Iomega EP510 User's Manual
Contents
1. REPLACEMENT PARTS FOR COVER LOCKING DEVICE M 4109 1104 IP510 EP510 IP511 EP511 SERIES V EP511 AND IP511 SIDE VIEW 1 4 18 NPT IN OUT PORTS TOP VIEW TABLE 5 KITS KIT NAME PART NUMBER 1 Panel Mounting Kit 010135 000 2 Valve Mounting Kit 010134 000 3 2 Pipe Mounting Kit Valve Mounting Kit is required 010143 000 5 Cover Locking Device Kit for NEMA 4X enclosure only 10 Hirschmann Connector Kit 3 prong plug O ring sealed 13 Pressure Gauge Kit 60 PSI 14 Pressure Gauge Kit 160 PSI NO 10 32 UNF 2B X 28 7 1 mm DEEP 2 HOLES DIRECT MOUNTING SIDE VIEW BONNET IN 1 2 14 EXPLOSION AIR SUPPLY PROOF PIPE TAP ee ELECTRICAL PORT TABLE 1 WIRING TERMINATION PWB Terminal Block I P Transducer E P Transducer Position 3 Positive 4 Supply Position 2 No Connection Common Position 1 Negative Signal 4 muy wd x mm 249 inches _ Drawings and dimensions are for reference only SEE TABLE 1 v M 4109 1104 IP510 EP510 IP511 EP511 SERIES 510 and 511 Series I P AND E P TRANSDUCER SPECIFICATIONS TERME UIDI aa 0 004 of nominal span per F typical Ambiant Temperature Effect 0 022 of nominal span per F maximum 0 013 of calibrated span per F typical 0 022 of calibrated span per F maximum Compensated Temperature Range 32 F to 122 F Operating Temperature Range Buna N elastomers Viton elastomer2. should installation next to high electromagnetic interference be necessary WARNING In explosive atmospheres electrical power must be removed from the transducer before attempting to remove the cover and until the cover is fully reinstalled Failure to do so may result in electrical spark or explosion CAUTION Care must be used when inserting wires into the NPT port Wires must not enter below the circuit board due to sensitive mechanical components DIRECTIONS 1 Remove the cover see WARNING above 2 Bring wiring to the terminal block located on the circuit board through 1 2 NPT electrical conduit connection 18 A W G is recommended 14 A W G is the maximum wire size Connect wires to the terminal block per TABLE 2 Care must be exercised to prevent damage to delicate internal parts when inserting wiring through the 1 2 NPT conduit opening 3 Aninternal grounding screw is provided on all units to facilitate separate ground when required An external grounding lug is also provided on NEMA 4X enclosures 4 Reinstall the cover tightly using all o rings and locking devices to insure compliance with Agency Approvals TABLE 2 ELECTRICAL CONNECTIONS TERMINAL BLOCK 1 P TRANSDUCER MODELS E P TRANSDUCER MODELS POSITION 7 1 NEGATIVE SIGNAL POSITIVE SIGNAL COMMON GND FOR SIGNAL POSITION 7 2 NOT USED AND SUPPLY POSITION 7 3 POSITIVE SIGNAL POSITIVE SUPPLY CALIBRATION wv M 4109 1104 IP510 EP510 IP5
3. Isc of a barrier shall not exceed Vmax and Imax of the transducer Li Lwiring and Ci Cwiring shall not exceed La and Ca of a barrier NOTICE For proper FM and CSA approved intrinsically safe wiring request Drawing Number 990 439 000 from the Factory NONINCENDIVE All 510 and 511 Series transducers are approved as NONINCENDIVE by FM and approved as suitable by CSA for CLASS DIVISION 2 GROUP A B C D HAZARDOUS LOCATIONS A barrier is not necessary when these transducers are in these locations ENCLOSURES Compliance with NEMA 4X and CSA ENCA enclosure ratings require that the screw on cover has the O ring installed In case of a need for replacement parts see TABLE 3 wv M 4109 1104 IP510 EP510 IP511 EP511 SERIES EXPLOSION amp DUST IGNITION PROOF CERTIFICATIONS FACTORY MUTUAL and CANADIAN STANDARDS ASSOCIATION WARNING The following ratings are valid ONLY WHEN the cover is installed for FM and CSA BOTH the cover and the locking device using tamper resistant screws must be installed Screws are to be removed and installed with a special driver bit supplied In case of a need for replacement parts follow TABLE 4 EXPLOSION PROOF FOR CLASS I DIV 1 GROUP B C D DUST IGNITION PROOF FOR CLASS II DIV 1 GROUP E F G SUITABLE FOR CLASS IIl LOCATIONS TABLE 3 NEMA 4X REPLACEMENT COVER O RINGS PART NAME PART NUMBER O RING SEAL VITON 214 649 000 242 O RING SEAL BUNA N 214 649 000 240 TABLE 4 NEMA 4X
4. damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have the FOR NON WARRANTY REPAIRS consult OMEGA following information available BEFORE for current repair charges Have the following contacting OMEGA information available BEFORE contacting OMEGA 1 Purchase Order number under which the product 1 Purch
5. exists Also see MAINTENANCE section OUTPUT Connect output to 1 4 NPT port marked OUT GAUGE The plugged 1 8 NPT port in the base of the transducer is internally connected with the OUT port A pressure gauge can be attached to this port to monitor output pressure CONTENTS Air Connections Pressure Requirements Mounting Direct Mounting Mounting Kits Electrical Connections Precautions to be observed during installation Calibration Maintenance Agency Approvals Special Notes and Cautions Kits Specifications WARNING In order to get optimal service from this transducer and ensure warranty coverage the following MUST be followed e The supply air quality to this instrument must be instrument quality air as defined by ISA Standard 57 0 01 1996 1 Dew point not higher than 35 F 2 No particulates larger than 3 microns in size 3 Maximum oil content of 1 ppm e No mechanical adjustments or calibrations are necessary or allowed All calibration MUST be done with electrical poten tiometers on the enclosed circuit board only See CALIBRATION section of instructions for more information TABLE 1 SUPPLY PRESSURE REQUIREMENTS Standard Output 0 2 0 5 0 30 0 60 0 100 0 120 1 17 3 9 3 15 3 27 6 30 Calibration PSI PSI PSI PSI PSI PS PSI PSI PSI PSI PSI Transducer 20 45 20 45 50 90 80 120 110 130 130 140 30 70 20 100 20 100 35 100 35 100 Supply Pressure PSI PSI PSI PSI PSI PSI PSI PSI PS
6. valve or both M 4109 1104 IP510 EP510 IP511 EP511 SERIES V REPLACING ORIFICE This can be accomplished without removing the unit from its mounting or plumbing 1 Turn off supply pressure and unscrew the brass orifice assembly located on the side of the housing with the gauge port NOTE Small sealing o ring may remain inside of the housing If it does remove it with a paper clip or some other small probe The replacement assembly will contain this o ring 2 Install the new orifice assembly making sure the o ring is seated on the end of the screw CLEANING INTERNAL SUPPLY VALVE 1 Turn off the supply pressure 2 Usea9 16 socket or wrench to unscrew the brass plug in the bottom of the transducer NOTE Take care not to lose the supply valve spring which is retained by the bottom plug 3 Clean out any dirt or debris and reassemble making sure the stem of the supply valve is nested in the supply valve spring AGENCY APPROVALS SPECIAL NOTES AND CAUTIONS INTRINSIC SAFETY All 510 and 511 Series transducers are rated intrinsically safe by both FM and CSA for CLASS I DIVISION 1 GROUPS A B C D HAZARDOUS LOCATIONS Proper FM approved intrinsically safe wiring requires external FACTORY MUTUAL RESEARCH CORPORATION ENTITY APPROVED SINGLE CHANNEL barriers to be selected based upon MAXIMUM ENTITY PARAMETERS of 510 and 511 Series transducers ENTITY PARAMETERS Vmax 28 V Imax 150 mA Ci 0 22uF Li 0 mH Voc and
7. 11 EP511 SERIES POSITION 3 POSITION 2 POSITION 1 Figure 1 WARNING In explosive atmospheres electrical power must be removed from the transducer before attempting to remove the cover and until the cover is fully reinstalled Failure to do so may result in electrical spark or explosion CAUTION Only attempt electrical adjustments as described below Any mechanical adjustments made will void the warranty 1 Remove the cover to gain access to the SPAN marked S FINE ZERO marked Z and the DAMPING 3 4 turn low profile potentiometers The unmarked pot COURSE ZERO is used only for major calibration range changes This adjustment should only be attempted by factory trained personnel For NEMA 1 enclosure just slide open the access door on the top of the cover 2 Setelectrical input signal to 096 e g 4 mA or 0 VDC 3 FORWARD ACTING UNITS Using FINE ZERO potentiometer adjust output pressure to 096 output e g 3 psi 4 Setelectrical input signal to 10096 e g 20 mA or 10 VDC 5 FORWARD ACTING UNITS Using SPAN potentiometer adjust output pressure to 100 output e g 15 psi 6 Repeat steps 2 through 5 until output pressures are properly set NOTE Under certain circumstances output pressure may exhibit cycling action To eliminate this condition use the DAMPING potentiometer 7 Reinstall cover using original screws and gaskets if equipped MAINTENANCE When used properly these transd
8. 46 43 e mail sales omegaeng nl Frystatska 184 733 01 Karvin Czech Republic Toll Free 0800 1 66342 TEL 420 59 6311899 FAX 420 59 6311114 e mail info omegashop cz Managed by the United Kingdom Office Toll Free 0800 466 342 TEL 33 0 161 37 29 00 FAX 33 0 130 57 54 27 e mail sales omega fr Daimlerstrasse 26 D 75392 Deckenpfronn Germany Toll Free 0800 6397678 TEL 49 0 7056 9398 0 FAX 449 0 7056 9398 29 e mail info omega de OMEGA Engineering Ltd One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom Toll Free 0800 488 488 TEL 44 0 161 777 6611 FAX 44 0 161 777 6622 e mail sales omega co uk It is the policy of OMEGA Engineering Inc to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for human applications M 4109 1104 IP510 EP510 IP511 EP511 SERIES V AIR CONNECTIONS SUPPLY Connect air supply to 1 4 NPT port marked IN If the above specifications are not met possibility of internal clogging
9. ED inches ol LL k gt 0 213 5 4mm OPEN DOOR AS SHOWN e 21 2 HOLES FOR ACCESS TO ZERO ka AND SPAN ADJUSTMENT 47 7 SCREWS Drawings and dimensions are for reference only SEE TABLE 1 M 4109 1104 IP510 EP510 IP511 EP511 SERIES V ELECTRICAL CONNECTIONS PRECAUTIONS TO BE OBSERVED DURING INSTALLATION These Transducers were tested at the EMC Test Centre Dunfermline Fife KY11 5LB to the Electromagnetic Compatibility Directive effective January 1 1996 The relevant EMC specifications tested were the following EN 50081 1 1992 and EN 50082 2 1992 A Technical Construction File Serial 107 was written and Certificate of Conformity issued by a Competent Body EN 50081 1 1992 Test results confirmed that no precautions need to be observed during installation regarding electro magnetic emissions from the 510 or 511 Series Transducers EN 50082 2 1992 The following precautions should be taken during installation to maintain the advertised accuracy speci fications The input wiring to the transducer should be isolated from other high voltage transient wiring The momentary switching on and off of nearby relays motors or other high capacitive or inductive loads can have a minor effect on the accuracy specification 0 25 of Span Any change in output pressure is minimal and momentarily and is considered to be within the performance capabilities Use of a ferrite bead collar on the input wires entering the transducer is recommended
10. I PSI PSI wv M 4109 1104 IP510 EP510 IP511 EP511 SERIES MOUNTING GENERAL NEMA 1 and NEMA 4X transducers can be mounted in any position DIRECT MOUNTING PIPE e Any NEMA 1 transducers may be supported by its own plumbing for air supply and output NEMA 4X transducers may also be supported using 1 2 explosion proof conduit in the electrical port PANEL e NEMA 1 transducers may be mounted to a panel with two No 10 32 screws using threaded holes in the back of a trans ducer or with two to four No 8 32 screws using threaded holes in the bottom of a transducer e NEMA 4X transducers may be mounted to a panel with three No 10 32 screws using threaded holes in the back of a transducer or with four No 8 32 screws using threaded holes in the bottom of a transducer In the case of back mount ing if the panel extends towards the screw on cover a 3 16 inch thick spacer MUST be used between the back of the transducer and the panel in order for the panel to clear the transducer s screw on cover EP510 AND IP510 FRONT VIEW SIDE VIEW 8 x REMOVABLE COVER mm inches LL REMOVABLE ORIFICE 4 01 MAX 102 J 1 43 j OUTPUT 383 S REI Ik 33 4 3 3 BOTTOM VIEW TOP VIEW ALTERNATE MOUNTING A ua nm BRACKET POSITION BRACKET ll SUPPLIED 144 36 6 ae 73 8 32 UNC 2B a X 31 7 9mm LONG _mm 4 SCREWS SUPPLI
11. MADE IN USA YEAR CE Shop online at omega conr CEOMEGA cath fic nu AER t omega com mar Fa s p e mail info omega com pa In For latest product manuals omegamanual info ISO 9001 9001 CORPORATE QUALITY CORPORATE QUALITY STAMFORD CT MANCHESTER UK EP510 IP510 EP511 IP511 SERIES Electroneumatic Converters omega com EOMEGA OMEGAnet Online Service Internet e mail omega com info omega com U S A ISO 9001 Certified Canada Servicing North America Omega Engineering Inc One Omega Drive P O Box 4047 Stamford CT 06907 0047 USA Toll Free 1 800 826 6342 TEL 203 359 1660 FAX 203 359 7700 e mail info omega com 976 Bergar Laval Quebec H7L 5A1 Canada Toll Free 1 800 826 6342 TEL 514 856 6928 FAX 514 856 6886 e mail info omega ca For immediate technical or application assistance U S A and Canada Sales Service 1 800 826 6342 1 800 TC OMEGA Mexico Latin America Benelux Czech Republic France Germany Austria United Kingdom ISO 9001 Certified Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN En Espa ol 001 203 359 7803 FAX 001 203 359 7807 info omega com mx e mail espanol omega com Servicing Europe Managed by the United Kingdom Office Toll Free 0800 099 3344 TEL 31 20 347 21 21 FAX 31 20 643
12. ase Order number to cover the COST was PURCHASED of the repair 2 Model and serial number of the product under 2 Model and serial number of the product and warranty and 3 Repair instructions and or specific problems 3 Repair instructions and or specific problems relative to the product relative to the product OMEGA s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC Copyright 2009 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC Where Do I Find Everything Need for Process Measurement and Control OMEGA Of Course Shop online at omega com TEMPERATURE Ar Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies 4 Wire Thermocouple RTD amp Thermistor Calibrators amp Ice Point References 4 Recorders Controllers amp Process Monitors LF Infrared Pyrometers PRESSURE STRAIN AND FORCE lA Transducers amp Strain Gages lA Load Cells amp Pressure Gages IA Displacement Transducers A Instrumentation amp Accessories FLOW LEVEL 4 Rotameters Gas Mass Flowmeters amp Flow Computers 4 Air Velocity Indicator
13. modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components in which wear is not warranted include but are not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special
14. s 20 F to 160 F O F to 160 F Storage Temperature Range Buna N elastomers Viton elastomers 40 F to 200 F 15 F to 200 F ee Less than 0 596 of SPAN per 1G iren aut 5 2000 Hz 36 maximum 3 axes Less than 10 VDC drop at 20 mA Loop Load I P transducer Less than 12 VDC drop at 50 mA Supply Voltage E P Transducer Intrinsically Safe Nonincendive General Purpose Less than 0 25 of SPAN 10V meter 20 1000 MHz EM m Pneumatic 1 4 NPT 9 VDC to 28 VDC less than 20 mA 9 VDC to 40 VDC less than 20 mA WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase OMEGA s WARRANTY adds an additional one 1 month grace period to the normal one 1 year product warranty to cover handling and shipping time This ensures that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized
15. s IA Turbine Paddlewheel Systems 4 Totalizers amp Batch Controllers pH CONDUCTIVITY LA pH Electrodes Testers amp Accessories Lf Benchtop Laboratory Meters lA Controllers Calibrators Simulators amp Pumps A Industrial pH amp Conductivity Equipment DATA ACQUISITION IA Data Acquisition amp Engineering Software IA Communications Based Acquisition Systems 4 Plug in Cards for Apple IBM amp Compatibles 4 Data Logging Systems lA Recorders Printers amp Plotters HEATERS Heating Cable IA Cartridge amp Strip Heaters IA Immersion amp Band Heaters A Flexible Heaters A Laboratory Heaters ENVIRONMENTAL MONITORING AND CONTROL IA Metering amp Control Instrumentation LF Refractometers L4 Pumps amp Tubing lA Air Soil amp Water Monitors LA Industrial Water amp Wastewater Treatment IA pH Conductivity amp Dissolved Oxygen Instruments M4109 0909
16. ucers should provide more than one million cycles without failure If a situation should occur in which the transducer s behavior is abnormal the cause is usually related to a pneumatic problem ELECTRICAL MAINTENANCE An electrical problem must be isolated by a skilled technician The power source and all wiring should be checked first Circuit board failures are very rare and can be confirmed by the following method Loosen the screws or posts that hold the circuit board in place Unplug the blue connector from the circuit board and insert two small pieces of wire into the con nector IMPORTANT Connect a current source with the polarity as follows Positive to the RED coil wire and Negative to the BROWN coil wire of 10 mA to the connector which powers the yellow coil With supply pressure on the unit should pro duce an output pressure equivalent to 80 or more of the maximum output pressure If there is little or no output then the unit is clogged Should it produce an adequate output pressure then the circuit board is the primary suspect The unit must be returned to the factory for repair PNEUMATIC MAINTENANCE All 510 and 511 Series transducers also have an internal orifice filter but if contaminates do invade the transducer they can clog the internal orifice and block the flow or jam open the internal supply valve The problem can be corrected through replacement of the orifice see TABLE 5 KITS or by cleaning the internal supply
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