JC Penney 3032B User's Manual
Contents
1. Nut Square 20 Connector Fuel Pipe Pipe Fuel Flexible 23 Long Screw Sem Guide Air Link Governor Spring Governor Gear Governor Washer Thrust Plate Governor Control Lever Assembly Governor For Diameter Crank Washer Governor Crank 4 I D Filter Assembly Fuel Cover Assembly Fuel Filter Valve Fuel Shut Off Screen Fuel Filter Connector Fuel Pipe Gasket Fuel Filter Bowl Bowl Fuel Filter Yoke Fuel Filter Clamp Casing Muffler Exhaust Housing Blower screw Sem Shield Cylinder Screw Cylinder Shield Mounting Sem Cover Cylinder Head Armature Assembly Screw Armature Mounting Sem Ref No 337 341 342 345 356 357 358 372 373 375 445 516 523 524 525 635 536 552 562 592 601 608 613 614 615 616 621 635 642 645 655 657 676 725 729 836 851 869 870 871 Part No 293918 26018 93381 65704 222117 93705 299500 91540 299577 19203 220477 92987 294628 390930 260374 390969 68838 390970 2 0782 391063 231056 92613 231082 93053 390391 93704 93306 93307 231057 297472 66538 222271 23513 222598 93496 222292 221885 221907 93559 221798 211661 211661 230665 Order Parts From JCPenney by Specifying Model and Part Number Description Plug Spark 1 high 37 42 M M NOTE Spark Plug2. 34 Long Master Link 24 2 Teeth Sprocket 2 Pitch Spiral Pin 3 8 Diameter x 2 Long H D Hex Head Cap Screw 20 x 5 8 Long Cast Bearing Housing Assembly Hex Head Cap Screw 56 16 18 x 3 4 Long Lockwasher 5 16 Screw Flat Washer Housing Assembly R H Side Sprocket Shaft Flange Bearing Double Sprocket Assembly Not replaceable in service Order entire variable speed pulley assembly part number 10843 No Part No 75 76 77 78 79 79A 1136 3397 80 81 82 83 84 85 86 87 88 Order parts from JCPenney by specifying Model and Part Number Ref JCPenney Supplier Part No 717 0188 715 0120 750 0118 713 0149 713 0151 711 0505 748 0855 726 0106 748 0180 750 0166 04521 730 0158 04700 736 0268 Description 11 2 Teeth Sprocket 3 8 Pitch Spiral Pin 3 16 Diameter x 1 Long H D Spacer Part of Reference No 74 Roller Chain with Master Link 35 2 x 36 Long Master Link Pulley Shaft Flange Bearing Push Nut Pivot Slide Spacer Link Bracket Assembly Lackwasher 5 8 Screw Chain Case Complete Flat Washer 94 ID x 2 00 O D Pe A SS ST a a 24 Standard Hardware Items May Be Purchased Locally Engine Parts Illustration 8 H P Model 190402 1835 02 X Special tools required to instal See repair instruction manual 558 GASKET SET NILE Engine Parts Illustration 8 H P Model 190402 1835 02 OD 186 601
3. Gasket Carburetor Body Float Carburetor Pin Float Hinge Engine Parts List 8 H P Model 190402 1835 02 Ref No 105 107 108 109 110 111 112 113 114 118 119 120 121 163 164 165 166 167 180 181 182 183 184 185 186 187 188 200 201 209 219 220 222 227 230 240 241 242 243 244 245 246 247 265 305 306 307 333 334 Part No 299096 390403 62872 391987 62899 26155 23123 1390395 68667 199525 90746 92290 296938 27907 391628 93453 392105 65978 290816 392301 222758 291367 91257 90970 67218 296004 93535 221760 260872 261126 391737 221551 390670 391965 222450 295984 296005 295913 22547 230318 68477 298683 99665 221535 391313 299853 93158 222830 93163 222636 298968 93381 Description Valve Fuel Inlet Body Assembly Lower Carburetor Valve Choke Shaft and Lever Choke Washer Choke Lever Spring Choke Lever screw Choke Lever Nozzle Carburetor Gasket Nozzle Valve Needle Screw Machine Fil Head 10 32 x 5 8 Washer Lock No 10 x 1 16 x 3 64 Carburetor Overhaul Kit Gasket Air Cleaner Pipe Assembly Air Cleaner Nut Wing Stud Air Cleaner 9 29 32 long Seal Air Cleaner Stud Tank Assembly Fuel 4 quart Cap Fuel Tank Bracket Fuel Tank Strap Assembly Fuel Tank Screw Machine Fil Head Va 20 x 12
4. L H Bracket 22 710 0152 Hex Head Cap Screw 58 710 0258 Hex Head Cap Screw 3 8 24 x 1 Long 20 x 5 8 Long 23 736 0217 Lockwasher 3 8 Screw 59 710 0252 Hex Head Cap Screw 24 04505 452 Handle Mounting 4 20 x Long Bracket R H 60 04516 Belt Guard 25 04507 1 452 Tail Piece 61 736 0329 Lockwasher Screw 26 732 0194 Spring Pin 62 712 0287 Hex Nut 20 Thread 27 736 0217 Lockwasher 3 8 63 04537 436 Belt Trap Assembly Screw H D 64 710 0121 Hex Head Cap Screw 28 710 0152 Hex Head Cap Screw 72 20 x Long 3 8 24 x 1 Long 65 736 0921 Lockwasher 2 Screw 29 732 0194 Spring Pin 66 04523 Variable Speed 30 04668 452 Depth Bar Guiding Bracket 31 711 0231 Clevis Pin 67 712 0287 Hex Nut 20 Thread 32 04527 1 452 Wheel Hanger Bracket 68 748 0147 Bushing Assembly 69 710 0180 Hex Screw 3 8 24 x 33 711 0510 Clevis Pin 75 Long 34 04451 Rear Axle 70 736 0217 Lockwasher 3 8 35 711 0313 Spacer Screw H D 36 734 0768 Wheel Assembly 71 710 0227 Hex Washer Head Complete AB Tapp Screw 8 x 38 Long PP PP EE Rotary Tiller Parts Illustration mA RIuR EzgzI j AZZ ZZZ AZ I E Modei 3032B 18 19 2021 22 23 2425 86 26 61 605 B 57 56 555453 68 5 50 49 4847 464544 4342 4l 22 Rotary Tiller Parts List Ref JCPenney Supplier No Part No 1 2 18 19 20 21 23 24 25 26 2 29 30 Part No 715 0124 748 0181 741 0139 750 01
5. 319 cc tempted unless you have the proper Horsepower 8 max 3600 RPM tools and a thorough knowledge of internal combustion engines Torque Ft Lbs 12 7 2500 RPM Storage Instructions b While engine is still warm drain oil from crankcase Refill with fresh Engines to be stored over 30 days oil should be completely drained of fuel to prevent gum deposits forming on c Remove spark plug pour one ounce essential carburetor parts fuel filter 2 or 3 tablespoons of engine oil into fuel lines and tank cylinder and crank slowly to distribute oil Replace spark plug a All fuel should be removed from the tank Run the engine until it stops d Clean dirt and chaff from cylinder from lack of fuel The small amount cylinder head fins and blower of fuel that remains in the sump of housing the tank should then be removed by absorbing it with a clean dry cloth Tune Up Specifications Spark Plug Type A C Autolite Champion Short Plug CS 45 A7N CJ 8 Long Plug GC 46 A71 J 8 Spark Plug Gap 030 Ignition Point Gap 020 Intake Valve Clearance 005 007 Exhaust Valve Clearance 009 011 Rotary Tiller Parts Illustration Model 3032B 7 8910 1 12 20 Order parts from JCPenney by specifying Model and Part Number Rotary Tiller Parts List Ref JCPenney Supplier Ref JCPenney Supplier No PartNo Part No Description No PartNo Part No Description 1 Engine 37 736 0108 Flat Washer 2 710 0380 Hex Hea
6. Instrucioan Maintenance Record ae Betore Starting Engine Safety Rules LL 4 L vr TITr _r___r r r Lr__t IMPORTANT SAFE OPERATION PRACTICES FOR TILLERS It is suggested that this manual be read in its entirety before attempting to assemble or operate Keep this manual in a safe place for future reference and for ordering replacement parts This unit is shipped WITHOUT GASOLINE or OIL After assembly see 1 Read the Operating and Service Owner s Manual carefully Be thoroughly familiar with the controls and the proper use of the equipment 2 Never allow children to operate a power tiller Only persons well acquainted with these rules of safe operation should be allowed to use your tiller 3 Keep the area of operation clear of all persons particularly small children and pets 4 Do not operate equipment when barefoot or wearing open sandals Always wear substantial footwear 5 Do not wear loose fitting clothing that could get caught on the tiller 6 Do not start the engine unless the shift lever is in the neutral N position 7 Do not stand in front of the tiller while starting the engine 8 Do not place feet and hands on or near the tines when starting the engine or while the engine Is running 9 Do not leave the tiller unattended with the engine running 10 Do not walk in front of the tiller while the engine is running 11 Do not fill gasoline tan
7. spark plug Remove spark plug dry the plug crank engine with plug removed and throttle in off po sition Replace spark plug and lead wire and resume starting procedures Drain tank and refill with fresh gasoline tellleleeeleIeeO_ _ 1 _a_eu_uu_ __r _ _ _P_ Connect and tighten spark plug wire Adjust carburetor See engine section of this manual Clean air cleaner as described in the Engine section of this manual eee 3 Operation erratic B C D E 4 Occasional skip A hesitates at high speed B C 5 Idles poorly o A B C A Dirt in gas tank Dirty air cleaner Water in fuel supply Vent in gas cap plugged Carburetor improperly adjusted Carburetor idle speed too slow Spark plug gap too close Carburetor idle mixture ad justment improperly set Spark plug fouled faulty or gap too wide Carburetor improperly adjusted Dirty atr cleaner C Remove the dirt and fill tank with fresh gas Cleari air cleaner as described In the engine section of this manual Drain contaminated fuel and fill tank with fresh gas Clear vent or replace gas cap Adjust carburetor See engine section of this manual Adjust carburetor See engine section of this manual Adjust to 030 Adjust carburetor See engine section of this manual Reset gap to 030 or rep ac
8. the fuel filter loosen thumb screw below filter bowl Remove and clean filter bowl and screen Open shut off valve to see if fuel flows freely from the tank If you find a gummy varnish like substance use alcohol or acetone to dissolve it 2 Set the Throttle Move the throttle control located on the upper handle into the START position 3 Choke the Carburetor Move the choke lever on the engine in the direction of the arrow to the fully closed position A warm engine requires less choking than a cold engine 4 Start Engine Grasp the starter grip as illustrated and pull out the cord rapidly two or three feet Repeat if necessary with choke open slightly When engine starts open choke gradually 5 Stop Engine Move the throttie control to the stop position Engine Operating and Maintenance Instructions Engine q Check Oil Level Regularly at least after every 5 hours of Maintenance operation Check the dip stick and maintain the oil between the ADD and FULL marks Change oil after first 5 hours of operation Thereafter change oil 2 every 25 hours of operation Remove the drain plug and drain the oil while the engine is warm Refill with new oil of proper grade approximately 2 pints Replace oil minder 3 Air Filter Under normal conditions the air filter located on top of the carburetor must be serviced after every 25 hours of use Under extremely dusty conditions the air filter must b
9. 187 601 90 X Special tools required to install See repair instruction manual 26 Engine Parts Illustration 8H P Model 190402 1835 02 37 3059 i 372 E x j 38 il sua Si 341 ig co x Engine Parts List 8 H P Model 190402 1835 02 Ref Part Ref No N 13 14 15 16 18 19 20 21 22 23 24 25 Part No 392001 295962 294606 212286 22963 270430 390321 27803 93394 67068 27750 27876 278717 9321 1 93723 91084 261077 392818 295964 298423 66768 93585 298260 61760 391673 391674 391675 391676 Description Cylinder Assembly Bushing Cylinder NOTE Requires special tools for installation Seal Oil Head Cylinder Washer Gasket Cylinder Head Breather Assembly Gasket Valve Cover Screw Sem Tube Breather Gasket Crankcase Cover 1 64 thick Gasket Crankcase Cover 005 thick Gasket Crankcase Cover 009 thick Screw Cylinder Head 2 21 32 long Note 93776 Stud 22963 Washer Screw Cylinder Head 3 long Plug Oil Drain Crankshaft Cover Assembly Crankcase Bushing Crankcase Cover NOTE Requires special tools for installation Seal Oil plug Screw Crankcase Cover Mounting sem Flywheel Magneto Key Flywheel Piston Assembly Standard Piston Assembly 010 O S Piston Assembly 020 O S Piston Asse
10. 46 741 0139 04523 04517 04501 11021 735 0127 736 0300 741 0155 05034 736 0329 710 0258 714 0136 05080 04515 754 0158 712 0461 04520 756 0167 712 0221 736 0204 736 0329 710 0230 712 0116 Description Sheave Half with 3 Holes Spring Pin Spiral 5 32 Diameter x 62 Long Movable Sheave Ball Bearing 50 I D x 1 38 O D Steel Tubing Spacer 520 1 D x 692 O D Ball Bearing 50 I D x 1 38 O D Sheave Half Variable Speed Guiding Bracket Variable Speed Bracket Assembly Housing Assembly L H Side Eccentric Link Rubber Washer Flat Washer Ball Bearing 5 8 I D x 1 3 8 O D Bearing Housing 1 3 8 Diameter Lockwasher Screw Hex Head Cap Screw Va 20 x 5 8 Long Hi Pro Key 505 Friction Wheel Assembly Friction Disc V Belt 21 32 x 35 Long Special Hex Jam Nut 2 13 Thread Variable Speed Belt Guard 8 O D x 5 8 Split Pulley Hex Elastic Stop Nut 5 8 18 Thread Flat Washer Lockwasher 4 Screw Hex Head Cap Screw Va 28 x Long Hex Elastic Stop Nut 3 8 24 Thread Order parts from JCPenney by specifying Model and Part Number Ref JCPenney Supplier No PartNo 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Part No 712 0116 736 0300 711 0392 711 0422 714 0115 712 0116 735 0127 736 0300 710 0118 736 0119 712 0461 710 0152 736 0217 07386 714 011
11. 8 10843 754 0157 04531 738 0138 710 0380 11022 711 0509 732 0232 712 0158 736 0119 04530 721 0117 748 0194 712 0287 736 0329 Description Hex Elastic Stop Nut 3 8 24 Thread Flat Washer Ferrule Control Rod Cotter Pin 1 8 Diameter x 1 Long Hex Elastic Stop Nut 3 8 24 Thread Rubber Washer Flat Washer Hex Head Cap Screw 5 16 18 x Long Lockwasher 5 16 Screw Hex Jam Nut 13 Thread Hex Head Cap Screw 3 8 24 x 1 Long H T Spring Lockwasher 3 8 Screw H D Flat Washer Square Key x 12 Long Variable Speed Pulley Assembly V Belt 21 32 x 28 Long Special Engine Pulley Assembly Shoulder Bolt Special Hex Head Cap Screw 5 16 18 x 1 Long Spring Bracket Spring Insert Variable Drive Spring Hex Center Locknut 5 16 18 Thread Lockwasher 5 16 Screw Cast Bearing Housing Assembly Oil Seal 1 1 D x 1 O D Flange Bearing 1 ILD x 1 O D Hex Center Locknut 20 Thread Lockwasher Screw a A 0 a Crancdard Hardiararo ttamec AAave Ra Piurrhscaonl acally 23 Aotary Tiller Parts List Ref JCPenney No Part No 61 62 63 63A 1136 3405 64 65 66 67 68 69 70 71 72 73 74 Supplier Part No 721 0119 711 0506 713 0150 713 0152 717 0189 715 0125 710 0258 04530 710 0118 736 0119 736 0195 04503 711 0504 748 0855 04529 Description Gasket Tine Shaft Roller Chain with Master Link 40 2 x
12. Hex Head Self Tapping Screws 8 x 38 Long Cotter Hairpin Spring Pin 1 Clevis Pin List of Assembly Hardware Handle Grips Control Lever Grip Hex Head Cap Screws 7 16 20 x 2 4 Long Hex Locknut 7 16 20 Hex Head Cap Screws 3 8 16 x 1 Long Lockwashers 3 8 Depth Bar 1 Remove the tiller and all parts from the carton Make certain that all loose parts and literature have been removed before the carton is discarded 2 Attach the depth bar to the tailpiece with the cievis pin and spring pin See figure 1 Figure 1 Tine Assembly 1 Placethe first outer tine assembly on iu crew the tine shaft and fasten with the 1080 sd x TA nap S uy two hex head cap screws 7 16 20 x seal i 2 long and two hex locknuts 7 16 20 Repeat for the second tine assembly See figure 2 Note Be sure the tines are assembled so the sharpened edge enters the soil first 2 Quter Tine Assami Figure 2 Assembly _ _ 1_ _ 11 _ 2 1 zzit_ _ _ r r rr Handle Assembly 1 Assemble the handle to the handle OO PAT brackets with the four hex head cap ji andNuts yV screws 3 8 16 x 1 long sh F lockwashers 3 8 and hex locknuts 3 8 16 See figure 3 Mex Head CapA E 2 Assemble the grips to the handle pr
13. Rotary Tiller Model 3032B Cat No 811 0843 Owner s Handbook 770 0842 Form No TLP 061 061180 JCPenney Dear Penney Customer The product you purchased has been carefully engineered and manufactured to give you dependable operation However like all mechanical products your machine will occasionally require adjustment and maintenance This handbook should be read before operating or performing any adjust ments on your machine Should you sequire technical assistance please contact the nearest JCPenney retail store product service center or catalog center Full One Year Warranty Within one year of purchase we will provide home service to repair this JCPenney Riding Lawn Mower Tractor or Garden Tiller if it is defective in material or workmanship Parts and labor are included Just contact the nearest JCPenney Product Service Center or store for service If this Lawn and Garden Equipment is used for commercial purposes this warranty coverage applies for 30 days from the date of purchase JCPenney Company Inc 1980 It is your responsibility to provide for routine maintenance as detailed in the Owner s Manual This warranty gives you specific legal rights and you may also have other rights which vary from state to state JCPenney Co Inc Product Service Department Warranty Division 1301 Avenue of the Americas New York NY 10019 Customer Responsibilities e Routine maintenance as d
14. aintenance includes lubrication tine sharpening belt adjustments changing the engine oil servicing the air cleaner cleaning the cooling system spark plug changing and maintenance and carburetor and throttle control adjustments as detailed in this Engine Operating and Maintenance Instructions section of your Owner s Handbook Before Starting Engine Read the Operating Instruc tions of the Equipment this Engine Powers 1 Fill Crankcase with Oil Approximately 2 pints Use a high quality detergent engine oil meeting A P I American Petro leum Institute service classification SC SD or SE Nothing should be added to the recommended oil Above Freezing Temperature Use oil with viscosity grade SAE 30 or SAE 10W 30 or SAE 10W 40 Below Freezing Temperature Use oil with viscosity grade SAE 5W 20 or SAE 5W 30 or SAE 10W Note Inquire at your local store about the availability of JCPenney oil meet ing the above listed specifications Directions Remove oil dip stick and add oil until it reaches the FULL mark 2 Fili Fuel Tank Use clean fresh lead free automotive grade gasoline Fill the tank completely Regular gasoline is an acceptable substitute Do not mix oil with gasoline DE PE 15 Engine Operating and Maintenance Instructions Starting 4 Open Fuel Valve The fuel valve is located under the gasoline tank The Engine and should be turned counter clock wise to open To clean
15. ble chain reduction to the tines The 1 inch tine shaft is supported by two self lubricating bronze bearings The 16 hardened tines will handle the toughest of gardening tasks Ten inch by 2 75 inch rib tread tires support the back of the tiller The rear wheel height is adjustable for greater versatility The forward and penetrating acticn of the tiller is obtained from the rotating action of the tines in the soil The depth bar acts as a brake for the tiller and controls the depth and forward speed By lowering the setting of the depth bar the forward speed of the tiller is reduced and the working depth of the tines is increased Raising the setting of the depth bar increases the forward speed and reduces the working depth When soil conditions are severe and several passes must be made over a certain area the depth bar setting should be lowered each time a pass is made Further control of tilling depth and travel speed can be obtained by variation of pressure on the handle A downward pressure on the han dles will increase the working depth and reduce the forward speed An upward pressure on the handies will reduce the working depth and in crease the forward speed The type of soil and working con ditions will determine the actual setting of the depth bar and the handle pressure required When tilling ground that has not been tilled before do not try to till to maxi mum depth in one pass Set the depth bar f
16. buretor Adjustment Minor carburetor adjustment may be required to compensate for differences in fuel temperature altitude and load To adjust the carburetor turn the needle valve clockwise until it just closes Adjustments Caution Valve may be damaged by turning it in too far Now open the needle valve 14 turns counter clockwise Close the idle valve in the same manner and open 1 turns This initial adjustment will permit the engine to be started and warmed up prior to final adjustment Final Adjustment Turn the needie valve in until the engine misses lean mixture then turn it out past smooth operating point until the engine runs unevenly rich mixture now turn the needle valve to the mid point between rich and lean so the engine runs smoothly F TO RICHEN WEEOLE VALVE rr r rbpt ee 1 1t lt Engine Operating and Maintenance Instructions RP General Information This engine is a single cylinder L The horsepower ratings listed above head air cooled type are established in accordance with the Society of Automotive Engineers Test Code J607 For practical operation Model Series the horsepower loading should not ex 190402 1835 02 ceed 85 of these ratings Engine power will decrease 314 for Bore 3 each 1 000 feet above sea level and 9 10 F Sola 2 for each 10 se iv ajor engine repairs should not be at Displacement 19 44 cu In
17. d Cap Screw 38 714 0115 Cotter Pin 1 8 0 16 18 x 1 Long Diameter x 1 Long 215 395A 39 712 0236 Hex Elastic Stop Nut 710 0176 Hex Head Cap Screw 7 16 20 Thread 9 16 18 x 2 Long 40 04474 452 Outer Tine Adapter 215 390A 41 04511 452 Inner Tine Adapter 3 04524 436 Tine Shield 42 721 0124 Dust Pad 4 710 0376 Hex H ad Cap Screw 43 721 0125 Dust Pad 0 16 18 x 1 Long 44 742 0113 Tine L H 6 710 0253 Hex Head Cap Screw 45 04511 452 Inner Tine Adapter 3 8 16 x 1 00 Long 46 742 0110 Tine R H 7 720 0143 Grip 47 04474 452 Outer Tine Adapter 8 714 0507 Cotter Pin 3 32 x 3 4 Long 48 710 0191 Hex Head Cap Screw 9 711 0422 Control Rod 3 8 24 x 1 25 10 710 0528 Hex Head Cap Screw 49 736 0217 Lockwasher for 3 8 9 16 18 x 1 Long Screw 11 712 0158 Hex Centerlock Nut 50 712 0241 Hex Nut 3 8 24 5 16 18 Thread Thread 12 01166 Grip 51 710 0483 Hex Head Cap Screw 13 746 0242 Throttle Control 7116 20 x 2 Long Assembly Complete 52 736 0119 Lockwasher 5 16 14 04625 436 Handle Assembly Screw 15 04525 Control Lever 53 712 0158 Hex Center Locknut Assembly 5 16 18 Thread 16 736 0264 Flat Washer 54 04519 452 Engine Mounting 17 735 0126 Rubber Washer Bracket 18 736 0264 Flat Washer 55 712 0158 Hex Center Locknut 19 736 0217 Lock Washer 3 8 Screw 56 736 0119 Lockwasher 5 16 20 712 0798 Hex Nut 3 8 16 Screw Thread 5 16 18 Thread 21 04506 452 Handle Mounting 57 04519 452 Engine Mounting Bracket
18. e serviced daily 1 Remove the wing nut and metal cover 2 Slide off the foam pre cleaner 3 Wash the foam pre cleaner in detergent and water Dry thoroughly 4 Re oil with engine oil and squeeze to distribute oil evenly Remove excess oil 5 After every 100 hours of operation unscrew the second KENI wing nut and retainer and UAN remove the paper element mn e 6 Toclean tap the element gently on a flat surface or replace Foam Pre Cleaner Retainer NO ee sss __ _ rrrrr btrEe _ _ _ Engine 4 Clean Cooling System Grass Maintenance or chaff may clog cooling sys tem after prolonged service Continued operation with a clogged cooling system causes severe overheating and possi ble engine damage Remove blower housing and clean regularly 5 Spark Plug Clean and reset gap at 030 every 100 hours of operation Caution Blast cleaning of spark plugs in machines that use abrasive grit is not recom mended Spark plugs should be cleaned by scraping or wire brushing and washing with a commercial solvent or gaso line Refer to chart on page 19 for replacement spark plugs Refer to chart on page 19 for replacement spark plugs 6 Remove Carbon Deposits Clean combustion chamber top of piston and around both valves every 100 300 hours of operation The use of unleaded gasoline is recommended because of less build up of deposits in the combustion chamber 7 Car
19. e spark plug Adjust carburetor See engine section of this manual Clean air cleaner as described in the engine section of this manual eee 6 Engine overheats A B C Carburetor not adjusted properly Air flow restricted Engine oil level low A B C Adjust carburetor See engine section of this manual Remove blower housing and clean as described in the engine section of this manual Fill crankcase with the proper oil 14 NOTE For repairs beyond the minor adjustments listed above please contact your local JCPenney store Engine Operating and Maintenance Instructions 8 H P Model 190402 1835 02 In the interest of Safety Do Not run Engine at excessive speeds Operating an engine at excessive speeds increases the hazard of personal injury Do not tamper with parts which may Increase the governed speed Dirt and other debris in cooling fins or governor parts can effect engine speed See cleaning instructions page 18 Warning To prevent accidental starting always remove the spark plug before working on the engine or equipment driven by the engine or remove cable from spark plug and insert terminal in V notch in cylinder head cover Do not run the engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison Do not fill gasoline tank while engine is running Spilling gasoline on a hot engine may cause a fire or explosion Routine Maintenance Routine m
20. etailed in this owners handbook is the cus tomers responsibility Sharpening blades servicing air cleaners changing oil or spark plugs and making agjustments to the car buretor are not covered by the warranty JCPenney can provide or make arrangements for these services e Bent or broken crank shafts result ing from the striking of foreign objects are not covered by the warranty JCPenney Rotary Tiller 8 H F Model 3032A JCPenney Catalog No 811 0843 Engine B amp S 8 H P 319 cc 4 cycle with an easy spin recoil starter power protection Tines 16 hardened slasher tines mounted on a 1 tine shaft with a tilling width of 26 Drive Two step chain reduction in a sealed case Four speed forward drive with power reverse Control The drive control and throttle are located on the handle panel Wheels 10 x 2 75 inches semi pneumatic tires with steel rims Adjustabie wheel height Page Index Description Page No Description Page No Safety Ailes 2 Starting enging nr Rotary Tiller Features Engine Maintenance Optional Equipment s o Adhistments te Hints for Best Pertormance sf i i Genera Information E Assembly E Rotary Tiller Parts Itlustra tions Operation a J Rotary Tiller Parts List n Maintenance lat Engine Parts lWustratron noe Bo Troubleshoating 4 Engine Parts List Engine Operating and Maintenance
21. g If any adjustments are made adjustments changing of engine oil to the engine while the engine is servicing the air cleaner cleaning the running e g carburetor disengage cooling system spark plug changing the clutch Keep clear of all moving and maintenance and carburetor and parts and be careful of heated surfaces throttle control adjustments as detailed and the muffler in this Engine Operating and Routine maintenance includes Maintenance Instructions section of lubrication tine sharpening belt your Owner s Handbook TTT Chain Case Lubrication The chain is permanently lubricated If the case is disassembled clean the and requires no further lubrication chain with kerosene allow it to dry and unless the case is disassembled for work a high temperature grease such repair as Lubriplate No 310 into the chain Chain Adjustment No chain adjustment is necessary Belt Adjustment Caution Witt the belt cover re moved your tiller will not have a neutral The tines will always turn You must hold the tines off the ground either by having someone else holding the handle down or by placing the handles under some thing solid such as a work bench while you start the engine 1 Remove the three bolts holding the belt cover 2 Tip the tiller back on its wheels until the tines clear the ground 3 Start the engine 4 Move the control lever into number 4 position Note The inside belt towards the engine should move to the out
22. k while engine is running Spilling gasoline on hot engine may cause a fire or explosion 12 Do not run the engine while indoors Exhaust gases are deadly poisonous 13 Be careful not to touch the muffler after the engine has been running it is hot 14 Before any maintenance work is performed or adjustments are made remove the spark plug wire and ground it on the engine block for added safety operating section of this manual for proper fuel and amount Your tiller is a precision piece of power equipment not a play thing Therefore exercise extreme caution at all times 15 Use caution when tilling near buildings and fences rotating tines can cause damage or injury 16 Before attempting to remove rocks bricks and other objects from tines stop the engine and be sure the tines have stopped completely Disconnect the spark plug wire and ground to prevent accidental starting 17 Check the tine and engine mounting bolts at frequent intervals for proper tightness 18 Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition 19 Never store the equipment with gasoline in the tank inside of a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure Warning To purchasers of internal combustion engine equipped machinery or devices in the state of California The equipment which you have just purchased does not have a spa
23. mbly 030 O S PISTON RING SETS 26 27 28 29 30 31 32 33 35 36 IR 391669 391670 391671 391672 68546 295840 29584 1 390401 222113 222114 92659 390419 261055 65906 26828 NOTE For Chrome Ring Set Standard Size order No 299743 Ring Set Piston Standard Ring Set Piston 010 O S Ring Set Piston 020 O S Ring Set Piston 030 O S Lock Piston Pin Pin Assembly Piston Standard Pin Assembly Piston 005 O S Rod Assembly Connecting NOTE For Connecting Rod with 020 undersize Crankpin Bore Order No 390773 Dipper Connecting Rod Lock Connecting Rod Screw Screw Connecting Rod Valve Exhaust Valve Intake Spring Intake Valve Spring Exhaust Valve No 37 38 40 41 42 45 46 50 51 52 53 54 55 56 59 60 63 64 65 66 67 68 69 70 71 73 74 75 76 81 90 91 92 93 94 DO 96 97 98 99 100 101 102 103 104 No 222475 93777 221596 292260 93630 260933 211689 211812 270684 27828 93128 93208 393576 295871 294303 230228 66728 260414 230543 93067 298798 212132 63770 66718 298799 221653 221796 93042 220865 68238 222263 390323 390404 390503 23108 1292681 93499 62940 298826 91920 26157 61967 93043 127918 99333 1230896 Specify Model and Part Number When Ordering Description Guard Fl
24. ns SRE Ba n PIE a ue gs OUI gi a Li gi i E y i i J i if hi i A PEL l s Controls Caution If the belt cover see page 3 is removed you will not have any neutral This belt cover contains the belt trapout around the engine pulley The control rod must be assembled exactly as shown in the assembly instructions or you will not have a neutral Note For ease of assembly place the control lever in the number one position when installing the belt cover See figure 7 n pr di li I i fi de id F Li ae ees beg ae a nad fr kida md ai a OTT Ol Ma RS FL i z ti fr i sia i Li A i CE a i ie i La hi 25 hi a i LI Pi D a Fa nai FONtro Rod aT Throttle Control Place the throttle control through the handle panel and fasten with two 8 self tapping screws See figure 8 Figure 8 _ rrr r r rr 110uz _ _____121m __n5 Operation Read and Heed Safety Rules on page 2 See Engine operating section for specific engine instructions Throttle Contro The throttle control is located on the handle panel This regulates the engine speed and shuts off the engine Move the lever forward to increase the engine speed Move the lever back to slow down and stop the engine The tiller should be operated with the throttle in the fast position See figure 9 Refer to the Engine Operating and Main
25. on Service Hours Used Date Maintenance Record 770 0629 MMO44M4AEN Spark Plug Gap FORM NO Spring Service Winter Storage Lubrication Air Cleaner Service Oil Change Hours Used Date 32
26. or half the depth you desire then reset the depth bar to full depth and go over the tilled area the second time Till only when the soil is relatively dry and crumbles easily If the soil is too wet when you till it will leave large clods of soil rather than a good seed bed Hints for Best Performance First walk the tiller over to the work area To do this lock the depth bar out of the way set the throttle in the slow position place the control lever in the forward position and maintain a light upward pressure on the handles Your tiller will walk over the top of the ground without the tines entering the hrottle Slow gt soil CG IT Forward Pos gt am_ 4 SE g LI 1 M if S A U SES CY Depth Bar Up If the garden is turned over in the Fall the soil should be finely pulverized in the Spring A finely pulverized seed bed is essential for germination Spring is the time to work in humus Six bushels per hundred square feet and a complete garden fertilizer at the rate of four pounds per hundred square feet is recommended Just before planting the seeds finely pulverize the soil and make a smooth bed Plant your seeds as instructed on the seed packet then cover them lightly with fine soil You normally cover the seed with 3 times the width of the seed On flower seeds the soil can be sifted through an old window screen Tamp the soil gently You must have contact between the
27. ow 30 197 Soaking the grips in hot water will i aid assembly Figure 3 Controls 1 Place the control rod throught he Belt Gover control panel on the upper handle Box Control Rod and screw the threaded end of the si control rod into the ferrule on the per L bracket on the left side of the chain case Note Screw the control rod through the ferrule until it extends approximately 7 8 See figure 4 2 Place the control lever through the box on the upper handle assembly 3 Attach the control lever to the control panel with hex head cap screw 5 16 x 1 long steel washer 5 16 rubber washer 5 16 steel washer and hex nut 5 16 Do not over tighten Make sure handie moves freely See figure 5 Ferrule Warning Be sure the attachment holes on the control lever face the rear If the handle is assembled wrong you will not have a neutral See figure 6 14 Place the control rod through the Hex Lock attachment holes on the control Washers Nut lever and secure with a cotter pin 5 Place the control lever in the Neutral position and pull the recoil Start handle several times The tines Control should not rotate If they do adjust Rubber Lever by screwing the control rod in or out of the ferrule 6 Assemble the control lever grip to the control lever Soaking in hot water will aid assembly Figure 5 SERRE PT PS Lina Pat mr TERRE Assembly i Lao re RI UE TE Tage m
28. rk arrester If this equipment is used on any forest covered land brush covered land or grass covered unimproved land in the State of California before using on such land the California law requires that a spark arrester be provided In addition spark arrester is required by law to be in effective working order The spark arrester must be attached to the exhaust system and comply with Section 4442 of the California Public Resources Code ZZZ INNI SE ZII RIZZI RENE III ER EEE EEE III III CEE GER GG I E 2 Rotary Tiller Features Control ff e Handle BH P Briggs and Throttle e Stratton asa i 22 Avila Dual Stage Control br ja One Piece Air Cleaner a ER dandle Adjustable ee Depth Bar fe Variable Speed Drive 4 Forward and 1 Reverse i Fa bia Pi AE CO rem Pn i ole Ss i y i a hi a Eal 4 pt i i tit I t al l T cu R A aes i Ct ee I gt a sake Mure ER 2 y a Sa 1E 1 LT ee Arr A eur si 10 x 2 75 Rib AT Trond Wheel with 7 Steel Rims Depth Slasher Tines Chain Case Optional Equipment Furrow Opener Model 3004 Catalog No 931 2950 A furrow opener can be attached to the depth bar to lay open a furrow for planting It also can be used as a hiller for planting potatoes Hints for Best Performance i Ee Your power drive train is comprised of a variable speed pulley with four forward speeds reverse and a two step dou
29. s use Ignition Cable Terminal no 221798 Spring Breaker Arm Screw Breaker Arm Mounting sem Plunger Breaker Point Cover Breaker Point Screw Sem Wire Ground Key Pulley Gasket Set Puller Flywheel Optional Accessory Clamp Condenser Nut Hex Breaker Points and Condenser Set Note 299061 Ignition Kit Includes 294628 Point Set 65704 Plunger 61760 Key Flywheel Cartridge Uses 222272 Cup Spring Connector Cap and Dipstick Seal Filler Tube Tube Oil Filler Uses 270933 Element Air Cleaner Cleaner Assembly Air Bushing Governor Crank inside diameter Bolt Governor Lever Nut Hex 10 24 Clamp Fuel Pipe Starter Assembly Rewind Screw Muffler Mounting Cotter Hair Pin Retainer E Ring Crank Governor Diameter Switch Stop Elbow Cover Air Cleaner Bushing Plunger Anchor Spring Screw Sem Deflector Shield Heat Clip Wire Screw Sem Terminal Cable Seat Intake Valve Seat Exhaust Valve Guide Exhaust Valve Included in Gasket Set Part No 299577 tincluded in Carburetor Overhaul Kit Part No 295938 La Le Maintenance Record Oil Change Air Cleaner Lubrication Winter Spring Spark Plug Service Storage Service Gap Hours Used Date 30 Maintenance Record Spring Spark Plug Service Gap Winter Storage Oil Change DI Cleaner Lubricati
30. side edge of the variable speed pulley so the top of the belt is almost flush with the pulley See figure 12 5 If adjustment is necessary adjust the control rod by screw ing it in or out of the ferrule as necessary See figure 4 Replacing the Belt WARNING Be careful not to pinch your fingers between the pulley and the belt MOSS DIR hiai i nr tata 1 Remove the belt cover so the belts are exposed 2 Pull back on the contro lever and unhook the front belt from the engine pulley See figure 13 3 Roll the belt off the rear pulley as shown in figure 14 an ee CS a a F eat Figure 13 1 rrrrr r r rrr rr rwr r r _ 12 Maintenance mo Replacing the Belt Troubleshooting 4 Remove the belts from the variable speed pulley It is not necessary to remove the belt guard on the variable speed pulley See figure 15 5 Reassemble with the new belts 6 Replace the belt cover Caution You do not have a neutral in your tiller if the beit cover is removed Install the belt cover before testing Refer to the chart on page 14 Ur eat 3S ee Off season Storage If the machine is to be inoperative for a period longer than 30 days the following procedures are recommended 1 Working outdoors drain all fuel from the fuel tank Use a clean dry cloth to absorb the small amount of fuel remaining in the
31. soil and the seed s i gt Ah N TAG yy N The seeds must have water to germi nate Use a fine spray to prevent washing out the seeds The larger the plants you are planting the deeper you should till fi Hints for Best Performance Plants such as grass with shallow roots need only two to four inches tilled soil whereas plants with a deep root system should have a deeply tilled bed Till the soil as soon as it is 6 8 workable in the Spring You can till to a TILLING maximum depth of six to eight inches When preparing a yard for a lawn the soil should be leveled so it is well drained and free from high spots If you do not level out the irregularities in the soil first you will not be able to do this once the lawn is established Extra care in leveling your yard before you sow your seed will be well worth it Just before planting the seeds the particles of soil should be no larger than a quarter inch Water the soil to settle the dirt This will also show you low spots that should be filled in before sowing Use a fine spray to prevent disturbing the soil Frequent watering is a must Assembly e 42 41 21 111 21 2122xXx x_m_ The tiller except the handle throttle control wheels tine assemblies and Hex Locknuts 3 8 16 controls is fully assembled packed Hex Head Cap Screw 5 16 18 x and shipped in one container 1 Long Flat Washers 5 16 I D Rubber Washer Hex Locknut 5 16 18
32. tank then run the engine until all fuel in the carburetcr is exhausted WARNING Do not drain fuel while smoking or if near an open fire 2 Drain all the oil from the crank case this should be done after the engine has been operated and is still warm and refill the crankcase with clean new oil 3 Disconnect the spark plug wire and remove the spark plug from the cylinder Pour about 2 or 3 tablespoons of engine oil into the cylinder and then turn the engine over several times to spread out the oil Replace the spark plug but do not connect the wire 4 Clean the engine and the entire tiller thoroughly 5 Wipe the entire tiller tncluding the tines with an oily rag to protect the surfaces 1rr r R___ _ _ _ tt_Fr nCx 13 Trouble Shooting Chart Problem Cause Remedy SSS 1 Engine fails to start A F OOO _ _ _ _ 2 Hard starting or loss A of power B C Check fuel tank for gas Spark plug lead wire disconnected Throttle control lever not in the starting position Faulty spark plug Carburetor improperly adjusted Engine flooded Stale gasoline Spark plug wire loose Carburetor improperly adjusted Dirty air cleaner F A B C Fill tank if empty Connect lead wire Move throttle lever to start position Spark should jump gap between control electrode and side elec trode If spark does not jump replace the
33. tenance instructions for detail of the operation of the throttle and choke re NN ee Control Lever The control fever engages the tines in either the forward or reverse direction Normal operation is with the control lever in one of the four forward positions Reverse is used to back away from an obstruction or to free a rock that may lock up the tines and prevent them from rotating Reverse is spring loaded for safer operation Number 1 position is the slowest tine rotation speed and number 4 is the fastest Figure 9 Caution The control lever should not be moved into any operating position unless the engine is running See figure 9 Choke Control The choke control is located on the engine and is operated manually Push the lever down when starting a cold engine After the engine starts slowly move it to the open position See figure 10 Figure 10 1222222222 10 Operation _ _ Depth Bar The depth bar is used to retard the forward speed of the tiller across the ground and set the tilling depth The farther the depth bar goes into the ground the deeper you will till See figure 11 a Be ely R Figure 11 Wheel Adjustment The wheel height can be adjusted by removing the long clevis pin on the wheel hanger and raising or lowering the position of the wheel hanger The higher the setting the deeper the tilling depth See figure 11 11 Maintenance e ____ Warnin
34. ywheel Screw Sem Retainer Intake Valve Rotocoil Exhaust Valve Retainer Exhaust Valve Rotocoil 2 Tappet Valve Gear Cam Elbow Intake Gasket Carburetor Mounting Gasket Intake Elbow Mounting Screw Carburetor Mounting Sem Screw Intake Elbow Mounting Sem Housing Rewind Starter Pulley Rewind Starter NOTE Includes 63 rope if longer rope is required order rope No 66894 and cut to required length Spring Rewind Starter Rope Rewind Starter 63 long For use with Plastic Pulley if longer rope is needed order No 66894 and cut to required length Pin Starter Grip Grip Starter Rope Spring Ratchet Adapter Ratchet Spring Screw Stamped Steel Rewind Starter Housing Mounting Sem Clutch Assembly Rewind Starter Housing Rewind Starter Clutch Bail Clutch Washer Starter Clutch Thrust Ratchet Rewind Starter Clutch Washer Retainer Screen Rewind Starter Screw Sem Washer Spring Washer Ratchet Sealing Lock Muffler Mounting Screw Carburetor Assembly Manual Choke Body Assembly Upper Carburetor Body Upper Carburetor Bushing Throttle Shaft Valve Assembly Carburetor Idle Screw Throttle and Choke Valve Mounting Sem Valve Throttle Shaft and Lever Throttle Screw Machine Fil Head 8 32 x 5 8 Spring Throttle Adjustment Stop Throttle Pin Throttle Stop
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