Fence G 1 Fence Handle F 3 Lock Bolts B 3 3 8 Lock Washers C 2 Handwheel Assembly N 1 Can of Touch Up Paint H 1 Operating Instructions and Parts Manual J 1 Warranty Card 2 Push Blocks K Main Unit Carton 9 Assembly Unpacking and Cleanup 1 Carefully finish removing all contents from both shipping cartons Compare contents of the shipping cartons with the list of contents above Place parts on a protected surface 2 Report any shipping damage to your local distributor 3 Clean all rust protected surfaces bed fence et
48. re to remove gum and pitch build up may result in excessive friction blade wear and overheating When blades become dull touch up blades See Sharpening the Knives Sharpening the Knives Blades are extremely sharp Use caution when handling Failure to comply may cause serious injury 1 Disconnect the machine from the power source 2 Remove the blade guard and belt cover 3 To protect the infeed table from scratches partially cover the sharpening stone with paper Figure 41 4 Lay the stone on the infeed table 5 Lower the infeed table and turn the cutterhead by turning the cutterhead pulley The infeed table height is set properly when the stone s surface is flush with the knife bevel 6 Keep the cutterhead from rotating by grasping Figure 39 Figure 40 Figure 41 the cutterhead pulley while sliding the stone back and forth across the table 7 Take the same amount of passes for all three blades When the blades have been sharpened and still are not cutting efficiently trying to touch up the blades further will only cause the formation of a second beveled edge When this starts to happen it is time to replace blades with another set It is recommended to keep a second set of blades on hand so that they may be installed while the first set is being professionally sharpened 26 Cutterhead Removal The entire cutterhead assembly may be removed for cleaning or for bearing and blade replacem
49. renches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately 16 Make sure the woodworking jointer is firmly secured to the floor or bench before use 17 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 18 Provide for adequate space surrounding work area and non glare overhead lighting 19 Keep the floor around the machine clean and free of scrap material oil and grease 5 20 Keep visitors a safe distance from the work area Keep children away 21 Make your workshop child proof with padlocks master switches or by removing starter keys 22 Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury 23 Maintain a balanced stance at all times so that you do not fall or lean against the spindle or other moving parts Do not overreach or use exce
50. result in the stock tipping into the cutterhead along with the operator s fingers Position hands away from extreme ends of stock and push through with a smooth even motion Never back workpiece toward the infeed table 36 Do not make cuts deeper than 1 2 when rabbeting On other cuts such as edging surfacing etc depth of cut should not be over 1 8 to avoid overloading the machine and to minimize chance of kickback 37 To avoid kickback the grain must run in the same direction you are cutting Before attempting to joint or plane each work piece must be carefully examined for stock condition and grain orientation 38 When working with a swirl grain wood or burls making it necessary to plane against the grain use a lesser depth of cut and a slow rate of feed 6 39 Move the hands in an alternate motion from back to front as the work continues through the cut Never pass the hands directly over the cutter knife As one hand approaches the knives remove it from the stock in an arc motion and place it back on the stock in a position beyond the cutter knife Fig 2 40 At all times hold the stock firmly 41 Do not use this jointer for other than it intended use If used for other purposes WMH Tool Group disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use Familiarize yourself with the following safety notices used in this manual This means that
51. s Right 45 45 Positive Stops 45 90 45 90 Motor 115 230V 60Hz 1HP 1Ph 115 230V 60Hz 1HP 1Ph Prewired 115V Prewired 115V Net Weight approx 215 lbs 237 lbs Shipping Weight 230 lbs 258 lbs The above specifications were current at the time this manual was published but because of our policy of continuous improvement WMH Tool Group reserves the right to change specifications at any time and without prior notice without incurring obligations 8 Unpacking Open shipping container and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Jointer is assembled and running properly Shipping Contents Note This unit is shipped in two cartons Stand Carton 1 Stand with M
52. ssive force to perform any machine operation 24 Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer 25 Use recommended accessories improper accessories may be hazardous 26 Maintain tools with care Keep drill bits sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories 27 Make sure the work piece is securely attached or clamped to the table Never use your hand to hold the work piece 28 Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands 29 Do not stand on the machine Serious injury could occur if the machine tips over 30 Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop 31 Before turning on machine remove all extra equipment such as keys wrenches scrap stock and cleaning rags away from the machine 32 Always use a hold down or push block when surfacing stock less than 12 inches long or 3 inches wide or 3 inches thick 33 Do not perform jointing operations on material shorter than 8 narrower than 3 4 or less than 1 4 thick 34 The hands must never be closer than 3 inches to the cutterhead see Figure 35 Never apply pressure to stock directly over the cutterhead This may
53. sure the key stock D on the bed lines up with the channel C in the fence casting 3 Place the flat washer F on hole H insert the lock handle E through the fence casting and the table casting 4 Thread the lock nut G onto the lock handle E Make sure the tab on the nut faces up and engages the slot in the table casting Note For rabbeting operations use hole J Installing the Drive Belt Referring to Figure 4 1 Place V belt A onto cutterhead pulley B and through opening in stand 2 Pull V belt down and place onto motor pulley C Note If the belt is difficult to roll on the pulley loosen the motor mounting screws 3 Check to make sure that motor pulley and cutterhead pulley are vertically aligned and the V belt does not contact the sides of the opening in the base If the pulleys are not aligned remove belt and adjust the motor pulley in or out on the motor shaft and then re attach the belt 4 The V belt is properly tensioned when finger pressure on the belt half way between the two pulleys causes 1 2 deflection Figure 5 If the belt is too loose loosen the four motor mount bolts push down on the motor to tension the V belt and tighten the mounting bolts 5 After two hours of operation check belt tension again Readjust the tension if necessary Figure 3 Figure 4 Figure 5 11 Installing Belt Guard Referring to Figure 6 1 Place the belt guard A over
54. tch or motor failure how to distinguish If you have access to a voltmeter you can separate a switch failure from a motor failure by first verifying incoming voltage at 110 220 10 and second checking the voltage between switch and motor at 110 220 10 If incoming voltage is incorrect you have a power supply problem If voltage between switch and motor is incorrect you have a switch problem If voltage between switch and motor is correct you have a motor problem Motor overheated Clean motor of dust or debris to allow proper air circulation Allow motor to cool down before restarting Motor failure If electric motor is suspect you have two options Have a qualified electrician test the motor for function or remove the motor and take it to a qualified electric motor repair shop and have it tested Machine will not start restart or repeatedly trips circuit breaker or blows fuses Unit incorrectly wired Double check to confirm all electrical connections are correct Refer to the Wiring Diagram section to make any needed corrections 29 Trouble Probable Cause Remedy Machine will not start restart or repeatedly trips circuit breaker or blows fuses On off switch failure If the on off switch is suspect you have two options Have a qualified electrician test the switch for function or purchase a new on off switch and establish if that was the problem on c
55. the infeed table Carefully remove the knife C Fig 24 the lock bar with screws B Fig 24 Repeat for the other two blades 4 Before assembly clean all parts thoroughly and clear cutterhead knife slots of any dust or debris 5 Insert knife into the cutterhead channel making sure it faces the proper direction 6 Insert lock bar and screws and tighten to hold in place Blades are set at the proper height when the top of the blade is 1 16 above the cutterhead Do not tighten firmly at this time 7 Repeat for other two blades 8 To set the knives to the outfeed table and to the same height in the cutterhead see the Setting Outfeed Table to Cutterhead Knives section Figure 23 Figure 24 18 Outfeed Table Adjustment When you receive the jointer the knives have been pre set at the factory However the height and parallelism of the knives with the outfeed table should be checked and any needed adjustments made before putting the jointer into operation Adjust the height of the outfeed table as follows 1 Disconnect jointer from power source 2 Carefully number each blade with a marker to make them easier to differentiate 3 Place a straightedge upon the outfeed table and extend it over the cutterhead Figures 25 and 26 Planer knives are dangerously sharp Do not grab the cutterhead itself to rotate it Failure to comply may cause serious injury 4 Rotat
56. the opening in the stand 2 Line up the holes in the stand with the holes in the guard 3 Attach the guard to the stand using four 1 4 20 x 1 2 pan head machine screws B and four 1 4 flat washers C Installing Cutterhead Guard 1 Remove the screw from the guard post Referring to Figure 7 2 Turn spring knob B approximately one and one half revolutions counter clockwise as viewed from the top and hold 3 Insert the guard post into hole in table Make sure that the spring inside the spring knob B engages the slot in guard post 4 Thread the screw C back into the guard post 5 Check for proper operation The cutterhead guard A must return fully to the fence when released If guard does not return fully pull guard apply more tension to the spring knob B by turning it another half turn counter clockwise and re insert guard If guard closes too quickly and strikes fence too hard release some tension on the spring 6 Insert screw B back into the guard post Installing Access Cover Referring to Figure 8 Install access cover A by placing bottom of panel in the stand and fastening with four 5 40 x 3 8 pan head screws and four flat washers B Installing Dust Chute Referring to Figure 8 Attach the dust chute C to the base with four 1 4 x 1 2 machine screws and four 1 4 washers D Figure 6 Figure 7 Figure 8 Electrical Grounding Instructions This
57. to an Authorized Repair Station designated by our office Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will either repair or replace the product or refund the purchase price if we cannot readily and quickly provide a repair or replacement if you are willing to accept a refund We will return repaired product or replacement at WMH Tool Group s expense but if it is determined there is no defect or that the defect resulted from causes not within the scope of WMH Tool Group s warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights you may also have other rights which vary from state to state WMH Tool Group sells through distributors only Members of the WMH Tool Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever 3 Table of Contents Warranty 2 Table of Contents 3 Warnings
58. un at 115 volt operation This Woodworking Jointer when wired for 115 volt is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated in A A temporary adapter which looks like the adapter shown in B may be used to connect this plug to a two pole receptacle if a properly grounded outlet is not available Figure 9 The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box 230 Volt Operation Referring to Figure 10 If 230V single phase operation is desired the following instructions must be followed 1 Disconnect the machine from the power source 2 The JET Woodworking Jointer motor has four numbered leads that are factory connected for 115V operation as shown in A For 230V operation reconnect the leads as shown in B 3 The 115V attachment plug C supplied with the Woodworking Jointer must be replaced with a UL CSA listed plug suitable for 230V operation D Contact your local Authorized JET Service Center or qualified electrician for proper procedures to install the plug The Woodworking Jointer must comply with all local and national codes after the 230 volt plug is installed 4 The Woodworking Jointer with a
59. utfeed Table Adjustment section steps 3 and 4 only to determine if knives need to be set Do not complete the entire outfeed table adjustment If knives need to be set proceed to the Setting Cutterhead Knives section Setting Knives for Rabbeting and Nicks To position the knives for rabbet cuts take a shop scale with 1 32 graduations and place it against the end of the cutterhead Slide the knife out until it is at the 1 32 mark on the scale that is the knife will now be 1 32 beyond the edge of the cutterhead The gib should remain in normal position even with the edge of the cutterhead Figure 30 This adjustment will ensure that the knife clears the end of the gib and cutterhead and has good contact with the workpiece See the Rabbeting section for further information Note This will also correct for small nicks without requiring replacement of blades Figure 29 Figure 30 21 Determining Correct Table Height When you receive the jointer the knives have been pre set at the factory However the height and parallelism of the knives with the outfeed table should be checked and any needed adjustments made before putting the jointer into operation The outfeed table and cutterhead knives are correctly adjusted when all three blades are parallel to the outfeed table and all three blades are set at the same height in the cutterhead Outfeed table too high If the outfeed table is too
60. ward the left of the jointer and confirm that blade number one is at the same height at the left of the table as it is at the right side of the table Fig 22 6 If blade is higher or lower at the right of the table than it is at the left slightly loosen four screws A Fig 21 by turning clockwise as viewed from the infeed table Blades are adjusted with jacking screws To lower turn the screw clockwise To raise turn the screw counter clockwise Blades are set at the proper height when the top of the blades are 1 16 above the cutterhead 7 Alternately tighten four screws to hold each blade in place 8 Repeat this process with blades two and three The outfeed table and cutterhead knives are correctly adjusted when all three blades are parallel to the outfeed table and all three blades are set at the same height in the cutterhead Figure 19 Figure 20 Figure 21 Figure 22 17 Replacing Knives JJ 6CSX Planer knives are dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives into the cutterhead Failure to comply may cause serious injury 1 Disconnect machine from the power source 2 Remove blade guard by turning the knob A Fig 23 clockwise while lifting up on blade guard Blades are sharp Use great care when hands are around blade area 3 Loosen four screws A Fig 24 Note Loosen screws by turning in a clockwise direction as viewed from
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