Jackson JPX-160 User's Manual
Contents
1. H N d S HOT WATER SANITIZING UNDERCOUNTER DISHMACHINES One Company Cauntless Solutions SERVICE MANUAL FOR JACKSON MODELS JPX 140 JPX 160 JPX 200 gt Jackson An Enc dis Company Jackson MSC Inc P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 April 30 2004 FAX 606 523 9196 P N 7610 002 68 17 Revision E an This page intentionally left blank TABLE OF CONTENTS SECTION DESCRIPTION l INSTRUCTIONS Installation Instructions Chemical Dispensing Equipment Chemical Timer Adjustments Operation Instructions PC Board TROUBLESHOOTING JPX 140 Specifications of the JPX 140 Dimensions JPX 140 Front Assembly Electrical Panel Front and Bottom View Wash Arm Rinse Arm Assemblies Inside Tub View Rear View Miscellaneous Electrical Diagram 208 240 Volt 60 Hertz 1 Phase JPX 160 Specifications of the JPX 160 Dimensions JPX 160 JPX 160 Front View Electrical Panel Front and Bottom View Rear View Wash Arm Rinse Arm Assemblies Inside Tub View Miscellaneous Electrical Diagram 208 240 Volt 60 Hertz 1 Phase Electrical Diagram 12 Volt Circuit JPX 160 Components Diagram JPX 200 Specifications of the JPX 200 Dimensions JPX 200 Main Assembly Electrical Panel Front and Bottom View Rear View Wash Arm Rinse Arm Assemblies Inside Tub View Miscellaneous Electrical Diagram 208 240 Volt 60 Hertz 1 Phase Electrical Diagram 12 Volt Circuit JPX 200 Components INS2. Mfg No 2020 162 27 73 2020 142 27 10 2020 162 27 12 2020 162 27 14 2020 162 28 12 2020 162 28 55 2020 162 28 08 2020 162 27 43 2020 162 28 75 2020 162 28 17 2020 162 28 14 DESCRIPTION PCB Black Plastic Support for Facia Top Boss Hose Clamp Power Supply Unit Door Microswitch with Assembly Top Panel Gray Pressure Switch Thermal Circuit Breaker 4 Amp Hose Rinse Hose Clamp Thermal Circuit Breaker 4 Amp Gasket Outlet amp Pipe ELECTRICAL PANEL Mfg No 2020 162 28 74 2020 162 28 11 2020 162 26 78 2020 162 27 62 2020 162 28 76 2020 162 27 23 2020 162 28 08 2020 162 27 21 2020 162 68 91 2020 162 28 24 2020 162 27 60 2020 162 68 91 2020 162 26 80 2020 162 26 79 gt gt O ea Q Z lt 2 O LL FRONT AND BOTTOM VIEW CONTINUED O 4 lt DESCRIPTION Rinse Tank Terminal Guard Nut Thermal Switch Thermostat High Limit Rinse Tank Hose Clamp Hose Drain Pump Inlet Nut 1 Plastic Pump Inlet Hose Nut Plastic Hose Clamp Foot Machine Thermostat Nut Element Securing Heater Rinse Gasket Heater Element Pump Head Rinse Agent Bracket Soap Pump Outlet amp Pipe Hose Rinse Pump Head Soap Hose Rinse Solenoid Valve 12 Volts Motor Soap Rinse Aid Pump Washer Fiber Bolt Drain Pump Drain Wash Pump Hose Rinse Tee Hose Gray Waste 1 2 1 1 2 1 1 1 1 4 4 1 3 1 1 1 1 1 1 1 1 1 2 1 1
3. 2020 142 27 50 2020 142 67 96 2020 142 27 53 2020 162 27 60 01 02 03 DESCRIPTION Contactor 240V Contactor 240V Contactor 240V Relay 240V 4 Pin Relay 240V 5 Pin Relay 240V 4 Pin Timer 2 Minute Timer 4 Minute Relay 240V 4 Pin Black Plastic Support for Facia Door Microswitch with Assembly Terminal Block Hose Grounding Nut Gray Pressure Switch Hold Down Bracket ELECTRICAL PANEL Mfg No 2020 142 28 54 2020 142 28 54 2020 142 28 54 2020 142 28 50 2020 142 28 51 2020 142 28 50 2020 142 27 06 2020 142 37 21 2020 142 28 50 2020 162 28 11 2020 162 27 23 2020 162 27 20 2020 162 28 24 2020 162 27 60 2020 162 27 21 2020 162 26 80 FRONT AND BOTTOM VIEW 02 03 04 05 06 07 08 0910 12 13 14 FRONT AND BOTTOM VIEW CONTINUED 8 lt DESCRIPTION Rinse Tank Rinse Tank Thermal Switch Wash Element with Washer and Nuts Terminal Guard Nut 1 Plastic Hose Clamp Drain Hose Nut Plastic Hose Clamp Pump Inlet Hose Foot Machine Hex Nut Heater Gasket Rinse Heater Element Thermostat Support Bracket Thermostat Base Cover Terminal Block Washer Fiber Bolt Drain Screw Nut Hose Clamp Hose Rinse Wash Pump Motor Valve Solenoid Water Inlet Outlet Hose 1 1 1 2 1 2 1 1 2 1 4 3 1 1 1 1 1 1 1 1 1 2 2 3 1 1 1 1 Mfg No 2020 142 28 03 2020 142 27 16 2020 162 27 04 2020 162 28 00 2020 142 27 64 2020 162 27 59
4. Top Boss PCB Gasket Door Microswitch Assembly Mfg No 2020 162 27 21 2020 162 27 22 2020 162 28 24 2020 162 27 60 2020 162 28 76 2020 162 68 91 2020 202 69 10 2020 202 69 09 2020 202 26 26 2020 202 26 89 2020 162 27 62 2020 162 26 78 2020 162 28 74 2020 162 26 80 2020 162 27 23 gt O ea Q Z lt Z O LL 07 08 06 03 04 05 FRONT AND BOTTOM VIEW CONTINUED O 4 lt DESCRIPTION Wash Element with Washers and Nuts Terminal Guard Nut Plastic Hose Pump Drain Inlet Hose Clamp Nut 1 Plastic Pump Inlet Hose Hose Clamp Rinse Tank Thermal Switch Rinse Tank Rinse Heater Rinse Heater Gasket Nut Hex Pump Head Rinsing Agent Bracket Soap Pump Pump Head Soap Foot Machine Cover Rinse Heater Outlet amp Pipe Motor Pump Head Washer Fiber Bolt Drain Pump Drain Hose Rinse Hose Clamp Hose Clamp Solenoid Valve 12V Double Water Hose Gray Waste Wash Pump 1 2 1 1 3 1 1 3 1 1 1 1 3 1 1 1 4 1 1 2 1 1 1 1 2 2 1 1 1 Mfg No 2020 202 28 39 2020 162 28 00 2020 162 27 91 2020 202 28 36 2020 162 27 59 2020 202 28 48 2020 202 28 47 2020 162 27 62 2020 162 27 17 2020 202 26 38 2020 202 28 66 2020 202 28 67 2020 162 27 93 2020 162 28 31 2020 162 27 75 2020 162 28 30 2020 162 27 43 2020 162 28 00 2020 202 26 89 2020 162 28 33 2020 162 28 05 2020 162 28 04 2020 162 28 56 2020 162 28 24 20
5. 1 1 1 1 1 Mfg No 2020 162 28 28 2020 162 28 00 2020 162 27 96 2020 162 27 17 2020 162 27 59 2020 162 28 06 2020 142 27 64 2020 162 27 90 2020 162 27 91 2020 162 27 62 2020 162 27 43 2020 162 68 13 2020 162 27 93 2020 142 28 49 2020 142 27 92 2020 162 28 31 2020 162 27 75 2020 162 26 79 2020 162 28 24 2020 162 28 30 2020 162 28 24 2020 162 27 03 2020 162 28 33 2020 162 28 05 2020 162 28 04 2020 162 28 56 2020 162 28 23 2020 162 28 24 2020 162 27 26 2020 162 28 57 DESCRIPTION Water Inlet Hose Drain Hose Back Panel Solenoid Vacuum Breaker REAR VIEW Mfg No 2020 162 27 84 2020 162 28 57 2020 162 28 13 2020 162 27 03 2020 142 68 84 WASH ARM RINSE ARM ASSEMBLIES 3 q LI rare canam 4 4 b 7 w 18 19 20 21 22232417 16 15 4 3 3 6 2 1 1 4 2 1 2 2 2 1 1 1 1 1 1 1 4 4 4 1 DESCRIPTION Wash Arm Jet Wash L H 5 Jet Wash R H D Nut Wash Jet Blank Wash Jet Ramp Right Hand Basket Flange Top O Ring Wash Arm Bolt 8mm Spindle Elbow Soap Assembly Pin Hinge C Clip Hinge Pin Spacer Hinge Pin Ramp Left Hand Basket Filter Plastic Flange Bottom Jet Rinse Support Front Filter Plug Drain Center Boss O Ring Rinse Arm Rinse Arm Blank Rinse Jet Nut Rinse Jet WASH ARM RINSE ARM ASSEMBLIES CONTINUED Mfg No 2020 162 26 75 2020 162 26 6
6. 2020 162 28 06 2020 162 27 91 2020 162 27 62 2020 142 27 90 2020 162 27 43 2020 162 27 93 2020 142 27 92 2020 142 28 49 2020 142 26 98 2020 142 67 99 2020 142 26 98 2020 142 27 51 2020 142 68 00 2020 162 28 05 2020 162 28 04 2020 162 27 98 2020 162 27 93 2020 162 27 60 2020 162 28 24 2020 162 28 23 2020 142 27 02 2020 142 26 95 WASH ARM RINSE ARM ASSEMBLIES 01 02 03 04 05 10 11 12 27 28 29 30 31 26 25 24 14 13 8 lt 1 1 1 1 1 6 1 2 4 2 6 1 6 1 2 2 1 1 1 2 2 2 2 1 2 1 1 3 3 1 6 DESCRIPTION Rinse Arm Pipe Cross Tube Hex Nut Elbow Rinse Halo Ramp Left Hand Basket Support Left Hand Filter Jet Rinse Elbow Soap Assembly Rinse Arm Rinse Jet Nozzle O Ring Wash Arm Nozzle Cap Bolt 8mm Spindle Nut Rinse Jet Support Front Filter Wash Arm Rinse Jet Support Support Right Hand Filter Door Switch Assembly Ramp Right Hand Basket Rinse Halo Endcap Pin Hinge C Clip Hinge Pin Spacer Hinge Pin Flange Bottom O Ring Rinse Arm Center Boss Filter Plastic Jet Wash L H S Jet Wash R H D Plug Drain Nut Wash Jet WASH ARM RINSE ARM ASSEMBLIES CONTINUED Mfg No 2020 142 68 01 2020 142 26 48 2020 142 68 02 2020 162 28 09 2020 142 27 55 2020 162 26 57 2020 162 27 35 2020 142 26 42 2020 142 68 03 2020 162 26 59 2020 142 68 04 2020 162 26 71 2020 162 26 56 2020 162 28 21 2020 162 26 75 2020 142 26 44 2020 142 27 5
7. 0 60 3 3 KW 230V 26 35 WATER REQUIREMENTS INLET TEMPERATURE WATER LINE SIZE I P S Minimum DRAIN LINE SIZE 1 D Minimum FLOW PRESSURE P S l GALLONS PER RACK GALLONS PER HOUR NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice This equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure o materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty DIMENSIONS of the JPX 140 A 1 2 FNPT 140 F WATER CONNECTION 2 1 2 MIN WALL CLEARANCE B DRAIN HOSE CONNECTION FOR GRAVITY DRAIN FROM THE UNIT UNIT SUPPLIED WITH 1 I D X 1 1 2 X 6 0 LONG FLEXIBLE HOSE C ELECTRICAL CONNECTION D DISPENSER CONNECTION DOOR IN OPEN POSITION INSIDE CLEARANCE 11 7 16 REAR VIEW OF UNIT SHOWING CONNECTIONS DESCRIPTION Door Microswitch with Assembly ON OFF Switch Mode Switch Ready Light Metal Facia Plate for Switches Black Plastic Top Panel Wash Gauge Handle Door Rinse Gauge Lower Front Panel Rinse Gauge FRONT ASSEMBLY Mfg No 2020 162 27 23 2020 142 27 10 2020 142 27 11 2020 142 27 18 2020 142 67 95 2020 142 27 34 2020 142 67 97 2020 162 27 73
8. 000 0 02 0 3 11 8 3000 0 03 0 4 18 14 2500 0 04 0 5 22 16 2000 0 05 0 6 27 21 1500 0 07 0 9 36 27 1000 0 10 1 3 54 41 800 0 13 1 6 67 52 600 0 17 2 1 90 69 400 0 25 3 2 134 103 300 0 33 4 3 179 137 250 0 40 5 1 215 165 200 0 50 6 4 269 206 OPERATION INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following 1 Remove all solid wastes in order to avoid obstructing strainers drain and wash jets 2 Ware that is encrusted with soil should be presoaked prior to being placed in the machine 3 When placing dishes into the racks do not allow them to lean on each other 4 Place cups and similar items upside down in the racks 5 Ensure that the drain stopper is inserted and tight on units sup plied with a drain stopper 6 Ensure that the wash arms are installed and secure POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified FILLING THE WASH TUB JPX 140 Put the Blue Mode Switch in the STANDBY up posi tion Ensure that the door is closed completely and place the Power Switch in the ON position the switch should illuminate The unit will begin to fill with water in both the wash tank and the rinse tank JPX 160 JPX 200 For the initial fill put the Power Switch in the ON position and the AUTO STANDBY Switch in STANDBY C
9. 20 162 27 60 2020 162 27 60 2020 202 37 20 2020 162 28 57 2020 202 28 40 REAR VIEW DESCRIPTION Mfg No Drain Hose 2020 162 28 57 Water Inlet Hose 2020 162 27 84 Back Panel 2020 202 26 28 Solenoid Valve 12V Double Water 2020 202 37 20 Conduit Connector Fitting 2020 202 69 07 Vacuum Breaker 2020 142 68 84 Tee 2020 142 68 85 Tee 2020 202 69 08 Hose 2020 162 27 84 DONNNA MKM GQ E Pa HAA AN gt A WASH ARM RINSE ARM ASSEMBLIES 11 12 13 14 15 16 17 18 19 20 DESCRIPTION Left Hand Basket Ramp Center Filter Support Wash Arm O Ring Screw Top Flange Bolt 8mm Spindle Primary Filter Right Hand Basket Ramp Wash Jet L H S Wash Jet R H D Wash Jet Nut Wash Jet Blank Wash Arm Bottom Flange Center Boss Rinse Arm O Ring Rinse Jet Blank Rinse Arm Rinse Jet Nut Rinse Jet Mfg No 2020 202 26 24 2020 202 26 34 2020 162 26 59 2020 162 26 50 2020 162 26 82 2020 162 26 71 2020 202 26 32 2020 202 26 25 2020 162 26 65 2020 162 26 54 2020 162 26 63 2020 162 26 64 2020 202 26 86 2020 162 26 42 2020 202 26 39 2020 162 26 60 2020 162 26 58 2020 202 26 87 2020 162 26 56 2020 162 26 57 INSIDE TUB VIEW DESCRIPTION Bottom Boss Assembly Bottom Spindle Spacer Top Spindle Wash Filter Drain Filter Tube Transfer Elbow Assembly O Ring Nut 1 Plastic Support Right Filter Support Left Filter Filter Nut Support Front Filter Wash Element with Washers
10. 5 2020 162 26 54 2020 162 26 63 2020 162 26 64 2020 162 28 10 2020 162 26 82 2020 162 26 59 2020 162 26 71 2020 162 27 35 2020 162 28 07 2020 162 27 38 2020 162 27 39 2020 162 28 09 2020 162 28 18 2020 162 26 42 2020 162 26 57 2020 162 28 21 2020 162 26 92 2020 202 26 39 2020 162 26 60 2020 162 26 76 2020 162 26 58 2020 162 26 56 INSIDE TUB VIEW A 2222 04 DESCRIPTION Spacer Bottom Spindle Spindle Bottom Boss Assembly Screw Nut Air Trap Assembly Tube Transfer Elbow Assembly O Ring Nut 1 Plastic Right Filter Support Left Filter Support Element Wash Waste Boss O Ring Nut Filter Wash Filter Body Wash Filter Base 05 06 07 2020 162 26 69 2020 162 26 67 2020 202 26 53 2020 162 27 40 2020 162 27 47 2020 162 26 97 2020 162 26 74 2020 162 26 46 2020 162 27 83 2020 142 27 64 2020 162 28 20 2020 162 28 19 2020 162 27 04 2020 162 26 94 2020 162 27 61 2020 162 27 82 2020 162 27 86 2020 162 27 87 MISCELLANEOUS Lu Ip Ye 313 Front View Bottom Right Side View DESCRIPTION Mfg No Nut Cover 2020 142 28 01 Cover Rinse Element 2020 142 27 99 Catch Ball Assembly 2020 162 27 31 Switch Micro Door with Assembly 2020 162 27 23 Corner Piece External 2020 162 27 33 Corner Piece Internal 2020 162 27 32 Dish Rack 2020 162 68 14 Plate Rack 2020 162 68 15 Terminal Block 2020 162 27 20 Contactor 240 Volt 3NO 1NC 2020 142 28 54 Contactor 12 Volt Co
11. 6 2020 142 68 05 2020 162 28 10 2020 142 68 00 2020 162 28 07 2020 162 27 38 2020 162 27 39 2020 162 26 42 2020 162 26 60 2020 202 26 39 2020 162 28 18 2020 162 26 65 2020 162 26 54 2020 162 26 92 2020 162 26 63 59901991 32127712123 H DESCRIPTION Elbow Assembly Spacer Bottom Spindle Spindle Bottom Boss Assembly O Ring Base Wash Filter Tube Transfer Air Bell Assembly Hold Down Bracket Body Wash Filter Element Wash with Washer and Nuts Waste Boss O Ring Nut Filter INSIDE TUB VIEW Mfg No 2020 162 26 46 2020 162 26 69 2020 142 26 68 2020 202 26 53 2020 162 27 83 2020 142 27 87 2020 142 26 51 2020 162 26 97 2020 142 68 07 2020 162 27 86 2020 162 27 04 2020 162 26 94 2020 162 27 62 2020 162 27 82 REAR VIEW DESCRIPTION Mfg No Conduit Connector 2020 142 68 81 Hose 4 6 mm 2020 142 68 82 Water Inlet Hose 2020 162 27 84 Hose 4 6 mm 2020 142 68 82 Drain Elbow 2020 142 26 96 Gray Drain Hose 2020 162 28 57 Waste Hose 2020 142 68 83 Vacuum Breaker 2020 142 68 84 Tee 2020 142 68 85 Bracket 2020 142 68 80 o sch N MISCELLANEOUS 02 I 2 05 Rui 03 04 O lt DESCRIPTION Mfg No Line Stiffener 2020 142 68 09 Line Weight 2020 142 68 10 Nut Cover 2020 142 28 01 Cover Rinse Element 2020 142 27 99 Plate Rack 2020 142 68 11 Dish Rack 2020 142 68 12 Catch Ball Assembly 2020 162 27 31 Switch Micro Door Assembly 2020 1
12. 62 27 23 External Corner Piece 2020 162 27 33 Internal Corner Piece 2020 162 27 32 NN a N N LEGEND POWER DISTRIBUTION BLOCK GROUND WASH HEATER RINSE HEATER WASH PUMP MOTOR TIMER MOTOR ELEMENT CONTACTOR LOGIC CONTACTOR DOOR CONTACTOR TIMER RELAY MODE RELAY HOLDING RELAY TEMPERATURE RELAY JPX 140 ELECTRICAL DIAGRAM 208 240 VOLT 60 HERTZ 1 PHASE POWER SWITCH MODE SWITCH DOOR MICRO SWITCH PRESSURE SWITCH WASH THERMAL SWITCH RINSE THERMAL SWITCH WASH THERMOSTAT RINSE THERMOSTAT FILL SOLENOID TERMINAL BOARD READY LIGHT CYCLE LIGHT SPECIFICATIONS of the JPX 160 PERFORMANCE CAPABILITIES OPERATING CAPACITY RACKS HOUR RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR OPERATING CYCLE SECONDS WASH TIME RINSE TIME TOTAL CYCLE TIME WASH TANK MINIMUM RINSE TANK TEMPERATURES WASH F MINIMUM RINSE F ELECTRICAL REQUIREMENTS WASH PUMP MOTOR HORSEPOWER 1 2 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Loca codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual simply for reference and may change without notice at any given time RINSE TYPICAL
13. HEATER TOTAL ELECTRICAL RATINGS AMPS CIRCUIT 2 7 KW 208V 24 30 AMP 3 3 KW 230V 26 35 AMP WATER REQUIREMENTS INLET TEMPERATURE GALLONS PER RACK GALLONS PER HOUR WATER LINE SIZE I P S Minimum DRAIN LINE SIZE I D FLOW PRESSURE P S l FRAME DIMENSIONS WIDTH DEPTH HEIGHT MAXIMUM INSIDE CLEARANCE 14 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice This equipment is not recommend for use with deionizea water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure o materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty DIMENSIONS of the JPX 160 2 1 2 MIN WALL CLEARANCE A 1 2 FNPT 140 F WATER CONNECTION B DRAIN HOSE CONNECTION FOR PUMPED DRAIN FROM THE UNIT DISCHARGE HEIGHT MUST BE MAINTAINED UNIT SUP PLIED WITH 1 1 D X 1 1 2 O D X 6 0 LONG FLEXIBLE HOSE C ELECTRICAL CONNECTION DOOR IN OPEN POSITION 13 7 16 INSIDE CLEARANCE REAR VIEW OF UNIT SHOWING CONNECTIONS JPX 160 FRONT VIEW 02 03 04 05 06 lo 4 lt A fo om om om om om a DESCRIPTION Handle Power Switch Mode Switch Drain Switch Metal Facia Panel for Switches Digital Display Top Black Panel Foot for Machine Gauge Front Panel Door 01 07
14. TALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indicator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dish machine has been inspected and packed at the factory and is expect ed to arrive to you in new undamaged condition However rough han dling by carriers or others may result in there being damage to the unit while in transit If such a situation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a repre sentative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you pur chased the unit UNPACKING THE DISHMACHINE Once the machine has been removed from the container ensure that there are no missing parts from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson immediately to have the miss ing item shipped to you LEVEL THE DISHMACHINE The dishmachine is designed to oper ate while being level This is important to prevent any damage to the machine during operation and to ensure the best results when wash ing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by han
15. and Nuts 06 04 05 07 08 09 10 Mfg No 2020 202 26 53 2020 202 26 70 2020 162 26 67 2020 202 28 43 2020 202 27 85 2020 202 26 85 2020 202 26 47 2020 162 27 83 2020 142 27 64 2020 162 28 20 2020 162 28 19 2020 162 27 82 2020 202 26 35 2020 202 28 39 MISCELLANEOUS X AX M N Classic Jackson Senes tU DESCRIPTION gr e Fake NT KE S CH L d Rinse Element Cover Cover Nut Catch Ball Assembly Door Microswitch Assembly External Corner Piece Internal Corner Piece Silverware Strainer Basket Contactor 240V Terminal Block Contactor 240V Contactor 12V Contactor 12V Wash Heater Relay Mfg No 2020 142 27 99 2020 142 28 01 2020 162 27 31 2020 162 27 23 2020 162 27 33 2020 162 27 32 2020 202 68 26 2020 142 28 54 2020 202 27 19 2020 142 28 54 2020 162 28 53 2020 162 28 52 JPX 200 ELECTRICAL DIAGRAM 208 230 VOLT 60 HERTZ 1 PHASE nm NOI N RIVA IM 28 GN IH Poe SOK ARE LAZH A ET V O 2004 CRI WITS POWER SUPPLY WASH PUMP CAPACITGR POWLR SUPPLY JPX 200 ELECTRICAL DIAGRAM 12 VOLT CIRCUIT FAST SLOW SELECTOR WATFR 80 gt VAI VF SOAP 2UVP WA H A TRE AY RINSE AI HU 598 0 JPX 200 COMPONENTS DIAGRAM mes E ua 1 1 RI AEK ON OFF SWITCF NN erw TS SE BLY WITH BLACK ELEVEN WT SLAG LEIE B PAS N VODE SW H aN 9 AXE ABz z
16. and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute PRIMING THE DRAIN LINE For the JPX 160 and JPX 200 models prime the drain pump before use when the machine is full of water Lower the end of the drain hose and allow some water to drain from the hose Raise the end of the hose and connect it to its installation position WATER SUPPLY CONNECTION Ensure that you have read the sec tion entitled PLUMBING THE DISHMACHINE above before pro ceeding Install the water supply line 1 2 pipe size minimum to the to the vacuum breaker on the back of the machine For ease of ser vice the final water line connection to the machine should be using a length of flexible hose suitable for the pressure and temperature of the incoming water It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 20 5 PSI flow pressure at the recommended temperature indicated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pressure it is suggested that a water pressure regula tor be installed The JPX series units do not come with water pressure regulators as standard equipment Do not confuse static pressure with flow p
17. b W IFA Wett CN gt UE w VANILO THERWETOR UU NE 0W S 1OWIFAST FCUR WASH TANKT EMETON Ob omer DOOR MICROSWITCH N RIN TANK NN EN EI M ag OND ag NN DRAIN SWII C4 BLACK PCS RE SWINE 1 SS WASH TERM NE L2 a WH TE ER av CL N S HAL H RV URANG N i u a A ChEENYEL JW 2 ASHE wv won t Yel EW ZV AMIS P RPLZ vp ow RES 2 TS TERMINAL n AREY LAAN gw HEE z Rat K a PIM PRLESURL GO at SWITCH Im NN WASH H WA 4 14 WAM VN SI PLI NE Itb AVE H sop AY WAILR ACK WASH BACK AAT TV CONTACTOR ANGT FATT x CONTACTOR TANK RINSE Wb SOLENOID CUTOUT TANK 1 v VAI v7 SUTOLIT J BLACK DRAIN PUM S BLACK LOW VOLTAGE BLACK LPNS WASH PUMP d cere WHE PIN2 AN LIDOR Ch AC ZR e WAZHH AI H H LAY WASH PUMP CAPACITOR
18. connections 3 Check the connections and fuses of the supply 4 Examine the air vessel at the rear right of the wash tank When the machine is empty the lower edge of this vessel must not be touching the water remaining in the tank This situation can be avoided by a small adjustment to the feet or legs to tilt the machine slightly forwards Problem The tank only fills up very slowly 1 Check that the water supply is giving good pressure 2 Check that the water line pressure during the fill or rinse is in the range of 15 to 25 PSI If it is lower ask your dealer to fit a boost er pump to increase pressure 3 Check that the rinse jets are not blocked by limescale or solid wastes 4 Check if water hoses are trapped or kinked 5 Check if the bushing at the center of the wash rinse arm assemblies are loose or missing this allows dirt into the rinse jets which may be blocked Problem Water marks on glasses 1 Use correct chemicals which do not produce foam and which are specially designed for this type of commercial dishmachine 2 Check that rinse jets are not blocked and the water pressure is adequate 3 Check the water hardness If there is any sign of grey or brown deposits on the inside of the tank or on the wash elements you probably have hard water Ask your dealer to install a water softener Problem Wash arms do not rotate freely 1 Disassemble the wash arms and carefully clean as described above Check for signs o
19. d if the unit can be raised safely Ensure that the unit is level from side to side and from front to back before making any connections PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer CONNECTING THE DRAIN LINE The JPX 140 model covered in this manual has a gravity discharge drain Remove the drain plug from the tub and the unit will drain itself The unit comes with a flexible drain hose that should be connected to the drain The drain hose connec tion must drain downward and away from the machine The drain for the JPX 160 amp JPX 200 is a pumped discharge drain Both of these dishmachines must be drained into a stand pipe like a household washing machine If they are not they will siphon them selves empty The stand pipe for the JPX 160 is between 20 and 24 inches tall The stand pipe for the JPX 200 is between 24 and 28 inch es tall All piping from the machine to the drain must be a minimum 1 P S
20. do come in contact with these chemicals flush the area with fresh water This equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized water or A other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty CHEMICAL TIMER ADJUSTMENTS This page does not apply to the JPX 140 dishmachine In general it should not be necessary to alter the machine settings The factory settings have been established to give the best results IMPORTANT To avoid wasting chemicals remove tubes from soap and rinse agent bottles before using the Service Mode The sys tem will always give an initial dose during the first cycle after switch on even though the wash tank may still be full TO ENTER ENGINEERING MODE WITHOUT REMOVING THE TOP PANEL PREPARATION Open the door and observe at the top right of the door frame Notice the door switch shaft by which the door switch is operated This serves as the enter button The mode switch is used to scroll between menu options and variable values TO ENTER ENGINEERING MODE Turn machine off wait until the display is blank Open the door and hold a pencil or similar item against the door switch shaft Switch on and as soon as the display appears press the door switch shaft 5 times within 4 seconds The display should change to rinse overlap thus s
21. e JPX 200 PERFORMANCE CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY RACKS HOUR WASH PUMP MOTOR HORSEPOWER RACKS PER HOUR NOTE Typical Electrical Circuit is based upon 1 125 of the DISHES PER HOUR full amperage load of the machine and 2 typical fixed trip GLASSES PER HOUR circuit breaker sizes as listed in the NEC 2002 Edition Loca codes may require more stringent protection than what is displayed here Always verify with your electrical service OPERATING CYCLE SECONDS contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are SHORT CYCLE WASH TIME RINSE TIME TOTAL CYCLE TIME provided in this manual simply for reference and may change without notice at any given time RINSE TYPICAL HEATER TOTAL ELECTRICAL RATINGS AMPS CIRCUIT 6 KW 208V 45 60 7 3 KW 230V 48 60 LONG CYCLE WASH TIME RINSE TIME TOTAL CYCLE TIME WATER REQUIREMENTS INLET TEMPERATURE GALLONS PER RACK GALLONS PER HOUR WATER LINE SIZE I P S Minimum DRAIN LINE SIZE I D FLOW PRESSURE P S l TANK CAPACITY GALLONS WASH TANK MINIMUM RINSE TANK TEMPERATURES WASH F MINIMUM RINSE F FRAME DIMENSIONS WIDTH DEPTH HEIGHT MAXIMUM INSIDE CLEARANCE 14 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice Thi
22. f limescale deposit a water softener may be required 2 Check that the inlet pressure is higher than 2 1 2 bar static or 1 to 1 1 2 bar during fill or rinse If it is lower ask your dealer to fit a pump to increase the pressure 3 Check if the deflector disc is missing or is upside down should be the same way up as a saucer 4 Check if the bushes at the center of the rotating arm assemblies are loose or missing this allows dirt into the rinse jets may be blocked SPECIFICATIONS of the JPX 140 PERFORMANCE CAPABILITIES OPERATING CAPACITY RACKS HOUR RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR PB OPERATING CYCLE SECONDS IMBWASH TIME RINSE TIME CYCLE TIME TANK CAPACITY GALLONS WASH TANK BOOSTER TANK TEMPERATURES WASH F MINIMUM RINSE F MINIMUM ELECTRICAL REQUIREMENTS WASH PUMP MOTOR HP 1 2 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Loca codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual simply for reference and may change without notice at any given time RINSE TYPICAL HEATER TOTAL ELECTRICAL HZ RATINGS AMPS CIRCUIT 60 2 7 KW 208V 24 3
23. for 2 minutes and down for 4 minutes Close the door The machine will start automatically Once the cycle is completed open the door and remove the rack of clean ware Replace with a rack of soiled ware and close the door The cycle will begin again OPERATIONAL INSPECTION Based upon usage the wash strainers may become clogged with soil and debris as the work day progresses Operators should regularly inspect the wash strainer to ensure it has not become clogged If the strainers do it will reduce the washing capability of the machine Instruct opera tors to clean out the wash strainer at regular intervals or as required by work load SHUTDOWN AND CLEANING At the end of the workday close the door Wait until the cycle is complete and the MODE Switch lamp is out Move the MODE Switch UP into the STANDBY posi tion open the door to remove the last rack of ware On pumped drain machines the RIGHT hand switch is blue On units supplied with a drain stopper remove the drain stopper and put in a safe place NOTE The wash tank water will be hot so caution is advised Close the door Press and hold down the Drain Switch until the message DRAINING appears IMMEDIATELY release the switch and the drain cycle will start The display will tell you when the cycle is complete Move the POWER Switch to Off posi tion OPERATION INSTRUCTIONS CONTINUED JPX 140 Rinse Arms SHUTDOWN AND CLEANING Remove the central knob A to Wash Rinse Ar
24. howing you are in the Engineering Mode Scrolling through the menu is achieved by use of the two switches mentioned above it must be switched off down position to stop the scrolling DANGER DO NOT start the FILL test or the WASH PUMP test by pressing the door switch button Close the door instead because water will start spraying NOTE If it is necessary to abandon a test or other operation in the Service Mode or when you wish to revert to normal use switch OFF and ON again CHEMICAL TIMER ADJUSTMENTS CONTINUED Use the chart below to determine the initial time values for INITIAL RINSE CYCLE RINSE INITIAL SOAP and CYCLE SOAP based on the desired concentration of the chemical being used Check the concentration of the chemicals after running a few cycles and read just as necessary JPX 160 Chemical Ratio Chemical Chemical Initial Initial Cycle parts water to Concentration Concentration Rinse Detergent Detergent one part chemical percent in water ounces per sec sec sec 10 gallons water 5000 0 0296 3000 0 0396 2500 0 0496 2000 0 0596 1500 0 0796 1000 0 1096 800 0 1396 600 0 1796 400 0 2596 300 0 3396 250 0 4096 200 0 5096 2 O O G N N A JPX 200 Chemical Ratio Chemical Chemical Initial Initial Cycle parts water to Concentration Concentration Rinse Detergent Detergent one part chemical percent in water ounces per sec sec sec 10 gallons water 5
25. il B6C 2020 162 28 53 Contactor Safety 240 Volt 2020 162 68 16 gt NNa N N JPX 160 ELECTRICAL DIAGRAM 208 240 VOLT 60 HERTZ 1 PHASE PLEASE NOTE AA K MEZ UM F Dir START AXE LAR EVI A Facts ON ey GNIS 9 WASH PUMP WASH PLMP CAPACITOR JPX 160 ELECTRICAL DIAGRAM 12 VOLT CIRCUIT VEDE SWITCH Khae NU K A LH CNN MIES ON n PUB Ase WE EN WAS ZAIL Y SONTASTER POWER SUPPLY SAFZTV EATER CONTACTORS WIT PN3 RINS AID LMP Ser FINI JPX 160 COMPONENTS DIAGRAM DRAN pyy WAST A dU 171 N EMOFF SW IGH Nee ON HEOWN Rut nuuc WT WITH SLACK SCC CEL NODE SWITSH N Mei N CHANI NM PLEASE ve A BAR 1 Al TAR lt WR A rren WE r J een age oe DOOR VICRZ SWITZ t w 2 DASS SWITCH um Tec WAS TANK Hp iu c4 WASH 9 uer ux f R N LER J RANDE bh P WHF 2V LAMPE AEN 7275 SUAE er RINSE 2 WATTR WASH ELVNT e r3 OW ELNN TANK CUTOUT 240VOLT IX PURPLE ETE PULE r iver HE P MP DROWN 240VOLT 7 Haft I GW Val TAGE MAINS POWER 12VOLT 5 WASH PUMP FIN bJ SAF TY amp HFATFR CONTASTERS WHT PINS Ni WASH PUNP CAPACITOR SPECIFICATIONS of th
26. ing Rinse Aid PRIMING CHEMICAL FEEDER PUMPS Chemical feeder pumps need priming when the machine is first installed or if for some reason the chemical lines have been removed and air is allowed to enter A CAUTION Water must be in the sump and wash tank prior to the dispensing of chemicals 1 Verify that the proper chemical tube inlet is in the correct container 2 The detergent pump shall prime itself provided there is sufficient chemical available 3 Detergent is automatically dispensed as required during the wash cycle 4 When it is required to fill the rinse agent tubes e g on installation or if the container has been allowed to empty the system may be primed as follows Ensure a cycle is not in progress Press and hold the drain switch until rinse prime appears in the display On models with drain pump the message draining will appear first The message rinse prime will appear after a fur ther few seconds DO NOT release the switch when the draining message is showing as this will start a drain cycle If this is accidentally done switch off to cancel the drain cycle The rinse agent pump will run until the switch is released Observe the rinse agent travelling along the tube Release the switch when the tubing is full Warning Some of the chemicals used in dishwashing may cause chemical burns if they come in contact with your skin Wear appropriate protective gear when handling these chemicals If you
27. l to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instructions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WASHING A RACK OF WARE JPX 140 To wash a rack of ware open the door completely being careful of for hot water that may drip from the top of the unit manually load the detergent into the wash chamber and slide the rack into the unit Wait until the blue READY light on the front panel is illuminated indication that the water in the machine has been heated to the proper operating temperature Put the STANDBY Switch into the the AUTO down position Close the door and the unit will start automatically Once the cycle is com pleted open the door again watching for dripping hot water and remove the rack of clean ware and allow ware to air dry Replace with a rack of soiled ware and close the door The process will then repeat itself JPX 160 JPX 200 Once the display indicates unit ready open the door Place the rack of soiled ware in the unit Put the AUTO STANDBY Switch in the AUTO position Select the desired wash cycle length 2 or 4 minutes by placing the Cycle Switch in the desired position up
28. l or a wire brush to clean the tank Use only cleaners specified for stainless steel and always follow the manufacturer s instructions on use of the cleaner WARNING Do not use substances containing chlorine or bleach or anything containing hypochlorite compounds as these chemi cals will damage the stainless steel surfaces and in time will ren der the machine useless Such damage is not covered by the war ranty PC BOARD Red lights will illuminate when the Display Contrast Adjuster Turn clockwise to adjust the corresponding output signal is on brightness of the display It will not unscrew When it reach es the brightest spot it will restart at the dimmest setting For use only in the engineering programming mode only Scroll Down Scroll Up Enter Green LED TROUBLESHOOTING SECTION WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service personnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replac ing electrical parts disconnect power at source circuit breaker Problem The tank does not fill up machine does not start or the dishmachine does not rinse 1 Check that the water supply valve is open 2 Check the water softener supply and
29. lose the door The unit will automatically fill Note Depending upon the wash temperature the unit may go into a FAST HEAT cycle The machine will fill and drain water from the rinse tank into the wash tank to get the wash temperature up to the minimum 150 F temperature The unit will stop filling once the correct level is attained Ensure that the unit is level and that incoming flow pressure is 20 5 PSI To prevent a cycle from starting after the door is closed the Mode Switch must be turned to STANDBY before the door is closed WARM UP CYCLES Warm up cycles are not required on the JPX 140 dishmachine When the machine reaches the proper operating temperatures the blue READY light on the front panel will be illuminated WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishma chine will be reduced It is important to remember that a dishma chine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soak ing are good ideas especially for silverware and casserole dish es Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as wel
30. m Thinner remove the wash arms Check the nozzles to ensure they are not clogged with debris If they are simply unscrew the nozzle retain er for the affected nozzle and remove it to clean out the debris Flush the arms out with fresh water IMPORTANT Remove only one nozzle at a time to ensure that you replace all of the nozzles as required Each of the wash nozzles are embossed with either an S or a D Use the diagrams to the right to refer to nozzle placement The are no differences in each of the rinse nozzles Wash Arms Thicker Assembly JPX 160 Rinse Arms Wash Rinse Arm Assembly Wash Arms Blank Remove the lower deflector washer B and clean Notice how the washer for the lower arm is installed with the lip up This is very important If the deflector washer is not re installed the same way wash performance will suffer tremendously The upper deflector washer C is only removable by removing the screws that attach JPX 200 it to the top of the unit In the event this reflector is removed to be e Wash Rinse Arm cleaned make sure it is reattached with the lip facing downward away from the top of the unit as shown in the picture below Rinse Arms Assembly Wash Arms Remove the rear left and right strainer supports and clean as required Remove the wash and drain strainers and clean them as required Wipe out the entire tub Use a damp cloth to clean the tank never use abrasive material such as steel woo
31. ressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle It is also recommended that a shock absorber not supplied with the JPX series units be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation ELECTRICAL POWER CONNECTION Electrical and grounding con nections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect Switch to indicate that you are working on the circuit Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number To install the incoming power lines for the JPX 140 route the power lines through the grommet located in the rear AT THE TOP OF THE MACHINE WARNING do not attempt to route incoming power lines to the dispenser terminal block located at the bottom of the JPX 140 Contact your authorized Jackson service agenc
32. s equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure o materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty 2 1 2 MIN WALL CLEARANCE DIMENSIONS of the JPX 200 A 1 2 FNPT 140 F WATER CONNECTION B DRAIN HOSE CONNECTION FOR PUMPED DRAIN FROM THE UNIT DISCHARGE HEIGHT MUST BE MAINTAINED UNIT SUP PLIED WITH 1 1 D X 1 1 2 O D X 6 0 LONG FLEXIBLE HOSE C ELECTRICAL CONNECTION DOOR IN OPEN POSITION INSIDE CLEARANCE REAR VIEW OF UNIT SHOWING CONNECTIONS MAIN ASSEMBLY 01 02 03 04 05 lo 4 lt a Ro om om om h om mo or DESCRIPTION Top Panel Power Switch Mode Switch Slow Fast Switch Drain Switch Visual Display Metal Facia for Switches Door Handle Pressure Gauge Door Foot Front Bottom Panel 06 07 Mfg No 2020 202 26 23 2020 142 27 10 2020 162 27 12 2020 202 27 15 2020 162 27 14 2020 162 28 55 2020 202 26 27 2020 162 27 73 2020 162 28 75 2020 202 26 90 2020 162 27 43 2020 202 26 31 ELECTRICAL PANEL O lt oa em mm 32 03 sch ch ms ch DESCRIPTION Gray Pressure Switch Switch Pressure Small Brown White Hose Rinse Hose Clamp Power Supply Unit Switches PCB Support Bracket Bracket Black Plastic Support for Facia Outlet amp Pipe Hose Clamp
33. y or Jackson technical service if there are any questions To install the incoming power lines for the JPX 160 amp JPX 200 route the power lines through the grommet located at the rear of the machine towards the bottom Install the service wires L1 12 8 Ground to the appropriate terminals on the terminal block It is rec ommended that DE OX or another similar anti oxidation agent be used on all power connections VOLTAGE CHECK Ensure that the power switch is in the OFF posi tion and apply power to the dishmachine Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dish machine Advise all proper personnel of any problems and of the loca tion of the service breaker Replace the control box cover and tighten down the screws CHEMICAL DISPENSING EQUIPMENT This page does not apply to the JPX 140 dishmachine This unit is not supplied with chemical pumps The JPX 160 and JPX 200 dishmachines are supplied with detergent and rinse additive chemical feeder pumps TO PREPARE PUMPS FOR OPERATION Locate the open ends of the chemical tubes insert the end of each tube onto the hub on the brass weight and place each one in the appropriate container A Red Tubing Detergent B Blue Tub
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