Jet Tools HVBS-56M User's Manual
Contents
1. 132 1 462 132 Blade 156 5462 156 Round Head 3 16 x3 4 157 5462 157 Star 3 16 158 5463 158 Hex 3 16 159 22 5462 159 Round Cross Head Screw 3 16 KREJN HVBS56M BS Speed Label not A HVBS56M ID L LD Label not shown nem pendan 56 Label not 56 Decal not shown Wiring Diagram SWITCH 115V 230V 172. 5462 095 Spring Pit 96 5462 096 Bearing OT ie 5 0050011 Cap 1 4 1 2 98 556 098 1 GlaMp A aa Index Part No No Description Size 90 20 5462 099 100 5462 100 Flat Cross Head 5 32 x3 8 101 5462 101 Worm Gear 102 5 0720081 Lock 5 16 103 5462 103 Blade Tension Sliding 104 5 0270051 Socket Set 5 16 1 2 105 5462 105 Spring 106 5462 106 Sliding Plate Draw Block 107 5462 107 Blade Wheel 108 5462 108 Shalt BlOCK Kale
3. 29 1 HVBS56M 029 1 Plastic Covers deen iid Dandies 30 5462 030 E RING i 9462 031 A A aa 5 16 1 5462 032 kSAdiSCHOW HVBS462 033 e e one ke e AS 34 5462 034 Moveable Vise JO zini 5 0680041 Flat 3 8 1 36 5 0090061 Hex Cap 3 8 x1 1 4 5462 037 BON e TJ 38 9462 038 Cross Round Head 3 16 x3 8 39 5462 039 A e 40 5462 040 Electric Cord Clip 42 556 042 SChOW ait g a ar M4x16 43 5462 043 Rubber 44 5462 044 Electric 45
4. HVBS56M 057 Adjustable Bracket Assembly LH 58 5462 058 KnOD i 1 4 56 059 Blade Back Safety 60 5462 060 tetas STO 61 600022 22 Ball Bearing 011 600077 62 5462 062 Gude PNV Ot eS HVBS462 O62A Center Shaft Assembly Includes 60 62 62 1 462 062 1 Centrifugal Guide HVBS462 062 1A Eccentric Shaft Assembly Includes 60 61 62 1 63 5462 063 Bearing Shaft 64 1 462 064 1 Blade Seat 64 2 462 064 2 Blade Seat Right 65 956 065 Adjustable Bracket Assembly 66 5462 066 Dienna 67 TS O720081 Lock
5. 5 16 68 5 0813051 Flat Head Machine 1 4 3 4 69 5462 069 Bearing 5 0561031 Hex NU o is 5 8 an Fiona 5462 071 Blade Wheel 5462 072 Bearing TA A 5462 073 5 5 25 74 956 060 5462 075 Cap Bolt wWWasher 1 4 x1 2 TO 5462 076 Switch Cut Off Trip FE 5462 077 Idle Blade Wheel 5 0680031 Flat 5462 079 Blade Tension OOF a iced 80 5462 080 81 556 081 222 SAW BOW 82 956 082 A Se ta i 83 5 0070031
6. 5462 045 NUt Plated 45 1 56 045 1 Spring Handle 46 2 5462 046 Spring Adjusting Af gaz 5462 047 Wee 48 9462 048 Cross Round Head 3 16 x3 8 49 2 5462 049 2 Mitering Vise 50 5 0081031 Hex Cap 5 16 3 4 5 0680031 Flat 2 5 167 15 Index Part No No Description Size TS 0081071 Cap 5 16 1 1 2 53 5 0091071 Hex Cap 7 16 x2 54 956 054 Pivot Brackoti eae ref 5462 055 Vertical Cutting 56 5462 056 Stand for Vertical Cutting Plate
7. 1 2 1 1 2 84 556 084 Motor Mount 84 1 HVBS56M 084 1 Tension 85 5463 085 Motor i ote 1 2 HP 1Ph HVBS463 085 01 Capacitor Cover shown voye HVBS462 085 02 Capacitor not shown 86 5462 086 Motor 87 620277 3 32 Ball 620277 88 5462 088 Bearing 89 5 15375 2 Ol Sealine 90 5462 090 Transmission Wheel Ol ik HVBS462 091 92 ii 5462 092 Gear Box 5462 093 Gear 94 5462 094 Worm Gear w Shaft
8. Cap 5 16 1 A2 es 5 0561021 NUL a ea 5 167 556 013 22 Adjustable 14 5462 014 Floor Stand Handle 5462 015 Adjusting ROG 16 5462 016 Electric AG A AR u ara AG e Tansa HVBS462 017 Pivoting RO nn 18 5462 018 Support Plate wena ina an 19 22 5462 019 Stock 20 5 0270021 Socket Set 5 16 x5 16 Pa 5462 021 Stock Stop DD im 9462 022 Wire Relief 5 0051031 Gap 5 16 3 4 9462 027 28 9462 028 Hand 29 HVBS56M 029 Toggle Switch Assembly
9. 16 1 4 x 42 1 2 Motor UL listed 1 2 HP 1 Ph 115 230V prewired 115V Net Weight approx el 115 Ibs Table of Contents Page owa n Son tek 2 3 Specifications 8 Table of 4 Unpacking amp Clean Up A A A A A O 5 Tools Supplied for 55 5 Tools Required for 5 5 7 Vertical Cutting Plate Assembly 7 8 Electrical CONNECTIONS 8 Changing Blade 9 Adjusting Blade eee 9 Adjusting Blade Tension 9 Changing Blades er eee 10 Adjusting Blade Guide 10 Adjusting Blade Tracking 11 Adjusting Feed 11 Adjusting Automatic Shut Off 12 Adjusting the 5 12 Breakdown for Bow 13 Breakdown for Base 14 PAIS 6 15 17 Wiring Diagram 17 specifica
10. a a ii 109 5462 109 Blade Tension Sliding Guide 110 5462 110 Motor Pulley Cover 111 5 0680031 Flat 5 16 112 22 n ka A ka ARA 22 113 AVTASON io onon ea 114 5 0680041 2 2 BOP 115 5 0561011 Hex NUT i 116 5463 170 Wire PlUugis EE RE A EE a A enna VAT 5463 171 Hex 3 8 1 1 4 120 5462 120 122 5 0561041 Hex Nubia ea ees 7 16 123 5 0050031 1 4 3 4 124 5463 124 Machine 3 16 3 4 126 5462 126 BUSHING a ke anit A a 132 5462 132 Blade
11. Changing Blade Speeds 3 Move saw arm to the vertical position and lock in place with the lock lever 4 Confirm that blade tension is set properly To adjust see section titled Adjusting Blade Tension 5 Open blade cover by removing the knob found on the top side of the bow 6 Run saw and observe blade Blade should run next to but not tightly against wheel flange 7 Loosen bolts A Fig 15 8 Turn set screw B Fig 15 while observing blade tracking on wheel Turn set screw clockwise to track closer to wheel flange Turn set screw counter clockwise to track away from the wheel flange Hint start with 14 turns on the set screw The tracking is sensitive 9 Once tracking is set tighten bolts A Fig 15 Adjusting Feed Pressure 1 Turn handle A Fig 16 clockwise to decrease cutting pressure and counter clockwise to increase cutting pressure A good indication of proper feed pressure is the color and shape of the cutting chips If the chips are thin or powdered increase the feed pressure If the chips are burned and heavy decrease the 11 Adjusting Automatic Shut Off The saw should stop after the cut has been completed e lithe saw completes the cut and continues to run adjust the stop tip A Fig 17 down e fthe saw shuts off before the cut is complete adjust the stop tip A Fig 17 up e lithe saw stops cutting but continues to run adjust the stop bolt B fig 17 dow
12. saw bow with one 5 16 x3 4 hex head bolt and flat washer E Fig 5 14 Connect the two tension brackets with one 5 16 x3 4 carriage bolt one 5 16 flat washers and one 5 16 hex nut F Fig 5 Hint Insert the carriage bolt from the inside so the hex nut is easv to access with a wrench 15 Tension belt bv pressing down on the motor while tightening hex nut F Fig 5 until finger pressure on the belt between the two Fig 5 pullevs causes approximatelv 1 2 deflection Close pullev cover Don t over tighten the belt 16 Insert stop rod A Fig 6 into bed and tighten set screw B Fig 6 Slide stock stop C Fig 6 onto rod and tighten set screw D Fig 6 to hold in place 17 Slide handwheel E Fig 6 onto shaft and secure by tightening set screw F Fig 6 Make sure set screw seats on flat portion of shaft Vertical Cutting Plate Assembly Note These steps are only necessary when using the bandsaw in the vertical mode A WARNING Disconnect the bandsaw from the power source before making any repairs or adjustments Failure to comply may cause serious injury 1 Disconnect the bandsaw from the power source 2 Raise the arm to the vertical position and lock in place with lever A Fig 7 3 Loosen bolt B Fig 7 and insert bracket C Fig 7 Tighten bolt just enough to hold the bracket in place 4 Remove two screws D Fig 7 and plate E Fig 7 5 Guide blade thro
13. 10 Lift motor with one hand while placing the belt C Fig 10 on the desired pullev combination 5 Tension belt bv pressing down on the motor while tightening hex nut A Fig 10 until finger pressure on the belt between the two pullevs causes approximatelv 1 2 deflection Close pullev cover Don t over tighten the belt 6 Close pullev cover and connect to power source The general rule for band saw blade speed is the harder the material being cut the slower the blade speed Reference Figure 11 for a guide to blade speed for a tvpe of material being cut Adjusting Blade Guides 1 Disconnect machine from the power source 2 Loosen knob A Fig 12 and slide blade guide assembly B Fig 12 as close as possible without interference to the material being cut Tighten knob 3 Loosen bolt C Fig 12 and slide blade guide assembly D Fig 12 as close as possible without interference to the material being cut Tighten bolt Adjusting Blade Tension 1 Disconnect machine from the power source 2 Open blade cover and observe the position of the blade on the wheel If the blade is not next to the wheel flange adjust blade tracking following the steps under Adjusting Blade Tracking 3 If the blade is next to the wheel flange loosen the blade guide assembly lock knob and hex head bolt A amp C Fig 12 and slide the blade guide assemblies as far apart as possible Lock in place 4 Depress b
14. are dangerous Replace warning labels if they become obscured or removed Make certain the switch is in the OFF position before connecting the machine to the power supply Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Keep visitors a safe distance from the work area Use recommended accessories improper accessories may be hazardous Make a habit of checking to see that keys and adjusting wrenches are removed before turning on the machine Never attempt any operation or adjustment if the procedure is not understood Keep fingers away from the blade when the machine is running Never hand hold material with the saw in the horizontal position Always use the vise and clamp it securely Keep belt guard and wheel covers in place and in working order Never force the cutting action Do not attempt to adjust or remove tools during operation Always provide adequate support for long and heavy material Always use identical replacement parts when servicing Read and understand all warnings posted on the machine This manual is intended to familiarize you with the technical aspects of this bandsaw It is not nor was it intended to be a training manual Failure to comply with all of these warnings may cause serious injury Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals
15. gasket and cover Fasten cover with bolts Breakdown for Bow Assembly Breakdown for Base Assembly Parts List for the HVBS 56M Bandsaw Index Part No No Description Size TS 0051031 Hex Cap 5 16 3 4 5 0561011 da ba Pwa LT Denes 5 0680021 Flat 2 2 ALA agar HVBSS6M 0A4 en Stand Leg a Gaia 4 1 556 04 1 Cross Braca an 556 05 cana antenna HVBS462 006 GOREN PI eeo e 1 8 x17 56 07 A 5 0680031 Flat a 556 09 10 556 010 Washer 1 4 5 8 Thraas 5 0051051 Hex 5 16 1 11 1 556 11 1 Carriage 5 16 x3 4 11 2 5 0051051
16. resulted from causes not within the scope of JET s warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights and you have other rights which vary from state to state JET Equipment amp Tools e P O Box 1349 Auburn WA 98071 1349 e 253 351 6000 A WARNING Read and understand the entire instruction manual before operating machine This machine is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper safe use of bandsaws do not use this machine until proper training and knowledge has been obtained Always wear approved safety glasses face shields while using this machine Make certain the machine is properly grounded Before operating the machine remove tie rings watches other jewelry and roll up sleeves above the elbows Remove all loose clothing and confine long hair Do not wear gloves Keep the floor around the machine clean and free of scrap material oil and grease Keep machine guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately Do not over reach Maintain a balanced stance at all times so that you do not fall or lean against blades or other moving parts Make all machine adjustments or maintenance with the machine unplugged from the power source Use only sharp tools Dull tools
17. JET EQUIPMENT amp TOOLS OWNER S MANUAL HVBS 56M Horizontal Vertical Bandsaw JET EQUIPMENT amp TOOLS INC P O BOX 1349 Phone 253 351 6000 A WMH Company Auburn WA 98071 1349 Fax 1 800 274 6840 www jettools com e mail jet jettools com M 414458 12 2000 Important Information 1 YEAR JET offers a one year limited LIMITED WARRANTY warranty on this product REPLACEMENT PARTS Replacement parts for this tool are available directly from JET Equipment amp Tools To place an order call 1 800 274 6848 Please have the following information ready Visa MasterCard or Discover Card number Expiration date Part number listed within this manual Shipping address other than a Post Office box REPLACEMENT PART WARRANTY JET Equipment amp Tools makes every effort to assure that parts meet high quality and durability standards and warrants to the original retail consumer purchaser of our parts that each such part s to be free from defects in materials and workmanship for a period of thirty 30 days from the date of purchase PROOF OF PURCHASE Please retain your dated sales receipt as proof of purchase to validate the warranty period LIMITED TOOL AND EQUIPMENT WARRANTY JET makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship as follows 1 YEAR LIMITED
18. WARRANTY ON THIS JET PRODUCT Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities or to a lack of maintenance JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU JET SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an authorized service station designated by our Auburn office Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect JET will either repair or replace the product or refund the purchase price if we cannot readily and quickly provide a repair or replacement if you are willing to accept such refund JET will return repaired product or replacement at JET s expense but if it is determined there is no defect or that the defect
19. e Adjusting Blade Tracking As a general rule the thinner the material to be cut the more teeth per inch on the blade A minimum of three teeth should be in contact with the material at all times during the cut If the teeth straddle the material severe damage can result to the material and the blade Adjusting Blade Guide Bearings 1 Disconnect machine from the power source 2 Loosen bolt A Fig 14 and adjust assembly so that back roller bearing is approximately 002 003 from the back of the blade Tighten bolt 10 3 Loosen nut B Fig 14 and turn nut C Fig 14 to adjust eccentric bearing to a clearance of 001 Tighten nut B Fig 14 to lock 4 Connect machine to power source Blade Direction Tooth _ Direction NOX Fig 13 Fig 14 Adjusting Blade Tracking feed pressure If they are still burned and heavy reduce the blade speed Optimum feed pressure has been set when the chips are curled A WARNING silvery and warm Blade tracking adjustment requires running the saw with the back cover open This adjustment must be completed by qualified persons only Failure to comply may cause serious injury Blade tracking has been set at the factory and should not need adjustment If blade tracking needs to be adjusted 1 Confirm that blade tension is set properly To adjust see section titled Adjusting Blade Tension 2 Make sure the saw is in its slowest speed see
20. known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles Specifications HVBS 56M Stock NUMBeh vain Ga ae nae RR 414458 Horizontal Capacity Round JOP A A E A 5 Round 45 n ha hahaha ha tatha i ai 3 LORS D aR A a ya ka ya ka ya ka a a a a a ka ya a 5 x 6 Rect ngle B 450 ener ENE ECE CE ECE E CEE EEE EC ECE ET EEC ECE EC ECE CECE CE CECE CECE CE CECE CECE CEE you oke y ob 5 x 3 6 Vertical Work Table SIZO i Rl 9 5 8 x 9 1 2 VIS SWIVElS nein a BAAR AAT BEARER AAA ee A Ra aes 45 Blade 5 2 1 2 x 0 025 x 64 1 2 Blade Wheel 7 3 8 SPECS ki wa kra ot ma to kt ka dola loa la ol rl a a l a a alo al a a ll tr vr va n 80 120 200 SFPM Bed 25 1 2 Floor Space Required
21. lade Finger pressure should cause approximately 004 deflection Turn blade tension knob B Fig 12 until the proper tension is achieved Re position guides for cutting material Motor Saw Material Speed Pullev Pullev Tool Stainless or Allov Steel 80 FPM Small Large Bearing Bronzes Mild Steel Hard Brass 120 FPM Medium Medium Bronze Soft Brass Aluminum or 200 FPM Large Small other light materials Fig 11 Changing Blades 1 Disconnect machine from the power source 2 Raise the saw arm to the vertical position and lock in place with lock lever 3 Open blade cover bv removing the small knob found on the topside of the bow 4 Remove red blade guards by removing two screws A WARNING It is essential these two guards be installed after the new blade has been fitted Failure to comply may cause serious injury 5 Release tension on the blade by turning tensioning knob B Fig 12 and remove the blade 6 Place new blade between the blade guide assemblies and around each wheel Make sure blade teeth are pointing in the proper direction Figure 13 Tension enough to hold in place 7 Install red blade guards with two screws 8 Tension blade fully see Adjusting Blade Tension 9 Place two to three drops of lightweight oil on the blade 10 Connect machine to the power source 11 Run saw and make sure blade is tracking properly se
22. n The saw is properly adjusted when the saw shuts off just after the blade has finished the cut Adjusting the Vise 1 To open and close the vise use the handwheel C Fig 17 2 vise can be adjusted for square and miter cuts Loosen the hex cap bolts and adjust the vise for the cut 3 Adjust the blade guides so they are as close as possible to the material without interfering 4 There is a scale on the back side of the bed to aid in setting up the vise for 90 cuts or a particular miter Hint Always check the vise setup with a combination square against the blade and vise so that you can verify the vise setting is correct Lubrication Ball bearings on the blade guide assemblies and the blade wheels are permanently sealed and require no lubrication Lubricate the vise lead screw as needed with 2 tube grease Gear box oil will have to be changed after 90 days of operation There after change every six months To change the gear box oil 1 Disconnect machine from the power source 12 Place saw arm in the horizontal position Remove screws A Fig 18 from the gear box and remove cover plate and gasket Hold a container under the lower right corner of the gear box with one hand while slowly raising the saw arm with the other Drain completely Place arm in the horizontal position Wipe out remaining oil with a rag Fill gear box with approximately 1 2 pint of MOBIL SHC 634 Replace
23. sing four 5 16 x3 4 carriage bolts four 5 16 flat washers and four 5 16 hex nuts Use a 12mm wrench to tighten Repeat for other leg 4 Remove the brace C Fig 1 on the opposite end of the bed and bow using a 10mm wrench 5 Attach a cross brace to the opposite end of the bed using three 5 16 x1 hex cap bolts six 5 16 flat washers and secure with three 5 16 hex nuts Tighten the nut on the end of the bed first followed by the nuts on the sides 6 Attach a leg to the cross brace using four 5 16 x3 4 carriage bolts four 5 16 flat washers and four 5 16 hex nuts Use a 12mm wrench to tighten Repeat for other leg 7 Attach the adjustable feet A Fig 2 to the legs opposite of the motor using the provided hardware 8 Slide the axle A Fig 3 through the legs Place a large flat washer B Fig 3 on both sides of the wheels and place on the axle Secure wheels with two split pins Fig 3 Fig 3 9 Carefully turn the saw onto its stand and adjust the feet so the bed is level 10 Put the handle A Fig 4 through holes in the stand legs opposite of the wheel assembly and secure with split pins Fig 4 11 Slide pullev cover A Fig 5 around motor shaft and worm gear shaft Secure with two hex cap screws and washers B Fig 5 12 Lift motor with one hand while the other hand places V belt C Fig 5 on both pullevs 13 Attach the tension bracket D Fig 5 to the
24. tions in this manual given as general information and not binding JET Equipment amp Tools reserves the right to effect at anv time and without prior notice changes or alterations to parts fittings and accessorv equipment deemed necessarv for anv reason whatsoever Unpacking and Clean Up Note Read and understand the entire manual before attempting setup or operation 1 Remove all contents form the shipping carton 2 Inspect contents for shipping damage and report any damage to your distributor 3 Wipe bed and vise assembly with clean cloth to remove excess oil used to prevent rust 4 Do not discard any packing material until saw has been assembled and is running properly Tools Supplied for Assembly 1 Wrench 12 14mm Tools Required for Assembly 2 Cross Point Screwdriver 6 8 Adjustable Wrench or Wrench Set Pliers Regular or Needle Nose 4mm Angle Hex Wrench Ratchet and Sockets will Speed Assembly Assembly 1 With the help of another person turn the saw over so that it rests on the motor and saw bow Figure 1 Place it on a piece of cardboard or a surface that will not damage the saw 2 Attach across brace A Fig 1 to the motor side of the bed using three 5 16 x1 hex cap bolts six 5 16 flat washers and secure with three 5 16 hex nuts Hint Tighten the nut B Fig 1 on the end of the bed first followed by the nuts on the sides 3 Attach a leg to the cross brace u
25. ugh slot in table A Fig 8 and fasten table with two screws B Fig 8 6 Fasten support bracket to underside of table using screw C Fig 8 and hex nut 7 Tighten bolt B Fig 7 Fig 8 Electrical Connections CURRENT CARRVING PRONGS A WARNING All electrical connections must be completed by a qualified electrician Failure to comply may cause serious injury The HVBS 463 bandsaw is rated at 115 230V and comes from the factory prewired 115V To switch to 230V operation follow the wiring diagram found on the inside of the motor junction box The plug on the end will have to be replaced with a plug that is rated at 230V This bandsaw is designed for use on a circuit with an outlet that looks like A Fig 9 The bandsaw has a grounding prong as illustrated in B Fig 9 A temporary adapter C Fig 9 may be used to connect the plug to a two pole receptacle D Fig 9 if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician Fig 9 The green colored lug must be securely fastened to the cover plate screw Before hooking up to the power source be sure the switch is in the off position Changing Blade Speed 1 Disconnect the machine from the power source 2 Place saw arm in the horizontal position 3 Loosen tensioning plate hex nut A Fig 10 4 Open pullev cover B Fig
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