IDEAL INDUSTRIES 61-095 User's Manual
Contents
1. IDEAL INDUSTRIES INC TECHNICAL MANUAL MODEL 61 095 The Service Information provides the following information e Precautions and safety information e Specifications e Performance test procedure e Calibration and calibration adjustment procedure e Basic maintenance cleaning replacing the battery Form number TM61095 Revision 2 Date Sep 2002 Form number TM61095 Rev 2 September 2002 TABLE OF CONTENTS Title Page Introduction Precautions and Safety Information Symbols Safety Specifications General Specification Voltage Specifications Resistance and Continuity Specifications Current Specifications Physical and environment characteristics Certification and compliance Required Equipment Basic Maintenance Opening the Meter Case Replacing the Battery Cleaning Performance Tests Testing the Voltage Function Testing the Resistance Function Testing the Amp Function Calibration 10 DCV ACV ACA Functions 10 Calibration Adjustment Points 11 Form number TM61095 Rev 2 September 2002 Page 1 Introduction A Warning To avoid shock or injury do not perform the verification tests or calibration procedures described in this manual unless you are qualified to do so The information provided in this document is for the use of qualified personnel only A Caution The 61 095 contain2. Table 4 5 For each input compare the reading on the meter display to the reading in Table 4 6 If the display reading falls outside of the range shown in Table 4 the meter does not meet specification Table 4 ACA Test Source Freguency Reading 19 0A 30Hz 18 1 to 19 9 19 0A 300Hz 18 1 to 19 9 190 0A 30Hz 184 0 to 196 0 190 0A 300Hz 184 0 to 196 0 Form number TM61095 Rev 2 September 2002 Page 10 ENS O K O Figure 2 Top shows correct method bottom shows incorrect method Calibration Calibrate the meter once a year to ensure that it performs according to specifications Perform calibration at an ambient temperature of 23 C 2 C and relative humidity of 75 or less Calibration for the Model 61 095 1 Disconnect the test leads from any circuit under test and turn off tester 2 Loosen the screws from the battery cover remove battery cover and pull the battery out of battery box with battery still connected 3 Loosen the three screws from the bottom case 4 Lift the bottom case A DCV Calibration Adjust VR1 See Figure 3 5 Set the test to DCV function 6 Set the output of calibrator for DCV 600V and connect to V and COM test probes 7 Using a small flat tipped screwdriver adjust the potentiometer VR1 until the display reads 600 8 Disconnect the output terminals of DCV calibrator B ACV Calibration Adjust VR2 See Figure 3 9 Set the te
3. I between any terminal and earth ground V connector ii yma Q D Temperature Coefficient 0 2 x Spec Accuracy C lt 18 C or gt 28 C Battery Life Form number TM61095 250 hours typical alkaline Rev 2 September 2002 Page 4 Measurement Characteristics Accuracy is reading number of digits at 23 C 5 C less than 80 R H Voltage Function Range Accuracy Overload protection 600 Vrms 1 5 3 dgt 40Hz 500Hz 600 Vrms 600 V 1 2 det Input impedance MQ less than 100pF Resistance amp Continuity Function Accuracy Overload protection Q MM 1 2 dgt 600 Vrms Max open circuit voltage 3V Continuity check Internal sounds activates if the resistance of the circuit under test is less than 25 Q It will then turn off if the resistance is increased beyond 400 Q AC Current Function Accuracy Overload protection A 3 3 det 45Hz 66Hz 200A Adjacent conductor influence lt 0 05 A A Form number TM61095 Rev 2 September 2002 Page 5 Physical and Environmental Characteristics Physical Characteristics Description Dimensions H x W x D 188mm x 66mm x 42mm Weight with battery 0 3Kg Environmental Characteristics Description Temperature operating 0 to 50 C Non Operating 20 to 60 C Humidity operating lt 80 R H Altitude Operating 2 000 m 6560 ft Non Operatin
4. Table B Required Equipment Equipment Required Characteristics Recommended Model AC Voltage Range 0 750V AC Accuracy 0 07 Basic Frequency Range 40 500Hz Accuracy 2 Fluke 5500 or Wavetek o 9100 Calibrator or DC Voltage Range 0 1000V DC Equivalent Calibrator Accuracy 0 006 Basic Current Range 0 100A e 0 1 Accuracy AC 40Hz to 100Hz 0 08 Basic Ballantine 1620A Resistance Range 10 2000Q Accuracy 0 03 Basic Form number TM61095 Rev 2 September 2002 Page 7 Basic Maintenance A Warning To avoid shock remove the test leads and any input signals before opening the case or replacing the battery or fuses Opening the Meter Case A Caution To avoid unintentional short circuit always place the uncovered meter assembly on a protective surface When the case of the meter is open circuit connections are exposed To open the meter case refer to Figure and do the following 1 Disconnect test leads from any live source turn the rotary switch to OFF and remove the test leads from the front terminals 2 Remove the battery door by using a screwdriver to turn the battery door screws turn counter clockwise 3 The case bottom is secured to the case top by three screws Using a screwdriver remove the three screws Replacing the Battery The meter is powered by a single 9V battery To replace the battery refer to Figure 1 Figure 1 Cleaning Periodically wipe the cas
5. e with a dry cloth and detergent Do not use abrasives or solvents Form number TM61095 Rev 2 September 2002 Page 8 Performance Tests The following performance tests verify the complete operability of the meter and check the accuracy of each meter function against the meter s specifications Accuracy specifications are valid for a period of one year after calibration when measured at an operating temperature of 18 C to 28 C and at a maximum of 80 relative humidity To perform the following tests it is not necessary to open the case no adjustments are necessary Merely make the required connections apply the designated inputs and determine if the reading on the meter display falls within the acceptable range indicated If the meter fails any of these tests it needs calibration adjustment or repair Testing the Voltage Function To verify accuracy in the AC voltage ranges do the following 1 Connect the calibrator to the VO and COM inputs on the meter 2 Set the calibrator for the voltage and frequency from step 1 to 6 in Table 1 3 Compare the reading on the meter display with the display reading shown in Table 1 4 If the display reading falls outside of the range shown in Table 1 the meter does not meet specification Table 1 AC Voltage Test Frequency Reading 30Hz 0 to 6 300Hz 0 to 6 30Hz 95 to 105 300Hz 95 to 105 30Hz 388 to 612 300Hz 588 to 612 5 Turn the rotary s
6. g 12 300 m 40354 ft Vibration amp shock Operating MIL T 28800E 5 55Hz 3g maximum Conductor Size 12mm 0 5 Indoor Use Certifications and Compliances Safety Input rating Over voltage category Indoor Use Designed to IEC 1010 1 UL3111 1 and CSA specifications IEC 1010 600V CAT IH CAT III Distribution level mains fixed installation CAT II Local level mains appliances portable equipment CAT I Signal level special equipment or parts of equipment telecommunication electronics Pollution Degree 2 Do not operate in environments where conductive pollutants may be present Meets the intent of Directive 89 336 EEC for Electromagnetic Compatibility and Low Voltage Directive 73 23 EEC for Product Safety Compliance was demonstrated to the following specifications as listed in the official Journal of the European Communities EC Declaration of Conformity EN 55011 Class A Radiated and Conducted Form number TM61095 Emissions EN 50082 1 Immunity IEC 801 2 Electrostatic Discharge IEC 801 3 RF Radiated EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Rev 2 September 2002 Page 6 Required Equipment Required equipment is listed in Table B If the recommended models are not available equipment with equivalent specifications may be used Repairs or servicing should be performed only by qualified personnel
7. pment or other property AX WARNING These statements identify conditions or practices that could result in personal injury or loss of life Specific precautions Do not operate without covers To avoid personal injury do not apply any voltage or current to the product without the covers in place Electric overload Never apply a voltage to a connector on the product that is outside the range specified for that connector Avoid electric shock To avoid injury or loss of life do not connect or disconnect probes or test leads while they are connected to a voltage source Do not operate in wet damp conditions To avoid electric shock do not operate this product in wet or damp conditions Form number TM61095 Rev 2 September 2002 SPECIFICATIONS Page 3 All specifications are warranted unless noted typical and apply to the 61 095 Stated accuracies are at 23 C 5 C at less than 80 relative humidity and without the battery indicator displayed General specifications Characteristics Description LCD display digits 3 VA Display count 2 000 Numeric update rate 2 5 times sec Polarity display Automatic Overrange display OL is displayed Low voltage indicator is indicated Automatic power off time Automatic backlit off 30 minutes Power source One 9V dry cell battery Maximum input voltage 600V CAT III between V and COM Maximum floating voltage 600V CAT II
8. s parts that can be damaged by static discharge Follow the standard practices for handling static sensitive devices For additional information about IDEAL INDUSTRIES INC and it s products and services visit IDEAL INDUSTRIES INC web site at www idealindustries com Precautions and Safety Information Use the meter only as described in the Users Manual If you do not do so the protection provided by the meter may be impaired Read the Safety Information page before servicing this product In this manual a Warning identifies conditions and actions that pose hazard s to the user a Caution identifies conditions and actions that may damage the meter or the test instruments The Symbols The symbols used on the meter and in this manual are explained in Table A Table A The Symbols Symbol Meaning Symbol Meaning Mad Alternating signal Battery Direct signal Earth ground CAT III IEC overvoltage Category III Double insulated Take appropriate precautions Hazardous voltage may be present gt Gib A Refer to the manual Important information Form number TM61095 Rev 2 September 2002 Page 2 SAFETY Review the following safety precautions to avoid injury and prevent damage to this product or any products connected to it To avoid potential hazards use the product only as specified N CAUTION These statements identify conditions or practices that could result in damage to the egui
9. ster to ACV function 10 Set the output of ACV calibration for 300V 50Hz and connect to V and COM test probes 11 Using a small flat tipped screwdriver adjust the potentiometer VR2 until the display reads 300 12 Disconnect the output terminals of ACV calibrator C ACA Calibration Adjust VR3 See Figure 3 13 Set the tester to ACA function 14 Flow the current of ACA 100 0A 50Hz around the suitable wire or conductor 15 Place conductor anywhere within the sensor zone 16 Using a small flat tip screwdriver adjust the potentiometer VR3 until display reads 100 0 to 100 1 Remove the tester away from the wire or conductor Form number TM61095 Rev 2 September 2002 Page 11 VR1 Figure 3 Calibration Adjustment Points Form number TM61095 Rev 2 September 2002
10. witch to V position 6 Set the calibration for the voltage from step 1 to 3 in Table 2 7 Compare the reading on the meter display with the display reading shown in Table 2 8 If the display reading falls outside of the range shown in Table 2 the meter does not meet specification Table 2 DC Voltage Test Reading 1 to 5 97 to 103 592 to 608 Form number TM61095 Rev 2 September 2002 Page 9 Testing the Resistance Function To verify the accuracy of the resistance function do the following 1 Connect the calibrator to VQ and COM on the meter 2 Turn the rotary switch to Q 3 Apply the inputs for step 1 4 in Table 3 4 Compare the meter display readings to the display readings in Table 3 5 If the display reading falls outside of the range shown in Table 3 the meter does not meet specification Table 3 Resistance Test Source Reading 100 Q 97 to 103 180 Q 176 to 184 1000 Q 988 to 1012 1800 Q 1780 to 1820 Max Open Circuit Voltage 3V Continuity check Beeper sounds if the resistance of the circuit under test is less than 25 Q It will then turn off if the resistance is increased beyond 400 Q Amp A Funetion 1 Turn the rotary switch to A position 2 Refer to Figure 1 and disconnect probes from probe test points 3 Place the conductor anywhere within the sensor zone as shown in the shaded areas of Figure 2 4 Apply the inputs for steps 1 4 in
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