Intex Recreation 638 User's Manual
Contents
1. SURFACE Leaves insects Pool too close to Use Intex pool skimmer DEBRIS etc trees IMPORTANT If you continue to experience difficulty please contact our Consumer Service Department for assistance See back cover for contact information SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 GENERAL AQUATIC SAFETY Water recreation is both fun and therapeutic However it involves inherent risks of injury and death To reduce your risk of injury read and follow all product package and package insert warnings and instructions Remember however that product warnings instructions and safety guidelines cover some common risks of water recreation but do not cover all instances or risk and or danger For additional safeguards also familiarize yourself with the following general guidelines as well as guidelines provided by nationally recognized Safety Organizations e Demand constant supervision Learn to swim Take the time to learn CPR and first aid Instruct anyone who is watching your children about potential pool hazards and about the use of protective devices such as locked doors barriers etc Teach children what to do in case of an emergency Always use common sense and good judgement when enjoying any water activity Supervise Supervise Supervise SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2002. GFCI RCD Use a qualified electrician to install the GFCI RCD which has a maximum rate of 30mA Do not use a portable residual current device PRCD 10 Operate the filter pump until the desired water clarity is obtained SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 SET UP INSTRUCTIONS continued WARNING Position this product away from pool to prevent a child from climbing the pool To inspect and change the filter cartridge disconnect line cord unscrew the strainer grids 6 from the strainer connectors and insert the hat like plugs into the strainer connectors before servicing the filter After service open the air release valve remove the plugs allow any air to escape through the valve before tightening the valve again and replace the strainer grids The pump is now primed with water again and may be turned on WATER LEVEL UPPER PROTRUDING HOSE CONNECTION AIR RELEASE N VALVE THREADED N FILTER STRAINER CARTRIDGE INSIDE UPPER PUMP MU et CONNECTION 4 INSIDE OF POOL BOTTOM PUMP CONNECTION ILLUSTRATION NOT TO SCALE SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 FILTER PUMP STATIONARY MOUNTING OPTION There are three mounting holes located at the bottom of the filter pump base These holes are provided because various country s regulations especially i
3. Stationary Mounting Option Maintenance Pool Care and Chemicals Long Term Storage Troubleshooting Guide Common Pool Problems General Aquatic Safety Limited Warranty Intex Service Center Locations SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 IMPORTANT SAFETY RULES READ AND FOLLOW ALL INSTRUCTIONS A WARNING To reduce the risk of injury do not permit children to use this product Always supervise children and those with disabilities Risk of electric shock Connect this product only to a grounding type receptacle protected by a ground fault circuit interrupter GFCI or residual current device RCD Contact a qualified electrician if you cannot verify that the receptacle is protected by a GFCI RCD Use a qualified electrician to install the GFCI RCD which has a maximum rate of 30mA Do not use a portable residual current device PRCD Do not bury electrical cord Locate cord where it will not be damaged by lawn mowers hedge trimmers and other equipment The supply cord cannot be replaced If the cord is damaged the appliance should be scrapped To reduce the risk of electric shock do not use extension cords timers plug adaptors or converter plugs to connect unit to electric supply provide a properly located outlet Assembly and disassembly by adults only Do not attempt to plug in or unplug this product while standing in water or when your hands are wet Position this
4. scale SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 PARTS REFERENCE Before assembling your product please take a few minutes to check the contents and become familiar with all the parts H1 lt NOTE Drawings for illustration purpose only May not reflect actual product Not to scale REF NO DESCRIPTION QTY SPARE PART NO s murncammbeEGexg 3 s smme gt ma s Hose crave 4 me Hose sea gt ma When ordering parts be sure to quote the model number and part numbers SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 SET UP INSTRUCTIONS Be sure you have access to water to fill the pool and chemicals for the water A small coin can be used to tighten the hose clamps 8 IMPORTANT This filter pump is shipped with the air release valve 1 open open the air release valve if necessary DO NOT replace the air release valve until you reach STEP 8 Failure to follow these instructions will result in air trapped inside filter housing the motor will run dry be noisy and malfunction Assemble above ground pool first Carefully follow the pool s installation instructions Place the Filter Pump the length of the hose away from the pool wall where the lower black protruding hose connection is sticking out Remove
5. 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 295U 01 29 2007 IMPORTANT SAFETY RULES Read Understand and Follow all Instructions Carefully before Installing and using this Product Krystal Clear Model 638 Filter Pump 220 240 V 50 Hz 85 Hmax 1 0 m H min 0 19 m IPX7 Max Water Temperature 35 C 9 2006 Intex Marketing Ltd Intex Development Co Ltd Intex Recreation Corp Eh X All rights reserved Tous droits r serv s Todos los derechos reservados Alle Rechte vorbehalten Printed in China Imprim en Chine Impreso en China Gedruckt in China Trademarks used in some countries of the world under license from Marques utilis es dans certains pays sous licence de Marcas registradas utilizadas en algunos pa ses del mundo bajo licencia de Warenzeichen verwendet in einigen Landern der Welt in Lizenz von Intex Marketing Ltd to a a an Intex Development Co Ltd 8th Floor Dah Sing Financial Centre 108 Gloucester Road Wanchai Hong Kong amp Intex Recreation Corp Box 1440 Long Beach CA 90801 Distributed in the European Union by Distribu dans l Union Europ enne par Distribuido en la uni n Europea por Vertrieb in der Europ ischen Union durch Intex Trading B V P O Box nr 1075 4700 BB Roosendaal The Netherlands 106 A0 0701 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 Warnings Parts List amp Reference Set Up Instructions
6. 45 89 44 22 00 FAX 445 86 24 02 39 E mail intex keleg dk LEKSAM AB BRANDSVIGSGATAN 6 S 262 73 ANGELHOLM SWEDEN TEL 46 431 44 41 20 FAX 46 431 190 35 E mail kundtjanst leksam se NORSTAR AS PINDSLEVEIEN 1 N 3221 SANDEFJORD NORWAY TEL 47 33 48 74 10 FAX 47 33 48 74 11 E mail intex norstar no NORSTAR OY RUUKINTIE 20 FIN 02330 ESPOO FINLAND TEL 358 9 8190 530 FAX 358 9 8190 5335 E mail info norstar fi LLC BAUER KIEVSKAYA STR 20 121165 MOSCOW RUSSIA TEL 095 249 9400 8626 9802 FAX 095 742 8192 E mail intex rdm ru Website www intex su KATHAY HASTER UL LUTYCKA 3 60 415 POZNAN TEL 48 61 8498 381 380 FAX 48 61 8474 487 E mail inx kathay com pl RECONTRA LTD P p 1113 BUDAPEST DAROCZI UT 1 3 HUNGARY TEL 361 372 5200 113 FAX 361 209 2634 E mail gizi recontra hu KONESUL MARKETING amp SALES LTDA RUA INACIO BORBA 835 CEP 04715 020 CHACARA SANTO ANTONIO SAO PAULO SP BRASIL TEL 55 11 5183 8866 FAX 55 11 5183 8866 E mail konesulintex uol com br
7. Website www intex fr STEINBACH GMBH GERMANY AN DER WELLE 4 60322 FRANKFURT TEL 0800 468397665 FAX 07262 61439 0 E mail service intexcorp de Website www intexcorp de A amp AMARKETING SERVICE OFFICE VIA DEI MESTIERI 8 20049 CONCOREZZO MILANO ITALY TEL 39 039 6886260 FAX 39 039 6043603 E mail intex aeamarketingservice com Website www intexitalia com WAREHOUSE C O ALVI VIALE DELLA REPUBBLICA 10 27100 PAVIA ITALY TOY BROKERS LTD MARKETING HOUSE BLACKSTONE ROAD HUNTINGDON CAMBS PE29 6EF UK TEL 01480 414361 FAX 01480 414761 E mail sales toybrokers com Website www toybrokers com GWM AGENCY GARTEN U WOHNMOBEL RAFFELSTRASSE 25 POSTFACH CH 8045 ZURICH SWITZERLAND TEL 41 0 900 455 456 FAX 41 44 455 50 65 E mail gwm gwm ch Website www gwm ch KOKIDO BVI LIMITED C PLOMO 5 7 NAVE 19 POLIGONO INDUSTRIAL AIMAYR SAN MARTIN DE LA VEGA 28330 MADRID SPAIN TEL 34 90 2351045 FAX 34 91 6912709 E mail belen kokido com E mail info kokido com HUNTER OVERSEAS PTY LTD LEVEL 1 225 BAY STREET BRIGHTON VICTORIA AUSTRALIA TEL 61 3 9596 2144 or 1800 224 094 FAX 61 3 9596 2188 E mail enquiries hunteroverseas com au HAKA NEW ZEALAND LIMITED UNIT 5 SENTINEL PARK 25 AIRBORNE ROAD ALBANY PO BOX 302171 NORTH HARBOUR AUCKLAND 1330 NEW ZEALAND TEL 649 4159213 FAX 649 4159212 E mail geoff hakanz co nz FIRST GROUP TRADING AL MOOSA GROUP BUILDING 1ST FLO
8. every two weeks Chlorinated water may damage lawns gardens or shrubbery as children play in the pool and splash water outside the pool Lawn areas underneath the pool liner will be destroyed Note that some types of grass may grow through the liner but function is not affected Filter run time depends on pool size weather and usage level Experiment with various run times so as to produce clean clear water A CAUTION Concentrated chlorine solutions may damage the pool liner Always follow the chemical manufacturer s directions and the health and hazard warnings LONG TERM STORAGE 1 Before emptying your pool for long term storage or relocation be sure the water is directed towards an acceptable drain water receptacle away from the house Check local regulations for specific directions regarding disposal of swimming pool water After pool is empty of all water disconnect all pool hoses 7 from pool and filter pump simply reverse the set up instructions Remove filter cartridge as shown in the Filter Cartridge Cleaning section steps 2 thru 4 Remove the strainers 6 from the pool wall Place the wall plugs into the hose connections Loosen clamps 8 securing the strainers before removal Drain water from the filter pump housing Depending on the cartridge 5 usage a new cartridge may be needed for next season keep a spare available Cover the seal 4 air release valve O ring 2 and hose seals 9 with petroleum jelly
9. product away from pool to prevent a child from climbing on pump to access the pool Children must stay away from this product and electrical cord s Do not operate this product when pool is occupied Always unplug this product from the electrical outlet before removing cleaning servicing or making any adjustment to the product This product is for use with storable pools only Do not use with permanently installed pools A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original configuration Keep this product more than 2m away from the pool for France only Keep the plug of this product more than 3 5m away from the pool The plug shall be accessible after product installed This product is intended to be used only for the purposes described in the manual FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE ELECTRIC SHOCK ENTANGLEMENT OR OTHER SERIOUS INJURY OR DEATH These product warnings instructions and safety rules provided with the product represent some common risks of water recreation devices and do not cover all instances of risk and danger Please use common sense and good judgement when enjoying any water activity SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 PARTS LIST Y a M SN dn 7 NN v NOTE Drawings for illustration purpose only May not reflect actual product Not to
10. 7 LIMITED WARRANTY Your Krystal Clear Filter Pump has been manufactured using the highest quality materials and workmanship All Intex products have been inspected and found free of defects prior to leaving the factory This Limited Warranty applies only to the Krystal Clear Filter Pump The provisions of this Limited Warranty apply only to the original purchaser and is not transferable This Limited Warranty is valid for a period of one 1 year from the date of the initial retail purchase Keep your original sales receipt with this manual as proof of purchase will be required and must accompany warranty claims or the Limited Warranty is invalid If a manufacturing defect is found within this one 1 year period please contact the appropriate Intex Service Center listed in this manual The Service Center will determine the validity of the claim IMPLIED WARRANTIES ARE LIMITED TO THE TERMS OF THIS WARRANTY AND IN NO EVENT SHALL INTEX THEIR AUTHORIZED AGENTS OR EMPLOYEES BE LIABLE TO THE BUYER OR ANY OTHER PARTY FOR DIRECT OR CONSEQUENTIAL DAMAGES OR LIABILITIES This Limited Warranty does not apply if the Krystal Clear Filter Pump is subject to negligence abnormal use or operation accident improper operation improper voltage or current contrary to operating instructions or to damage by circumstances beyond Intex s control including but not limited to ordinary wear and tear and damage caused by exposure to fire flood freezi
11. OR OFFICE 102 amp 103 UMM HURAIR ROAD KARAMA DUBAI UAE TEL 00971 4 3373322 FAX 00971 4 3375115 E mail info firstgrouptrading com Website www firstgrouptrading com WOOD amp HYDE 15 17 PACKER AVENUE INDUSTRIA 2 CAPE TOWN SOUTH AFRICA 7460 TEL 27 21 0800 204 692 FAX 27 21 505 5600 E mail ygoldman thumb co za AREAS CHILE ARGENTINA PERU URUGUAY SAUDI ARABIA AUSTRIA CZECH REPUBLIC EASTERN EUROPE BELGIUM DENMARK SWEDEN NORWAY FINLAND RUSSIA POLAND HUNGARY BRAZIL SAVE THESE INSTRUCTIONS LOCATION COMEXA S A SAN IGNACIO 0201 PARQUE INDUSTRIAL PORTEZUELO QUILICURA SANTIAGO CHILE TEL 56 2 339 9000 FAX 56 2 339 9022 E mail generalsilfa silfa cl SAUDI ARABIAN MARKETING amp AGENCIES CO LTD PRINCE AMIR MAJED STREET AL SAFA DISTRICT JEDDAH KINGDOM OF SAUDI ARABIA TEL 966 2 693 8496 FAX 966 2 271 4084 E mail abid syed samaco com sa Website www samaco com sa STEINBACH GMBH AUSTRIA AISTINGERSTRABE 2 4311 SCHWERTBERG TEL 0800 468397665 FAX 07262 61439 0 E mail service intexcorp at Website www intexcorp at INTEX TRADING S R O BENESOVSKA 23 101 00 PRAHA 10 CZECH REPUBLIC TEL 420 2 717 32247 FAX 420 2 673 12552 E mail info intexcorp cz N V NICOTOY S A MOESKROENSESTEENWEG 383 C 8511 AALBEKE TEL 0800 92088 FAX 32 56 20 37 61 E mail intex nicotoy be K E MATHIASEN A S SINTRUPVEJ 12 DK 8220 BRABRAND DENMARK TEL
12. cool down Adjust chlorine and pH level Consult your local swimming pool supply stores Clean or replace cartridge Check for holes in cartridge Replace if damaged Operate filter for longer periods Clean strainer screen at pool wall inlet Look for obstructions in intake hose or discharge hose inside pool wall Tighten hose clamps check hoses for damage check pool water level Replace cartridge Clean cartridge more often Fill pool to correct water level Clean strainer screens at pool inlet Tighten hose clamps check hose for damage Check amp clear any sticks or leaves in intake to pump Open release valve at top of pump Remove cover amp check for O ring Tighten cover Manually Replace or clean cartridge HOSE LEAKING Tighten change hose clamps AIR LOCK air trapped Pump housing and inlet hose Open air release valve lift and lower the inlet hose until water starts to flow out of the air release valve close air release valve The white inserts at both ends of the hoses shall remain inside and shall be firmly inserted in the hose Do not remove the white inserts HOSE from the hoses These white inserts are not serviceable parts To facilitate the connection of the hoses into the black protruding hose INSERT connectors on the pool wall you may use soapy water solution mix 6 drops of dish detergent in 1 2 a cup of water to lubricate the inserts by simply dipping th
13. e hose ends into the solution Continue per owner s manual Do not use lubricants such as machine or industrial oil or grease SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 COMMON POOL PROBLEMS PROBLEM DESCRIPTION REMEDY ALGAE Greenish water e Chlorine and pH levels Super chlorinate with shock Green or black need adjustment treatment Correct pH to your spots on pool liner pool store s recommended Pool liner is level slippery and or has Vacuum pool bottom a bad odor Maintain proper chlorine level COLORED Water turns blue Copper iron or Adjust pH to recommended WATER brown or black maganese in water level when first treated being oxidized by the Run filter until water is clear with chlorine added chlorine Clean cartridge frequently Common SUSPENDED Water is cloudy Hard water caused Correct pH Check with pool MATTER IN milky by pH level being too dealer for water treatment WATER high Check for proper chlorine Chlorine content is low level Foreign matter in Clean or replace your filter water CHRONIC e Level is lower than Rip or hole in pool Repair with patch kit LOW WATER on previous day liner or hoses Tighten Finger tighten all caps LEVEL caps SEDIMENT Dirt or sand on Heavy use getting in Use Intex pool vacuum to ON POOL pool floor and out of pool clean bottom of pool BOTTOM
14. n the European community require the filter pump to be secured to the ground or to a base in a permanent upright position These three holes form a triangle pattern and are 145mm from each other The holes are slotted with a 7mm width The filter pump can be mounted on a cement base or onto a wooden structure to prevent accidental falling over Total assembly must exceed 18kg The drawings on the following show two possible ways of upright mounting The European norm EN 60335 2 41 requires this product be secured to the ground or to a base 3 x M6 HEXAGON LOCK NUTS amp 3 x M6 HEXAGON HEAD BOLTS SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 FILTER CARTRIDGE CLEANING OR REPLACEMENT It is recommended that the filter cartridge be replaced at least every 2 weeks Make sure filter pump is not operating Disconnect line cord To prevent water from escaping the pool unscrew the strainer grids from the strainer connectors and insert the hat like plugs into the strainer connectors In a counter clockwise motion remove threaded cover 3 and cover seal 4 Be careful not to lose the cover seal 4 Remove filter cartridge 5 to clean it The filter may be cleaned from the spray from a water hose Use judgement as to whether cartridge needs to be replaced Return cartridge to filtering position Return the seal 4 and threaded cover 3 to their original positions Tighten
15. ng rain or other external environmental forces This Limited Warranty applies only to those parts and components sold by Intex The Limited Warranty does not cover unauthorized alterations repairs or disassembly by anyone other than Intex Service Center personnel The costs associated with the loss of pool water chemicals or water damage are not covered by this warranty Injury or damage to any property or person is not covered by this warranty SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 For service questions or to order replacement parts please contact the appropriate office listed below or visit www intexdevelopment com for answers to most frequently asked questions AREAS ASIA EUROPE FRANCE GERMANY SWITZERLAND SPAIN PORTUGAL AUSTRALIA NEW ZEALAND MIDDLE EAST REGION SOUTH AFRICA LOCATION INTEX DEVELOPMENT CO LTD 8TH FLOOR DAH SING FINANCIAL CENTRE 108 GLOUCESTER ROAD WANCHAI HONG KONG TEL 852 28270000 FAX 852 23118200 E mail xmservicesupport intexcorp com cn Website www intexdevelopment com INTEX TRADING B V POSTBUS 1075 4700 BB ROOSENDAAL THE NETHERLANDS TEL 31 0 165 593939 FAX 31 0 165 593969 E mail service intexcorp nl Website www intexcorp nl INTEX SERVICE FRANCE SAS 52 ROUTE NATIONALE 39190 BEAUFORT FRANCE TEL 08 90 71 20 39 0 15 TTC min FAX 03 84 25 18 09 E mail sav intexcorp com fr
16. the threaded cover 3 by hand only twisting it in a clock wise direction After service open the air release valve remove the plugs allow any air to escape through the valve before tightening the valve again and replace the strainer grids The pump is now primed with water again and may be turned on SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 POOL CARE AND CHEMICALS All pools require care to keep the water clear and hygienically clean With proper chemical control your filter will help attain this objective Consult your pool supply dealer for instructions regarding the proper use of chlorine algaecide and other chemical agents required for sparkling clear water Keep pool chemicals away from children Do not replenish chemicals in pool while pool is occupied Skin or eye irritations could occur Daily pH checking and chemical treatment of the water is very important and can not be overemphasized Chlorine algaecide and maintenance of proper pH levels are required when filling the pool as well as during the season Consult your local swimming pool supply store for instructions The season s first filling of the pool may have brackish water requiring extra water additives and extra filter changes Do not allow swimming in pool until the pH level is balanced Consult your local swimming pool supply store for instructions Keep spare filter cartridges on hand Replace cartridges
17. to preserve its resilience during storage Store the filter pump and accessories in a dry cool storage location The original packing carton can be used for storage SAVE THESE INSTRUCTIONS 106 MODEL 638 FILTER PUMP ENGLISH 7 5 X 10 5 PANTONE 295U 01 29 2007 TROUBLESHOOTING GUIDE TROUBLE CHECK FILTER MOTOR FAILS TO START Not plugged in Fuse box needs checking GFCI RCD circuit breaker tripped FILTER DOESN T CLEAN POOL Improper chlorine or pH levels Filter cartridge dirty Cartridge damaged Excessively dirty pool Strainer screen restricting flow FILTER DOESN T PUMP WATER OR FLOW IS VERY SLOW Inlet discharge clogged Air leak on intake line Excessively dirty pool Filter cartridge dirty PUMP DOESN T WORK Low water level Strainer screen plugged up Air leak on intake hose Faulty motor or impeller jammed Air lock inside cartridge chamber TOP COVER LEAKING O ring missing Cover not tight Filter cartridge dirty Scale or buildup on cartridge POSSIBLE SOLUTIONS Filter cord must be plugged into a 3 wire outlet that is protected by a Class A Ground Fault Circuit Interrupter or RCD Reset circuit breaker If circuit breaker trips repeatedly your electrical system may have a defect Turn off circuit breaker and call an electrician to correct the problem Motor too hot and overload protection shut motor off Let motor
18. wall plugs and then insert the strainers 6 into each of the protruding hose connections The hoses 7 fit over the strainers inserted into the connections There are two hoses to be connected to the Filter Pump hose connections With hose clamps 8 fasten one of the hoses 7 to the lower protruding hose connection marked on the pool liner and to the pump connection marked Connect the second hose to the remaining upper protruding hose connection and to the lower pump connection Make sure all the hose clamps 8 are tight Twist the Filter Pump s threaded cover 3 in a clock wise direction to be sure it is on tight Use only your hands to tighten the top Do not tighten with tools such as pliers Fill the pool to a level of at least 1 2 inches above the top connection The water will automatically flow down into the pump When water starts flowing out of the air release valve hole screw in the air release valve back into the filter housing cover Do not over tighten the valve NOTE Venting the system is necessary for air to escape as the filter housing fills with water Connect the filter pump to the power outlet The filter pump is now filtering the water A WARNING Risk of electric shock Connect this product only to a grounding type receptacle protected by a ground fault circuit interrupter or residual current device RCD Contact a qualified electrician if you cannot verify that the receptacle is protected by a
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