JAI TM-2016-8/8CL User's Manual
Contents
1. 12 2 2 8 Attaching the Analog Video Output 14 2 2 9 Attaching the Camera Lens 14 3 Qp ra ll Mcr 15 3 1 Camera Rear Panel TM 2016 8 iorike E IRR RR ERREUR 15 3 1 1 Up Down Switch 15 3 1 2 Digital Output Connector 15 3 1 3 Analog Output Connector 15 3 1 4 Power RS 232 and External Sync Connector 15 3 1 5 Shutter Speed Control Switch 15 3 1 6 Mode Selection Switch 15 3 2 Camera Link Rear Panel TM 2016 8CL 16 3 2 1 Digital Output Connector 16 3 2 2 Analog Output Connector 17 3 2 3 Power and External Sync Connector 17 3 3 Progressive Scanning Lose eoe Keene ea EROR EROR I ARR 18 3 4 Elccitonio Sh tt r LL later india lan qon Do qo deae do o e 18 2 5 MERRION 14 656 xax Ras Ex uod E EX Rar Ed ed XY eie 19 3 6 Asynchronous Reset 19 3 6 1 External VINIT With Pulse Width 19 3 6 2 No Delay Shutter and Read out inhibit ROD 20 3 6 3 Internal Shutter Speed Control 21 3 72. R VIDEO or PD 12P series BNC Cable power supply Analog Framegrabber Computer with Camera Link frame grabber Analog video monitoring is done by connecting to an analog frame grabber or oscilloscope Introduction Page 5 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 2 Installation The following instructions are provided to help you to set up your camera quickly and easily We suggest that you read through these instructions before you unpack and set up your camera system 2 1 Getting Started 2 4 4 Unpacking Instructions We recommend that you save the original packing cartons for the cameras and accessories in case you need to return or exchange an item We also recommend that you bench test any equipment being sent to another location for field installation to assure that everything is fully operational as a system 2 1 2 Components List Please begin by checking your order against the Components List shown below to assure that you have received everything as ordered and that nothing has been overlooked in the packing materials If any item is missing please contact your JAI Inc representative immediately e TM 2016 8 camera e TM 2016 8 data sheet e TM 2016 8 operation manual if ordered 2 1 3 Accessories and Options Following is a list of additional accessories and options that may be required for your application Please check with your JAI Inc representative before y
3. TM 2016 8 8CL Progressive Scan Shutter Cameras Operation Manual ay 69 0093 Rev B See the possibilities Page ii Page iii Notice The material contained in this manual consists of information that is proprietary to JAI Inc and may only be used by the pur chasers of the product JAI Inc makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein JAI Inc reserves the right to make changes without notice Microsoft Windows 98 Windows 95 Windows NT and Windows Explorer are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Warranty All of our solid state cameras have a full three year warranty If any such product proves defective during this warranty period JAI Inc will repair the defective product without charge for parts and labor or will provide a replacement in exchange for the defective product This warranty shall not apply to any damage defect or failure caused by improper use or inadequate maintenance Certifications CE Compliance The TM 2016 8 8CL camera has been certified to conform to the requirements of Council Directive 89 336 EEC 92 3 1 EEC and 93 42 EEC for electromagnetic compatibility and to comply with the following European Standards Immunity EN 55024 1998 Emissions EN 55022 1998 CISPR22 1997 C
4. Differential input option Installation Page 8 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 2 2 2 d Camera Link Connector Camera Link only TABLE3 31 Pin Connector MP211 031 113 4300 Pin Description T O Pin Description T O 1 CLK Out 17 CLK Out 2 LDV Out 18 LDV Out 3 FDV Out 19 FDV Out 4 GND 20 VINIT In INTEG In 5 EXT HD TTL In 21 EXT VD TTL EXT CLK In EXT CLK In 6 INTEG In 22 N C HD In HD In 7 N C 23 GND Vinit VD In Vinit VD In 8 D0 Out 24 DO Out 9 D1 Out 25 D1 Out 10 D2 Out 26 D2 Out 11 D3 Out 27 D3 Out 12 D4 Out 28 D4 Out 13 D5 Out 29 D5 Out 14 D6 Out 30 D6 Out 15 D7 Out 31 D7 Out 16 GND Note CLk data clock LDV Line data valid FDV Frame data valid INTEG Integration control EXT CLK external pixel clock Differential input option EY The TM 2016 8 Camera Link models have a 26 pin MDR26 connector on the rear panel to output Camera Link data The connector pin out is shown in Table 4 below 13 1 Installation Page 9 TABLE 4 Connector and Pinout Configurations TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera Camera Link Connector MDR 26 pin Connector 10226 6212VC Pin Description VO Pin Description T O 1 GND 14 GND Shield
5. The external sync is only available for 8 frame mode and the frequency requirement is as follows fHD 9 09 KHz 5 fVD 8 00 Hz 5 Internal Master clock 40 00 MHz Pixel clock 20 00 MHz Operation Page 24 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 3 10 Camera Timing Charts Model TM 2016 8 Operation Mode 8 frame sec Master Clock 40 00 MHz M 25 nsec Pixel Clock 20 00 MHz P 50 nsec 1 Pixel Clock and Digital Data Pixel Clock i Lb p Lo Data Tcd Clock to Data Ready Tdc Data Ready to Next Clock Thd Data Hold Time Tcd 20 nsec Tdc 30 nsec Thd 12 nsec 2 Horizontal Signals fHD 9 09 KHz tHD 110 sec External HD Internal HD A 212P 10 6 us B 1988P 99 4 us C 2200 P 110 s D 280 P 14 s E 1920P 96 s Er F 2200P 110 s LDV G 21 P 1 05 s Digital Data I 1920 P 96 s J Analog Video M 76 P 3 8 s K 1912P 95 6s N 44 P 2 2 s Operation eu 7 J 244 P 12 2 s Page 25 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera Model TM 2016 8 Operation Mode 8 Frames Second Master Clock 40 0 MHz M 25 0 nsec Pixel Clock 20 0 MHz P 50 0 nsec Horizontal Frequency 9 09 KHz 1H 110 sec 3 External Reset Timing External VD B 7 P 350 ns A 1125 H
6. lines per shutter 2 Operation Page 19 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 3 5 Integration The CCD imager of the TM 2016 8 can be exposed for longer than the normal scan timing of 1 8 sec This integration feature provides extra sensitivity for dark environment applications The progressive scan imager permits a full frame of resolution in non interlace format Integration is achieved by controlling the 11 pin of the 12 pin connector to low GND or providing pulse width control up to 3 sec Please refer to Figure 2 2 2 on page 6 for pin out information on the 12 pin connector 3 6 Asynchronous Reset ASYNC RESET VINIT VD TG TRANSFER GATE DISCHARGE PULSE PROGRESSIVE OUTPUT VIDEO 1 Logd 1 LI Stand by Image Shutter Video Stand by Image NO shutter mode SG NO shutter mode ks ks Video LJ Normal Video Interrupted Image 1st Frame Normal Video Normal Video The TM 2016 s asynchronous reset is flexible and accepts external horizontal drive HD for phase locking When the VINIT pulse is applied it resets the camera s scanning and purging of the CCD For asynchronous image capturing by frame grabbers it outputs single FDV at async reset There are two modes to control the asynchronous reset and shutter speed e
7. 123 75 msec bass C 9H 990 us Internal VD aud J D 1116 H 122 76 ms E 1125 H 123 75 ms F 45 H 4 95ms FDV Li G 1080 H 118 80 ms H 45 H 4 95 ms Digital Data 1 1080 H 118 80 ms K 42 H 4 62 ms 4 Analog Video J 3 H 3308 L 3H 330 s M 1080 H 118 80 ms Nee 4 Async Reset Timing VINIT Trigger Q Internal VD shift 1H async shutter speed O 7 P 350 ns P 9 H 990 us Internal VD Q 1116 H 122 76 ms R 1125 H 123 75 ms S 45 H 4 95 ms FDV Z T 45 H 4 95 ms Digital Data U 1080 H 118 80 ms V 42 H 4 62 ms Analog Video W 3 H 330s Y 1080 H 118 80ms X 3 H 330s Z 3H 330s Operation Page 26 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 3 10 1 Pixel Clock Locking optional External Clock External HD Internal HD with PLL PLL jitter Pixel clock LETT UJ pen LT VCO voltage swing Uu PLU UU LU L For multiple camera applications such as 2D or 3D measurement multiple camera inspection a parallel digital data input capability is important The high resolution and precision measurement requires that camera data be c
8. 2016 8 TM 2016 8CL RM 2016 8 and the RM 2016 8CL cameras T Pixel clock locking option not available at time of publishing Please check with JAI Inc for option availability e TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera A5 Page 2 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 1 2 Features Miniaturized and lightweight The printed circuit boards in the TM 2016 8 have been arranged based on a new design philosophy that creates modular electronics for the camera giving it flexibility In addition the use of miniature solid state components results in a compact lightweight camera that is 44mm x 44mm x 64mm in dimensions and weighs only 136 grams CL version 141 grams Imager The TM 2016 8 uses a progressive scan interline transfer CCD that has the following features Resolution of 1920 x 1080 active pixels for excellent image quality 74x74 um square pixels for precise dimensional measurement High speed electronic shutter capability for high dynamic resolution of moving objects and electronic iris control that eliminates the need for a mechanical shutter Progressive scan CCD eliminates interlace deterioration of image and increases ease of computer interface High sensitivity and low noise at fast scanning The CCD can drive faster than 20 MHz pixel clock rate and has an excellent S N ratio that is greater than 60dB Built in microlenses Electronic shutter The TM 20
9. 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 2 2 6 Camera Link Cable TM 2016 8CL only The Camera Link cable assembly 26CL 02 26 has a 26 pin MDR26 connector on both ends This is a straight through cable The pin out configuration is shown in Table 4 on page 9 26 Position 26 Position High Density High Density Mini D Ribbon Mini D Ribbon MDR Male Plug Cable MDR Male Plug 2x 2x Thumbscrews Thumbscrews Note For the TM 2016 8CL model serial communication for camera control is done via the Camera Link connector on the rear panel of the camera 2 2 7 Power Supplies and Power Cable Setup 2 2 7 a Power Supplies The TM 1402 requires 12V DC power that is obtained through the 12 pin connector located on the rear panel of the camera JAI Inc recommends the following power supplies PD 12UU 100 240V AC 12V DC 1 2A universal voltage power supply with No 12 pin connector US plug PD 12UUP 100 240V AC 1 2A universal voltage power supply with US plug and 12 pin connector PD 12UE 100 240V AC 12V DC 1 2A universal power supply with European plug No 12 pin connector PD 12UEP 100 240V AC 12V DC 1 2A universal power supply with European plug and 12 pin connector If you are providing power through the 12 pin connector the PD 12UUP and PD 12UEP power supplies are available with the 12 pin mating connector already attached to the leads from the power supply The PD 12UU or
10. External VINIT with Pulse Width e Internal Shutter Speed Control 3 6 1 External VINIT With Pulse Width The TM 2016 8 can be reset with external reset pulse VINIT Set the dial switch to 9 Apply a pulse width control VINIT signal generated from an external event trigger to the camera The internal reset pulse will be latched to HD from the external pulse leading edge negative going edge The CCD discharge pulse will be generated to clear the images The internal VINIT will be generated at the following edge positive going edge of the external pulse resetting the internal timing including the video sync The shutter speed is the same as the external pulse width Operation Page 20 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera For the progressive format one frame of video output will start from the rising edge of the pulse width control As Asynchronous mode with external pulse input high the video output will be disabled as the camera continues discharging the CCD image providing black video only EXT VINIT INT VINIT with shutter speed control Discharge Exposure time set by shutter speed E gt Transfer Gate FDV p AsH Analog Video Sync N A 3 6 2 No Delay Shutter and Read out inhibit ROI For multiple camera applications such as 2D or 3D measurement and multi angle inspection simultaneous image capturing at an exact shutter timing for all cameras is a cri
11. as shown in Table 1 below TABLE 1 12 Pin Connector TM 2016 8 Pin Description Pin Description 1 GND power 7 VD In 2 12V DC 8 N C 3 GND analog 9 HD In 4 Video Out 10 RXD RS 232 5 GND digital 11 Integration Control 6 VINIT In 12 TXD RS 232 Installation Page 7 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 2 2 2 b 12 Pin Connector Camera Link models The TM 2016 8 Camera Link cameras have a 12 pin Hirose connector for power input and signal I O Pin 1 is Ground and pin 2 is 12V DC The pinout table is shown below For TM 2016 8 Camera Link model cameras serial communication camera control is done via the MDR26 Camera Link connector on the rear panel of the camera TABLE 2 12 Pin Connector TM 2016 8CL Pin Description Pin Description 1 GND 7 VD in 2 12V DC 8 N C 3 GND analog 9 HD in 4 Video out 10 N C 5 GND digital 11 Integration Control 6 VINIT in 12 N C 2 2 2 c Digital Output Connector The TM 2016 8 has a 31 pin AirBorn connector MP211 031 113 4300 on the rear panel to output 8 bit RS 644 video data The connector pin out is shown in the figure below FIGURE 3 Rear Panel View of Digital Connector 16 1 OOOOOOOOOOOOOOOO O OOOOOOOOOOOOO00 O 31 17 Note CLK data clock LDV Line Data Valid FDV Frame Data Valid INTEG Integration control EXT CLK external pixel clock
12. includes the RS 232B 12 interface cable the software disk and a quick start card The TM 2016 8 camera s built in look up table LUT can be controlled by an external RS 232 interface The camera settings can be programmed or changed using the communication cable and software Commands from the RS 232 interface will over write the rear panel switch settings of the camera Please refer to the AccuPiXEL Series Camera Control Software manual for details on the graphical user interface Installation Page 11 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 2 2 5 Digital Output Cable TM 2016 8 only 000000000000000000 0000000000000000000 lt 25 0mm E 1 00 in a ap 78 74 in 2 meters gt The TM 2016 8 camera uses the cable 30DG 02 from JAI Inc as a digital output cable This cable has a 31 pin AirBorn connector on the camera end and a 37 pin D sub male connector on the other end Contact your JAI Inc representative regarding availability of interface cables for specific frame grabber models Pinout configuration for the digital cable is shown below FIGURES Pinout Configuration for Digital Output Cable FROM 31 PIN CONN TO 37 PIN CONN WIRE COLOR FROM 31 PIN CONN TO 37 PIN CONN WIRE COLOR PIN 35 GND SHIELD N C PINS 4 5 6 7 19 24 25 26 AND 36 Installation Page 12 TM
13. 0 Tel 800 445 5444 Fax 408 383 0301 E mail imaging jai com www jai com Page v Table of Contents Table of Contents PEE y List of PIGS NETT da wea ae Rio ee vii List of TOES ix Ll Introduction ahoesewerachraqesxaaas 9 exertadeXR dex G Rau l 1 1 Prod ct D scripti sasscauvelnuuees s nor ue Yi pce yee baad 1 1 2 Features 12211229443 RARE PARES AA 4 RARE RAET EX d Rx iare 2 1 3 Functional Options J 420hs4diaGetecoatdatatveries Pieds 3 1 4 System Configuration uas a reU GR ba we eee ea KS 4 2 Jnstallation da Rok eRe Boc fc atu S ces 5 2 1 Getting SIGHEU alpes e E ated eae o do ead EEEE i 5 2 1 1 Unpacking Instructions 5 2 12 Components List La cse cbrer9 e sue drenmataheentess PREX ENG 5 2 1 3 Accessories and Options 5 2 2 Camera SED ei geb amie qudd ake eae ee Ke 5 DIA Heat Dissipation 515 eii Eten e ick tin cela E UR ec dug wales pex egg a 5 2 2 2 Connector Pin Configurations 6 2 2 3 Shutter Speed Control Dial TM 2016 8 only 10 2 2 4 RS 232 Communication Cable TM 2016 8 only 10 2 2 5 Digital Output Cable TM 2016 8 only 11 2 2 6 Camera Link Cable TM 2016 8CL only 12 2 2 7 Power Supplies and Power Cable Setup
14. 16 8 has a substrate drain type shutter mechanism which provides superb pictures at various speeds without smearing A built in manual shutter speed control selects the electronic shutter rate of 1 30 non async mode only 1 60 1 125 1 280 1 500 1 1 000 1 2 000 1 4 000 and 1 8 000 second The CCD discharges at a high VINIT of 5V DC With a negative pulse to VINIT the camera resets and purges the charge momentarily Then it starts integrating for the period of shutter control set by either an external pulse width or internal shutter control Progressive scanning permits a full 1080 lines of vertical resolution as compared to a conventional CCD camera which captures only half the vertical lines per shutter Asynchronous reset The TM 2016 8 s asynchronous reset is flexible and accepts external horizontal drive HD for phase locking When the VINIT pulse is applied it resets the camera s scanning and purging of the CCD There are two modes to control the asynchronous reset and shutter speed External VINIT with pulse width The duration between pulse edges controls the shutter speed externally Internal shutter speed control The speed control varies from 1 30 to 1 8 000 sec The video signal starts with internal V reset timing related to shutter speed Asynchronous 0 Shutter This mode is changed to allow back to back strobing which is applied before and after the transfer gate pulse 10th H from the VINIT trigger No Delay Asy
15. 2 2 on page 6 for information on the power and external sync connectors Operation Page 18 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 3 3 Progressive Scanning Standard TV system scanning is 525 lines interlace scanning as specified in the RS 170 protocol Every other horizontal line odd lines and even lines is scanned at a 60Hz rate per field and the scanning is completed with two fields one frame at 30Hz rate Because of the interlace scanning the vertical resolution of CCD cameras is limited at 350 TV lines regardless of the horizontal resolution When electronic shutter is applied the CCD can hold only one field of charge at each exposure Therefore the vertical resolution of the electronic shutter camera is only 244 TV lines The situation is the same for an HDTV format camera since it has interlaced scanning and the vertical resolution of the shuttered image is 500 lines The TM 2016 8 uses a state of the art progressive scanning interline transfer CCD which scans all lines sequentially from top to bottom at one frame rate 8Hz Like a non interlace computer screen it generates a stable crisp image without alternating lines and provides full vertical TV resolution of 1080 lines The interline transfer architecture is also important to generate simultaneous shuttering This is different from full frame transfer architecture which requires a mechanical shutter or strobe light in order to freeze the obj
16. 2 Tx OUT 0 Out 15 Tx OUT 0 Out 3 Tx OUT 1 Out 16 Tx OUT 1 Out 4 Tx OUT 2 Out 17 Tx OUT 2 Out 5 Tx CLK OUT Out 18 Tx CLK OUT Out 6 Tx OUT 3 Out 19 Tx OUT 3 Out 7 SerTC In 20 SerTC In LVDS or RS 232 8 SerTo FG Out 21 SerToFG Out 9 VINIT In 22 VINIT In 10 INTEG In 23 INTEG In 11 N C 24 N C 12 N C 25 N C 13 GND 26 GND a RS 232 optional custom camera 2 2 2 e Analog Output Connector The TM 2016 8 has a BNC connector on the rear panel to output analog video data See Section 2 2 4 on page 10 for additional information on analog video output o Installation TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 2 2 3 Shutter Speed Control Dial TM 2016 8 only Shutter speed can be selected by switching the shutter dial to the appropriate setting 0 through 9 The factory default settings correspond to the shutter speeds as shown in Table 5 below a 9 0 1 2 TABLES Shutter Speed Control Dial 7 3 654 Manual Async 0 no shutter no shutter 1 1 30 1 8 000 2 1 60 1 4 000 3 1 125 1 2 000 4 1 250 1 1 000 5 1 500 1 500 6 1 1 000 1 250 7 1 2 000 1 125 8 1 4 000 1 60 9 1 8 000 Ext pulse width control 2 2 4 RS 232 Communication Cable TM 2016 8 only FIGURE 4 Serial Communication Cable RS 232B 12 lt 2000 20mm gt lt 40 3mm gt lt 1925 10mm gt Receptacle The RS 232 controller set CS 232E
17. 6 8CL Progressive Scan Shutter Camera Operation Manual 1 Introduction 1 1 Product Description The JAI Inc TM 2016 8 is a high resolution high speed monochrome progressive scan CCD camera The interline transfer type CCD permits full vertical and horizontal resolution of very high speed shutter images and applications The electronic shutter which has speeds to 1 8 000 sec can be reset asynchronously by external pulse control The frame rate is 8 fps The TM 2016 8 has a full dynamic range control function which can be set at externally selectable look up table LUT knee slopes to convert 10 bit input to 8 bit output thereby optimizing the CCD s full dynamic range in the normal output signal range The camera has an 8 bit RS 644 digital signal output for interfacing with external image processing systems All the key functions are externally controlled via RS 232C The TM 2016 8CL model has a Camera Link output Multi camera operation requires synchronized data and clock phases from each camera The TM 2016 8 has a pixel clock locking phase lock loop PLL for multi camera operation that is offered as an option T Applications for the TM 2016 8 include machine vision medical imaging intelligent transportation systems high definition graphics on line inspection gauging character reading archiving and high security surveillance Unless specifically mentioned all information in this manual is relevant to the TM
18. Dimensions TM 2016 8 PULNiX 5 o SHUTTER MODE DOWN O ess O 44 0 1 73 m 22 0 0 87 o 5 7 0 0 28 22 0 0 87 y 15 3 0 60 4 34 0 1 34 63 6 2 50 lt 44 0 1 73 25 4 1 00 76 3 3 00 220187 1 4 20 11 0 0 43 j 230 0 93 2X M6 19 0 0 75 2X M3 X 6 0 0 24 SOC HD CAP SCR E I Js 4X 18 0 0 71 OO Oo FIGURE 9 Physical Dimensions TM 2016 8CL 4X M3 X Y 6 0 0 23 W R5 8 R0 23 POWER VIDEO 17 9 0 71 EFFECTIVE IMAGE AREA 63 0 2 48 72 6 2 86 20 8 0 82 22 0 0 87 16 8 0 66 jos M6 8X M3 16 5 0 26 e Appendix Page 31 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 5 1 2 Spectral Response FIGURE 10 Spectral Response 0 4 0 15 Absolute Quantum Efficiency o N 400 450 500 550 600 650 700 750 800 850 900 950 1000 Wavelength nm Appendix Page 32 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera Appendix See the possibilities JAI Inc Tel 408 383 0300 625 River Oaks Pkwy Tel 800 445 5444 San Jose CA 95134 Fax 408 383 0301 Email imaging jai com ww
19. Dynamic Range Control sks svn casera na datas ERROR TRO Rn 22 Table of Contents GY Page vi 3 7 1 Programmable Look Up Table LUT and Knee Control 22 3 8 San MOHOS fied added ani asada ACER AOL IRE LGARS GT EMER KE 23 3 8 1 Full Progressive Scan 23 3 8 2 Two Row Binning 23 3 9 External Sync and Pixel Locking 4 4 444 23 3 10 Camera Timing Charts scies these asia steam ea 24 3 10 1 Pixel Clock Locking optional 26 3 11 Serial Communication Kit TM 2016 8 26 Troubleshooting LT AU eue er an eres adware 27 4 1 Problems and Solutions ueorexk ede K echa ER XDEEHeLEER n Ad 27 4 1 1 Symptom No Video 27 4 1 2 Symptom Dark Video i isses x VERE VERSA TES 27 4 1 3 Symptom Non synchronized Video 27 4 2 Information and Support Resources 28 5 Appendix os6ca c8hnadariw hd pe dM ae Radon dd d D pars 29 5 1 Specifications 43 devine REX PX OR RO EX ERRHROLCER RUATRUR EA ACER RA UR 29 5 1 1 Physical Dimensions 30 5 1 2 Spectral Response 31 Ey Table of Contents Page vii FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6 FIGUR
20. E 7 FIGURE 8 FIGURE 9 FIGURE 10 List of Figures TM 2016 8 System Configuration 4 Camera Link System Configuration 4 Rear Panel View of Digital Connector 7 Serial Communication Cable RS 232B 12 10 Pinout Configuration for Digital Output Cable 11 12P 02S Interface Cable optional 13 Look Up Table 43252122 eR Reo bbs bode oid e rub Ibis 23 Physical Dimensions TM 2016 8 30 Physical Dimensions TM 2016 8CL 30 Spectral Response x ees ee a eed e e ke eet d 31 List of Figures Page viii AY List of Figures Page ix TABLE 1 TABLE 2 TABLE 3 TABLE 4 TABLE 5 TABLE 6 TABLE 7 List of Tables 12 Pin Connector TM 2016 8 6 12 Pin Connector TM 2016 8CL 7 31 Pin Connector MP211 031 113 4300 8 Connector and Pinout Configurations 9 Shutter Speed Control Dial 10 Mode Selection Switch 16 TM 2016 8 and TM 2016 8CL Product Specifications Table 29 o List of Tables Page x List of Tables May 31 2007 TM 2016 8 and TM 201
21. M 2016 8CL Please contact your JAI Inc representative for details on these options and models The analog output is 1 0 Vp p composite video 75 Three Year Warranty The CCD solid state image sensor allows the camera to maintain a superior performance level indefinitely while requiring virtually no maintenance JAI Inc backs all of the TM series cameras with a three year warranty Warning X Unscrewing the camera cover or opening the camera in any way will void this warranty unless prior written approval is obtained from the factory 1 3 Functional Options Adjustable back focus front end Pixel clock locking Pixel clock locking not available at time of publishing Please check with JAI Inc for current availability o Introduction Page 4 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 1 4 System Configuration FIGURE 1 TM 2016 8 System Configuration Figure below presents a typical system configuration for the TM 2016 8 camera RS 232B 12 cable in CS 232E kit BNC cable analog frame grabber 12 pin connectors Computer with frame grabber board PD 12 series power supply 12P 02S FIGURE 2 Camera Link System Configuration Figure 2 below presents a typical system configuration for the Camera Link cameras 26CL 02 26 Camera Link Cable Power and Ext Sync
22. PD 12UE power supply can be connected to the JAI Inc power cable either directly or via a terminal strip When wiring the PD 12UU power supply directly please note the following The lead ends must be twisted together and tin soldered for strength and electrical continuity Shrink tubing or a similar insulator should be used to prevent exposed leads from touching and shorting The 12V lead is marked with a red stripe or white lettering be sure not to reverse the leads All connections must be properly insulated to prevent shorting Installation Page 13 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 2 2 7 b JAI Inc Power Cables If you are using JAI Inc power cables such as the 12P 02S please refer to the 12 pin connector pin out diagram in 12 Pin Connector TM 2016 8 on page 6 The cable pin out diagram is shown in Figure 6 below The color coded leads use Gray for Ground and Yellow for 12V FIGURE 6 12P 02S Interface Cable optional Jack Analog Frame Grabber 12P 02S Interface Cable Pin Lead Color Function Pin Lead Color Function 1 Gray GND T Black coax VD Input 2 Yellow 12V DC 8 White coax shield N C 3 Red coax shield GND 9 White coax HD Input 4 Red coax Video 10 Brown RXD 5 Orange coax shield GND 11 Blue Integration 6 Orange coax VINIT IN 12 Black coax shield TXD Note Make sure that the unused leads are not touching
23. and that there is no possibility that exposed wires could cause the leads to short 2 2 7 c K Series Power Supplies The K series power supplies are designed primarily for OEM users who will be mounting the power supply inside a protective enclosure For use in exposed situations the PD 12UU series power supplies are recommended 1 Attach the 110V line cord to the two terminals marked AC Do not plug the cord into a 110V AC socket until you have completed steps 1 through 3 2 Attach the Gray and Yellow leads of the power cable to the Ground and 12V DC terminals respec tively 3 Replace the plastic terminal guard on the power supply 2 2 7 d Building Your Own Power Cable Refer to the 12 pin connector pin out in Section 2 2 2 a on page 6 Connect the Ground lead to pin 1 and the 12V DC lead to pin 2 of the 12 pin connector Power must be DC regulated and of sufficient current to properly power the camera 2 2 7 e Attaching the Power Cable to the Connector The 12 pin connector is keyed and will only fit in one orientation Follow these directions to properly attach the power cable to the camera connector Installation Page 14 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 1 Rotate the connector while applying slight pressure until the keyways line up 2 Press the connector into place until firmly seated 3 Plug the power cord into the 100V AC socket This will power the ca
24. cture and the pixel size The TM 2016 8 uses a 1 CCD with 7 4 um x 7 4 um pixel and two phase vertical shift register structure The well capacity is 50 000 electrons The theoretical dynamic range is 50 000 40 1250 1 62 dB A typical CCD camera does not use the full dynamic range due to the nominal gain and the output specification such as RS 170 The typical CCD camera s gain is set at 16 to 22 dB and the RS 170 video level is 714 mV Using 20 dB gain for the calculation CCD output is limited to 714 10 71 4 mV Since the CCD s saturation voltage is 400 mV to 500 mV it uses less than 1 5 of the full dynamic range Machine vision and outdoor applications cannot afford to miss image information behind the saturation which is why the dynamic range adaptation is critical 3 7 1 Programmable Look Up Table LUT and Knee Control The TM 2016 8 has a built in LUT look up table for dynamic range control At a specific gain setting the offset minimum level dark point and A D reference top voltage maximum level saturation point are set to 10 bit A D input so that the full dynamic range of the CCD is utilized at 10 bit references as the input and the LUT output is converted into 8 bit to adjust the gamma correction The look up table has two knee points variable gamma selection that allow the 10 bit input to be segmented into three regions The look up table selection can be made either by variable knee curve or by direct inp
25. ect motion The TM 2016 8 outputs the progressive scanned image with an electronic shutter in two different formats 1 Progressive Scanning digital and analog output The CCD signal goes through A D and D A converters and through 10 bit in 8 bit out look up table LUT The digital output 1s available from a 31 pin connector with RS 644 format 20MHz clock rate or Camera Link output The analog output is the same as 7574 1 Vp p format at 8Hz rate available from BNC and 12 pin connector 2 Double speed scanning output two row binning By selection the two row binning mode provides double speed video output Both signal outputs of the 31 pin connector and the analog output are at 16Hz with a 20MHz pixel clock 3 4 Electronic Shutter The TM 2016 8 has a substrate drain type shutter mechanism which provides a superb picture at various speeds without smearing A built in manual shutter speed control selects the electronic shutter rate of 1 30 non async mode only 1 60 1 125 1 250 1 500 1 1 000 1 2 000 1 4 000 and 1 8 000 second With VINIT high 5V the CCD keeps discharging With a negative pulse to VINIT the camera resets and purges the charge momentarily Then it starts integrating for the period of shutter control set by either an external pulse width or internal shutter control Progressive scanning permits a full 1080 lines of vertical resolution as compared to a conventional CCD camera which captures only half the vertical
26. is latched to HD and is delayed to set up the shutter speed period The shutter speed is controlled by the dial switch from 1 to 8 Video output timing starts right after the internal VINIT For the timing of the delayed internal reset LPULSE output of the 51 pin connector can be used EXT VINIT Pulse width control D SAN I ree stops e Discharge Exposure time set by pulse width l r Transfer Gate FDV sh Analog Video Sync J Vsync AAr Operation Page 22 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 3 7 Dynamic Range Control Blooming adj 13 5 V Lens F 5 6 mV Vsub 8V Max Digital dynamic range at 3 dB amp E 600 SUD FION ead o SOEN Re oem ee Vout 12V 400 re 5 2 a 5 Vsubz 14V L E o LS a 5 Seba mcd peel E Ysub 26V 6r 200 Digital saturation at 16 dB amp Vsub z 18 Y 2 4 pU eee alee e Analog saturation at 20 dB amp 0 0 20 40 60 80 100 120 140 160 FL LUMINANCE The typical interline transfer CCD has fixed noise levels based on dark current thermal or KT noise pattern noise and the operating clock speed In general the total noise level of the 20 MHz pixel clock CCD at room temperature is around 20 to 50 electrons The maximum capacity of CCD charges is limited by the well capacity at saturation The range is limited by the stru
27. itch Position Mode Information Up Down Switch Functions 0 Normal Mode Display Mode D 1 Set Gain Up Down Change gain 2 Set Vtop A D Up Down Change A D ref top 3 Set Vbottom A D Up Down Change A D ref bottom 4 Gain Selection 1 Up 9dB Down 12dB Lower gain selection 5 Gain Selection 2 Up 18dB Down 22dB Higher gain selection 6 Linear LUT Up Linear Down LUT Linear LUT selection 7 Knee Selection Up Down Scroll Scroll 10 different LUTs 8 Async Reset Mode Up Normal Async and normal shutter Down Async 9 Factory default Recall Up Down Recall Factory setting A Power up Setting Up Recall Down Save Power up page setting B User Page Storage 1 Up Recall Down Save User page storage setting C User Page Storage 72 Up Recall Down Save User page storage setting D Direct Shutter Control Up Down Shutter speed increment by IH E Scan Format2 Up Optional Two row binning Down Binning selection F Scan Formatl Up Normal Custom option scanning Down Normal 3 2 Camera Link Rear Panel TM 2016 8CL POWER 3 2 1 BNC Digital Output Connector Refer to Section 2 2 2 d on page 8 for information on digital output connectors 2 Operation Page 17 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 3 2 2 Analog Output Connector The TM 2016 8CL camera has a BNC connector on the rear panel to output analog video data 3 2 3 Power and External Sync Connector Refer to Section 2
28. lass A All JAI Inc products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Direc tives However certain factory installed options or customer requested modifications may compromise electromagnetic com patibility and affect CE compliance Please note that the use of interconnect cables that are not properly grounded and shielded may affect CE compliance Contact JAI Inc Applications Engineering Department for further information regarding CE compliance FCC This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Oper ation of this equipment in a residential area may cause harmful interference in which case the user will be required to correct the interference at his own expense E Page iv WARNING Changes or modifications to this unit not expressly approved by the party responsible for FCC compliance could void the user s authority to operate the equipment TM 2016 8 8CL Operation Manual JAI Inc 625 River Oaks Parkway San Jose CA 95134 Tel 408 383 030
29. mera up 2 2 8 Attaching the Analog Video Output When connecting the TM 2016 8 to an analog frame grabber or a monitor use the BNC connector on the rear panel of the camera The input of the monitor should be balanced for 75 termination Standard RG 59 type coaxial cable should carry a full video signal for up to 500 feet The multi conductor cable 12P 02S from JAI Inc can be used to transmit analog video power sync signals and serial communication The mini coaxial leads in JAI Inc multi conductor cables are designed for short runs of no longer than 100 feet Note Make sure that no extraneous wires are visible which could cause a short 2 2 9 Attaching the Camera Lens The TM 2016 8 camera accepts 1 or larger format size C mount lenses To attach the C mount lens to the camera carefully engage the threads and rotate the lens clockwise until it firmly seats on the mounting ring Do not force the lens if it does not seat properly Please note that some lenses with extremely long flangebacks may exceed the mounting depth of the camera The 2016 8 may perform better with a 35mm camera lens if you use the lens in combination with an F to C mount adaptor Installation Page 15 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 3 Operation 3 1 Camera Rear Panel TM 2016 8 Mode Selection switch Shutter Speed Control switch lt poe U pras switch Cle SERRES s Digital Ou
30. nchronous Shutter No delay asynchronous shutter for pulse width control asynchronous shutter mode 9 or asynchronous shutter pulse width control mode Asynchronous image capturing Introduction Page 3 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera The TM 2016 8 captures async reset images and provides single shot video output with single FDV This makes it simpler for an ordinary frame grabber to capture the async reset images Read Out Inhibit ROD When Asynchronous no delay shutter mode is selected it activates the ROI function With the ROI controllable pulse to 11 pin input externally controlled readout of the data is available Extra VINIT trigger rejection during the valid frame readout This avoids incomplete frame data when too many trigger pulses are applied within the same frame period Integration The TM 2016 8 is capable of capturing high resolution integration images Its CCD imager can be exposed for longer than the normal scan timing of 1 8 sec This integration feature provides extra sensitivity for applications in dark environments The progressive scan imager permits a full frame of resolution in non interlace format Integration is achieved by controlling the 11 pin of the 12 pin connector to low GND or pulse width control VINIT to pin 6 Output The TM 2016 8 has an 8 bit RS 644 digital output for interfacing with external image processing systems The Camera Link model is called T
31. onsistent with each other and free from PLL jitter This is especially important for digital output multiplexing The TM 2016 8 has an optional capability for pixel clock locking It takes RS 644 differential external clock and H and V reset sync TTL or RS 644 By doing this each camera s digital data is in phase with the pixel clock data clock for multiplexing or parallel input to a frame grabber 3 11 Serial Communication Kit TM 2016 8 The TM 2016 8 s functions can be controlled by a PC via RS 232C communication using the CS 232E serial communication kit This kit consists of the RS 232B 12 cable software disk and quick start card The software disk contains setup files for the graphical user interface GUI program Refer to the software manual for information on the GUI Pixel clock locking option not available at time of publishing Please check with JAI Inc for option availability Operation Page 27 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 4 Troubleshooting 4 1 Problems and Solutions Following are troubleshooting tips for common problems In general problems can easily be solved by following these instructions If the following remedies fail to offer a solution to your problems please contact a JAI Inc representative 4 1 1 Symptom No Video Remedies Check that the following are properly connected and operational e Power supplies e Power cables e Main power source e Sh
32. ou install your camera to determine what you might need e Digital output cable 30DG 02 TM 2016 8 standard model e Serial Communication Kit CS 232E e PD 12UUP series power supply e 12P 02S power cable e 26CL 02 26 Camera Link cable for TM 2016 8CL camera 2 2 Camera Setup 2 2 1 Heat Dissipation The TM 2016 8 camera from JAI Inc is a compact 2K by 1K camera Since all the electronics have been packed in a compact package the outer case of the camera gets hot due to heat dissipation For optimal performance JAI Inc recommends using a cooling fan to set up a positive air flow around the camera and following the precautions below e Mount the camera on a large heat sink camera bracket made out of conductive material like alu minum Installation Page 6 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera e Make sure the flow of heat from the camera case to the bracket is not blocked by a non conductive material like plastic e Make sure the camera has enough open space around it to facilitate the free flow of air Please contact JAI Inc at 800 445 5444 or send an email to imaging jai com if you have any questions 2 2 2 Connector Pin Configurations 2 2 2 a 12 Pin Connector TM 2016 8 The TM 2016 8 has a 12 pin Hirose connector for power input serial communication and signal integration Pin 1 is Ground and Pin 2 is 12V DC Other pins handle a number of input and output functions
33. p p impedance 4 7K 4 HD 9 09kHz 5 VD 8Hz 5 non interlace Data clock output 20 000 MHz Resolution Digital 1920 H x 1080 V Analog over 1200 TV lines H x 800 TV lines V S N ratio 50dB min AGC off Min illumination 2 0 lux f 1 4 Sensitivity 134 V e Video output Analog 1 0 Vp p composite video 754 Digital output 8 bit RS 644 output A D input from CCD 10 bit Camera Link TM 2016 8CL only AGC OFF Gamma Programmable LUT 1 0 std Lens mount C mount use 1 format lenses Adjustable back focus optional Power requirement 12V DC 440mA current measured at 25 Operating temp 10 C to 45 C Random vibration 7 Gams 10Hz to 2000Hz Shock 70G 10 11msec Size W x H x L 44mm x 44mm 64mm 1 75 x 1 75 x 2 50 Weight 136 grams 4 8 oz 141gr 5 0 oz CL version MUST BE ORDERED SEPARATELY Optional Functions RS 644 output adjustable back focus front end Optional Accessories IO Power supply Power cable 30DG 02 digital output cable CS 232E serial communication kit TM 2016 8 26CL 02 26 Camera Link output cable TM 2016 8CL 12P 02S PD 12UU series includes power connector a Refer to Section 2 2 2 on page 6 for information on camera heat dissipation Appendix Page 30 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 5 1 4 Physical Dimensions FIGURE 8 Physical
34. tical requirement TM 2016 s async pulse width control mode provides no delay shutter as standard Regardless of the internal pulse timing it discharges at VINIT leading edge and transfers charges at the trailing edge of the pulse Even though each camera runs with slightly different H and data clock timing the image capturing is exactly simultaneous The TM 2016 8 has also read out inhibit ROI to control the vertical clock to start When the ROI is low V clock is stopped and the transferred charges remain in the vertical shift registers which work as if they were CCD memory When the ROI is high it clocks out the CCD data Operation Page 21 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera This helps a single frame grabber to process multiple images in pipeline processing sequential process VINIT External Pulse Width Control Trigger No Delay Shutter All cameras Discharge 1 T No delay Exposure Transfer Gate ROI pulse width Min 1H to 1frame ROI Control Camera 1 FDV Vsync P Max 1H delay ROI Control Camera 2 Camera 2 Video i 3 6 3 Internal Shutter Speed Control The speed control ranges from 1 30 to 1 8 000 sec The video signal starts with internal VINIT With the internal mode selected the camera operates the reset and shutter in the same way as the external pulse width control mode When the external VINIT pulse is applied internal VINIT
35. tput connector M O N Analog Output connector POWER VIDEO Power RS 232 and External Sync Connector 3 1 1 Up Down Switch The Mode Selection switch works in conjunction with the Up Down switch Refer to Table 6 above for information on the Up Down switch 3 1 2 Digital Output Connector Refer to Section 2 2 2 c on page 7 for information on the digital output connector 3 1 3 Analog Output Connector The TM 2016 8 camera has a BNC connector on the rear panel to output analog video data 3 1 4 Power RS 232 and External Sync Connector Refer to Section 2 2 2 on page 6 for information on the power and external sync and Section 2 2 4 on page 10 for information on the RS 232 connector 3 1 5 Shutter Speed Control Switch Please refer to Section 2 2 3 on page 10 for information on the Shutter Speed Control dial The factory default settings are at 0 no shutter 3 1 6 Mode Selection Switch Various modes can be implemented with the rear panel Mode Selection switch The Mode Selection switch works in conjunction with the Up Down switch and RS 232 external control Commands from Operation Page 16 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera the RS 232 interface will over write the rear panel switch settings of the camera The table below shows details on various modes TABLE 6 Mode Selection Switch Mode Selection Sw
36. ut Operation Page 23 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera FIGURE 7 Look Up Table LUT 1 LUT 7 25 SURE Knee Left Knee_ Right Knee LUT 40 LS Table X1 Y1 X2 Y2 224 TT T u 0 84 224 1024 256 PA D 1 56 224 1024 256 LL 2 80 160 1024 256 192 pd 3 60 160 1024 256 1 4 40 160 1024 256 ures 5 96 192 1024 256 160 6 48 192 1024 256 LUT 6 7 112 224 1024 256 LUT 3 128 LUTI 2 96 64 32 0 128 256 384 512 640 768 896 1024 3 8 Scan Modes The TM 2016 8 supports the following scan modes 3 8 4 Full Progressive Scan Normal scanning mode the TM 2016 8 is for 1920 x 1080 pixels The standard speed with single channel output is 8 frame sec at the pixel clock of 20 MHz The progressive scan reads every line from top to bottom and all lines are obtained per image capturing with electronic shutter 3 8 2 Two Row Binning This is a standard feature in the TM 2016 8 The camera scans two rows together and outputs 1920 H x 540 V pixels at 16 frames per second Two row binning is typically implemented to increase speed and to display real time images on multi sync monitors 3 9 External Sync and Pixel Locking The TM 2016 8 accepts an external sync of standard HD and VD at TTL level for general locking to a system sync and clock
37. utter control e Async mode e Lens e Digital output cable e Analog video cable 4 1 2 Symptom Dark Video Remedies Check that the following are properly connected and operational e Shutter selection e Iris opening on the lens 4 1 3 Symptom Non synchronized Video Remedies Check that the following are properly connected and operational e Proper mode output e Frame grabber software camera selection e Troubleshooting A5 Page 28 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera 4 2 Information and Support Resources For further information and support Phone Fax E mail Mail Web Site AY Troubleshooting 408 383 0300 800 445 5444 24 hour message access 408 383 0301 imaging jai com JAI Inc Sales Department 625 River Oaks Parkway San Jose CA 95134 ATTN Video Applications www jai com Page 29 5 Appendix 5 1 Specifications TABLE 7 TM 2016 8 and TM 2016 8CL Progressive Scan Shutter Camera TM 2016 8 and TM 2016 8CL Product Specifications Table Model TM 2016 8 and TM 2016 8CL Imager 1 7 4um x 7 4um progressive scan interline transfer CCD Active Pixels 1920 H x 1080 V Active Area 15 90 H mm x 8 61 V mm Cell size 7 4um x 7 4um Scanning active pixels 1920 x 1080 lines at 8Hz 1920 x 540 at 16Hz two row binning Sync Internal external auto switch HD VD 4 0 V
38. w jai com 69 0093 Rev B
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