Ives 620 Series User's Manual
Contents
1. square mark a line on back of both hinge Bottom leaves and the barrel DOUBLE CHECK MEASUREMENT BEFORE CUTTING NOTE Cut end of hinge must be used as BOTTOM OF HINGE ONLY Cut hinge A Fold hinge so that cut line is visible B Starting on barrel cut through A entire hinge along line C Debur all cut edges with file D Use center punch or heavy gauge 4 nail on pin in short cut off portion of hinge to remove hinge tip SAVE HINGE TIP for use in step 5 Page 2 of 2 Shorten hinge pin 3 4 A Using center punch or heavy nail tap on cut surface of hinge pin to remove top hinge tip save tip for step 5 B Expose 1 of hinge pin Measure and mark 3 4 from end of pin DOUBLE CHECK MEASUREMENT BEFORE CUTTING C Cut pin at mark O Insert top and bottom tip A Tap hinge pin back into barrel B Tap hinge pin tips retained from step 3 and 4 firmly into top and bottom of barrel until shoulder sets squarely on barrel NOTE Both tips MUST BE INSTALLED to hold hinge pin in position important Note If more than 6 is cut from bottom of hinge additional mounting holes will be required on bottom of hinge Use cut off piece of hinge to mark and prepare hole locations on bottom of hinge 829171 00 02. Installation Instructions Hl il Hil 829171 00 602 and 702 Series Surface Continuous Hinges A CAUTION Mount hinge to door e follow the installation instructions carefully IMPORTANT NOTE FOR ALLUL f ot doing so may result in improper installation and FIRE LABEL DOORS 1 4 20 X Frame Ke void the manufacturer s guarantee 1 3 4 STEEL THROUGH BOLTS MUST BE USED FOR FASTENING a THE HINGE TO THE DOOR PT INSTALLATION NOTES A Move door into opening and place Edge of P r door leaf of hinge on face of door so door Reinforcing and Rivet Nuts that top of door is flush with top of No reinforcing is necessary except on heavy doors hinge and center line of hinge barrel gt Lae Reinforcement and rivet nuts are required in the frame and is 1 16 from edge of door door when door weight exceeds 300 pounds Maximum NOTE There should be 1 8 clearance between the top of the door and the bottom of the frame header and 1 8 Pairs of Doors with Mullions clearance between the edge of the door and frame An If the mullion is between the doors treat as a single door angle block jack or shims will be helpful in positioning the llation If th llion is behi dth d t g door properly Check to be sure hinge leaf is square to ae Aas hd lsti ion is behind the doors treat as a door with 1 16 gap from edge of frame to centerline of SUR Goor tae hinge barrel the full le
3. ngth of the hinge door weight is 600 pounds B With hinge and door held firmly and accurately in place use 1 4 20 x 3 4 self drilling screws through cover clips and Note Before proceeding check to be sure that hinge is proper screw into door through mounting holes in door leaf Cover size Height of hinge should be 7 8 LESS than opening height clips should be located at top and bottom mounting holes See other side of page for cutting instructions and equally spaced along the length of the door leaf Install remaining 1 4 20 x 3 4 self drilling screws through mounting holes in door leaf Mount hinge to frame ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO A Place frame leaf of hinge on face 5 DOOR FOR PROPER OPERATION FAILURE TO INSTALL ALL of frame so that there is 1 8 gap Frame FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGS between top of hinge and underside of frame header and 1 16 gap between edge of the A frame and the center line of the 3 I hinge barrel Check to be sure Check for proper operation hinge leaf is square to frame with y 1 16 gap from edge of frame to A Close door ae a for F centerline of hinge barrel the full proper operation an 118 length of the hinge 1 16 clearances B With hinge held firmly and accurately gt 1 8 to frame place 1 4 20 x 3 4 self drilling screws through cover clips and screw i
4. nto frame through mounting holes in hinge leaf Cover clips should be located O Mount screw covers at the top and bottom mounting holes and equally spaced along the length of the frame leaf A After door has been checked for proper operation and all C Install remaining 1 4 20 x 3 4 self drilling screws through OR er OL eee cig Hahtened engage shelled ol mounting holes in frame leaf B Tap cover onto outside clip with rubber ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO mallet so that long leg of cover sets FRAME FOR PROPER OPERATION FAILURE TO INSTALL ALL against frame of door surface FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGS DO NOT DAMAGE COVER NOTE FOR THIN METAL FRAMES 18 GAUGE OR THINNER THE USE OF RIVET NUT STYLE FASTENERS IS RECOMMENDED aim Ingersoll Rand 829171 00 0 2006 Ingersoll Rand Company Limited Security Technologies Instructions for Cutting Hinge 1 Determine hinge height A Measure height of opening from finished floor to underside of door frame header B Hinge height is height of opening MINUS 7 8 Height of opening MINUS 7 8 2 Mark hinge for cutting A Determine which end of Top hinge will be the TOP using door and frame as a guide B Open hinge to expose Opening back of hinge holes height are NOT countersunk minus 7 8 C Measure hinge height calculated in step 1 from top of hinge D Using
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