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Jackson JP-24BPNSU User's Manual

1. Jackson SECTION 8 JACKSON MAINTENANCE amp REPAIR CENTERS PENNSYLVANIA cont ELMER SCHULTZ SVC 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS SERVICE INC 817 N THIRD STREET P O BOX 3564 PHILADELPHIA PA 19123 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC 210 VISTA PARK DRIVE PITTSBURGH PA 15205 412 787 1970 800 738 1221 FAX 412 787 5005 AIS COMMERCIAL PARTS amp SERVICE 740 VISTA PARK DRIVE PITTSBURGH PA 15205 412 809 0244 800 726 6020 FAX 412 809 0246 amp D PARTS amp SERVICE 1818 CEDAR AVE SCRANTON PA 17404 570 342 5135 FAX 717 238 4367 K amp D PARTS amp SERVICE 2670 EUCLID AVE WILLIAMSPORT PA 17702 570 323 8010 FAX 717 238 4367 K amp D PARTS amp SERVICE 2100 WEST MARKET ST YORK PA 17404 717 793 8525 FAX 717 238 4367 RHODE ISLAND GCS SERVICE INC 180 SECOND STREET CHELSEA MA 02150 617 889 9393 800 225 1155 FAX 617 889 1222 MASSACHUSETTS RESTAURANT SUPPLY 170 AMARAL STREET E PROVIDENCE RI 02915 401 434 1600 800 621 6737 FAX 401 434 1660 SOUTH CAROLINA AUTHORIZED COMMERCIAL EQUIPMENT SERVICE 1811 TAYLOR ST COLUMBIA SC 29202 803 254 8414 FAX 803 254 5146 AUTHORIZED COMMERCIAL EQUIPMENT SERVICE 2249 AUGUSTA RD GREENVILLE SC 29605 864 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS
2. APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net B E S T INC 3003 GENESEE STREET BUFFALO NY 14225 716 893 6464 800 338 501 1 FAX 716 893 6466 bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com ALL ISLAND REPAIR 40 9 BURT DRIVE DEER PARK NY 11729 631 242 5588 800 323 9411 FAX 631 242 6102 A S COMMERCIAL PARTS amp SVC 1900 COLLEGE AVENUE ELMIRA HEIGHTS NY 14901 607 734 6072 888 724 7377 FAX 607 734 9294 A S COMMERCIAL PARTS amp SVC 13 WESTR MAIN STREET FALCONER NY 14733 716 665 6556 800 552 6556 FAX 716 665 4227 A S COMMERCIAL PARTS amp SVC 200 SALINA ST SUITE 114 LIVERPOOL NY 13088 315 435 0709 800 371 5921 FAX 315 453 1412 NEW YORK cont A I S COMMERCIAL PARTS amp SVC 7387 PITTSFORD VICTOR RD ROCHESTER NY 14610 716 461 2370 800 458 4198 FAX 716 461 5545 GCS SERVICE INC BROOKLYN NY 11211 800 969 4271 NORTH CAROLINA AUTHORIZED APPLIANCE SERVICE CENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 WHALEY FOODSERVI
3. 26 amp USI P O BOX 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX 864 234 6662 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 1406 C COMMERCE PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 4740 A FRANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com SOUTH DAKOTA GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 FAX 701 235 0539 TENNESSEE GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 TENNESSEE cont GCS SERVICE INC 748 FESSLERS LANE NASHVILLE TN 37210 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS GCS SERVICE INC AUSTIN TX 800 822 2303 ARMSTRONG REPAIR CENTER 1700 S LAMAR BLVD 327 AUSTIN TX 78704 512 416 1101 800 392 5322 FAX 512 416 6912 COMMERCIAL KITCHEN REPAIR 6205 B BURNET RD AUSTIN TX 78207 512 454 8544 888 454 8544 FAX 512 454 8553 ARMSTRONG REPAIR CENTER 5110 GLENMONT DRIVE HOUSTON TX 77081 713 666 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com COMMERCIAL KITCHEN REPAIR CO 1377 N BRASOS P O BOX 831128 SAN ANTONIO T
4. OH 43219 614 476 3225 800 282 5406 FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com AIS COMMERCIAL PARTS amp SERVICE 590 E WESTERN RESERVE RD YOUNGSTOWN OH 44514 330 729 9705 877 346 6544 FAX 330 729 9707 OKLAHOMA HAGAR RESTAURANT EQMT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 405 235 2184 800 445 1791 FAX 405 236 5592 HAGAR RESTAURANT EQNT 4144 70TH EAST AVE TULSA OK 74145 918 664 4665 800 722 0229 FAX 918 664 1618 OREGON RON S SERVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com RON S SERVICE 201 BATEMAN DR SUITE 8 CENTRAL POINT OR 97502 541 665 0410 FAX 541 665 0411 PENNSYLVANIA A I S COMMERCIAL PARTS amp SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie Qaol com K amp D PARTS amp SERVICE 1833 41 N CAMERON STREET HARRISBURG PA 17103 717 236 9039 800 932 0503 FAX 717 238 4367 K amp D PARTS amp SERVICE 597 LEHIGH AVE LANCASTER PA 17602 717 394 4892 FAX 717 238 4367 AMERICAN KITCHEN MACHIN ERY amp REPAIR 204 QUARRY STREET PHILADELPHIA PA 19106 215 627 7760 800 848 7760 FAX 215 627 1604 JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005
5. Thermometer is defective Replace 2 Thermostat is defective Adjust the thermostat Replace if necessary Problem Machine doesn t drain when OFF DRAIN switch is pressed Drain solenoid clogged Remove obstruction Defective OFF DRAIN switch Replace Defective motor or motor start relay Replace Defective drain solenoid Replace Defective timer Replace Mu Men Problem No indication of pressure 1 Water turned off Turn water on 2 1 4 test cock ball valve is closed Open the ball valve JP 24BPNSU Technical Manual Jac kson 7610 002 38 50 Rev D 11 11 2005 14 SECTION 5 SERVICE PROCEDURES SECTION 5 SERVICE PROCEDURES These dishmachines are equipped with electrical solenoid valves to allow for automatic fill and rinse These valves are designed to specific tolerances and design aspects that must be met in order to function properly Jackson offers repair kits for replacing some of the wear items associated with solenoid valves which will allow you to save money in that replacement of these parts can take place withoutremoving the solenoid valve from the plumbing assembly The instructions provided here are for maintenance personnel only Unauthorized persons should not attempt any of the steps contained in these instructions Warning many of the instructions and steps within this document require the use of tools Only autho rized personnel should ever perform any maintenance pro
6. may having nothing to do with the machine itself and no amount of preventative maintanence is going to help A common problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature could be too low and you should discuss it with Jackson to determine what can be done By following the operating and cleaning instructions in this manual you should get the most efficient results from your machine As a reminder here are some steps to take to ensure that you are using the dishmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact your Ecolab representative whenever a serious problem arises 11 Follow all safety procedures w
7. n FN d S HOT WATER SANITIZING UNDERCOUNTER DISHMACHINE One Company Cauntless Solutions TECHNICAL MANUAL FOR JACKSON MODEL JP 24BPNSU DESCRIPTION OPERATION INSTALLATION AND MAINTENANCE INSTRUCTIONS Cr Jackson an Enodis Company Jackson MSC Inc P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 November 11 2005 PHONE 606 523 9795 P N 7610 002 38 50 Revision D 8 www jacksonmsc com MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM THE DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson MSC agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed main tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard an
8. 13 6 WASH TIME 120 INLET TEMPERATURE 140 15 GALLONS PER HOUR 52 3 TOTAL CYCLE TIME 150 WATER LINE SIZE I P S MINIMUM 1 2 DRAIN LINE SIZE I P S MINIMUM 1 1 2 TANK CAPACITY GALLONS FLOW PRESSURE P S I 20 5 WASH TANK 5 65 FLOW GALLONS PER MINUTE 7 1 RINSE TANK 3 FRAME DIMENSIONS WASH PUMP CAPACITY WIDTH 24 1 4 GALLONS PER MINUTE 60 DEPTH 22 5 8 HEIGHT MINIMUM 33 1 4 TEMPERATURES HEIGHT MAXIMUM 34 1 4 WASH F MINIMUM 150 MAXIMUM INSIDE CLEARANCE HEIGHT 14 1 2 RINSE F 180 195 CLEARANCE WALL TO MACHINE 2 1 2 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice JP 24BPNSU Technical Manual J a C ks O n 7610 002 38 50 Rev D 11 11 2005 SECTION 1 SPECIFICATION INFORMATION DIMENSIONS Legend 21 2 A Drain Connection flexible hose MIN WALL 6 0 free length 1 ID x 1 3 8 OD men B Electrical Connection C Water Inlet 1 2 Female Pipe Thread 2 22 5 8 1 2 AFF D Detergent Feeder Connection 16 3 4 Note All dimensions from floor can be increased 1 with adjustable feet supplied DIMENSIONS Height minimum 33 1 4 Inside Clearance Height 14 1 2 Height maximum 34 1 4 Inside Clearance Width 20 1 4 Width 24 1 4 Inside Clearance Depth 21 1 4 Depth 22 5 8 Door Open Depth 39 1 2 Wall C
9. 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CANADA Garland Commercial Ranges Ltd 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 624 0260 800 427 6668 FAX 905 624 0623 January 3 2005 JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005
10. 9 77 ITEM QTY DESCRIPTION Mfg No 1 1 Y Strainer 1 2 04730 217 01 10 2 3 Adapter 1 2 Ftg x Male 04730 01 1 59 53 3 1 Tee 1 2 x 1 2 x 1 4 04730 41 1 25 01 4 1 Ball Valve Test 1 4 04810 011 72 67 5 1 Valve Solenoid 1 2 110 volt 04810 100 12 18 6 1 Union 1 2 C to 04730 412 05 01 7 2 Elbow 1 2 C to Ftg 04730 406 31 01 8 1 Copper Tube 1 2 x 18 1 2 05700 01 1 44 34 9 1 Elbow 1 2 90 Deg C to MSPS 04730 406 32 01 uw JP 24BPNSU Technical Manual ai Jack son 7610 002 38 50 Rev D 11 11 2005 S Er ESA 28 SECTION 6 PARTS SECTION PLUMBING ASSEMBLY CONTINUED Plug 1 4 Brass 3 per machine 04730 209 01 00 Vacuum Breaker Injector Weldment 05700 031 41 83 Adapter 1 2 Ftg x Male 04730 401 03 01 Copper Tube 1 2 x 20 1 4 05700 031 41 83 Adapter 1 2 Ftg x Male 04730 401 03 01 Elbow 1 2 NPT 90 Brass 04730 011 42 96 I fo Pipe Clamp 05700 011 38 62 Nipple 1 2 Close Brass 04730 207 15 00 2 vi 117 D Secure with Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 JP 24BPNSU Technical Manual Jackson 7610 002 38 50 Rev D 11 11 2005 29 SECTION 6 PARTS SECTION PLUMBING ASSEMBLY CONTINUED Clamp Hose 04730 719 06 09 Hose 3 4 x 8 1 2 05700 01 1 38 83 Es 7 Locknut 1 4 20 S S Hex with Nylon Insert Gasket Rinse 05310 37
11. Jackson JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 SECTION 8 JACKSON MAINTENANCE amp REPAIR CENTERS s VIRGINIA TO WYOMING CANADA VIRGINIA cont GCS SERVICE INC RICHMOND VA 800 822 2303 WASHINGTON RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRGINIA STATEWIDE SERVICE INC 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CENTER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELLOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 543 6480 ascmil execpc com APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com METROPOLITAN SERVICE 3210 LONDON RD EAU CLAIRE WI 54701 715 832 0555 800 848 3945 FAX 715 832 7813 GENERAL PARTS SERVICE W223 N735 SARATOGA DR WAUKESHA WI 53186 262 650 6666 800 279 9976 FAX 262 6660 WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 300 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210
12. Reinforced Motor Wash Hose Bottom Manifold Pump Gasket Suction Adapter Casting Suction Adapter Washer S S 1 4 20 1 D Locknut 1 4 20 S S Washer 1 4 1 D x 3 4 O D S S 11 NOT SHOWN Mfg No 05700 021 37 90 05330 200 23 00 05700 000 86 23 04730 719 18 00 05700 011 44 48 06105 121 60 06 05700 001 22 92 05330 021 40 87 09515 031 39 86 05311 174 01 00 05310 374 01 00 05311 011 76 30 JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 SECTION 6 PARTS SECTION WASH MOTOR ASSEMBLY Wash Pump Impeller 04320 021 44 02 Mechanical Seal 05330 01 1 44 06 Motor Only Pd 06105 002 64 03 Complete Assembly 460 Volt 3 4 Hp 06105 121 60 06 Wash Pump Gasket 05330 01 1 44 08 Test Cock Pump Casing Only 05930 021 44 07 J 1 JP 24BPNSU Technical Manual ack son 7610 002 38 50 Rev D 11 11 2005 S Er ESA 35 SECTION 6 PARTS SECTION RINSE TANK amp COMPONENTS Nut 5 16 18 S S Hex 05310 275 01 00 Rinse Tank Weldment NS 05700 031 38 09 Secured with Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 WN Dielectric Cover 2 05700 01 1 40 50 Fitting 1 4 Imperial Brass ST u 05310 924 02 05 Lockwasher 5 16 Split Gasket Heater 0531 1 275 01 00 05330 011 47 79 The JP 24BNSU comes supplied with various heaters depending on the characteristics of the machine To ensure that you order the correct hea
13. at regular intervals or as required by work load SHUTDOWN AND CLEANING At the end of the workday close the door Start a cycle then place the ON FILL OFF DRAIN SWITCH to the OFF DRAIN position The unit will automatically drain and turn off Once the wash tub is drained remove he pan strainer Remove soil and debris from the strainer and set to the side Unscrew the wash and rinse arms from their mani folds Remove the endcaps and flush the arms with water Use a brush to clean out the inside of the arms If the nozzles appear to be clogged use a toothpick to remove the obstruction Wipe the inside of the unit out removing all soil and scraps Reassemble the wash and rinse arms and replace them in the unit The arms only need to be hand tight do not use tools to tighten them down Reinstall the strainer and close the door JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 al Jackson SECTION 3 PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE Wi PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator However this does not mean that some items will not wear out in time There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachi
14. s ssr rra MARYLAND cont EMR SERVICE DIVISION 2626 PITTMAN DRIVE SILVER SPRING MD 20910 301 588 8080 800 348 2365 FAX 301 588 6985 baltparts emrco com GCS SERVICE INC 2660 PITTMAN DRIVE SILVER SPRING MD 20910 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 MASSACHUSETTS ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SERVICE INC 180 SECOND STREET CHELSEA MA 02150 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC 302 MURPHY ROAD HARTFORD CT 06114 860 549 5575 800 723 1562 FAX 860 527 6355 MICHIGAN GCS SERVICE INC 31829 WEST EIGHT MILE ROAD LIVONIA MI 48152 248 426 9500 800 772 2936 FAX 248 426 7555 JACKSON SERVICE COMPANY 3980 BENSTEIN RD COMMERCE TOWNSHIP MI 48382 248 363 4159 800 332 4053 FAX 248 363 5448 MINNESOTA GENERAL PARTS INC 11311 HAMPSHIRE AVE S BLOOMING MN 55438 2456 612 944 5800 800 279 9980 FAX 800 279 9980 GCS SERVICE INC 5480 NATHAN LANE SUITE 130 PLYMOUTH MN 55442 763 546 4221 800 345 4221 MISSISSIPPI GCS SERVICE INC 5755 GALLANT DRIVE JACKSON MS 39206 601 956 7800 800 274 5954 FAX 601 956 1200 GCS SERVICE INC 108 DISTRIBUTIO
15. that contribute greatly to how efficient your dishmachine will operate Using detergent in the proper amount can become in time a source of substantial savings A qualified water treatment spe cialist can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hard ness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard water that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposit
16. 00 423 1562 FAX 860 527 6355 DELAWARE AMERICAN KITCHEN MACHIN ERY amp REPAIR 204 QUARRY STREET PHILADELPHIA PA 19106 215 627 7760 800 848 7760 FAX 215 627 1604 ELMER SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX 302 656 3673 elmer2 erols com GCS SERVICE INC PHILADELPHIA PA 800 441 9115 EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 ALABAMA TO FLORIDA DELAWARE cont GCS SERVICE INC ELMWOOD CIRCLE 1 SAHRON HILL PA 19079 215 925 6217 800 441 9115 FAX 215 925 6208 FLORIDA COMMERCIAL APPLIANCE SVC 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercialappliance worldnet at t net COMMERCIAL APPLIANCE SVC 5791 YOUGQUIST RD 1 FT MEYERS FL 33912 941 466 5883 800 671 1837 FAX 941 466 1454 COMMERCIAL APPLIANCE SVC 6270 EDGEWATER DR 3400 ORLANDO FL 32810 407 532 2107 FAX 407 532 2640 COMMERCIAL APPLIANCE SVC 6653 POWERS AVE SUITE 241 JACKSONVILLE FL 32217 904 626 6684 800 282 4718 FAX 904 636 6685 GCS SERVICE INC 3373 N W 168TH STREET MIAMI FL 33056 305 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC 3902 CORPOREX PARK DR SUITE 350 TAMPA FL 33619 813 626 6044 800 282 3008 FAX 813 621 1174 JONES McLEOD APPLIANCE SVC 854 LAKESIDE DRIV
17. 00 90 M 1376 7320 01 144 2638 1 432100007 CERTIFICATION IT IS HEREBY CERTIFIED THAT THE TECHNICAL MANUAL PROVIDED UNDER CONTRACT NUMBER DLA 400 90 M 1376 FOR DISHWASHING MACHINE MODEL JP 24BPNSU HAS BEEN APPROVED BY THE APPROVAL DATA SHOWN ABOVE TITLE OF COMPANY OFFICIAL COMPANY S NAME COMPANY S ADDRESS COMPANY S FSCM JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 g Jackson CHANGE RECORD Title Brief Description Signature of Validating Officer Jackson S Er ESA JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 IDENTIFYING TECHNICAL PUBLICATION SHEET 1 PURPOSE This technical publication is issued for the purpose of identifying and authorizing the following commercial man ual for Navy use MANUFACTURER Jackson MSC Inc Barbourville Kentucky 40906 PURCHASE ORDER OR CONTRACT NO DLA 400 90 M 1376 EQUIPMENT Dishmachine Model JP 24BPNSU ADDITIONAL IDENTIFICATION if any Not applicable DATE 1 January 1991 2 ADDITIONAL COPIES Additional copies are available from DGSG SDA Richmond Virginia 23297 JP 24BPNSU Technical Manual Www 7610 002 38 50 Rev D 11 11 2005 Jack on En AT TABLE OF CONTENTS IIR RUN SECTION DESCRIPTION PAGE l SPECIFICATION INFORMATION Specifications 2 Dimensions 3 Il INSTALLATION amp OPERATION INSTRUCTIONS In
18. 10 FAX 603 626 6067 taceservice aol com MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 MARYLAND TO NEW YORK NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD FAIRFIELD NJ 07004 973 575 9145 800 836 0643 FAX 973 575 5890 JACKSON FASPRAY SVC 155 SARGEANT AVE CLIFTON NJ 07013 973 471 8000 800 356 6740 FAX 973 471 1289 jfs155 aol com AMERICAN KITCHEN MACHINERY amp REPAIR 204 QUARRY STREET PHILADELPHIA PA 19106 215 627 7760 800 848 7760 FAX 215 627 1604 GCS SERVICE INC 817 N THIRD STREET PHILADELPHIA PA 19123 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICES 201 WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1649 FAX 609 641 8703 elmer2 erols com NEW MEXICO STOVE PARTS SUPPLY CO 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com HAWKINS COMMERCIAL APPLE ANCE SERVICE 300 S WYANDOT STREET ENGLEWOOD CA 80110 303 781 5548 800 624 2117 FAX 303 761 8861 NEW YORK ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES STREET BROOKLYN NY 11040 516 378 1176 718 528 7777 FAX 516 378 1735 Jackson JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 SECTION 8 JACKSON MAINTENANCE amp REPAIR CENTERS gg AA GN Nn NEW YORK TO PENNSYLVANIA NEW YORK cont
19. 32 85 14 1 Seal Channel Inner Door Top 05700 031 32 90 15 12 Fastener Screw 10 32 Counter Sink 1 2 Long 05305 011 44 51 16 1 Striker Door Switch 05700 011 44 24 17 2 Fastener Screw 10 32 x 1 2 Long 05305 011 44 52 18 2 Locknut 10 32 S S Hex with Nylon Insert 05310 373 02 00 JP 24BPNSU Technical Manual J a C ks O n 7610 002 38 50 Rev D 11 11 2005 37 SECTION 6 PARTS SECTION MISCELLANEOUS DOOR SUB ASSEMBLIES Door Latch Assembly 05700 011 44 41 Door Latch Casting 05700 011 44 40 Latch Roller 05700 011 44 38 Latch Spring 05700 01 1 44 39 Door Spring 05340 01 1 44 58 Hinge Retaining Plate 05700 01 1 44 37 Door Switch 05930 303 38 00 Switch Plate 05700 01 1 44 22 Stop Left Hinge Stop Right Hinge 05700 021 37 67 05700 021 37 68 Hinge Components secured with Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 Cover Left Hinge Weldment Cover Right Hinge Weldment 05700 002 18 41 05700 002 18 42 JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 gi Jackson 38 SECTION 6 PARTS SECTION RINSE ARM amp WASH ARM ASSEMBLIES Rinse Arm Assembly 05700 031 39 21 Plug Rinse Arm 04730 609 04 00 Rinse Arm 05700 031 38 30 Bearing Rinse Head 03120 002 72 24 Bushing Rinse Head 05700 021 33 84 Washer Rinse Arm 05330 01 1 42 10 Ring Retaining 05340 1 12 01 11 Wash Arm Assembly 05700 021 39 23 Wash Arm Wel
20. 323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 SOAKLAND ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com EICHENAUER SERVICES INC 405 B S NEIL ST CHAMPAGNE IL 61820 217 359 4200 FAX 217 398 2960 GCS SERVICE INC 696 LARCH AVENUE ELMHURST IL 60126 630 941 7800 800 942 9689 FAX 630 941 6048 GCS SERVICE INC 9722 REAVIS PARK DRIVE ST LOUIS MO 63123 314 638 7444 800 284 4427 FAX 314 638 0135 INDIANA GCS SERVICE INC 5310 E 25TH STREET INDIANAPOLIS IN 46218 317 545 9655 800 727 8710 FAX 317 549 6286 GENERAL PARTS INC 622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 FAX 317 290 8085 IOWA GOODWIN TUCKER GROUP 3509 DELAWARE AVENUE DES MOINES IA 50313 515 262 9308 800 372 6066 FAX 515 262 2936 goodwintuc aol com GOODWIN TUCKER GROUP 958 W PARKER ST WATERLOO IA 50703 319 232 5049 800 554 5049 FAX 319 232 2247 GOODWIN TUCKER GROUP 935 33RD AVE SW CEDAR RAPIDS IA 50204 619 365 1311 866 365 1552 FAX 866 365 1551 CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC 6107 CONNECTICUT KANSAS CITY MO 64210 816 920 5999 800 229 6477 FAX 816 920 7387 GENERAL PARTS INC 1101 E 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 996
21. 390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 800 327 1433 P 8 D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 INDUSTRIAL ELECTRIC SVC 5662 ENGINEER DRIVE HUNTINGON BEACH CA 92649 714 379 7100 800 457 3783 FAX 714 379 7109 GCS SERVICE INC 1196 CHERRY LANE SAN BRUNO CA 92121 858 549 8411 800 422 7278 BARKERS FOOD MACHINERY SERVICES 9373 ACTIVITY ROAD 4G SAN DIEGO CA 92126 858 695 1091 800 995 7955 FAX 858 695 0092 GCS SERVICE INC 9030 KENAMAR DR SUITE 313 SAN DIEGO CA 92121 858 549 8411 800 422 7278 FAX 858 549 2323 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl aol com GCS SERVICE INC 650 S GRAND AVE 111 SANTA ANA CA 92705 714 541 8496 800 327 1433 COLORADO HAWKINS COMMERCIAL APPLIANCE SERVICE 56 BUCHANAN COLORADO SPRINGS CO 80110 719 477 1242 FAX 719 477 1513 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 8861 METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com GCS SERVICE INC DENVER CO 800 510 3497 CONNECTICUT GCS SERVICE INC 302 MURPHY ROAD HARTFORD CT 06114 860 549 5575 8
22. 4 01 00 05330 111 42 81 6 Rinse Stiffener Weldment 05700 002 59 79 Gasket Rinse Rinse Hub Weldment 05700 021 38 31 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 g Jackson 30 SECTION 6 PARTS SECTION 1 2 SOLENOID VALVE amp 1 2 NPT VACUUM BREAKER REPAIR PARTS KITS Y Screw Data Plate Ce Ss Coil amp Housing 06401 003 07 43 Valve Bonnet Spring amp Plunger Kit f d 06401 003 07 40 Diaphragm O cmm amp O ring Kit Retainer 06401 003 07 41 Screen Retainer Valve Body Complete 110 Volt Solenoid Valve Assembly 04810 100 12 18 Cap Screw Cap Retainer Components of Repair Kit 06401 003 06 23 Complete Vacuum Breaker Assembly 04820 003 06 13 m Jackson JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 SECTION 6 PARTS SECTION DRAIN VALVE ASSEMBLY ITEM O1 Q I gt 17 15 13 DESCRIPTION Diverter Valve Assembly 220 Volt Valve With Brackets Hosebarb 1 x 3 4 NPT Polypropylene Hosebarb 90 1 x 3 4 Plate Motor Mounting Weldment Tricnut 10 32 AK Fastener S S Lockwasher 10 External Tooth Grommet Heyco Cam Weldment Plate Dielectric Switch Micro Screw 4 40 x 5 8 Motor Chemical Feeder Pump 14 RPM 220 Volt Terminal Ground Spade Locknut 10 32 S S Hex with N
23. 50 Rev D 11 11 2005 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ELECTRICAL INSTALLATION INSTRUCTIONS ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the right side and to the front of the machine Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number Terminal Block Ground Lug To install the incoming power lines remove the kick panel This will require tak ing a phillips head screwdriver and removing the four 4 screws on the front cover of the kick plate Install 3 4 conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1 L2 and L3 to the appropriate ter minals as they are marked on the terminal block Install the grounding wire into the lug provided Tighten the connections and perform the pull test The tight ened wires should remain in place after giving the wires a moderate pull to see if they will come loose Piss Tol si E It is recommended that DE OX or another similar anti oxidation agent be
24. 7 FAX 816 421 1270 KENTUCKY CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com CERTIFIED SERVICE CENTER 4283 PRODUCE ROAD LOUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com KENTUCKY cont CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 FAX 270 783 0058 GCS SERVICE CENTER 4600 SHEPHERDSVILLE RD LOUISVILLE KY 40218 502 367 1788 800 752 6160 FAX 502 367 0400 GCS SERVICE CENTER 533 CODELL DR UNIT A LEXINGTON KY 40509 859 269 7484 800 432 9260 GCS SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 800 783 0058 LOUISIANA BANA PARTS INC 1501 KUEBLE STREET HARAHAN LA 70123 504 734 0076 800 325 7543 FAX 504 734 8456 MAINE MRE INC 170 JOHN ROBERTS RD UNIT 3 PROTLAND ME 04106 207 772 1152 800 823 9700 FAX 207 772 1445 MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 FAX 410 548 4038 baltparts emrco com JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 Jackson SECTION 8 JACKSON MAINTENANCE amp REPAIR CENTERS ia
25. CE 8334 K ARROWRIDGE BLVD CHARLOTTE 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE 203 D CREEK RIDGE RD GREENSBORO NC 27604 336 333 2333 FAX 336 333 2533 AUTHORIZED APPLIANCE SERVICE CENTER 109 HINTON AVE 4 WILMINGTON NC 28403 910 313 1250 FAX 910 313 6130 AUTHORIZED COMMERCIAL EQUIPMENT SERVICE 800 N PERSON STREET RALEIGH NC 27604 919 834 3476 919 834 3477 WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC 2857 LOUISIANA AVENUE N MINNEAPOLIS MN 55427 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 FAX 701 235 0539 OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 1150 WEST MOUND STREET COLUMBUS OH 43223 614 221 0057 800 837 8327 FAX 614 221 3622 GCS SERVICE INC 2830 JOHNSTON RD COLUMBUS
26. E MOBILE AL 36693 334 666 7278 800 237 9859 FAX 334 661 0223 service jones mcleod com Jackson JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 SECTION 8 JACKSON MAINTENANCE amp REPAIR CENTERS GEORGIA TO MARYLAND GEORGIA GCS SERVICE INC 3127 PRESIDENTIAL DRIVE ATLANTA GA 30340 770 452 7322 800 334 3599 FAX 770 452 7473 HERITAGE SERVICE GROUP 2100 NORCROSS PKWY SUITE 130 NORCROSS GA 30071 770 368 1465 800 388 9837 FAX 866 388 9837 WHALEY FOODSERVICE REPAIRS 2909 LANDFORD RD B 200 NORCROSS GA 31405 678 243 7973 FAX 678 243 7974 WHALEY FOODSERVICE REPAIRS 109 A OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 HAWAII FOOD EQMT PARTS amp SER VICE CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 FAX 808 842 1560 fepsco hula net IDAHO RON S SERVICE 703 E 44TH STREET STE 10 GARDEN CITY ID 83714 208 375 4073 FAX 208 375 4402 RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ILLINOIS EICHENAUER SERVICES INC 106 E MCCLURE PEORIA IL 61603 309 682 9390 FAX 309 682 3728 ILLINOIS cont GENERAL PARTS INC 248 JAMES ST BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5
27. L ON THE MOTOR Replacing the Drain Valve JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 g Jackson 23 SECTION 6 PARTS SECTION SECTION 6 PARTS SECTION ELECTRICAL PANEL ASSEMBLY OL 2 Y di al o all If X E d l fiie WE Pamadi _ IR M IE o COSA Er 2 Telfa N E E PER at a ele 11 12 5 En E T TE HE Me 14 5 15 16 17 18 19 16 ITEM QTY DESCRIPTION Mfg No 1 1 Bushing Snap 05975210 03 00 2 1 Track Terminal 6 7 8 05700 021 62 91 3 2 End Clamp 05940 111 60 30 4 2 Contactor Mini 05945111 60 07 5 9 Screw 10 32 x 3 8 Phillips Truss Round Head 05305 173 12 00 6 1 Track Terminal 3 3 4 05700 011 62 89 7 1 Decal L1 L2 L3 09905 101 12 66 8 3 Block Snap in Terminal 05940 500 02 19 9 1 Electrical Control Panel Weldment 05700 031 62 94 10 1 Grommet 1 1 8 Heyco 05975210 08 00 11 1 Wire Lug 05940 200 76 00 12 1 Ground Decal 09905 01 1 41 82 13 1 Overload Contactor 05945111 60 08 14 1 ACME Transformer 480 to 120 Volt 05950 01 1 50 70 15 1 Terminal Board 1 4 05940 021 94 85 16 2 Screw 6 32 x 3 8 Sems with External Tooth Lockwasher 05305 002 25 91 17 1 Locknut 10 24 S S Hex with Nylon Insert 05310 373 01 00 18 1 Timer 6 Cam 05945121 44 69 19 1 Decal Timer 09905 011 40 70 20 4 Locknut 1 4 20 S S Hex with Nylon Inser
28. N DR SUITE A RICHLAND MS 39208 601 956 7800 877 964 2722 GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 MISSOURI GCS SERVICE INC 6107 CONNECTICUT KANSAS CITY MO 64120 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC 9722 REAVIS PARK DRIVE ST LOUIS MO 63123 314 638 7444 800 284 4427 FAX 314 638 0135 KAMMERLIN PARTS amp SVC 1539 SOUTH KINGSHIGHWAY ST LOUIS MO 63110 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH ST KANSAS CITY MO 64106 816 421 5400 800 279 9967 FAX 816 421 1270 MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 DSTREET OMAHA NE 68124 402 397 2880 800 228 0372 FAX 402 397 2881 goodwintuc aol com GOODWIN TUCKER GROUP 4109 PROGRESSIVE AVE SUITE 1 LINCOLN NE 68504 402 464 8672 888 880 8672 FAX 402 464 3070 NEVADA HI TECH COMMERCIAL SVC 400 E MEAD BLVD LAS VEGAS NV 89030 702 649 4616 877 924 4832 FAX 702 649 4607 GCS SERVICE INC LAS VEGAS NV 800 822 2303 NEW HAMPSHIRE GCS SERVICE INC 180 SECOND STREET CHELSEA MA 02150 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE CO 500 HARVEY RD MANCHESTER NH 03103 603 668 5070 800 225 45
29. N VALVE REPLACING THE DRAIN VALVE The following list of tools will be needed to complete this procedure 5 16 nutdriver flat screwdriver phillips screwdriver and 7 16 socket and ratchet 1 Disconnect the electrical power to the dishwasher at the main circuit breaker box when servicing Place a tag on the cir cuit box indicating the circuit is being repaired 2 Disconnect the power and conduit from dishmachine terminal block 3 Turn off the water supply to the dishmachine 4 Move the dishmachine away from the wall for servicing 5 Use a 7 16 socket and ratchet to remove the lower enclosure panel at rear of machine 6 Drain the dishmachine Siphon out the water or remove inlet hose to drain valve and drain into pan The dishmachine may be drained by opening the petcock on the pump housing or by removing the wash thermometer bulb from the lower wash tank 7 Use 5 16 nutdriver to loosen the hose clamp and remove the inlet hose to the drain valve from the pump motor 8 Use a phillips screwdriver to remove the cover from the valve Use a flat screwdriver to disconnect the lead wires and ground to the drain valve 9 Use a 5 16 nutdriver to loosen the hose clamp and remove the discharge hose from the drain valve 10 Use a phillips screwdriver to remove the screws attaching the drain valve to the mounting plate 11 Reverse the procedures to install the new valve INSURE GROUND WIRE LEAD IS CONNECTED PROPERLY TO TER MINA
30. STATION ADDRESS Do Not Abbreviate NAVSEA 4160 1 REV 2 99 SN 0116 LF 019 5300 Destroy Old Stock 46 FOLD HERE DEPARTMENT OF THE NAVY PLACE POSTAGE HERE COMMANDER NSDSA CODE 5 NAVSURFWARCENDIV 4363 MISSILE WAY PORT HUENEME CA 93043 4307 FOLD HERE 47 SECTION 8 JACKSON MAINTENANCE amp REPAIR CENTERS SECTION 8 JACKSON MAINTENANCE amp REPAIR CENTERS ia ALABAMA JONES McLEOD APPLIANCE SVC 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205 322 1440 service jones mcleod com JONES McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 ALASKA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 800 510 3497 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 72202 501 374 0281 800 482 9269 FAX 501 374 8352 service bromleyparts com parts bromleyparts com COMMERCIAL PARTS amp SVC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE CA 91706 626 960 9
31. TION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WARM UP CYCLES For a typical daily start up it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub has filled to the correct level Open the door and the cycle light will illuminate When the light goes out close the door the unit will start run through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware WASHING A RACK OF WARE To wash a rack open the door completely and slide the rack into the unit Close the door and the unit will start automatically Once the cycle is completed open the door and remove the rack of clean ware Replace with a rack of soiled ware and close the door The process will then repeat itself OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer
32. TROL NUMBER UIC YEAR XXXX 7 RECOMMENDED CHANGES TO PUBLICATION NO C RECOMMENDED CHANGES AND REASONS 8 ORIGINATOR S NAME AND WORK 10 DSN COMM NO 11 TRANSMITTED TO NSDSA WILL FILL IN CENTER Please Print 13 ORIGINATORS EMAIL ADDRESS 12 SHIP HULL NO AND OR STATION ADDRESS Do Not Abbreviate NAVSEA 4160 1 REV 2 99 SN 0116 LF 019 5300 Destroy Old Stock 44 FOLD HERE DEPARTMENT OF THE NAVY PLACE POSTAGE HERE COMMANDER NSDSA CODE 5 NAVSURFWARCENDIV 4363 MISSILE WAY PORT HUENEME CA 93043 4307 FOLD HERE 45 Ref NAVSEAINST 4160 3A Insert Classification of TMDER Here CLASSIFICATION NAVSEA S0005 AA GYD 030 TMMP NAVSEA SPAWAR TECHNICAL MANUAL DEFICIENCY EVALUATION REPORT TMDER INSTRUCTION Continue on 8 1 2 x 11 paper if additional space is needed USE THIS REPORT TO INDICATE DEFICIENCIES PROBLEMS AND RECOMMENDATIONS RELATING TO PUBLICATION 2 FOR CLASSIFIED TMDERS SEE OPNAVINST 5510H FOR MAILING CLASSIFIED TMDERS Submit TMDERS at web site http nsdsa nswses navy milor mail 2 VOL PART 3 REV NO DATE OR TM 4 SYSTEM EQUIPMENT IDENTIFICATION CH NO DATE 6 REPORT CONTROL NUMBER UIC YEAR XXXX 7 RECOMMENDED CHANGES TO PUBLICATION NO C RECOMMENDED CHANGES AND REASONS 8 ORIGINATOR S NAME AND WORK 10 DSN COMM NO 11 TRANSMITTED TO NSDSA WILL FILL IN CENTER Please Print 13 ORIGINATORS EMAIL ADDRESS 12 SHIP HULL NO AND OR
33. Using the needle nose pliers gently lift out the plunger and set to the side Examine the brass seating surface inside the vacuum breaker The plunger is required to sit flat on this sur face so it must be free of defects imperfections and the like If there is debris remove it If it is chipped or cracked then the vacuum breaker must be replaced Failure to do so may result in the vacuum breaker not working according to its design and could result in damage to the dishmachine Jackson S Er ESA JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 SECTION 5 SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT CONTINUED Removing the plunger 6 Your repair kit comes with a new plunger Examine the old one and ensure that the mating surface is not damaged or cut Also inspect the rubber seal on the top of the plunger to ensure it is in good condition and not torn Examining the seal ring on the plunger Examining the plunger seating surface 7 If any of these conditions are present replace the old plunger with the new one from your kit Verify that the new plunger is also free from defects If it is not contact your Ecolab representative immediately 8 The plunger should drop into the vacuum breaker and seat Ensure it is not flipped upside down the orange seal ring should be up towards the top of the vacuum breaker 9 Pick up the cap and examine it With a soft towel remove an
34. X 78207 210 735 2811 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GCS SERVICE INC 440 WRANGLER DRIVE 100 COPPELL TX 75019 972 906 0307 800 442 5026 FAX 972 906 9886 GCS SERVICE INC HOUSTON TX 800 822 2303 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com PENNSYLVANIA TO VIRGINIA UTAH LA MONICA S RESTAURANT EQMT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com GCS SERVICE INC 1366 S 400 WEST SALT LAKE CITY UT 84115 801 487 3653 800 955 9201 FAX 801 487 2253 VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC 180 SECOND STREET CHELSEA MA 02150 617 889 9393 800 225 1155 FAX 617 889 1222 VIRGINIA DAUBERS INC 5255 HENNEMAN DRIVE NORFOLK VA 23513 757 855 4097 800 880 7775 FAX 757 855 1795 DAUBERS INC 2407 OWNEBY LANE RICHMOND VA 23220 804 359 9065 800 273 9593 FAX 804 359 4331 DAUBERS INC 7645 DYNATECH COURT SPINGFIELD VA 22153 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC 2660 PITTMAN DRIVE SILVER SPRING MD 20910 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410
35. and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem JP 24BPNSU Technical Manual Jackson 7610 002 38 50 Rev D 11 11 2005 SECTION 2 INSTALLATION amp OPERATION INSTRUCTIONS A OPERATION INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following 1 The strainer is in place and is clean 2 That the wash and rinse arms are screwed securely into place and that their endcaps are tight The wash and rinse arms should rotate freely POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified FILLING THE WASH TUB For the initial fill close the door and depress the ON FILL OFF DRAIN rocker switch in the ON posi tion The machine will run a partial cycle and fill to the factory preset level Open the door and verify that the water level is correct Hereafter the water level is controlled by the timer that has been preset at the factory Verify that there are no other leaks on the unit before proceeding any further The wash tub must be completely filled before o
36. and o ring Part number 06401 003 07 41 1 2 NPT Solenoid Valve 110 Volt Coil and Housing Kit Part number 06401 003 07 43 Complete Solenoid Valve Part number 04810 100 12 18 1 2 110 Volt JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 19 Jackson SECTION 5 SERVICE PROCEDURES These dishmachines are equipped with vacuum breakers to serve as back flow prevention devices ASSE requirements specify what type of back flow prevention is nec essary on dishmachines Vacuum breakers unlike air gaps have certain parts that have specific tolerances and design aspects that must be met in order to function properly Jackson offers repair kits for replacing some of the wear items associated with vacuum breakers which will allow you to save money in that replacement of these parts can take place without removing the vacuum breaker from the plumb ing assembly The instructions provided here are for maintenance personnel only Unauthorized persons should not attempt any of the steps contained in these instructions Warning many of the instructions and steps within this document require the use of tools Only autho rized personnel should ever perform any maintenance procedure on the dishmachine PREPARATION 1 Power must be secured to the unit at the service breaker Tag or lock out the service breaker to prevent acci dental or unauthorized energizing of the machine 2 Ensure that incoming water to the ma
37. cedure on the dishmachine PREPARATION 1 Power must be secured to the unit at the service breaker Tag or lock out the service breaker to prevent acci dental or unauthorized energizing of the machine 2 Ensure that incoming water to the machine is secured either by use of a shut off valve or disconnecting the incoming water line TOOLS REQUIRED The following tools will be needed to perform this maintenance evolution 1 Small flathead screwdriver Medium flathead screwdriver Needle nose pliers 5 16 nutdriver Channel locks 12 pipe wrench BR co no TIME REQUIRED It is estimated that it will take 1 person twenty min utes to perform this task not including all of the items indicat ed in the section entitled PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempt ing this maintenance evolution Become familiar with the parts and what actions need to be taken This will save time in the long run 2 The procedures demonstrated in this manual are shown being performed on an AJ 44C rack conveyor dishma chine The actual maintenance steps however apply to any Parker style solenoid valve found on a Jackson dishmachine RINSE SOLENOID VALVE REPAIR PARTS KIT STEPS 1 Remove the top screw with the 5 16 nutdriver Remove the screw and the data plate and set to the side Removing the top screw 2 With the top screw and data plate removed grasp the sole noid co
38. chine is secured either by use of a shut off valve or disconnecting the incoming water line TOOLS REQUIRED The following tools will be needed to perform this maintenance evolution 1 Small flathead screwdriver 2 Needle nose pliers TIME REQUIRED It is estimated that it will take 1 person twenty min utes to perform this task not including all of the items indicat ed in the section entitled PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempt ing this maintenance evolution Become familiar with the parts and what actions need to be taken This will save time in the long run VACUUM BREAKER REPAIR PARTS KIT STEPS 1 Note These instructions only apply to vacuum breakers 1 2 NPT and 3 4 NPT as pictured below The repair kits indicated in these instructions will only work on those style of back flow preventers If you have a machine with a different style of vacuum breaker contact your Ecolab representative about replacement components Vacuum breaker 2 Note Even though the photos in these instructions show a vacuum breaker that has been removed from the plumbing assembly these maintenance steps could be performed with it installed so long as the requirements in the section entitled PREPARATION have been met 3 Remove the top cap by gripping firmly and turning to the left The cap should come off after a few turns Removing the cap 4 Set the cap to the side 5
39. cio WASH RELAY COIL oro 1 OFF DRAIN SWITCH ON FILL o a 2 es DOOR SWITCH Q Ta 3 15 FRONT DOOR SWITCH ot POWER ON LIGHT CYCLE LIGHT RINSE FILL LIGHT POR DRAIN VALVE FILL SOLENOID CYCLE RESET MICROSWITCH C2a WASH MICROSWITCH Cio DRAIN MICROSWITCH 4 FILL MICROSWITCH 50 SANITIZER MICROSWITCH DETERGENT MICROSWITCH epp IDC INSULATIDN DISPLACEMENT CONNECTOR RINSE TANK HEATER 30 40 E TRANFORMER c Q 3 TS RINSE HEATER THERMOSTAT TIMING CHAKT GERNE G 5 WX DARD M D 4 NK 5 4 N 7 5 4 B 9 I5 10 185 110 116 121 CYCLE RESET N 1 OFF DRAIN MICRO WASH CYCLE MICRO DRAIN VALVE MICRO RINSE AID PUNP MICRO 9905 031 51 11 DETERGENT PUMP MICRO 22 f 2 B k JP 24BPNSU Technical Manual i lac son 7610 002 38 50 Rev D 11 11 2005 43 Ref NAVSEAINST 4160 3A Insert Classification of TMDER Here CLASSIFICATION NAVSEA S0005 AA GYD 030 TMMP NAVSEA SPAWAR TECHNICAL MANUAL DEFICIENCY EVALUATION REPORT TMDER INSTRUCTION Continue on 8 1 2 x 11 paper if additional space is needed USE THIS REPORT TO INDICATE DEFICIENCIES PROBLEMS AND RECOMMENDATIONS RELATING TO PUBLICATION FOR CLASSIFIED TMDERS SEE OPNAVINST 5510H FOR MAILING CLASSIFIED TMDERS Submit TMDERS at web site http nsdsa nswses navy milor mail 2 VOL PART 3 REV NO DATE OR TM 4 SYSTEM EQUIPMENT IDENTIFICATION CH NO DATE 6 REPORT CON
40. d void war ranty certification The labor to repair or replace such failed part will be paid by Jackson MSC within the continental United States Hawaii and Canada during the warranty period provided a Jackson MSC authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson MSC Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switch es pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson MSC This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorizati
41. date of installation In addition the warranty will only cover the replacement of wear items such as curtains drain balls door guides or gaskets during the first 30 days after installation Also not covered are conditions caused by the use of incorrect non Commercial grade detergents incorrect water temperature or pressure or hard water conditions Jackson REVISION MADE APPLICABLE NM 03 26 03 Replaced photos with drawings Added new logo Changed thermostat from 05930 121 71 36 to 05930 01 1 49 43 Added 4 3 4 Din Rail 05700 002 90 18 to Control Box Assembly 11 11 05 MAW 6964 6988 Changed thermostat bracket from 05700 01 1 73 72 to 05700 011 7006 7383 181 64 Changed vacuum breaker from 04820 300 07 00 to 04820 003 06 13 Added service procedure pages Changed to new layout Updated schematic NOMENCLATURE FOR THE MODEL COVERED IN THIS MANUAL 2 Jackson An Enodis com pany JP 24BPNSU JP 24BPNSU Hot water sanitizing electrically heated dishmachine Model Serial No Installation Date Service Rep Name Phone No JP 24BPNSU Technical Manual Jackson 7610 002 38 50 Rev D 11 11 2005 APPROVAL AND PROCUREMENT RECORD APPROVAL DATA FOR TITLE OF MANUAL DESCRIPTION OPERATION INSTALLATION AND MAINTENANCE INSTRUCTIONS FOR DISH WASHING MACHINE MODEL JP 24BPNSU APPROVAL AUTHORITY LETTER OF APPROVAL FROM PROCURING ACTIVITY CONTRACT NO NSN NO OF UNITS CID APL DLA 4
42. dment 05700 021 46 58 Bearing Assembly 05700 021 35 97 O ring Not Shown 05330 002 60 69 J 1 JP 24BPNSU Technical Manual ack son 7610 002 38 50 Rev D 11 11 2005 S Er ESA 39 SECTION 6 PARTS SECTION ui MISCELLANEOUS PARTS Back Panel 05700 031 44 33 Guide Right Rack 05700 031 37 88 Guide Left Rack 05700 031 37 89 Strainer Spacer 05700 021 35 83 Attaches with Nut Nylon Wing 1 4 20 05310 994 01 00 Strainer Weldment 05700 031 35 81 JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 Jackson 40 SECTION 6 PARTS SECTION en eu u FRAME SHROUD amp PANEL COMPONENTS Shroud Weldment 05700 031 38 15 Left Frame Weldment Right Frame Weldment 05700 011 73 85 Secured with 10 32 x 1 2 Long Screws 05700 011 73 86 05305 173 04 00 The swivel feet used on the unit may be ordered using 05340 108 02 00 Top Panel 05700 041 38 38 Left Dress Panel Right Dress Panel 05700 041 38 37 05700 041 38 08 The Panels are secured with 10 32 x 1 2 Truss Head Screws 05305 011 39 36 JP 24BPNSU Technical Manual J a C ks O n 7610 002 38 50 Rev D 11 11 2005 41 SECTION 7 ELECTRICAL DIAGRAMS SECTION 7 ELECTRICAL DIAGRAMS JP 24BPNSU 460 VOLT 60 HERTZ THREE PHASE LEGEND WASH PUMP MOTOR GND Li L2 L3 Mo TIMER MOTOR Odo RINSE HEATER CONTACTS Ii R2 otro WASH RELAY CONTACTS WASH RELAY COIL
43. e arms when the ON FILL switch is depressed Water not turned on Turn water on Defective solenoid valve Replace solenoid valve Probes are dirty or coated Clean probes Defective water level control Replace DUO Tec Problem Little or no water coming through the rinse assemblies 1 Limed up rinse heads or piping Delime rinse heads 2 Low water pressure Increase pipe size to machine Adjust pressure regulator Problem Rinse water runs continuously with breaker turned off 1 Defective plunger in solenoid valve Replace 2 Defective diaphragm in solenoid valve Replace diaphragm Problem Rinse doesn t operate on automatic during timed cycle but does operate in auto fill operation 1 Timer defective Replace timer Problem Rinse water runs continuously with power applied to machine but when circuit breaker to machine is turned off water stops 1 Defective water level control Replace 2 Probes are dirty or coated Clean probes Problem Wash temperature not at required reading on thermometer Defective thermometer Replace Defective thermostat Adjust thermostat Replace thermostat Rinse heater defective Replace heater element Water level protection control device Replace JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 Jackson SECTION 4 TROUBLESHOOTING SECTION aa AA es COMMON PROBLEMS Problem Rinse water not at reguired temperature range 1
44. ed solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this prob lem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dishmachine itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good training in the operation of the machine can go a long way in ensuring your dishmachine operates as effi ciently as possible Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models even require t
45. et to the side take the internal wires and pull them out straight Removing the wire nuts 6 Remove the wire nuts from the wires and separate them Loosening the conduit nut 7 Using a pair of channel locks gently loosen the conduit retaining ring for the conduit nut Once it is loosened use your fingers to unscrew and remove it 8 Pull the conduit away and discard the bad coil Take the new coil and attach the conduit reinstall amp tighten the conduit nut and pull the wires through so that you will be able to wire the valve back up 9 Reconnect the wires from the conduit to the wires from the solenoid as they had been connected previously Ensure that the wire nuts are on tight 10 Slide the coil wire cover back on taking care not to dam age the wires 11 If you are done performing maintenance on the valve con tinue on to step 23 Otherwise please go on to step 12 L Loosening the valve bonnet 12 To remove the valve bonnet grasp it with the jaws of the pipe wrench and turn to the left Note on some models you may have to remove the valve in order to perform this and any further steps Be careful not to damage the plumbing assem bly Only use the pipe wrench enough to where you can spin the valve bonnet off with your hand JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 Jackson SECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED Remov
46. he installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recom mend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dishmachine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity
47. hether listed in this manual or put forth by local state or national codes regulations O1 POD JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 Jackson SECTION 4 TROUBLESHOOTING SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service person k nel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker Problem Water overflow from bottom of door 1 Clogged drain Remove obstruction 2 Machine not level Level machine or increase height to the front 3 Excessive inlet pressure Install pressure reducing valve or adjust if one is present Ensure flow is 20 PSI 4 Detergent foaming Reduce detergent quantity Problem Wash motor doesn t operate on manual wash 1 Loose or broken wires Reconnect or replace wires in motor 2 Defective manual wash switch Replace 3 Defective motor starting relay Replace Problem Motor operates on manual wash but not on automatic 1 Defective timer Replace timer 2 Defective circuit in manual wash switch Replace switch Problem No water comes through the rins
48. il and gently pull up The coil should slide up allowing you to remove it from the valve bonnet If you are wanting to replace the coil continue on with Step 3 If you are wanting to replace some of the internal components of the valve proceed to step 12 Removing the coil 3 NOTE Replacing the solenoid coil requires working with the wiring of your machine It is important that all wiring main tenance be performed by qualified personnel Always verify the wiring steps presented in this instruction with the schemat ic that shipped with the unit A current schematic can also be found in the unit s installation manual Before beginning any step that involves working with wiring ensure that the steps located in the section entitled Preparation have been per formed Power must be secured to the machine at the service breaker Failure to do so could result in severe injury to main tenance personnel Jackson S Er ESA JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 SECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED Prying open the coil wire cover 4 When replacing the coil ensure that when removing the coil wire cover that care is taken not to damage the wires inside Using the medium flathead screwdriver gently use it to open the cover enough to where it could be pulled off Straightening the wires 5 Once the coil wire cover has been removed and s
49. ing the valve bonnet Removing the diaphragm 13 Slowly remove the valve bonnet Note The spring for the plunger is located directly under the bonnet and may come free if you are not careful Remove the plunger spring and 17 Remove the diaphragm retainer and then the diaphragm valve bonnet and place to the side itself Many problems associated with a solenoid valve can be traced to a clogged pilot port in the diaphragm Removing the O ring 14 Remove the O ring and inspect it If it has any tears or cuts es Pointing out the extension hole or excessive flat spaces it should be replaced 15 Examine the threads for the valve bonnet Check them for 18 As indicated in the photo above the extension hole can scoring or signs of damage Take a cloth and clean them out become clogged If it is difficult to clean out you can use a to remove any foreign particles that might get lodged in the heated straight pin to push through the hole The center hole threads and cause a leak Severely damage threads should the pilot port must also be clear If the diaphragm is torn or not be repaired instead it is recommended that the entire bent in any way it must be replaced valve should be replaced These instructions do not provide information on replacing the solenoid valve 16 Note Even though an O ring may not appear damaged it is a good idea to go ahead and replace it if you have a new one This will help ensure that your va
50. it is being repaired 2 Use the phillips screwdriver to remove the two screws from the bottom of the kick panel 3 Disconnect power and conduit from dishmachine terminal block 4 Turn off the water supply to the dishmachine 5 VERY IMPORTANT Disconnect wire lead orange white from heater contactor coil Note Wire is tagged in electrical panel I 6 Drain water from booster tank 7 Remove the wires from the heater j 8 Use a 1 2 socket and ratchet to remove the 4 5 16 18 hex nuts and lock washers Remove the heater and heater gasket from booster tank 8 Install the replacement heater and gasket the tighten firmly 9 Connect wire leads to heater and tighten firmly 10 Turn on water supply and power to dishmachine 11 Place cycle switch in AUTO position and depress power switch to ON FILL position 12 VERY IMPORTANT Run the dishmachine through several complete cycles and check water level in wash sump If there is water in the wash sump reconnect the wire lead orange white previously removed from the heater contactor coil 13 Run the dishwasher through several cycles and check to see that rinse and wash temperatures are correct Replacing the Heater Heater Gasket Heater Hex Nuts amp Washers ME JP 24BPNSU Technical Manual Jackson 7610 002 38 50 Rev D 11 11 2005 22 SECTION 5 SERVICE PROCEDURES ms rvHK assw saa w ss ss a ss sssss sOSasfstus REPLACING THE DRAI
51. learance minimum 2 1 2 JP 24BPNSU Technical Manual i ecnnica anua 7610 002 38 50 Rev D 11 11 2005 Jack son SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SS INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undam aged condition However rough handling by carriers or others may result in there being damage to the unit while in transit If such a situation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE Once the machine has been removed from the container ensure that there are no miss ing parts from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson imme diately to have the missing item shipped to you LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is im
52. lve remains leak free in the future Diaphragm showing 1 pilot port and 2 extension hole JP 24BPNSU Technical Manual gi Jackson 7610 002 38 50 Rev D 11 11 2005 18 SECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED Removing the screen retainer 19 Using the small flathead screwdriver lift out the screen retainer Verify that the holes in it are free of clogs and debris Removing the mesh strainer screen 20 Again using the small flathead screwdriver carefully remove the mesh screen from inside the valve body The screen should be taken and rinsed out to remove any debris fouling it View inside the solenoid valve body 21 With the mesh screen removed look down into the valve and verify it is not clogged Remove any foreign objects from the valve body that would obstruct flow 22 Reassemble the valve reversing the steps needed to take it apart Replace defective replacement parts with new parts from ordered kits Ensure that components are sufficiently tightened to prevent leakage AFTER MAINTENANCE ACTIONS Reconnect the incoming water if disconnected and turn on Then restore power to the unit Run the unit for at least 10 minutes to ensure there are no leaks If any problems arise please contact Jackson SPECIAL PARTS Solenoid Valve Plunger Kit Includes plunger and spring Part number 06401 003 07 40 Solenoid Valve Diaphragm Kit Includes diaphragm
53. ne is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good if they are clogged Have operators reg ularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to contact Jackson in order to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact Jackson Some problems however
54. ock 3 Turn off the water supply and disconnect the water supply line 4 Disconnect the dishmachine drain hose from the kitchen s drain Drain the machine of any water at this time 5 Move the machine out and lay machine onto its back 6 Use a 5 16 nutdriver to loosen the hose clamp and remove the pump hose to the drain valve 7 Use a 5 16 nutdriver to loosen the hose clamp and remove the pump hose from the suction casting 8 Use a 5 16 nutdriver to loosen the hose clamp and remove the pump hose from the discharge hub casting 9 Use a 7 16 socket and ratchet and a 7 16 wrench to remove the drain valve mounting bracket from the motor brack et 10 Use a 7 16 socket and ratchet to remove the pump motor assembly by loosening the 4 locknuts securing the motor mounting bracket NOTE The motor mounting bracket is slot ted to allow for easy removal and installation Remove 2 of the locknuts on one side and slide the assembly toward that side and remove Once the assembly is removed disconnect the wire leads from the motor wiring box 11 Install replacement motor in reverse order of above Replacing the Pump Motor REPLACING THE BOOSTER TANK HEATER The following list of tools will be needed to complete this procedure phillips screwdriver and 1 2 socket and ratchet 1 Disconnect the electrical power to the dishwasher at the main circuit breaker box when servicing Place a tag on the cir cuit box indicating the circu
55. on WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as but not limited to wash arms rinse arms or strain ers at anytime Nor does it cover adjustments such as but not limited to timer cams thermostats or doors beyond 30 days from the
56. perating the wash pump to pre vent damage to the component Once the wash tub is filled the unit is ready for operation NOTE Make sure the orange wires at the heater contactor are connected properly They have been purposely disconnected at the factory to avoid damage to the heater element when there is no water in the booster heater The machine runs a complete cycle to drain and fill If the machine is not allowed to drain the water will build up inside the tub After the initial fill the rinse water for the current cycle will become the wash water for the next cycle WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARA
57. portant to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by hand if the unit can be raised safely Ensure that the unit is level from side to side and from front to back before making any connections PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable a local state and national plumbing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dish machine It is necessary to remove all foreign debris from the water line that may potential ly get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer Drain Hose CONNECTING THE DRAIN LINE The drain for the JP 24BPNSU is a pumped pressure drain capable of pumping waste water to a height of 24 inches from the floor to the kitchen s drain system The dishmachine is supplied with a 10 foot long hose that extends from the rear side of the machine There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capac ity of 12 gallons per minute WATER SUPPLY CONNECTION Ensure tha
58. s and caps provided with machine Install the 4 adjustable feet provided into screw holes where shipping bolts were removed earli er Adjust the level of the dishmachine by screwing the adjustable feet in or out The front of the machine should be adjusted 1 4 to 1 2 higher than the back Install the deck mounting hardware as shown in the drawing below at the location where the dishmachine will be permanently positioned Install 3 8 stainless steel lug bolts to secure tracks and caps to the deck Drill holes into deck as shown below and insure rear holes are located 2 1 4 from the wall The racks and rear end caps may be tightened at this time Slide dishmachine onto tracks and into position at rear end caps Install front end caps into place and adjust if necessary to remove any movement of machine if possible tack weld tracks to deck I k 2 1 4 EXISTING WALL J L LILAI 2 2 22222222 TYPICAL REAR LOCATION END CAPS OF FOOT 22 3 4 LEVELER 21 1 4 TOP VIEW 9 lt 21 7 8 FRONT PANEL OF DISHWASHER 21 7 8 19 ITT Log 3 TYPICAL LOCATION OF FOOT LEVELER FRONT VIEW FLOOR JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 Jackson SECTION 2 INSTALLATION amp OPERATION INSTRUCTIONS sp ee DETERGENT CONTROL Detergent usage and water hardness are two factors
59. stallation Instructions 5 Electrical Installation Instructions 6 Deck Mounting of Dishmachine 7 Detergent Control 8 Operation Instructions 9 PREVENTATIVE MAINTENANCE 11 IV TROUBLESHOOTING 13 V SERVICE PROCEDURES Rinse Solenoid Valve Repair Parts Kit 16 Vacuum Breaker Repair Parts Kit 20 Replacing the Pump Motor Replacing the Heater 22 Replacing Drain Valve 23 VI PARTS SECTION Electrical Panel Assembly 25 Panel Assembly 26 Kick Plate Assembly 27 Incoming Plumbing Assembly 28 Solenoid Valve amp Vacuum Breaker Repair Kits 31 Drain Valve Assembly 32 Drain Plumbing Assembly 33 Wash Motor to Wash Tub Assembly 34 Wash Motor Assembly 35 Rinse Tank amp Components 36 Complete Door Assembly 37 Miscellaneous Door Sub assemblies 38 Rinse Arm amp Wash Arm Assemblies 39 Miscellaneous Parts 40 Frame Shroud amp Panel Components 41 VII ELECTRICAL SCHEMATICS 460 V 60 HZ three phase 43 TMDER SHEETS 44 VIII JACKSON MAINTENANCE AND REPAIR CENTERS 49 JP 24BPNSU Technical Manual Jackson 7610 002 38 50 Rev D 11 11 2005 VI SECTION 1 SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION u anga sepana SPECIFICATIONS PERFORMANCE CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY RACKS HOUR WASH PUMP MOTOR HORSEPOWER 3 4 RACKS PER HOUR 21 WATER REQUIREMENTS E gt VOLTS HERTZ phase HEATER HEATER MOTOR TOTAL 460 60 3 480 8 2KW 9 4 1 6 11 OPERATING CYCLE SECONDS 460 60 3 480 10KW 12 1 6
60. t not shown 05310 374 01 00 JP 24BPNSU Technical Manual ecnnica anua 7610 002 38 50 Rev D 11 11 2005 Jack son 29 SECTION 6 PARTS SECTION GAUGE PANEL ASSEMBLY Dielectric Cover Electrical Panel 05700 011 40 48 10 1 ITEM DESCRIPTION Mfg No 1 1 Gauge 0 100 PSI with Green Zone 06680 011 86 42 2 1 Fitting 1 4 BARB 1 4 FNPT Swivel 04730 011 95 42 3 1 Hose 5 16 x 12 05700 011 86 45 4 1 Fitting 1 4 BARB 1 4 MNPT Swivel 04730 011 95 41 5 1 Control Panel 09330 041 85 00 6 1 Decal Control Panel 09905 031 40 55 7 1 Thermometer 96 Wash 06685 111 68 49 8 1 Thermometer 48 Rinse 06685 111 68 48 9 1 Switch ON FILL amp OFF DRAIN 05930 301 49 55 10 1 Light Red 05945111 44 45 11 1 Switch Delime 05930 01 1 49 00 12 1 Light Amber 05945111 44 44 13 1 Light Green 059451 11 44 43 14 1 Breaker 2A Circuit 05925 111 64 18 15 1 Light Red 05945111 44 45 A JP 24BPNSU Technical Manual Jack son 7610 002 38 50 Rev D 11 11 2005 26 SECTION 6 PARTS SECTION KICK PLATE ASSEMBLY Dielectric Cover Kickplate Panel 05700 01 1 40 49 Nut Nylon Wing 1 4 20 05310 994 01 00 Decal Power Disconnect Warning 09905 021 47 07 Kickplate Weldment 05700 041 86 40 Control Panel Only 09330 041 85 00 JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 vet Jackson Nh comi 27 SECTION 6 PARTS SECTION INCOMING PLUMBING ASSEMBLY
61. t you have read the section entitled PLUMB ING THE DISHMACHINE above before proceeding Install the water supply line 1 2 pipe size minimum to the dishmachine line strainer using copper pipe It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 20 5 PSI flow pressure at the recommended temperature indicated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pressure it is recommended that a water pressure regulator be installed Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle Incoming Plumbing Y Strainer It is also recommended that a shock absorber not supplied with the JP 24BPNSU model be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it oper ates from causing damage to the equipment PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation JP 24BPNSU Technical Manual 7610 002 38
62. ter for the model you are servicing please refer to the following table Q 40F Rise 70 F Rise Volts Hz Phase Rinse Heater 8 2 KW Rinse Heater 10 KW 460 60 3 04540 111 51 46 04540 002 29 82 Thermostat Mounting Bracket 05700 011 81 64 The thermostat attaches with 2 Screw 6 32 x 3 8 Sems w External Tooth Washer 05305 002 25 91 Thermostat Rinse Tank 05930 510 03 79 Thermostat Mounting Bracket with Tricnuts Thermostat High Limit 05700 011 65 00 05930 01 1 49 43 l Secured with Locknut 10 24 S S Hex with Nylon Insert Decal High Limit 05310 373 01 00 09905 011 84 32 JP 24BPNSU Technical Manual k 7610 002 38 50 Rev D 11 11 2005 Jack son 36 SECTION 6 PARTS SECTION DOOR ASSEMBLY Order this entire assembly using 05700 011 39 15 To order the Operation Instruction Decal 09905 021 41 49 4 ITEM DESCRIPTION Mfg No 1 1 Door Handle S S 05340 011 60 25 2 1 Seal Channel Inner Door Left 05700 031 32 89 3 1 Outer Door Weldment 05700 021 35 72 4 1 Right Hinge Assembly Weldment 05700 021 38 75 5 1 Spray Baffle 05700 031 37 56 6 1 Left Hinge Assembly Weldment 05700 021 38 76 7 2 Spacer Hinge UHMW 05700 011 44 23 8 6 Fastener Screw 1 4 20 x 1 1 2 Long 05305 011 44 50 9 2 Hinge Retaining Plate Assembly 05700 011 44 37 10 1 Baffle Door 05700 001 44 75 11 1 Seal Channel Inner Door Right 05700 031 32 91 12 1 Latch Assembly 05700 011 44 41 13 1 Inner Door 05700 031
63. used on all power connections e L d VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incoming power at the terminal block and ensure it cor responds to the voltage listed on the data plate If not con tact a qualified service agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dishmachine Advise all proper personnel of any prob lems and of the location of the service breaker Replace the control box cover and tighten down the screws CHEMICAL CONNECTIONS All chemical hookup loca Rinse Aid Fitting tions are located on the back of the dishmachine Please refer to the drawing at the right for the correct connection point This equipment is not recommend for use with deion ized water or other aggressive fluids Use of deion ized water or other aggressive fluids will result in cor rosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty Detergent Fitting Back of Unit Showing Chemical Connection Points JP 24BPNSU Technical Manual Jackson 7610 002 38 50 Rev D 11 11 2005 SECTION 2 INSTALLATION amp OPERATION INSTRUCTIONS ii INSTALLATION INSTRUCTIONS CONTINUED DECK MOUNTING OF THE DISHMACHINE The dishmachine must be secured in place using the deck mounting track
64. y grit grime or debris that may have gotten caught in the threads of both the cap retainer or the vacuum breaker body There is an O ring that should be present on the cap retainer as well Regardless of the condition of the plunger this O ring should be replaced once the cap is removed Using a small flathead screwdriver remove the old O ring Replacing the O ring 10 With the new O ring in place screw the cap back on the vacuum breaker body The cap needs to only be hand tight snug AFTER MAINTENANCE ACTIONS 1 Reconnect the incoming water if disconnected and turn on Then restore power to the unit Run the unit for at least 10 minutes to ensure there are no leaks If any prob lems arise please contact Jackson SPECIAL PARTS To order the kit with components and instructions Components of 1 2 Repair Kit 06401 003 06 23 JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 21 Jackson Eu EI SECTION 5 SERVICE PROCEDURES REPLACING THE PUMP MOTOR REPLACING THE HEATER REPLACING THE PUMP MOTOR The following list of tools will be needed to complete this procedure 5 6 nutdriver phillips screwdriver 7 16 socket and ratchet and 7 16 wrench 1 Disconnect the electrical power to the dishwasher at the main circuit breaker box when servicing Place a tag on the cir cuit box indicating the circuit is being repaired 2 Disconnect power and conduit from dishmachine terminal bl
65. ylon Insert FW Valve Cover Screw 10 32 x 3 8 Truss Head Decal Warning Disconnect Power Screw Mounting Mfg No 06401 022 23 21 05700 002 23 28 04730 01 1 65 86 04730 01 1 65 87 05700 031 96 02 05340 111 58 10 0531 1 273 02 00 05975210 03 00 05700 01 1 65 78 05700 01 1 65 80 05930 01 1 65 81 05305 01 1 49 70 04320 01 1 79 34 05940 01 1 75 70 05310 373 02 00 05700 031 65 70 05305 173 12 00 09905 100 75 93 05305 01 1 93 30 JP 24BPNSU Technical Manual 7610 002 38 50 Rev D 11 11 2005 32 Jackson SECTION 6 PARTS SECTION DRAIN PLUMBING ASSEMBLY 6 V ITEM QTY DESCRIPTION Mfg No 1 1 Clamp 3 16 to 1 1 2 04730 719 06 09 2 1 Hose Formed Drain 04720 121 40 36 3 2 Bolt 10 32 x 1 2 Slotted Truss Head 05305 173 04 00 4 1 Diverter Valve Assembly 06401 022 23 21 5 1 Clamp 11 16 to 1 1 4 04730 002 18 40 6 1 Hose 1 1 D x 10 Feet Long 05700 01 1 39 72 7 2 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 8 2 Bolt 1 4 20 x 1 2 Long 05305 274 02 00 9 1 Bracket Valve Mounting with Tricnuts 05700 021 66 37 10 2 Washer 10 External Tooth Star 05311 273 02 00 um in JP 24BPNSU Technical Manual Jack son 7610 002 38 50 Rev D 11 11 2005 33 SECTION 6 PARTS SECTION WASH MOTOR TO WASH TUB ASSEMBLY 11 NOT SHOWN DESCRIPTION Hub Discharge Machined Gasket 2 O D x 1 1 2 I D x 1 16 Nut Jam 1 1 2 12 NPT Hose Clamp 1 1 16 2 Hose 1 1 4 x 2 1 4

Jackson JP-24BPNSU User's Manual

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