Ingersoll-Rand PD30X-X-B User's Manual
Contents
1. 10 U Cup 1 3 8 o d Y186 51 Spool PD30A X X B 047 877 25 214 325 126 876 027 4083 084 860 4099 17 416 C 14 416 T 6721030 6720081 PD30S X X B Washer 1 556 o d Go do 113 114 O Ring large 3 32 x 1 9 16 o d 7 Ring small 1 8 x 1 1 4 o d lt Actuator Pin 0 250 x 2 276 T 27 90 St Elbow 1 1 2 11 1 2 N P T uh y 32 Gasket valve body Lockwasher 1 4 PD30A X X B if mal PD30S X X B Screw M6 x 1 0 x 16 mm PD30A X B PD30S X X B Valve Block PD30A X X B PD30S X X B 94318 Piston Plug lt N mds 46 Ring 3 32 x 1 1 16 o d AIR MOTOR SECTION SERVICE Service is divided into two parts 1 Pilot Valve 2 Major Valve GENERAL REASSEMBLY NOTES Air Motor Section Service is continued from Fluid Section repair Inspect and replace old parts with new parts as necessary Look for deep scratches on metallic surfaces and nicks or cuts in O rings Take precautions to prevent cutting O rings upon installation Lubricate O rings with Lubriplate FML 2 grease Do not over tighten fasteners refer to torque specification block on view Re torque fasteners following restart SERVICE TOOLS To aid in the installation of 168 rings onto the 167 pilot piston use tool 204130 T2. Maximum Flow Rate flooded inlet Ball check models 275 g p m 1041 l p m Cone check models 195 g p m 738 1 l p m Displacement Cycle 100 p s i g Maximum Particle Size Ball check models 3 8 dia 9 5 mm Cone check models 3 4 dia 18 75 mm Maximum Temperature Limits diaphragm ball seal material 2 8 gal 10 6 lit E RR EPDM 60 to 280 F 51 to 138 C Hyttele usa arta tem wat 20 to 150 F 29 to 66 C Nitrile 10 to 180 F 12 to 82 C PV D F Kynar 10 to 200 F 12 to 93 C Santoprene 40 to 225 F 40 to 107 C dl PETS 40 to 225 F 4 to 107 C ace cs 40 to 350 F 40 to 177 C Dimensional Data see page 8 Mounting Dimensions 10 5 32 x 12 1 16 258 mm x 306 mm Noise Level 70 p s i 50 83 0 db A O D Tested with 67263 muffler assembly installed The pump sound pressure levels published here have been updated to an Equivalent Continuous Sound Level to meet the intent of ANSI S1 13 1971 CAGI PNEU ROP 5 1 using four microphone locations NOTICE All possible options are shown inthe chart however certain com binations may not be recommended consult a representative or the fac tory if you have questions concerning availability INGERSOLL RAND COMPANY 209 NORTH MAIN STREET BRYAN OHIO
3. available from ARO PILOT VALVE DISASSEMBLY Alighttap on 118 should expose the opposite 121 sleeve 167 pilot piston and other parts Remove 170 sleeve and inspect inner bore of sleeve for damage PILOT VALVE REASSEMBLY 1 Clean and lubricate parts not being replaced from service kit 2 Install new 171 and 172 rings replace 170 sleeve AIR MOTOR PARTS Description size 147 Ring 1 8 x 1 2 o d 166 Track Gasket e 167 Pilot Piston includes 168 and 169 Ring 3 32 x 5 8 o d PartNo _ U Cup 1 8 x 7 8 o d 170 Piston Sleeve 171 Ring 3 32 x 1 1 8 o d ay LB w w rey w w 7172 e Ring ext oa e V5 2 re re re w w w w E 174 Ring 1 8 x 1 2 o d Y325 202 V 176 Diaphragm check valve 177 Retaining Ring PD30X XXP X B PD30X XXS X B Lubriplate FML 2 Grease Lubriplate Grease Packets 10 637308 Used on Stainless Steel models PD30S XXX XXX B only e Used on Aluminum models PD30A XXX XXX B only Items not shown 173 Ring 1 16 x 1 3 8 o d Y325 26 147 16 C S NO e unl MATERIAL CODE D Acetal SS Stainless Steel l 0 Polyurethane SP Stantoprene Zinc A Aluminum B Nitrile Br Brass C Carbon Steel Insta
4. COLOR E P R N A HYTREL Cream 61 NITRILE Black SANTOPRENE Tan SANTOPRENE Green Backup 26 White Yellow Stripe 5 70x 144 70x BiA 7 6 78 _ gt gt n gt DAVA 79 C lt gt PD30X XXX 0XX B03 rz TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC 14 Cap screw 60 70 ft Ibs 81 4 94 9 Nm 26 and 27 Fluid cap manifold screw 60 70 ft Ibs 81 4 94 9 Nm sz Apply Loctite 271 to threads Apply anti seize compound to threads when using stainless Figure 1 steel fasteners and stainless steel wet ends LUBRICATION SEALANTS Apply Lubriplate FML 2 grease to all rings U Cups amp mating parts Apply Loctite 242 to threads at assembly Apply PTFE tape to threads at assembly ty NOT USED WITH PD30X XXX AXX B CXX B amp GXX B Lubriplate FML 2 is a white food grade petroleum grease MSDS available upon request PD30X X B PD30X XXX 0XX B03 White Yellow e Dot Torque Sequence PD30X XXX 0XX B 41 8 SANTOPRENE Page 5of8 PARTS LIST AIR SECTION Indicates parts included in 637302 Air Section Service Kit shown below and items 70 144 175 and 180 shown on page 4 Description size 028 4109 092 4034 i I Center Body PD30A X X B PD30S X X B I C 107
5. __ 61 Outlet Manifold 5 Haj 94704 22 88 For N P T F thread models PD30X AXX XXX B use 1 For BSP thread models PD30X BXX XXX B use 2 EXTERNAL HARDWARE OPTION PD30X XXX XXX B PD30X XXX 0XX B and 0XX B03 only Gt PartNo Mt PD30X XXP X B PD30X XXS X B Mem Description size Qty PartNo Mt PartNo Mtl 78 Washer 1 3 4 i d x 4 3 4 o d 4 95700 SS 26 Screw m2x1 75 6gxa5mm 12 94412 C 9122 SS 79 washer soo ia xas oa 4 9571 SS LUAM 29 Nutqmizx1 75 6 ae 950533 c 0553 SS 5 i i COMMON PARTS Mem Description size Qty PartNo Mt iem Description size Qty PartNo Mt O afee rCwpnexiaros vises 43 Ground Lug see page 1 93004 Co Gasket 0 406 i d x 0 031 thick 4 94098 Co Gasket 900 B Cushion Ss 961 SP 131 Screw mox1 5 6gx120mm 4 94531 C 1 Smart Parts keep these items on hand in addition to the Service Kits for fast repair and reduction of down time Page 4of8 Description size 27 Screw m2x1 75 6gx60mm 16 4991 1 C 94901 SS PD30X X B PARTS LIST PD30X X X B FLUID SECTION COLOR Blue Cream Red Tan N A FOR THE E AIR MOTOR SECTION ete SEE PAGES 6 amp 7 MATERIAL
6. as stated on the pump model plate material hoses and other components are able to with stand fluid pressures developed by this pump Check all hoses for damage or wear Be certain dispensing device is clean and in proper working condition ZXWARNING STATIC SPARK Can cause explosion resulting in severe injury or death Ground pump and pumping system e Use the pump grounding screw terminal provided Use ARO part no 66885 1 ground kit or connect a suitable ground wire 12 ga min to a good earth ground source e Secure pump connections and all contact points to avoid vibration and generation of contact or static spark e Consult local building codes and electrical codes for specific grounding requirements e After grounding periodically verify continuity of electrical path to ground Test with an ohmmeter from each component e g hoses pump clamps container spray gun etc to ground to insure continuity Ohmmeter should show 0 1 ohms or less e Submerse the outlet hose end dispensing valve or device in the material being dispensed if possible Avoid free streaming of material being dispensed Use hoses incorporating a static wire Use proper ventilation Keep inflammables away from heat open flames and sparks Keep containers closed when not in use I NWARNING Pump exhaust may contain contaminants Can cause severe injury Pipe exhaust away from work area and per sonnel e Inthe event of a di
7. rating and longest service life IZJNWARNING Hazards or unsafe practices which could result in severe personal injury death or substantial property damage A CAUTION Hazards or unsafe practices which could result in minor personal injury product or property damage NOTICE Important installation operation or maintenance information Page 2 of 8 PD30X X B GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range of material compatibility options available Refer to the model and option chart ARO pumps feature stall resistant design modular air motor fluid sections Air operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and positive fluid pressure in the fluid chambers valve checks insure a positive flow of fluid Pump cycling will begin as air pressure is applied and it will continue to pump and keep up with the demand It will build and maintain line pres sure and will stop cycling once maximum line pressure is reached dis pensing device closed and will resume pumping as needed AIR AND LUBE REQUIREMENTS IZ NWARNING EXCESSIVE AIR PRESSURE Can cause pump damage personal injury or property damage e A filter capable of filtering out particles larger than 50 microns should be used on the air supply There is no lubrication required other than the ring lubricant which is appl
8. 0S X X B Part No Mti 948312 SS 940311 85 940312 ISS Y17518 88 EZA de 181 _ 185 MATERIAL CODE A Aluminum Ha Hastelloy C Nitrile PVDF Carbon Steel SH Hard S Steel Co Copper SP Santoprene Cl Cast Iron SS Stainless Steel PTFE Hytrel V Viton Item Description size s BakupWashr ___ 69jArCap 126 Pipe Plug 14 18 NPT xTM X 175 O Ring 3 32 x1 o d legen X 3 32 x 1 1116 o d Y325 118 181 Roll Pin 5 32 o d x 3 4 long Y178 56 S MANIFOLD THREAD FLUID CAP MATERIAL OPTIONS PD30X XXX XXX B PD30X XAX X B PD30X XCX X B PD30X XHX X B Item Description size Qty PartNo Mtl PartNo Mt PartNo uty A 94909 SS 94947 Hs 94803 Iss Washer 3 16 i d x 2 o d x 5 32 SS 13 127 SS 94949 Ha Yi3 12T SS SS v5134 T SS 94948 Ha YS 134 T Fluid Cap A 9rtoe CI 94603 Ha 94107 SS Leg PD30A200CX00C8 0 f emot N A N A jouet ici PD30S 00 00 8 ae kai ISS _ 188 94305488 cn ISS a 94702433 en ISS Qty PD30X XSX X B Part No Mti 6 T 2 T 15 947032 85 947032 60 inlet Manifold _ 94691468 Ha 94216458
9. 17 Muffler MAJOR VALVE See cross section detail figure 3 above IMPORTANT BE CERTAIN TO ORIENT 115 SPACER LEGS AWAY FROM BLOCKING INTERNAL PORTS WHEN REASSEMBLING AIR SECTION gt TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC Torque 134 screw to 40 50 in Ibs 4 5 5 6 Nm LUBRICATION SEALANTS A replacement Major Valve Service Assembly is available separately which includes the following Valve Assembly Pump Models Items Included X Apply Lubriplate FML 2 grease to rings U Cups 67089 1 PD30A X X B 107 116 132 135 136 166 176 177 amp mating parts 67089 2 PD30S X X B 107 116 132 135 136 146 147 176 177 PD30X X B Page 7 of 8 Product discharged from exhaust outlet Check for diaphragm rupture Check tightness of 14 cap screw Air bubbles in product discharge Check connections of suction plumbing TROUBLE SHOOTING Low output volume erratic flow or no flow Check air supply Check for plugged outlet hose Check for kinked restrictive outlet material hose Check for kinked restrictive or collapsed inlet material hose Check for pump cavitation suction pipe should be sized at least as e Check O rings between intake manifold and fluid caps e Check tightness of 14 cap screw Motor blows air or stalls e Check 176 check valve for damage or wear e Check for restrictions in valve exhaust large as the inlet threa
10. 3 8 60 3 2 7 16 61 1 2 3 4 69 9 mm 2 3 4 69 9 mm Figure 4 11 279 4 mm 11 11 16 296 1 mm 11 11 16 296 1 mm 11 11 16 296 1 mm PN 97999 813 PD30X X B
11. 43506 f 800 276 4658 e FAX 800 266 7016 2010 www ingersollrandproducts com CCN 99756587 ARO 3 DIAPHRAGM PUMP PD30X XXX XXX B MODEL DESCRIPTION CHART PD30 X X X X X X X B03 CENTER SECTION MATERIAL A Aluminum S Stainless Steel THREAD A N PT F B BSP FLUID CAPS amp MANIFOLD MATERIAL A Aluminum H Hastelloy C Cast Iron S Stainless Steel HARDWARE MATERIAL P Plated Steel S Stainless Steel SEAT MATERIAL Santoprene Hard 440 Stainless Steel C Hytrel K PVDF Kynar E Carbon Steel L Hastelloy F Aluminum o 316 Stainless Steel G Nitrile 0 Cone Check BALL MATERIAL Cone Check models A Santoprene J Nitrile 8 T PTFE C Hytrel EPR V Viton G Nitrile L Viton DIAPHRAGM MATERIAL A Santoprene G Nitrile C Hytrel T PTFE V Viton CONE CHECK FLOW 03 Bottom Discharge FLUID SECTION SERVICE KIT SELECTION Pp30X XXX X X X B EXAMPLE MODEL PD30A ACS SAA B 637303 0 FLUID SECTION SERVICE 637303 AA Ball Diaph am Ingersoll Rand Industrial Technologies OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE HAZARDOUS MATERIALS HAZARDOUS PRESSURE EXCESSIVE AIR PRESSURE STATIC SPARK ZX WARNING EXCESSIVE AIR PRESSURE Can cause person al injury pump damage or property damage Donot exceed the maximum inlet air pressure
12. OPERATOR S MANUAL INCLUDING OPERATION INSTALLATION amp MAINTENANCE 3 DIAPHRAGM PUMP 1 1 RATIO METALLIC PD30X X B RELEASED 8 14 98 REVISED 5 7 10 REV P L READ THIS MANUAL CAREFULLY BEFORE INSTALLING OPERATING OR SERVICING THIS EQUIPMENT It is the responsibility of the employer to place this information in the hands of the operator Keep for future reference SERVICE KITS Refer to Model Description Chart to match the pump material options 637303 XX for fluid section repair see page 4 Note This kit also con tains several air motor seals which will need to be replaced 637302 for air section repair see page 6 67089 X major air valve assembly see page 7 PUMP DATA Models see Model Description Chart for XXX Pump Type Metallic Air Operated Double Diaphragm Material see Model Description Chart Weight PD30A XAX XXX B 113 Ibs 51 3 kgs PD30A XCX XXX B 197 lbs 89 4 kgs PD30A XHX XXX B 203 Ibs 92 1 kgs PD30A XSX XXX B 203 Ibs 92 1 kgs add 40 1 5 18 1 kg for stainless steel air motor section Maximum Air Inlet Pressure Ball check models 120 p s i g 8 3 bar Cone check models 100 p s i g 6 9 bar Maximum Material Inlet Pressure 10 p s i g 69 bar Maximum Outlet Pressure Ball check models 120 p s i g 8 3 bar Cone check models 100 p s i g 6 9 bar
13. aphragm rupture material can be forced out of the air exhaust muffler e Pipe the exhaust to a safe remote location when pumping haz ardous or inflammable materials e Use a grounded 1 minimum i d hose between the pump and the muffler IZNWARNING HAZARDOUS PRESSURE Can result in serious injury or property damage Do not service or clean pump hoses or dispensing valve while the system is pressurized e Disconnect air supply line and relieve pressure from the sys tem by opening dispensing valve or device and or carefully and slowly loosening and removing outlet hose or piping from pump IZ NWARNING HAZARDOUS MATERIALS Can cause serious injury or property damage Do not attempt to return a pump to the factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements e Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions EXPLOSION HAZARD Models containing alumi num wetted parts cannot be used with Ill Trichloroethane Me thylene Chloride or other Halogenated Hydrocarbon solvents which may react and explode e Check pump motor section fluid caps manifolds and all wetted parts to assure compatibility before using with solvents of this type ZX WARNING MISAPPLICATION HAZARD Do not use models containing aluminum wetted parts with food products for hu man consumption Plated parts can co
14. d diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be a non col lapsing type capable of pulling a high vacuum Check all joints on the inlet manifolds and suction connections These must be air tight e Inspect the pump for solid objects logged in the diaphragm chamber or the seat area DIMENSIONAL DATA Dimensions shown are for reference only they are displayed in inches and millimeters mm le 17 11 16 449 2 mm Q 15 381 mm BER 2 3 4 69 9 7 32 Eus N 2 812 5 i NN dal T E d Dotted lines show optional 67263 Muffler Assembly Y d 10 5 32 258 mm PD30X AXX XXX B 3 8 N P T F 1 PD30X BXX XXX B Rp 3 3 11 BSP parallel 30 761 7 mm SS in Wil Wi Air Inlet 3 4 14 N P T F 1 Exhaust Port ad P PD30X XAX XXX B PD30X XCX XXX B PD30X XHX XXX B PD30X XSX XXX B ARO an Ingersoll Rand Industrial Technologies Page 8 of 8 23 3132 586 3 mm gt 23 5 8 598 7 mm 23 5 8 598 7 mm 23 1 8 587 3 mm 23 1 8 587 3 mm INLET _ 9 16 Slot 14 3 mm 1 1 2 11 1 2 N P T 12 1 16 306 5 mm OPTIONAL ACCESSORY 66109 Airline Connection Kit 2
15. de marked FLUID SIDE towards the fluid cap e Re check torque settings after pump has been re started and run a while Viton and Hytrel are trademarks of the DuPont Company Kynar is a registered trademark of Penwalt Corp Santoprene 9 is a registered trademark of Monsanto Company licensed to Advanced Elastomer Systems L P Lubriplate is a registered trademark of Lubriplate Division Fiske Brothers PD30X X B Page 3 of 8 PARTS LIST PD30X X X B FLUID SECTION FLUID SECTION SERVICE KITS 637303 XX KITSINCLUDE BALLS CONE CHECKS See Ball or Cone Check Option refer to XX in chart below DIAPHRAGMS See Diaphragm Option refer to XX in chart below and items 3 19 70 144 175 196 listed below plus 174 and 94276 Lubriplate FML 2 grease page 6 SEAT OPTIONS PD30X XXX XXX B BALL OPTIONS PD30X XXX XXX B 22 3 1 4 dia 19 Ball Qty xex snos XXX Mti a E e 04G u LOX EXX axx 94104 6 CHECK OPTIONS PD30X XXX 0XX B 41 55 DIAPHRAGM OPTIONS PD30X XXX XXX B SERVICE KIT Cone pom E CENTER XX Ball Diaphragm Diaph XA X ragm 637303 94091 A 328 210 Y321 210 T 0 0 vaze2to m 0 0 637303 XG 94091 G XXT 637303 XT 94090 637303 XV SECTION PART OPTIONS PD30X XXX XXX B PD30A X X B Part No Mti PD3
16. ied during assembly or repair e f lubricated air is present make sure that it is compatible with the Nitrile O rings in the air motor section of the pump OPERATING INSTRUCTIONS e Always flush the pump with a solvent compatible with the material being pumped if the material being pumped is subject to setting up when not in use for a period of time e Disconnectthe air supply from the pump if itis to be inactive for a few hours e The outlet material volume is governed not only by the air supply but also by the material supply available at the inlet The material supply tubing should not be too small or restrictive Be sure not to use hose which might collapse e When the diaphragm pump is used in a forced feed flooded inlet situation it is recommended that a Check Valve be installed at the air inlet e Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration MAINTENANCE Refer to the part views and descriptions as provided on page 4 through 7 for parts identification and Service Kit information Certain ARO Smart Parts are indicated which should be available for fast repair and reduction of down time e Service kits are divided to service two separate diaphragm pump functions 1 AIR SECTION 2 FLUID SECTION The FLUID SEC TION is divided further to match typical part MATERIAL OPTIONS e Provide a clean work surface to protect sensitive internal moving parts from con
17. ll new 168 rings and 169 seal Note the lip direction Lu bricate and replace 167 4 Reassemble remaining parts replace 173 and 174 O rings MAJOR VALVE DISASSEMBLY 1 Remove 135 valve block exposing gaskets 166 and 132 and 176 checks Remove 177 snap ring and 107 inlet plug On the side opposite the air inlet push on the inner diameter of 111 spool This will force the 136 piston plug and 109 piston out Con tinue pushing the 111 spool and remove Check for scratches or gouges 4 Remove the Major Valve parts 112 116 e m MAJOR VALVE REASSEMBLY 1 Replace 112 washer 114 ring and 113 ring onto 115 spacer and insert etc Continue this routine to build the major valve stack NOTE Be careful to orient spacer legs away from blocking internal ports 2 Replace 111 spool on 136 plug 110 seal on 109 piston and replace 109 136 plug and 177 snap ring Smart Parts keep these items on hand in addition to the service kits for fast repair and reduction of down time Page 6 of 8 PD30X X B PARTS LIST PD30X X X B AIR SECTION PILOT VALVE PART GROUP MAJOR VALVE CROSS SECTION DETAIL O 109 110 112 114x 1143x 11 111 2 e x174 121 169 168 172 171x 2 Figure 3 173 121 118 174x 177 Substitute these rings for 166 on models PD30S X X B y Figure 2 Optional 941
18. ntain trace amounts of lead A CAUTION Verify the chemical compatibility of the pump wetted parts and the substance being pumped flushed or re circulated Chemical compatibility may change with tempera ture and concentration of the chemical s within the substances being pumped flushed or circulated For specific fluid compatibility consult the chemical manufacturer A CAUTION Maximum temperatures are based on mechani cal stress only Certain chemicals will significantly reduce maximum safe operating temperature Consult the chemical manufacturer for chemical compatibility and temperature lim its Refer to PUMP DATA on page 1 of this manual A CAUTION Be certain all operators of this equipment have been trained for safe working practices understand it s limita tions and wear safety goggles equipment when required Do not use the pump for the structural support of the piping system Be certain the system components are properly supported to prevent stress on the pump parts Suction and discharge connections should be flexible connec tions such as hose not rigid piped and should be compatible with the substance being pumped A CAUTION Prevent unnecessary damage to the pump Do not allow pump to operate when out of material for long periods of time Disconnect air line from pump when system sits idle for long periods of time A CAUTION Use only genuine ARO replacement parts to as sure compatible pressure
19. tamination from dirt and foreign matter during service disassembly and reassembly e Keep good records of service activity and include pump in preven tive maintenance program e Before disassembling empty captured material in the outlet manifold by turning the pump upside down to drain material from the pump FLUID SECTION DISASSEMBLY 1 Remove top manifold s 2 Remove 22 balls 19 O rings if applicable and 21 seats 3 Remove 15 fluid caps NOTE Only PTFE diaphragm models use a primary 7 diaphragm and a backup 8 diaphragm Refer to the auxiliary view in figure 1 4 Remove the 6 diaphragm washer 7 or 7 8 diaphragms 5 backup washer and 196 cushion NOTE Do not scratch or mar the surface of 1 diaphragm rod FLUID SECTION REASSEMBLY SERVICE NOTE ARO pn 204214 T diaphragm assembly tool is recom mended for use when reassembling the pump Reassemble in reverse order e Clean and inspect all parts Replace worn or damaged parts with new parts as required e Lubricate 1 diaphragm rod and 144 U cup with Lubriplate FML 2 grease 94276 grease packet is included in service kit e Becertainthe diaphragm assembly bottoms out on the 1 rod back off PTFE diaphragm assembly far enough to align holes e For models with PTFE diaphragms Item 8 Santoprene diaphragm is installed with the side marked AIR SIDE towards the pump cen ter body Install the 7 PTFE diaphragm with the si
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