Jet Tools Sander JBOS-5 User's Manual
Contents
1. 2 Transmission Rod ssssssssssss eene nnns 1 HENTE Mer 1 Connecting Rod tenete depre eem 2 IER TA estere 4 Nylon Nut cooooocccoccccccnccononononnncccnnnccanannnnnnccnnnnos MB weenie 2 Ball Bearing iia 6804 2RS 1 WRAMSIMISSION Sees Sneath vote e ete be ke ote te be e ke bone eed rete ce tee te ne 1 Ball Bearing eernrnnnonnnnnrrrnnnnnnnnrnnnnrrrnnnnnennnn 6006ZZ 1 C Snap RiMQecccnncoccccnnnicinananonnccnnncconanannnnccnnnnos AGO ens 1 Bushs 4 SOS AA AA AA A A 2 cius E ETW 4 o oo 2 Connecting Shaft arsnnnrrnnnnnnnnonannnrrrnnnnnnnr sss 1 Brad A A AE 1 OIM A e KA Gr e Ren 1 Hex Socket Cap Screw sssss MOXTD inc 4 Mati ea 2 Crank Shaft oo EE 2 Spring Washer muannrnnnnnrrrnnnnnnnonnnnnrrnnnnsnnnnr WA AAA AA 4 cn AXAX EE 1 Ball Bearing eernrnnnonnnnnrrrnnnnnnnnnnnnnnrrrnnnnnennnn 6001ZZ 2 C Snap RING enee S 12 2 EEE 2 C Snap RING eses ee enean e ER EAEE EAK 28 3 5 ia 2 Spring Washer muannnnnnnnrrrnnnnnnnrnnnnrrrnnnnnennnr DON 11 Flat Washer mm mmmrsvvvreerrnrrrnnnrrrrnnnnrnnrrrnnnnr 5 467 on 11 E oco on so DEC S INCID DD D ENCODED 1 L Type Bracket Right sse sse 1 L Type Bracket Left sse sse 1 SCIOW ita M8x25 sss 11 Stop Plate neinnar a r e Pen PE 1 A EIE E Ve 1 Hex Cap Bolt ernrnnnrnnnnnrrrnnnnnnnnrrnnnnr2. Oil Capita eGR e b oes 1 93 JBOS5 98 JEDI A dea e en tss 1 94 wie JBOS5 94 Warning Label See ERE 1 95 4 JBOS5 95 Dali ertet ti tet tes are tee te etes 1 96 JBOS5 96 SL 1b M EE 1 OF ius JBOS5 97 sss Storage Plate for Drums sssss sss 1 98 JBOS5 98 Storage Plate for Table Inserts sss 1 99 TS 1514011 Hex Socket Cap Screw LA 6 sok JBOS5 105 Special Wrench not shown 17mm I EE JBOS5 106 Open End Wrench not shown ssl lalala IEA LA seen Individual Replacement Sanding Sleeves 575800 ies TA ese 100 Grit TA TIAS suis 120 Grit 5 9806 we 1 rentas A 60 Grit 11 575807 das AAA 80 Grit 575808 sssssss PI 100 Grit 575809 susssss 1 2 sciens 120 Grit 575810 bets ays eee ere 60 Grit A AAA 80 Grit OO cies So EE 100 Grit 575813 A 5 8 issues 120 Grit 575838 A aa sce 60 Grit 5758395 es AS VZ para Ag 80 Grit 575840 sssssssss LA 100 Grit 575841 uhnrrreerrrrerrrrere 1 1 2 cin 150 Grit 575842 oos D ettet dett donate 60 Grit 575843 oies Peas 80 Grit 575844 A Der fa EE 100 Grit 575845 sss p 150 Grit 3 Optional Acce
3. Grit 575840 sss TLL eee 100 Grit 57584 aiite AE 1 2 2 150 Grit 5 5842 ete AA 60 Grit 575843 oreen vnm EN 80 Grit 575844 enone D eens 100 Grit TS Dd 150 Grit Fig 6 3 Optional Accessories 575846 GE Ser 60 Grit 575847 ee EE 80 Grit 575848 dicto ee o m e 100 Grit 575849 gaudete 150 Grit 709539 OM den RARA ET SF Table Insert 709534 Tes Spindle Assembly 709538 cup Rubber Drum and Sleeve Table Assembly for the JBOS 5 Base amp Motor Assembly for the JBOS 5 Index No Part No Parts List for the JBOS 5 Description Size Qty Basen RE 1 Top Platos ASA SM An 1 ONO SWE hee ee ee t r 1 Strain Relief Bushing ccooooccoccccnnnccccananoncncnnnno sse 1 Power Alda 1 Phillips Pan Head Screw M6x22mm 4 ples dg e 4 WASRh6r i ada daa WA 6 HEN re MO oo a a 4 Phillips Pan Head Screw 3 16 24x1 3 4 2 Phillips Pan Head Screw 3 16 24x3 4 2 Gear Washer rrnnnnnnnonnnnnrrrnnnnnnnnnnnnrrrnnnnnnnnnr MAI idas 2 HENT 3 16 24 eee 4 SWITCH BOX e tie A er e tete te eb m ene AE 1 Mejor ER T 23HP aue 1 EV RE DE aaa aaa uada AD sss 1 Flat Head ScCrew rrnanrnnnnnnnnnnnnnnnrrnnnnnnnnnrnnnnnn MAx10 A 2 Worm Shaft orones eite eR n e A e e ob pe ke na EES 1 O mmmmannrnnnnrannnrnaannrnonnnnnnnsnsnnrrnnnnnenenn M6x10
4. ec den 6x6x50 2 68 6286904 sss 2 PNG BUSHING ia aae aaa dts 1 di 6286903 1 1 2 P V C Bushing not shown esses 70 JBOS5 70 Scale Label a edv tee tete eerie etel 1 19 6286495 ssssss Spring Pili ees DAA 1 80 6286796 ssss 5 8 Glamip nea tege p ee te s 1 den 62806795 sos 1 2 Clamp not shown oryan EE AT EN ssl 82 E l n Tabla eos 1 83 G286798 eeeeervo 2 Lower Follower Plate rrrrnnnnnnnnonnnnnrrnnnr een 2 Huset 6286974 1 1 2 Lower Follower Plate not shown cece I 85 6286 99 reete 2 Upper Follower Plate ssse seem 1 elio 6286976 1 1 2 Upper Follower Plate not shown cece I 86 6286977 AA Washer 2c gin lla 3 87 6286978 HEN DIG 3 88 6206979 c eee 2 Oblong Table Insert ssses sese 1 89 6286980 ssss 2 Table lso 1 EN G286981 9 4 Oblong Table Insert not SHOWN coccccccccnannnnnnccnnnncnnnnnn as I ma G286982 9 4 Table Insert not shown s seed OU win JBOS5 91 Scale Da ti m EE tie kk kd tits red 1 92 JBOS5 92
5. JET EQUIPMENT amp TOOLS OWNER S MANUAL JBOS 5 Benchtop Oscillating Spindle Sander F EL H I Wu ui E a JET EQUIPMENT 8 TOOLS INC P O BOX 1349 Phone 253 351 6000 AWMH Company Auburn WA 98071 1349 Fax 1 800 274 6840 www jettools com e mail jet jettools com M 708404 10 00 Important Information 2 YEAR JET offers a two year limited LIMITED WARRANTY warranty on this product REPLACEMENT PARTS Replacement parts for this tool are available directly from JET Equipment amp Tools To place an order call 1 800 274 6848 Please have the following information ready 1 Visa MasterCard or Discover Card number 2 Expiration date 3 Part number listed within this manual 4 Shipping address other than a Post Office box REPLACEMENT PART WARRANTY JET Equipment amp Tools makes every effort to assure that parts meet high quality and durability standards and warrants to the original retail consumer purchaser of our parts that each such part s to be free from defects in materials and workmanship for a period of thirty 30 days from the date of purchase PROOF OF PURCHASE Please retain your dated sales receipt as proof of purchase to validate the warranty period LIMITED TOOL AND EQUIPMENT WARRANTY JET makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer purchaser of our products that each product be free fr
6. ckties rings bracelets or other jewelry to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Always use safety glasses Wear safety glasses must comply with ANSI Z87 1 Everyday eyeglasses only have impact resistant lenses they are not safety glasses Also use face or dust mask if cutting operation is dusty Don t overreach Keep proper footing and balance at all times Turn the machine off and unplug from the power source before changing spindles Be sure the spindle drum is in good condition with no tears or holes before operating the sander Disconnect tools before servicing and when changing accessories such as blades bits cutters etc Avoid accidental starting Make sure switch is in OFF position before plugging in power cord Never stand on tool Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Do not operate tool while under the influence of drugs alcohol or any medication Shut off power before s
7. ea 1 Motor TER Js a a A es eed ee ek a 1 2 HP 1Ph 110V Net Weight IDs tee e UL pee UL eis 77 The specifications in this manual are given as general information and are not binding JET Equipment amp Tools reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever Unpacking and Clean Up Finish removing all contents from the shipping container Do not discard any shipping material until the sander is set up and running properly Report damage if any to your local distributor and or shipping company Clean all rust protected surfaces with a mild solvent or kerosene Do not use lacquer thinner paint thinner or gasoline These will damage painted surfaces To prevent rust apply a light coating of sealer to the table surface Spindle amp Insert Holders Attach the spindle holder A Fig 1 and the insert holder B Fig 1 to the cabinet using six hex socket cap screws Clean the inserts and spindles Place in the appropriate holder Installing Spindles 1 Before inserting the threaded spindle into the spindle housing make sure the surfaces are clean Thread the spindle counter clockwise into the spindle housing Using the provided wrenches tighten the spindle nut A Fig 2 counter clockwise while holding the spindle housing flat B Fig 2 with the other wrench Do not o
8. ervicing or adjusting Never leave the tool running while unattended Turn power off Don t leave until the tool comes to a complete stop Table of Contents Page WM ute 2 O 3 Table of CON LS 4 Specifications a n n e a a a a NL DEE E 4 Unpacking and Clean Up cine ree eee ee etna eater nr nan nn nn ooaooottssseasaaooooooot essssesoooossoooooooe 5 Spindle amp Insert HolderS oooononcocccccnnnccocnnccooncccnnnconnnnnn occ cnnnn conan nn nn cnn nn rr nan rn nn cnn nn rra rr rn cnn nr sensn n nnne nsns 5 Installing Spindles RM 5 Sa ao 5 SEUWUPAON au 6 Setup for Bevel Sanding cccceecceeeeeeeeeceneee eee taa aaa aaa aaa aaa aaa carr rre nnn rn nn rn nn nr teint nr rn nr nn nr nena Eanan cnn 6 D st Colection E MILII E AE E EAE r E aT E E E 6 Turning the Sander On 8 Off nono aaa aaa aaa aaa a nn nn nn rre nn nn rn nr nn rn rra anne rr nn nr nr snnt 6 REMOVING SPNA Siin LR II S 7 Changing Sanding SleeveS ooococccccnnnccccnnccoonccnnnnconnnnnnnncnnnn conan n nro rn n nn nena rn n nr nn nn nena nnn nr rn nr eran nnne nnne 7 Replacement Sanding Sleeves oooononccocccccnnccccconnconnccnnnnccnnnnnnnnncnnnn cn anna nn nn cnn nan rana nn n nn cnn anna nana nnn nn nnnnnncnnnnes 7 P ts BreakdOW n Em 8 9 Parts C E AAA 10 12 Specifications JBOS Sara 708404 Table Size in sect a A endene 14 1 2 x14 1 2 Table Tilt Own iia a 0 45 Spindle Speed PM ls 1 725 Oscillations per Mint de o da dd a LU eU a aas 30 Length of Oc A
9. nse but if it is determined there is no defect or that the defect resulted from causes not within the scope of JET s warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights and you have other rights which vary from state to state JET Equipment amp Tools e P O Box 1349 Auburn WA 98071 1349 e 253 351 6000 10 11 12 13 14 15 16 17 18 19 20 21 A WARNING Read and understand the entire contents of this manual before attempting assembly or operation Do not use this tool until proper training and knowledge has been obtained Keep guards in place and in working order Keep fingers and hands away from the spindle while in operation Avoid getting fingers too close to the drum Remove adjusting keys and wrenches Form habit of checking to see that keys and adjusting wrenches are removed before operating Keep work area clean Cluttered areas and benches invite accidents Don t use in dangerous environment Don t use power tools in damp or wet locations or expose them to rain Keep children and visitors away All children and visitors should be kept a safe distance from work area Don t force tool It will do the job better and be safer at the rate for which it was designed Use right tool Don t force a tool or attachment to do a job for which it was not designed Wear proper apparel No loose clothing gloves ne
10. om defects in materials and workmanship as follows 2 YEAR LIMITED WARRANTY ON THIS JET PRODUCT Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities or to a lack of maintenance JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU JET SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an authorized service station designated by our Auburn office Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect JET will either repair or replace the product or refund the purchase price if we cannot readily and quickly provide a repair or replacement if you are willing to accept such refund JET will return repaired product or replacement at JET s expe
11. rformance with JET s dust hoods hoses clamps fittings and blast gates Turning the Sander On amp Off Note Before hooking the sander to the power source make sure that the switch is in the off position The sander can be turned on by flipping the switch to the on position There is a removable key in the tip of the switch that can be removed in the off position When the key has been removed the dust collector cannot be used Removing Spindles Using the provided wrenches loosen the spindle nut A Fig 5 clockwise while holding the spindle housing flat B Fig 5 with the other wrench Changing Sanding Sleeves 1 4 1 2 and 5 8 1 Loosen the clamp A Fig 6 with a cross point screwdriver 2 Remove the sanding sleeve from the spindle shaft 1 1 2 and 2 optional 3 1 Loosen the nut B Fig 6 with the provided wrench 2 Remove the sanding sleeve from the spindle shaft 3 Reverse these steps to install the new sanding sleeves Replacement Sanding Sleeves Part Size Grit 575800 mannen WA E 100 Grit 5 580155 5 tes VA akk 120 Grit 575806 ssss 1 25 akan ae 60 Grit 575807 sss 1 27 sisse tii 80 Grit 575808 ssss Wei 100 Grit 575809 sunset 1 2 einun 120 Grit 5 5810 7 ooi BOR 60 Grit 575811 a 5 8 sess 80 Grit 575812 ote 5 8 eee 100 Grit OB a Os 120 Grit 575838 aiaee 1 1 2 ee 60 Grit 575839 oeeeeeeeeeeoo 1 1 2 ss 80
12. rrnnnnnnnnnr M6x10 ue 1 SCIOW aea M8x16 oo eee 2 Index Part No No Description Size Qty 53 JBOS5 53 Support Trunnion Right ssss sss 1 D4 us JBOS5 54 ee Support Trunnion Left esses sse 1 lo iiau JBOS5 55 JET Leck Knob ias MO Diada 2 56 JBOS5 56 Hex Socket Cap Screw MOXI atacado 6 57 s 6286492 rrnrnnnnnvrrrrnnnnnnnrr SOLES Wi M6X5 necesen 1 58 6286961 rrrrnnrrnrnrrrrrreenn Pointer PP 1 iii 628649 a Gear Washer rnnnnnnnnnnnnnrrnnnnnnnnnnnnnnrrnnnnnnnenn VA a 1 60 6286963 ssess Round Cross Head Screw ss MOX TOi ieiti 4 61 TI Dust CV nati 1 62 6286894 AA A Main Spindle add Satin A A Aaa anne aan 1 63 6286907 COVA E 1 64 6286494 seeesess Phillips Pan Head Screw Mitad 2 65 JBOSB5 65 C Snap RiMQeccinncoccccnnnccinananannncnancconanan no ncnnnnnos SO 1 66 JBOSB5 66 5 8 Sanding Spindle ssss sse 3 T JBOS5 71 1 2 Sanding Spindle not shown cocccccnconnnnnannncnnnncnnananos I m JBOS5 72 1 4 Sanding Spindle not shown sessi 67 JBOS5 67 Key
13. ssories 575846 ssssssss E E 60 Grit 575847 ssssssssss S usns nde 80 Grit 570849 testes iui stes kann kte ked 100 Grit 575849 octets ias 150 Grit 709539 eee Oi EEE Table Insert 709534 nes Gre Spindle Assembly 709538 uns e ans Rubber Drum and Sleeve 12
14. vertighten the spindle as it may be difficult to remove after the sanding operation Insert Plates 1 2 Always use an insert plate There are 2 oblong and 2 round insert plates included with the machine The oblong insert plates are used when the table is tilted for bevel sanding Each plate has a notch on the outer edge to ensure that it is inserted properly Setup for 90 1 Loosen both knobs A Fig 3 and place the table in the 0 position 2 Place a square B Fig 3 on the table Rest the long section of the square against the sanding drum The square should be flat agianst the table and the sanding drum 3 If the table needs adjustment loosen both knobs and tilt the table so thast the square is flat against the table and sanding drum 4 Make sure the pointer C Fig 3 reads 0 If the pointer needs adjusted loosen the screw D Fig 3 and adjust to the correct position 5 Adjust the 90 stop E Fig 3 with a hex wrench so that it rests against the bottom side of the table Setup for Bevel Sanding 1 Loosen both knobs A Fig 4 and adjust the table to the desired angle 2 Tighten both knobs Dust Collection The dust port B Fig 4 can be hooked directly to a 2 hose for dust collection See your local JET distributor for the complete line of dust collectors and the full line of JET Dust Collector Hoses and Accessories Customize your installation and obtain maximum pe
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