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        Husqvarna Pro 18 AWD User's Manual
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1.                                                       8009 142    Pro 15  Prods       8009 690    Pro 18 AWD rear     RC    VF       8009 700    Pro 18 AWD front    English   17    DRIVING    Before Starting    IMPORTANT INFORMATION    The air intake grille in the engine cover  behind the driver   s seat must not be  blocked by  for example  clothing  leaves   grass or dirt     Impaired cooling of the engine  Risk of  major engine damage        Read the safety instructions and the  presentation of the Rider before starting     Perform the daily maintenance before starting   see  MaintenanceWMaintenance schedule      Adjust the seat to the desired position     Starting the Engine    1  Activate the parking brake by pressing down the  pedal  Press in the release button if necessary     The engine can not be started if the parking  brake is not pressed down     2  Raise the cutting unit by pulling the lever  backwards to the locked position  transport  position  and apply the parking brake     3  Move the throttle to the middle position     18   English    Onn  DEDE    n  EG dO  a    dogg LAA OGG    a  m   ta   0055990  ei  a O  E         4                8009 489       8009 602       8009 328       8009 486       8009 492    DRIVING    4  Ifthe engine is cold  the choke control shall be  moved backwards to its end position        8009 569    5  Turn the ignition key to the start position        8009 494    6  When the engine starts  immediately release  the ignition key so that
2.    Maintenance Page   Daily main    Weekly     At least Maintenance  interval hours    tenance main  once  before jafter  tenance   a year as     50  100  oo  Check for fuel and oil leaks  Check the parking brake  Check the engine s oil level  every refuelling   Check the fuel pump s air filter  Check the safety switch  seat  Check the safety switch  lifting lever  Check the safety switch  pedal system  Check clean the engine s cooling air intake   Check the cutting unit     mounting of blades    condition of the blades  sharpness  shape  etc   Check the steering cables  any play  etc    Check fastenings  screws  nuts  etc    Start the engine and blades   listen for abnormal sounds  Clean under the cutting unit  Clean the transmission s cooling air intake  Inspecting the muffler  Check the battery s acid level  Check the transmission oil level  Check the condition of belts  belt pulleys  etc   Check for damage  Check the tyre pressures  60 kPa   9 PSI   Check to ensure that the cable holder  in the middle is undamaged  Clean thoroughly around the engine  Clean carefully around the muffler  Clean thoroughly around the transmission  s   Clean around all belts  belt pulleys  etc   Lubricate the belt tensioner  nipple   Lubricate the three point link  Lubricate the driver seat  Lubricate all cables  Lubricate links in the cutting unit  Clean the frame tunnel  Lubricate the pedal mechanism  in the frame tunnel  Lubricate the hydrostatic cable with linkage  Lubricate the parking br
3.    birth defects or other reproductive  impairment  Wash you hands after  touching the battery              6003 009    Do not smoke when carrying out maintenance    English   9    SAFETY INSTRUCTIONS    Do not change the setting of governors and  avoid running the engine at excessively high  revs  If you run too fast  you risk damaging the  machine components     Observe the risk of injury caused by moving or  hot parts if the engine is started with the engine  cover open or protective cowlings removed     Never use the machine indoors or in spaces  lacking proper ventilation  Exhaust fumes  contain carbon monoxide  an odourless   poisonous and highly dangerous gas     Stop and inspect the equipment if you run over  or into anything  If necessary  make repairs  before starting     Never make adjustments with the engine  running     The machine is tested and approved only with  the equipment originally provided or  recommended by the manufacturer     The blades are sharp and can cause cuts  Wrap  the blades or wear protective gloves when  handling them     Check regularly that the parking brake works   Adjust and maintain as required     The mulching unit should only be used where  better quality mowing is required and in known  areas     Reduce the risk of fire by removing grass  leaves  and other debris that may have fastened on the  machine  Allow the machine to cool before  putting it in storage     Transport    The machine is heavy and can cause serious  crush injuries  
4.   4  Select the required cutting height  1 7  using  the cutting height lever        It is important that the air pressure in both front  wheels is equal  060 kPa   0 6 bar   9 PSI  to  produce an even cutting height                                               Braking    Release the drive pedals  The machine slows and is  stopped by the drive system  Do not use the parking  brake as the drive brake     Quicker braking is possible if you press down the  drive pedal for the opposite direction  8009 488    20   English    DRIVING    Stopping the Engine    If the engine has been worked hard  it is preferable  to let the engine idle for a minute so it is running at  its normal working temperature when it is stopped   Avoid idling the engine for long periods  as there is  a risk of carbon build up on the spark plugs                    1  Lift up the cutting unit by pulling the lever  backwards to its locked position        8009 486    2  Move the throttle control to the  MIN  position    Turn the ignition key to  STOP         8009 497    3  When the Rider is at a standstill  hold down the  parking brake  1  and press in the lock button   2         8009 490    English   21    MAINTENANCE    Maintenance Schedule    The following is a list of maintenance procedures that must be performed on the rider  For points marked  with footnote number 4  turn to an authorised service representative         Described in this operator s manual  O   Not described in this operator   s manual      
5.   After the spark plug is seated  tighten it using a  spark plug wrench so that the washer is  compressed  A used spark plug should be  turned 1 8 of a turn from the seated position  A  new spark plug should be turned 1 4 a turn from  the seated position     Replace the ignition cable shoe     32   English    0 028 0 031 in   0 70 0 80 mm        IMPORTANT INFORMATION    Inadequately tightened spark plugs can  cause overheating and damage the    engine  Tightening the spark plug too  much can damage the threads in the  cylinder head        6008 216    8011 054       MAINTENANCE    Checking the Safety System    The Rider is equipped with a safety system that  prevents starting or driving under the following  conditions     The engine should only be possible to start when  the cutting unit is in its raised position and the  parking brake is applied     The driver does not need to be seated in the Starter    driver   s seat     Make daily inspections to ensure that the safety   system works by attempting to start the engine Ignition system  when one of the conditions is not met  Change the   conditions and try again     Check that the engine stops if you temporarily  move out of the driver   s seat while the cutting unit is  lowered or the hydrostat pedals are not in the  neutral position           Works          Does not work    8009 433  8009 434  8009 436  8009 435       8009 153    English   33    MAINTENANCE    Replacing the Light Bulbs    For information about the bulb type
6.   Driving speed too high   Engine speed too low   Drive belt slips    STORAGE    Winter Storage    At the end of the mowing season  the Rider should  be readied for storage  likewise if it will not be in  use for more than 30 days  Fuel allowed to stand  for long periods of time  80 days or more  can leave  sticky residues that can clog the carburettor and  disrupt engine function     Fuel stabilizers are an acceptable option as regards  sticky residues during storage  If alkylate petrol is  used  stabilisers are unnecessary because this fuel  is stable  However  you should avoid switching  between standard and alkylate petrol as sensitive  rubber components can harden  Add stabiliser to  the fuel in the tank or in the storage container   Always use the mixing ratios specified by the  manufacturer of the stabiliser  Run the engine for at  least 10 minutes after adding the stabiliser so that it  reaches the carburettor  Do not empty the fuel tank  and the carburettor if you have added stabiliser     WARNING    Never store an engine with fuel in  the tank indoors or in poorly  ventilated spaces where fuel  vapour can come in contact with  open flames  sparks or a pilot  light such as in a boiler  hot water  tank  clothes drier  etc    Handle the fuel with caution  It is  very flammable and careless use  can cause serious damage to  person and property  Drain the  fuel into an approved container  outdoors and far away from open  flames    Never use petrol for cleaning  Use  a de
7.   FH430V BS50   11 kW 15 hp   431 cm   26 3 cu in    at least 87 octane unleaded   Max  methanol 5 96  max  ethanol 10 96  max MTBE 15 96   14 litres   SAE 30  SAE 10W 30    SAE 10W 40 class SF   SJ  1 5 litres 1 6 US qt   1 7 litres 1 8 US qt   Electric start    Noise emissions and mowing width    Combi 94   Measured sound power  Guaranteed noise level  Cutting width    99 dB A   99 dB A   940 mm    Noise emissions and mowing width    Combi 103   Measured sound power  Guaranteed noise level  Cutting width    100 dB A   100 dB A   1 030 mm    Noise emissions and mowing width    Combi 112   Measured sound power  Guaranteed noise level  Cutting width    Electrical system  Type   Battery   Main fuse   Power outlet fuse  Spark plug  Electrode gap  Bulbs  halogen    Transmission  Manufacturer  Hydraulic pump  Oil    Cutting Unit  Number of cutting heights    99 dB A   100 dB A   1 120 mm    12 V  negative grounded  12 V  24 Ah   Flat pin  15 A   Flat pin  7 5 A   Champion RCJ8Y   0 75 mm 0 030    12V  20W   44860 WFL 38      Tuff Torq K 62F    SAE 10W 30  class SF CC    7 positions    Rider Pro 18    2 030 mm   6 65 ft  900 mm   2 95 ft  1 130 mm   3 70 ft    261 kg   576 Ib  873 mm   2 86 ft    165   60 8  60 kPa  0 6 kp cm    15      Kawasaki   FH531V DS50   13 2 kW 18 hp   494 cm   30 1 cu in    at least 87 octane unleaded   Max  methanol 5    max    Rider Pro 18 AWD    2 030 mm   6 65 ft  900 mm   2 95 ft  1 130 mm   3 70 ft    284 kg   626 Ib  873 mm   2 86 ft    165   60 8  
8.   every 50 hours    Maintenance and replacement are required more often in dusty conditions    With daily  use  the Rider should be lubricated twice weekly    Performed by an authorised service workshop    2 Pro 18 only     Pro 18 AWD only  Replace first after 50 hours         Described in this operator   s manual   O   Not described in this manual     WARNING    N No service operations may be performed on the engine or cutting unit unless     The engine has been stopped   The ignition key has been removed     The ignition cables have been removed from the spark plugs     The parking brake is on   The cutting unit is disengaged        English   23    MAINTENANCE    Dismantling the Rider Covers    The engine becomes accessible for service when  the engine cover is opened     Engine Cover  1  Pull the seat forward to its foremost position     2  Fold up the seat     3  Turn the cover lock on the top of the engine  cover anti clockwise a 1 4 turn        4  Open the engine cover forwards     8009 509    If necessary the engine cover can be lifted off by  removing the hinge pins     Front Cover  Loosen the snap in lock and lift off front cover        6017 219    Transmission Cover  Loosen both screws  one on each side  and lift off  the transmission cover                 8009 603    Right hand Wing Cover  Remove the knob  1   the screws  2 and 3  and lift  off the cover        8009 499    24     English    MAINTENANCE    Left hand Wing Cover  Loosen the screws  2  and lift off the
9.   pulley   4  Fit the cooling fan        8009 640    5  Tighten the cooling fan nut  2      6  Check that the centre belt is fitted correctly on its  front pulley and fit the centre belt on the engine   s    pulley              6012 036    7  Fit the hose clip on the middle and the belt guide  for the centre belt                       8009 364    8  Hook the spring on the belt tensioner  A  on  the screw  B         6020 005    English   37    MAINTENANCE    Replacing the Hydraulic Pump   s Drive  Belt  Pro 18 AWD    Removal       1  Remove the transmission cover              8009 603    2  Unhook the spring on the belt tensioner                       8009 637    3  Remove the belt guide for the centre belt              8009 727    4  Pull off the centre belt from the engine   s pulley  and pull out the rear section  A used belt can be  pulled downwards  When the belt is new  the  centre belt must be pulled off of its front pulley  whereupon it can be moved downwards from the  engine pulley so that the rear part can be pulled  out              8009 638    5  Remove the nut on the cooling fan  Counter hold  using a punch in one of the holes on the  underside of the fan when the nut is loosened           8009 726    38   English    MAINTENANCE    6  Remove the clamp on the hydraulic pipes   located under the fan  Loosen the pipe  connections from the pump slightly  bend the  hydraulic pipes down and pull the cooling fan out  backwards     7  Pull the belt off of the pump   s pul
10.   see  Technical  Data        1  Unscrewthetwo screws holding the cover on  the power steering housing     Lift up the cover and turn it around the steering  shaft           8009 511    2  Unscrew the two screws holding the lamp  insert   Lift out the lamp insert     b    Y aul  lt    a E    E PATS b pP      l T    FAR         8009 512    3  Disconnect the cables from the bulbs     4  Lift out the bulbs from the insert        8009 513    5  Insert the new bulbs  Make sure you use your  thumb to support the front     6  Refit the cables  lamp insert and the cover on  the power servo housing        8009 522    34     English    MAINTENANCE    Fuses    The main fuse is placed in a detachable holder  under the battery case   s cover  in front of the  battery    Type  Flat pin  15 A     The fuse for the power outlet is placed under the  ignition switch  behind the side plate on the control  panel    Type  Flat pin  7 5 A        Do not use any other type of fuse when replacing        A blown fuse indicates that the mounting has burnt 8009 370  off  Pull the fuse from the holder when replacing     The fuse is there to protect the electrical system  If  it blows again shortly after replacement  it is due to  a short circuit  which must be fixed before the  machine can be put into operation again        8009 586    Checking the Tyre Pressures    The tyre pressure should be 60 kPa   0 6 bar    9 PSI on all wheels  The highest permitted  pressure is 100 kPa   1 0 kp cm    14 PSI      IM
11.   which is a colourless  poisonous  gas  Do not use the machine in  enclosed spaces           6003 006    Keep children away from the work area    You must use approved personal protective equipment whenever you use the  machine  Personal protective equipment cannot eliminate the risk of injury but it will  reduce the degree of injury if an accident does happen  Ask your dealer for help in    choosing the right equipment        Use hearing protection to minimise the risk of  hearing impairment     Wear approved protective glasses or full face  visor during assembly and when operating     Never wear loose fitting clothes that can catch in  moving parts     Never use the machine when barefoot  Always  wear protective shoes or protective boots   preferably with steel toes     Make sure that you have first aid equipment  close at hand when using the machine     6   English       8011 292    Personal protective equipment    SAFETY INSTRUCTIONS    Driving on Slopes    Driving on slopes is one of the operations where  the risk of the driver losing control of the machine or  of it overturning is the greatest  this can result in  serious injury or death  All slopes demand extra  care  If you cannot reverse up a slope or if you feel  unsure  do not mow it     Proceed as follows     e Remove obstacles such as stones  branches   etc          Mow upwards and downwards  not sideways     6003 004      Do not use the machine on ground that slopes Mow upwards and downwards on slopes  not side
12.  Clean Replace the air filter s paper filter  100 hours     Shorter intervals for dusty operating conditions      Clean the fuel pump s air filter  50 hours    Check the mounting bolts on the muffler   Adjust the cutting height  50 hours      Adjust the parking brake  50 hours      So Si 9 dt ou    Inspect the flame proofing spark arrestor  extra equipment   50 hours      9  Replace the engine oil filter  200 hours     10  Clean Replace the spark plugs  100 hours    11  Change the inline fuel filter  100 hours     12  Clean Replace the pulse air filter  100 hours      13  Clean the cooling fins  100 hours  on the engine and  transmissions    Shorter intervals for dusty operating conditions      14  Check the play in the engine valves  300 hours      15  Replace the hydraulic oil filter  every 200 hours  on Pro 18 and  AWD     16  Replace the suction filter in the hydraulic tank every 200 hours on  AWD     17  Change the oil in the hydraulic system gearbox  200 500 hours    On Pro 18 also filter replacement     18  Perform the 300 hour service at an authorised service  representative     English   77    SERVICE JOURNAL    Date  mileage reading  stamp   signature       78   English    SERVICE JOURNAL    Date  mileage reading  stamp   signature       English     79    SERVICE JOURNAL    Date  mileage reading  stamp   signature       80   English    115 00 07 26    INAIL MET INI aoo5wos    
13.  No fuel in the fuel tank    Faulty spark plugs  choke with a warm engine   Faulty or interchanged spark plug connections  Dirt in the carburettor or fuel line  aged fuel    Discharged battery   Poor contact on the battery terminal cable  connectors   Lifting lever for the cutting unit in the wrong position  Main fuse blown  The fuse is placed in front of the  battery  under the battery cover   Faulty ignition switch   Hydrostat pedals not in the neutral position   Faulty starter motor    Faulty spark plugs  Incorrect carburettor setting      Clogged air filter    Blocked fuel tank ventilation  Incorrect ignition setting  Dirt in the carburettor or fuel line  aged fuel      Choking or incorrectly adjusted choke cable      Clogged air filter    Faulty spark plugs  Dirt in the carburettor or fuel line  aged fuel  Incorrect carburettor setting      Choking or incorrectly adjusted choke cable    Engine overloaded  Partial braking  forgotten parking brake        Air intake or cooling fins clogged    Damaged fan       oo little or no oil in the engine    Faulty pre ignition  Faulty spark plugs      One or more battery cells faulty    Poor contact on the battery terminal cable  connectors    e The blades are loose    The engine is loose    Imbalance on one or more blades  due to damage  or inferior balancing after grinding    Blades dull      Cutting unit set incorrectly    Tall or wet grass    Grass build up under the cover    Different air pressure in the right and left hand tyres
14.  certificate  in the Service Journal in this operator   s manual     When you need spare parts or support in questions about service  warranty issues  etc   please consult the  following professional     This operator   s manual belongs to the Transmission  machine bearing serial number        Serial Number    The serial number can be found on the printed plate attached to the front  left hand side under the seat   Stated on the plate  from the top  are       The machines type designation     The manufacturer s type number     The machines serial number     Please state the type designation and serial number when ordering spare parts     The engine s serial number is found on a barcode sticker  This is placed on the left side of the crankcase  in  front of the starter  The sticker states       The engine s serial number  E NO      Code     Please state these when ordering spare parts     The transmission s serial number is stated on the barcode decal located on the front of the housing on the  left hand drive axle       The type designation is stated above the barcode and starts with the letter K     The serial number is stated above the barcode and has the prefix s n     The manufacturer s type number is stated under the barcode and has the prefix p n     Please state the type designation and serial number when ordering spare parts     English     3    KEY TO SYMBOLS    These symbols can be found on the Rider and in the operator   s manual   Study them carefully so you under
15.  cover        8009 501    Checking and Adjusting the Steering  Cables    The steering is governed by means of cables     After a period of use these can become stretched   which means the steering setting may have  changed     Steering is checked and adjusted as follows     1  Remove the frame plate by loosening the  screws        8009 505    2  Check the tension of the steering cables by  squeezing the cables together  at the arrows    It should be possible to squeeze the cables so  that the distance between them is half the size   without using too much force        6008 212    English   25    MAINTENANCE    3  If necessary  the wires can be adjusted by  tightening the adjuster nuts on each side of the  steering collar     Do not tension the cables too much  they should  only be tightened against the steering collar     Hold the wire so it does not twist     If you only tension one side the steering wheel   s  centre position may change     Check the wire tension as set out in point 2  after you have made the adjustment     Adjusting the Parking Brake Pro 15  Pro 18    The parking brake is adjusted as follows        6008 010    1  Remove the transmission cover     yD    5    2  Unhook the spring  A  from the screw  B    3  Check that the parking brake is not on   4      Adjust the play between the casing and the  adjustment screw to 1 mm when one pulls the  casing    Adjust with the nuts on the adjustment screw        5  Tighten the nuts moderately to avoid damaging  the th
16.  filter unit        7  Refit the air filter unit by first pressing in the lugs  at the bottom of the unit and then pushing so  that the catches lock        8009 452    English   29    MAINTENANCE    Replacing the Air Filter Pro 18    If the engine seems weak or runs unevenly  the air  filter may be clogged  If run with a soiled air filter   carbon can build up on the spark plugs and lead to  malfunction    Consequently  it is important to periodically replace  the air filter  see  Maintenance   Maintenance  Schedule    for the correct service interval      WARNING   Allow the exhaust system to cool    before servicing  Risk of burns        Cleaning replacement of the air filter is carried out  as follows     1  Loosen the rubber strap under the seat and  open the engine cover     2  Steer fully in one direction  AWD     IMPORTANT INFORMATION    Never run the engine when the air filter  has been removed     Do not use compressed air to clean the  paper filter  Do not wash the paper filter     Filters should not be oiled  They should  be assembled dry        3  Undo both of the snap catches and lift off the  cover on the air filter housing     4  Remove the foam rubber pre filter and clean  using a mild detergent     Squeeze it dry with a clean cloth     5  Remove the wing nut in the air filter and remove  the paper filter  Tap the paper filter against a  solid surface to remove dust  If the paper filter  is still dirty  it must be replaced     6  Refit the air filter as follow
17.  it returns to the neutral  position     IMPORTANT INFORMATION    Do not run the starter motor for more than    5 seconds at a time  If the engine does not  start  wait about 15 seconds before trying  again        8009 495    7  Move the choke lever gradually forward once  the engine has started     8  Set the desired engine speed with the throttle     Allow the engine to run at a moderate speed    half throttle   for 3   5 minutes before loading it  too heavily     When mowing  use 3 4 to full throttle   WARNING     Never run the engine indoors  in 8009 496  enclosed or badly ventilated       areas  Engine exhaust fumes  contain poisonous carbon  monoxide       English   19    DRIVING    Driving the Rider    1  Release the parking brake by first pressing  down the parking brake pedal and then  releasing the brake pedal     2  Carefully press down one of the pedals until the  required speed is attained     Pedal  1  is pressed down to travel forwards  and pedal  2  to reverse     WARNING   Make sure that no branches can  interfere with the pedals when    mowing under bushes   Risk for unintentional manoeuvring        6004 206    3  Press in the lock button on the lifting lever and  lower the cutting deck        IMPORTANT INFORMATION    The life span of the drive belts is increased  significantly if the engine runs at a low  speed when the blades are engaged   Therefore apply full throttle first when the  cutting unit has been moved to the mowing  position                     
18.  the frame tunnel  see point 2     Lubricate the chains in the frame tunnel with an  oilcan or chain lubricant spray for motorcycles     Lubricate the steering cable pulley axle with  grease  Move the pulleys to one side and brush  grease on the axle     Replace the cover on the frame tunnel        8009 505                                              8009 345                         6020 022    English   5 7    LUBRICATION    4  Three Point Link and Joints    Lubricate the three point link and joints for cutting  height setting stay behind the right  front wheel     Lubricate using an oilcan        8009 155    5  Driver   s Seat  Tilt the seat back     Lubricate the lengthways adjustment mechanism  with the oilcan     Lubricate the lengthways adjustment runners with  the oilcan        8009 521    6  Throttle and Choke Cables  Lever  Bearings    Remove the right side cover of the lever housing  and open the engine cover  Lubricate the cables     free ends with the oil can  even those by the  engine  Move the controls to the end points and  lubricate again     Lubricate the joints  catches  and bearings for the  cutting unit   s control levers with an oilcan        Replace the lever housing   s side cover     8009 506             8009 157    58   English    LUBRICATION    7  Belt Tensioner    Lubricate using a grease gun  1 nipple from the  right hand side under the engine   s lower belt pulley   until grease is forced out     Use only good quality molybdenum disulphide  greas
19. 40   100 mm   1 9 16    3 7 8   35 mm   0 11 ft   420 mm   1 37 ft   52 kg   115 Ib   incl  nose link 2 kg   4 41 Ib    When this product is spent and is no longer used it should be returned to the    dealer or other authority for recycling     In order to introduce improvements the specification and design are subject to alteration without prior    notice     Note that no legal demands whatsoever can be made with the support of the information in this  operator s manual     Only use original spare parts with repairs  The use of other parts invalidates the warranty     70   English       EU DECLARATION OF CONFORMITY    EU Declaration of Conformity  Only applies to Europe     Husqvarna AB  SE 561 82 Huskvarna  Sweden  tel   46 36 146500  declares under sole responsibility that Rider  Husqvarna Rider Pro 15  Pro 18 and Pro 18 AWD dating from 2005 serial numbers and onwards  the year is clearly  stated on the rating plate  followed by the serial number   complies with the requirements of the COUNCILS DIRECTIVE       of June 22  1998  relating to machinery    98 37 EC  annex IIA      of May 3  1989  relating to electromagnetic compatibility  89 336 EEC  and applicable supplements     of May 8  2000  relating to the emission of noise to surroundings    2000 1 4 EC    Information regarding noise emissions and the mowing width  see the Technical Data     The following harmonised standards have been applied  EN292 2  EN836     Registered body 0404  SMP Svensk Maskinprovning AB  Fyris
20. 60 kPa  0 6 kp cm    15      Kawasaki   FH531V DS50   13 2 kW 18 hp   494 cm   30 1 cu in    at least 87 octane unleaded   Max  methanol 5    max    ethanol 10    max MTBE 15    ethanol 10    max MTBE 15       14 litres   SAE 30  SAE 10W 30   SAE 10W 40 class SF   SJ  1 5 litres 1 6 US qt   1 7 litres 1 8 US qt   Electric start    99 dB A   99 dB A   940 mm    100 dB A   100 dB A   1 030 mm    99 dB A   100 dB A   1 120 mm    12 V  negative grounded  12 V  24 Ah   Flat pin  15 A   Flat pin  7 5 A   Champion RCJ8Y   0 75 mm 0 030    12V  20W   44860 WFL 38      Tuff Torq K 66M    Tuff Torq K 66M  SAE 10W 30  class SF CC    7 positions    14 litres   SAE 30  SAE 10W 30   SAE 10W 40 class SF   SJ  1 5 litres 1 6 US qt   1 7 litres 1 8 US qt   Electric start    99 dB A   99 dB A   940 mm    100 dB A   100 dB A   1 030 mm    99 dB A   100 dB A   1 120 mm    12 V  negative grounded  12 V  24 Ah   Flat pin  15 A   Flat pin  7 5 A   Champion RCJ8Y   0 75 mm 0 030    12V  20W   44860 WFL 38      Front Kanzaki VFMU KTM 10  Rear Kanzaki RMU KTM10  Kanzaki KPL 10 ARH   SAE 10W 40  class SF CC    7 positions    English   69    TECHNICAL DATA    Cutting unit Combi 94   Mowing width 940 mm  3 08 ft   Cutting heights 30   90 mm   1 3 16    3 1 2   Cutting height setting 40 mm   1 9 16    Blade diameter 360 mm   14    Weight 52 kg   115 Ib    Combi 103    1 030 mm   3 38 ft   40   80 mm   0 13   0 26 ft  35 mm   0 11 ft   390 mm   1 28 ft   46 kg   101 Ib    Combi 112    1 120 mm   3 67 ft   
21. Be especially careful when it is  loaded in or out of a car or on and off of a trailer     Use an approved trailer to transport the  machine    Activate the parking brake and secure the  machine using approved fasteners  such as  straps  chains or ropes when transporting     Check and observe local road traffic regulations  before transporting or driving the machine on  roads     10   English       8009 467    Never drive the machine in an enclosed space       8010 061    Regularly clean grass  leaves and other debris from the  machine    IMPORTANT INFORMATION    The parking brake is not sufficient to lock    the machine during transport  Ensure you  secure the machine firmly to the trans   porting vehicle        PRESENTATION    Presentation    Congratulations on your choice of an exceptionally  high quality product  This operator   s manual  describes Rider Pro 15  Pro 18 and Pro 18 AWD     The machines are equipped with a four stroke V   Twin engine from Kawasaki  The figures denote the  amount of horse power     The power transmission from the engine is handled  by a hydrostatic gearbox  which allows variable  variation of the speed by using the pedals     One pedal to drive forwards and one pedal to reverse        Pro 15 is the smallest professional machine in the 8009 482  Rider series     Pro 18 is equipped with power steering     Pro 18 AWD is equipped with power steering and  all wheel drive     Accelerator          The speed of the machine is variably controlled  usi
22. English   65    WIRING DIAGRAM    8009 570          8009 678    Rider Pro 18 AWD    1  Microswitch  hydrostatic transmission Colour Abbreviations   2  Microswitch  cutting unit RD   Red   3  Microswitch  seat BL   Blue   4  Ignition key VT   White   5  Chronometer SV   Black   6  Start relay GL   Yellow   7  Engine BR   Brown   8  Main fuse 15 A GR   Green   9  Fuse 7 5 A    10  Switch for the power outlet  11  Power outlet   12  Switch for the lights   13  Lights    66   English    WIRING DIAGRAM                                                                                                                      Rider Pro 15  18     67    English    WIRING DIAGRAM                                                                                                                            Bee LS                                        i SV                                             BR    e B       13  13    Rider Pro 18 AWD 8009 679    68   English    Dimensions    Length without the cutting unit  Width without the cutting unit  Height   Service weight without   the cutting unit   Distance between axles    Tyre dimensions  Air pressure rear   front  Max  permitted slope    Engine  Manufacturer  Model   Power  Displacement  Fuel    Tank volume  Oil    Oil volume  Oil volume including filter  Starting    TECHNICAL DATA    Rider Pro 15    2 030 mm   6 65 ft  900 mm   2 95 ft  1 130 mm 7 3 70 fl    245 kg   540 Ib  873 mm   2 86 ft    165   60 8  60 kPa  0 6 kp cm    15     Kawasaki 
23. Lever    Using the lever  the cutting height can be adjusted  in 7 different positions     Combi 94 30 90 mm    1 3 16    3 1 2    Combi 103 unit 40 80 mm    1 9 16    3 1 8    Combi 112 40 100 mm     1 9 16    3 7 8      It is important that the air pressure in both front  wheels is equal  60 kPa   0 6 bar   9 PSI  to  produce an even cutting height     14     English                   Raising the cutting unit                                                             8009 486       8009 487                            8009 488    PRESENTATION    Parking Brake  The parking brake is activated as follows     1  Press down the parking brake pedal  1      2  Press the lock button on the steering column  2   in fully     3  Release the parking brake pedal while keeping  the button pressed in     The parking brake lock is automatically disengaged  when the brake pedal is pressed down        8009 490  Seat    The seat has a hinged mounting on the front edge  and can be folded forwards     The seat can also be adjusted lengthways     When making adjustments  the lever under the front  edge of the seat is moved to the left  after which the  seat can be moved backwards or forwards to the  desired position     The seat springs can be adjusted by moving the  rubber blocks in their brackets on the underside of  the seat  Set both blocks in the front  centre or rear  positions        8009 491    Refuelling    The engine should be run on a minimum of 87   octane unleaded petrol  not mixed 
24. ONS    Safety Instructions    These instructions are for your safety  Read them carefully     WARNING   The inserted symbol means that important safety instructions need to be observed     It applies to your safety        General Use      Read all the instructions in this operator   s  manual and on the machine before you start it   Ensure you understand them and then observe  them       Learn how to use the machine and its controls  safely and learn to how to stop quickly  Also  learn to recognise the safety decals       Only allow the machine to be used by adults  who are familiar with its use          Make sure nobody else is in the vicinity of the  machine when you start the engine  engage the  drive or drive off     8010 047  Read the operator s manual before starting the machine      Make sure animals and people maintain a safe  distance from the machine       Stop the machine if any one enters the working  area       Clear the area of objects such as stones  toys   wires  etc  that may become caught in blades  and be thrown out       Look out for the ejector and do not direct it  towards anyone          Stop the engine and prevent it from starting    before you clean the cutting unit  6003 002  Clear the area of objects before mowing      Remember the operator is responsibility for  danger or accidents       Never carry passengers  The machine is only  intended to be used by one person       Always look downwards and backwards before  and while reversing  Keep watch fo
25. Operator s manual    Rider Pro 15 Pro 18  Pro 18 AWD    Please read these instructions carefully and make sure  you understand them before using the machine     English    CONTENTS    Operator   s manual for  Rider Pro 15  Pro 18 and Pro 18 AWD    INITOGUCHOR  aida 2  Driving and transport on public roads                2  TOWN  aaee E 2  Utile 2  Serial Number                         3   Explanation of symbols                                        4   Safety instructions                                   esses 5  General Use Loose obe tont hte 5  Driving on Slopes                             eeeseeeeee eee 7  AMMO UN PR RS 8  Maintenance corri 8  linee  10   Presentation alici 11  Accelerator MTM               11  Cutting UIE ci 12  Placement of Controls                                      12  Throttle CONO   cecina 13  Choke Lever c 13  Sarenet TE 13  Lifting lever for the cutting unit                         14  Cutting Height Adjustment Lever                     14  Parking Brake usesierete t  mbi siriani acini 15  vll m                                15  Refuelling MNT RENE NI n NS 15  Lights and power outlet                                    15   PIule                         16  MOWING TIDS rcr cS 16  CHICCO lin 17  Before Starting                     ii 18  Starting the engine                  i 18  Driving the Rider cio aranci 20  BrOK O  lipari 20  Stopping the Engine                       21   Maintenance                                    eere eee nenne 22  Mai
26. PORTANT INFORMATION    Different air pressure in the front tyres will    result in the blades mowing the grass at  different heights        6017 100    English   35    MAINTENANCE    Replacing the Rear Drive Belt Pro 15  and Pro 18     Removal    1  Remove the transmission cover     6008 209    2  Unhook the spring on the belt tensioner  A         6020 005  3  Remove the hose clip on the middle and the belt  guide for the centre belt                       8009 364    4  Pull off the centre belt from the engine   s pulley  and pull out the rear section  A used belt can be  pulled downwards  When the belt is new  the  centre belt must be pulled off of its front pulley  whereupon it can be moved downwards from the  engine pulley so that the rear part can be pulled  out           8009 638  5  Remove the cooling fan  2      6  Pull the belt off of the hydrostatic transmission   s  pulley                 6012 036    36   English    MAINTENANCE    7  Pull the pump belt off of the engine   s pulley and  move it under the engine belt pulleys        8  Pull out the pump belt through the opening  under the pivot bearing and past the belt  tensioner   s disc                       8009 640    Assembly       1  Pull the pump belt through the opening under  the pivot bearing and on the outside past  the belt tensioner   s disc                 2  Fit the pump belt on the engine   s pulley  move it  under the engine belt pulleys              3  Fit the belt on the hydrostatic transmission   s
27. ach use and leave  space for the fuel to expand  because the heat  from the engine and the sun may otherwise  cause the fuel to expand and overflow     Avoid overfilling  If you spill petrol on the  machine  wipe up the spill and wait until it has  evaporated before starting the engine  If you spill  petrol on your clothing  change your clothing     Allow the machine to cool before performing and  actions in the engine compartment     Be especially careful when handling battery  acid  Acid on the skin can cause serious  corrosive injuries  In the event of spillage on the  skin wash immediately with water     Acid in the eyes can cause blindness  contact a  doctor immediately     Take care with battery maintenance  Explosive  gases form in the battery  Never perform  maintenance on the battery while smoking or in  the vicinity of open flames or sparks  This can  cause the battery to explode and cause serious  injuries    Make sure all nuts and bolts are tightened  correctly and that the equipment is in good  condition     Do not modify safety equipment  Check regularly  to be sure it works properly  The machine must  not be driven if protective plates  protective  covers  safety switches or other protective  devices are not fitted or are defective     WARNING   The engine and the exhaust    system become very hot during  operation   Risk of burn injuries if touched        WARNING    The battery contains lead and lead  pollutants  chemicals that are  considered to cause cancer 
28. ake and the transmission   s air  intake     3  Clean the air cleaner   s paper filter    4  Clean the fuel pump   s air filter    5  Check the mounting bolts on the muffler   6  Check Adjust the cutting height    7  Check Adjust the parking brake     8  Inspect the flame proofing spark arrestor  extra equipment      First after 50 hours    Change the oil in the hydraulics and drive system on AWD     74     English    SERVICE JOURNAL    Date  mileage reading  stamp   signature  100 200 Hour Service    1  Change engine oil  Replace the oil filter every 200 hours   2  Clean Replace the air filter   s pre cleaner  foam plastic filter      3  Clean the air cleaner   s paper filter  Replace every 200 hours    Shorter intervals for dusty operating conditions      4  Clean the engine   s cooling air intake and the transmission   s air  intake     5  Clean the cooling fins on the engine and transmissions   6  Check the mounting bolts on the muffler    7  Check Adjust the cutting height    8  Check Adjust the parking brake     9  Inspect the flame proofing spark arrestor  extra equipment     10  Clean Replace the spark plugs    11  Change the inline fuel filter    12  Replace the hydraulic oil filter every 200 hours on Pro 18 and AWD   13  Clean the fuel pump   s air filter    14  Clean the pulse air filter    15  Check nuts and screws for tightness     16  Replace the suction filter in the hydraulic tank every 200 hours on  AWD     17  Check whether the oil in the gearbox and hydraul
29. ake cable  Lubricate the throttle  Lubricate the choke control  Lubricate the guide chain in the frame tunnel  Check the steering cables in the frame tunnel    22   English    eooee    O  o  O  O  O  o  O  O  O  O  O    MAINTENANCE    Maintenance    Maintenance Page   Daily main   Weekly   At least  interval hours    tenance main  once  before after   tenance   a year   29 50  100  300    Lubricate the right  rear axle bearing   Pro 18 AWD   Clean the engine   s cooling air intake   Clean the air filter   s pre cleaner    foamed plastic    Change the engine oil      Clean the air filter   s filter cartridge      paper filter    Check adjust the cutting height   Check adjust the parking brake   Inspect the flame proofing spark arrestor   extra equipment    Replace the engine oil filter  every 200 hours   Replace the hydraulic oil filter  every 200 hours    Clean replace the spark plugs   Change the inline fuel filter   Clean the pulse air filter   Clean the cooling fins   Check the play in the engine valves    Check the need of an oil change  and filter  replacement    in the gearbox hydraulic system   every 2009 500 hours    Replace the suction filter in the hydraulic tank   every 200 hours 9   Heplace the air filter s pre cleaner    foamed plastic     Replace the air filter  paper filter       every 200 hours    Perform the 300 hour service     0 0000000  000000    Q         First change after 8 hours  When operating with a heavy load or at high ambient temperatures  replace
30. cing the front belt Pro 18 AWD               41  Fitting the cutting unit                               43  Removing the Cutting Unit                               44  Checking and Adjusting the Cutting Unit s  Ground PreSsSUre                   nn 45  Cutting height uei uce it aitaks User ita itat eacus 45    Checking the parallelism of the cutting unit     46  Adjusting the parallelism of the cutting unit     46    Replacing the Cutting Unit s Belts                    47  The Cutting Unit s Service Position                  48  Placing in the Service Position                         48  Inspecting the blades                                       51  Removing the BioClip plug  Combi                  52  LUNES UO me                         53  Lubrication chart Pro 15                                   53  Lubrication chart Pro 18   a nee erts 54  Lubrication chart Pro 18 AWD                         55   GEEN M ET   ndsaks v  la kd ma il 56  Lubricating the cables                                      56  Lubrication instructions according  to the schedule                               nnnnennnnennnnea 56  Trouble shooting chart                                       64  STOJE ili 65  Winter Storage                        eeninenenennnnnnne nunnu 65  GU PR RE 65  CPCS RN ET 65  Wiring diagram eet 66  Te  hnical data ici 69  EU Declaration of Conformity                            71  Service Journal                              ri 72    For service measures other than those descr
31. d off        6017 227    Releasing the Service Position    To leave the service position  reverse the  procedures set out in  Placing in the Service  Position   Make sure that the cutting unit s tongue   3  enters the loop correctly on the underside of the  machine           8009 595    50   English    MAINTENANCE    Inspecting the Blades    It is important that the blades are undamaged and  well ground to give the best mowing result     Check that the blades    mounting bolts are tightened     IMPORTANT INFORMATION  Replacement or sharpening of the blades    should be carried out by an authorised  service representative        The blades should be balanced after sharpening     8009 288    Damaged blades should be replaced when hitting  obstacles that result in a breakdown  Let the  servicing dealer judge whether the blade can be  repaired ground or must be discarded     8009 288       8009 601    Combi 94    English   51    MAINTENANCE    Removing the BioClip Plug  Combi     To change a Combi unit from the BioClip function to  a cutting unit with rear ejection  remove the BioClip  plug  which is located under the unit  attached with  three screws     1  Put the unit in the service position  see  Placing  in the Service Position      2  Remove the three screws holding the BioClip  plug  and remove the plug     3  Tip  Fit three full thread screws M8x15 mm in  the screw holes to protect the threads     4  Return the unit to the normal position     Fit the BioClip plug in the r
32. e     Grease from well known brand names   petrochemical companies  etc   usually maintains  a good quality        6008 232    8  Engine Oil    Check the oil level in the engine when the Rider  stands horizontal with the engine switched off     Open the engine cover     Remove the dipstick and wipe it clean  Now insert  the dipstick again  without tightening it     Take the dipstick out again and read the oil level        8009 158    The oil level should be between the markings on  the dipstick  If the level is approaching the  ADD   mark  top up the oil to the  FULL  mark on the  dipstick    Never fill above the  FULL  mark        8009 159    The oil is topped up through the hole the dipstick  sits in     Use engine oil SAE 30  SAE 10W 30 or 10W 40   class SF SJ  above 0   C  32   F     SAE 40 can be used above  20   C  68   F    Use engine oil SAE 5W 20  class SF SJ Se IE     below 0   C  32   F      Fill the oil slowly  Tighten the dipstick correctly  AF 14F 32F 50F 68F 86F 104F  before starting the engine  Start and run the engine me  at idling speed for approx  30 seconds  Turn off the   engine  Wait 30 seconds and check oil level  If   necessary fill so that the oil comes up to the  FULL    mark on the dipstick      20  C  10C 0  C 10  C       The engine holds 1 5 litres of oil excluding the filter  and 1 7 litres including the filter     English   59    LUBRICATION    Changing the Engine Oil IMPORTANT INFORMATION    The engine oil should be changed the first time  afte
33. e  Children are often attracted to the  machine and mowing  Never assume that  children will stay put where you last saw them     Keep children away from the area to be mowed  and under close supervision by another adult     Keep an eye out and shut off the machine if  children enter the work area     Before and during reversing procedures  look  behind you and down for small children     Never allow children to ride along  They can fall  off and seriously injure themselves or be in the  way for safe manoeuvring of the machine     Never allow children to operate the machine     Be particularly careful near corners  bushes   trees or other objects that block your view     Maintenance    Stopping the engine  Prevent the engine from  starting by removing the spark plug cables from  the spark plugs or by removing the ignition key  before making any adjustments or performing  maintenance     Never fill the fuel tank indoors     Petrol and petrol fumes are poisonous and  extremely flammable  Be especially careful when  handling petrol  as carelessness can result in  personal injury or fire     Only store fuel in containers approved for the  purpose     Never remove the fuel cap and fill the petrol tank  while the engine is running     Allow the engine to cool before refuelling  Do not  smoke  Do not fill petrol in the vicinity of sparks  or naked flames     Handle oil  oil filters  fuel and the battery  carefully  of environmental considerations   Follow the local recycling require
34. e air intake is blocked or  the transmission housing is dirty  this can result in  damage to the transmission     28     English          8009 146       8009 147       6017 235       6017 106    MAINTENANCE    Replacing the Air Filter Pro 15    If the engine seems weak or runs unevenly  the air  filter may be clogged  If run with a soiled air filter   carbon can build up on the spark plugs and lead to  malfunction    Consequently  it is important to periodically replace  the air filter  see  Maintenance   Maintenance  Schedule    for the correct service interval      WARNING   Allow the exhaust system to cool 8009 446  before servicing  Risk of burns        Replacing the air filter is carried out as follows     1  Remove the air filter unit by pressing the  catches with your fingers        IMPORTANT INFORMATION    Never run the engine when the air filter  has been removed     8009 447    Do not use compressed air to clean the  paper filter  Do not wash the paper filter     Filters should not be oiled  They should  be assembled dry        2   ake the prefilter and the paper filter out of the  air filter unit  8009 448    3  Clean the prefilter by washing with water and a  cleaning agent     4  Dry the prefilter well     5  Tap the paper filter against a solid surface to  remove dust  If the paper filter is still dirty  it must  be replaced with a new filter     Always replace the paper filter after every  200 hours     6  Refit the prefilter and the paper filter in mE  the air
35. e drive on Pro 15  Pro 18    12     English    PRESENTATION    Throttle Control    The throttle is used to control the speed of the  engine and thereby also the rotation speed of the  blades              In order to increase or decrease the engine speed   the control is moved forwards or backwards  respectively     Avoid idling the engine for long periods  as there is  a risk of carbon build up on the spark plugs        8009 484    Choke Lever    The choke lever is used for cold starts in order to  provide the engine with a richer fuel mixture        For cold starts  the lever shall be moved backwards  to its endpoint                 8009 485    Chronometer    The chronometer shows how many hours the  engine has been running  Any time when the  engine is not running but the ignition is switched on  is not registered  The last digit shows tenths of an  hour  6 minutes         8009 498    English   13    PRESENTATION    Lifting Lever for the Cutting Unit    The lifting lever is used to put the cutting unit in  either the transport or mowing positions     1  Pull the lever backwards to the locked position  to engage the transport position   The unit is raised and the blades stop rotating     2  Depress the lock button and move the lever  forwards to engage the mowing position   The unit is lowered and the blades begin to  rotate     3  The lever can also be used to temporarily  adjust the cutting height  for example  with a  small mound in the lawn     Cutting Height Adjustment 
36. e lower lever  see illustration     3  Push the throttle cable   s outer casing as far to  the left as possible and tighten the clamping  screw     Checking and Adjusting the Choke Cable    If the engine produces black smoke or is difficult to  start  this can be because the choke cable is  incorrectly adjusted  upper cable      If doubts arise  contact your service representative     If adjustments are necessary  they can be made as  follows     1  Loosen the clamping screw for the cable   s  outer casing and move the choke lever to the  full choke position     2  Check that the choke cable is mounted in the  upper lever  see illustration     3  Pull the choke cable   s outer casing as far to the  right as possible and tighten the clamping  screw     Inspecting the Muffler    Check regularly that the muffler is complete and  secured correctly     Temperature variations and vibrations can mean  that the tightening torque for the screws drops  The  screws should be checked when servicing to  guarantee the correct torque  The tightening torque  should be about 10 Nm  Never use a defective  muffler     WARNING   The muffler gets very hot in use  and remains so for a short time    afterwards  Contact can result in  burns  Remember the risk of fire                    8009 144             8009 145          8009 683    English   27    MAINTENANCE    Replacing the Fuel Filter    Replace the fuel filter mounted on the supply line  after every 100 hours  once per season  or more  frequ
37. ently if it is clogged     Replace the filter as follows   1  Open the engine cover     2  Move the hose clamps away from the filter   Use a pair of flat pliers     Pull the filter loose from the hose ends     Push the new filter into the hose ends  Position  the filter with the  FLOW  arrow pointing up  towards the fuel pump  If necessary  a soap  solution can be applied to the ends of the filter  to simplify assembly     5  Move the hose clamps back toward the filter     Checking the Fuel Pump   s Air Filter    Check regularly that the fuel pump   s air filter is not  clogged by dirt     The filter can be cleaned using a brush  if  necessary     1  Remove the two screws holding the fuel pump     2  Move the pump to one side without loosening  the hoses and brush clean the filter     3  Replace the fuel pump     Air Supply Exhaust Pipe  Cleaning the Pulse Air Filter  1  Fold up the engine cover     2  Loosen the four snap catches  remove the  cover  and remove the filter     3  Blow the filter clean with compressed air     Replace the filter if it is damaged or cannot be  blown clean     4  Place the filter back in the cover and fasten the  cover with the snap catches  Replace the  engine cover     Checking the Transmission Air Intake    Check to ensure that the transmission   s air intake  in the transmission cover is not clogged     Remove the transmission cover and clean any  grass cuttings from the transmission   s cooling fins  if necessary     Cooling is impaired if th
38. es to slip after cleaning with spirits  it must be  replaced  Petrol or other petroleum products must not be used to clean belts     Lubricating the Cables   Grease both ends of the cables and move the controls to end stop positions when lubricating  Re attach the  rubber covers on the cables after lubrication  Cables with sheaths will jam if they are not lubricated regularly   Binding in a cable may cause malfunction such as partial braking     If a cable binds  remove the cable and hang it vertically  Lubricate it with thin engine oil until the oil begins to  escape from the bottom  Tip  Fill a small plastic bag with oil and tape it so that it seals against the casing and  allow the cable to hang vertically from the bag overnight  If you do not succeed in lubricating the cable  it  must be replaced     Lubrication Instructions According to  the Schedule    1  Cutting Unit  Remove the nose cover     Lubricate using an oilcan       Joints and bearings       8009 154    56   English    LUBRICATION    2  Pedal Mechanism in Frame Tunnel  Lubricate the pedal mechanism in the frame tunnel     Remove the cover of the frame tunnel by loosening  the screws  two on the steering servo housing      Work the pedals and lubricate the moving parts with  an oilcan     Lubricate the cables to the brake and drive pedals  with an oilcan     Lubricate the point  Chains in the Frame Tunnel     before replacing the cover to the frame tunnel     3  Chains in the Frame Tunnel  Remove the cover from
39. everse order     52   English    Removal of BioClip plug       8009 289    LUBRICATION    Lubrication Chart Pro 15    12 12  1 12   1 52 1 365  Rider Pro 15 MES 100h  200h  500h     1 52   8 Y  13  12 Y    8009 589        Y     The position numbers for the lubrication points refer to the lubrication instructions on the following pages        English   53    LUBRICATION    Lubrication Chart Pro 18    TO CIO ZIE    8009 504                         The position numbers for the lubrication points refer to the lubrication instructions on the following pages     54     English    LUBRICATION    Lubrication Chart Pro 18 AWD    Fer eee es  Rider Pro 18 AWD    25s  som  zon  soor     1 52     ll                               The position numbers for the lubrication points refer to the lubrication instructions on the following pages     8009 681    English   55    LUBRICATION    General  Remove the ignition key to prevent unintentional movements during lubrication   When lubricating with an oilcan  it ought to be filled with engine oil     When lubricating with grease  unless otherwise stated  grease 503 98 96 01 or another chassis or ball  bearing grease offering good corrosion protection shall be used     With daily use  the Rider should be lubricated twice weekly   Wipe away excess grease after lubrication     It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys  Should this  happen  attempt to clean them with spirits  If the belt continu
40. ew  clean engine oil onto the seal for the  new filter        3  Fit the filter by hand so it just touches   3 4 turn     4  Remove the transmission cover and fill the  transmission   s oil tank  about 0 3   oil   See  11 12  Transmission Oil Level     Be  observant when running the engine as described  below and fill so that the tank is not emptied        5  Run the engine warm  manipulate the servo 8009 507  steering  and then check that there are no leaks  around the oil filter seal     6  Checkthe oil level in the transmission  top up if  necessary  The oil filter holds 0 3 litres of oil     7  Replace the transmission cover     62   English    LUBRICATION    15  Parking Brake Cable Pro 18 AWD  Remove the cover over the frame tunnel    Lubricate both ends of the cable    Remove the cable   s rubber casing when lubricating     Lubricate the cable with an oilcan  press the brake  pedal a few times and lubricate again     Replace the cover on the frame tunnel        8009 691       ye  AH nen CES   a I  S   RAN tL    D HR      A       BIBIT   A                 8009 686    16  Right Rear Axle Bearing    Lubricate with a grease gun until grease appears  on Pro AWD     NS    8009 654    English   63    TROUBLE SHOOTING GUIDE    Problem    The engine will not start    Starter does not turn the engine    The engine runs erratically    The engine lacks power    Engine overheating    Battery does not charge    The Rider vibrates    Uneven mowing results    64   English    Cause     
41. fety switch for the lifting lever    The safety switch for the hydrostat pedals   11  Check the engine speed  2 900  75 rpm     12  Bleed the hydraulic system  top up with oil if necessary             L   LI  LI  LI  LI  L  E  LI  LI  LI  LI  LI  LI  LI  LI    13  Check the mounting bolts on the muffler     14  Inform the customer about   Delivery service has been carried    The need and benefit of following the service schedule  out     The need and advantages of leaving the machine for service    No remaining notes   every 300 hours     Certified   The effects of service and maintaining a service journal on the  machine s resale value   Application areas for BioClip     15  Fill in the sales certificate  etc     Date  mileage reading  stamp   After the First 8 Hours signature    1  Change engine oil        72   English    SERVICE JOURNAL    Date  mileage reading  stamp   signature    25 Hour Service    1  Clean the air filter   s pre cleaner  foam plastic filter     Shorter intervals for dusty operating conditions      Clean the engine   s cooling air intake and the transmission   s air  intake     Clean the fuel pump   s air filter    in dusty operating conditions      Check the mounting bolts on the muffler        English   73    SERVICE JOURNAL    Date  mileage reading  stamp   signature  50 Hour Service    1  Clean Replace the air filter   s pre cleaner  foam plastic filter     Shorter intervals for dusty operating conditions      2  Clean the engine   s cooling air int
42. greasing agent and warm  water instead            To ready the Rider for storage  follow these steps     1  Clean the Rider carefully  especially under the  cutting unit  Touch up damaged paint to prevent  rust     2  Inspect the Rider for worn or damaged parts  and tighten any nuts or bolts that may have  become loose     3  Change the engine oil  dispose of properly     4  Empty the fuel tank  Start the engine and let it  run so that even the petrol in the carburettor is  emptied     5  Remove the spark plugs and pour about a  tablespoon of engine oil into each cylinder  Turn  over the engine so that the oil is evenly  distributed and then refit the spark plugs     6  Lubricate all grease nipples  joints  and shafts     7  Remove the battery  Clean  charge  and store  in a cool place     8  Store the Rider in a clean  dry place and cover  it for extra protection     Cover    There is a cover to protect your machine during  storage or transport  Contact your dealer for a  demonstration     Service    Low season is the most suitable time to perform a  service or overhaul of the machine in order to ensure  high functional safety during the high season     When ordering spare parts  please specify the  Rider   s year of purchase  model  type  and serial  number     Always use genuine Husqvarna spare parts     An annual check up or trimming at an authorised  service representative is a good way to ensure that  your Rider performs at its best the following season     8009 481    
43. he front cover and the right hand wing  cover     2  Loosen the nuts on the parallel strut     3 Screw out  extend  the strut to raise the rear  edge of the cover     Screw in  shorten  the strut to lower the rear  edge of the cover     4  Tighten the nuts after adjustment     5  The parallelism of the cutting unit should be  checked again after the adjustment has been  made     6  Fit the right hand wing cover and the front  cover     46     English       6017 217       6017 018    MAINTENANCE    Changing the Belt on the Combi 94 and  Combi 112    WARNING   Protect your hands with gloves    when working with the blades        On cutting units with  collision proof  blades  the  blades are driven by a V belt  Do as follows to  replace the V belt        8009 287    1  Dismantle the cutting unit     2  Loosen the bolt to the parallel strut and the two  screws on the cover  Lift off the cutting unit e e p  gt     cover    Too  3  Loosenthe spring  4  that tensions the V belt        OQ    and pull the belt off          L  Attach a new belt in the reverse order         2       6012 080    English   47    MAINTENANCE    The Cutting Unit   s Service Position    In order to provide good accessibility for cleaning   repair and servicing  the unit can be set in the  service position  The service position means that  the unit is raised and locked in the vertical position     Placing in the Service Position    1  Place the machine so it is flat  Activate the  parking brake  A   Set the c
44. hould only tow the  machine over short distances and at a low speed  otherwise there is a risk of damaging the transmission   The power transmission must be disengaged when towing  see Clutch Control     Use    This machine has been designed to mow grass on lawns and other open and level ground surfaces without  obstacles such as stones  tree stubs  etc   even when the machine is equipped with special accessories  provided by the manufacturer  for which the operating instructions are enclosed with the delivery  All other  types of use are incorrect  The manufacturer   s instructions with regard to driving  maintenance  and repair  must be followed precisely     The machine may only be operated  maintained  and repaired by persons that are fully conversant with the  machine s special characteristics and safety regulations     Accident prevention regulations  other general safety regulations  occupational safety rules  and traffic  regulations must be observed     Unauthorised modifications to the design of the machine may absolve the manufacturer from liability for any  resulting personal injury or property damage     2     English    INTRODUCTION    Proper Service    Husqvarna   s products are sold all over the world and only by specialised retail traders offering complete  service  This ensures that you as a customer receive only the best support and service  Before the product  is delivered  the machine has  for example  been inspected and adjusted by your retailer  see the
45. ibed in this manual  please contact an authorised    dealer that provides parts and service        English     1    INTRODUCTION    Congratulations    Thank you for purchasing a Husqvarna Rider  Husqvarna Riders have been designed according to a unique  concept with a front mounted cutting unit and patented rear wheel steering  The Rider is built to give  maximum efficiency even in small and confined areas  Collected controls and a hydrostatic transmission  controlled by pedals also contribute to the machine   s performance     This Operator   s Manual is a valuable document  Following the instructions  use  service  maintenance  etc    can considerably increase the life span of your machine and even increase its resale value     When you sell your Rider  make sure to give the operator   s manual to the new owner     The final chapter of this operator   s manual comprises a Service Journal  Ensure that service and repair  work is documented  A well kept service journal reduces service costs for the season based maintenance  and affects the machine   s resale value  Take the operator   s manual along when the Rider is left to the  workshop for service     Driving and Transport on Public Roads    Check applicable road traffic regulations before driving and transport on public roads  You should always use  approved fasteners during transport and ensure that the machine is well secured     Towing    Your machine is equipped with a hydrostatic transmission and  if necessary  you s
46. ic system needs  changing  every 200 500 hours   On Pro 18 also filter replacement     English    5    SERVICE JOURNAL    Date  mileage reading  stamp   signature    300 Hour Service    1  Inspect the machine  Additional work   Change engine oil  Replace the oil filter every 200 hours   Replace the air filter  foam plastic filter      Replace the air filter  paper filter      Clean the engine   s cooling air intake and the transmission   s air  intake     Clean the cooling fins on the engine and transmissions   Check the mounting bolts on the muffler   Check Adjust the cutting height   Check Adjust the parking brake     Inspect the flame proofing spark arrestor  extra equipment        Clean Replace the spark plugs       Change the inline fuel filter       Replace the hydraulic oil filter  every 200 hours  on Pro 18 and  AWD       Clean the fuel pump   s air filter      Clean the pulse air filter      Check the play in the engine valves     Check nuts and screws for tightness       Replace the suction filter in the hydraulic tank every 200 hours on  AWD       Check whether the oil in the gearbox and hydraulic system needs  changing  every 200 500 hours   On Pro 18 also filter replacement        76     English    SERVICE JOURNAL    Date  mileage reading  stamp   signature    At Least Once Each Season  1  Change the engine oil  100 hours      2  Clean Replace the air filter s pre cleaner  foam plastic filter    25 hours    Shorter intervals for dusty operating conditions      3 
47. is visible in the top of the sight glass   Then screw the oil container s cap into place  and attach the transmission cover           The oil should be changed by an authorised service  eve  workshop  and is described in the Workshop  Manual     The filter is replaced at the same time as changing  the oil     Work on the system entails particular demands on  cleanliness and the system must be vented before  the machine is used     English   6 1    LUBRICATION    13  Oil Filter  Change    WARNING   Engine oil can be very hot if it is  drained directly after stopping    the engine  Allow the engine to  cool somewhat first        1  Open the engine cover     2  Remove the oil filter  If necessary  use a filter  remover     3  Wipe new  clean engine oil onto the seal for the  new filter        4  Fit the filter by hand with   3 4 turn  Mida    5  Run the engine warm  then check that there are  no leaks around the oil filter seal     6  Check the oil level in the engine  top up if  necessary  The oil filter holds O 2 litres of oil     IMPORTANT INFORMATION    Used engine or transmission oil is health   impairing and must not be disposed of in  the ground or in nature     Replaced filters must be handed in to the  workshop or other allotted place for  disposal     Avoid skin contact  wash with soap and  water in case of spills        14  Hydraulic Fluid Filter  Replacing  Pro 18  Pro 18 AWD    1  Remove the oil filter  If necessary  use a filter  remover          wi       2  Wipe n
48. ler is cold        Cooling air intake    8009 489       8009 152    English  31    MAINTENANCE    Checking the Acid Level in the Battery    Check that the acid level in the battery lies between  the markings  When refilling  only distilled water  may be used to fill the cells     WARNING   Actions with acid contact    External  Rinse thoroughly with water     Internal  Drink large quantities of water or milk   Contact a doctor as soon as possible     Eyes  Rinse thoroughly with water  Contact  a doctor as soon as possible     The battery emits explosive gases  Sparks   flames  and cigarettes must not be present in  the vicinity of the battery        Ignition System    The engine is equipped with an electronic ignition  system  Only the spark plugs require maintenance     For the recommended spark plug  see Technical  data     IMPORTANT INFORMATION    Fitting the wrong spark plug type can  damage the engine        Replacing the Spark Plug    1     Remove the ignition cable shoe and clean  around the spark plug     Remove the spark plug with a 3 4   19 mm   spark plug socket wrench     Check the spark plug  Replace the spark plug if  the electrodes are burned or if the insulation is  cracked or damaged  Clean the spark plug with  a wire brush if it is to be reused     Measure the electrode gap with a gapping tool   The gap should be 0 75 mm   0 030   Adjust as  necessary by bending the side electrode     Reinsert the spark plug  turning by hand to  avoid damaging the threads   
49. ley     8  Pull the pump belt off of the engine   s pulley and  move it under the engine belt pulleys     9  Pull out the pump belt through the opening  under the pivot bearing and past the belt  tensioner s disc     Assembly    10  Pull the pump belt through the opening under  the pivot bearing and on the outside past the  belt tensioner s disc     11  Fit the pump belt on the engine s pulley  move it  under the engine belt pulleys     12  Fit the belt on the pump s pulley   13  Fit the cooling fan     14  Tighten the cooling fan nut  Counter hold using a  punch in one of the holes on the underside of  the fan when the nut is tightened     15 Refit the clamp on the hydraulic pipes  located  under the fan  Tighten the pipe connections on  the pump     16 Check that the centre belt is fitted correctly on its  front pulley and fit the centre belt on the engine s    pulley                                                                 8009 641       8009 640       8009 640             8009 641       8009 726    English   39    MAINTENANCE    17  Fit the belt guide for the centre belt        8009 727    18  Hook the spring on the belt tensioner                       8009 637    Replacing the Centre Belt       1  Remove the hose clip in the middle  Pro 15   Pro 18  and the rear belt guide for the centre  belt  all machines            2  Remove the centre belt and fit a new belt              8009 364    3  Fit and adjust the belt guide with the lower belt  on the engine belt pulle
50. ley  M   27  f EN KK  i GEG          DO                            8009 227    6017 227       8009 684       8009 596    English   41    MAINTENANCE    2  Fit the centre belt in position on the centre  pulley        8009 695    3  Reset the cutting unit in the mowing position   Make sure that the tongue  3  mates with the  loop on the underside of the machine              8009 595    4  The belt is fitted on the cutting unit   s drive pulley  once the unit has been pushed back into its rear  position        8009 122    42     English    MAINTENANCE  Fitting the Cutting Unit    WARNING   Wear protective glasses when  assembling the cutting unit  The    spring that tensions the belt can  fly off and cause  personal injury        1  Place the Rider on a flat surface and apply the P  parking brake  Check that the lever for setting  the cutting height is in the lowest position                 Ensure the anti scalp roller is fitted on the  cutting unit  1      2  Grasp the handle on the front of cutting unit s  frame  2  and push the unit in under the Rider     Make sure the tongue  3  on the unit mates  correctly     3  Fit the screw and secure with a locking pin  8009 595    WARNING   Observe caution to avoid    trapping your hand        6017 120    4  Place the belt over the runner pulley and behind  the adjuster pulley        8009 596    5  Press down the frame and secure with the split  pin  Fit the drive belt around the unit s drive    pulley   6  Hook in the height adjustmen
51. ments     Electrical shocks can cause injuries  Do not  touch cables when the engine is running  Do not  test the ignition system with your fingers     Sparking can occur when working with the  battery and the thick cables in the starter motor  Circuit     This can cause the battery to explode  fire or  eye injuries     Sparking in the circuit can not occur once the  battery   s power connection cable  usually the  black negative cable  has been disconnected     8     English          8010 057  Never allow children to operate the machine       8010 058    Never fill the fuel tank indoors                                  8009 728    Risk of sparking    SAFETY INSTRUCTIONS    IMPORTANT INFORMATION    Avoid sparking and its consequences by        Wearing protective glasses     Make sure that the fuel cap is fitted and that no  flammable liquids are stored in an open container     Do not work on the starter motor circuit in the  vicinity of spilt fuel     Disconnect the battery   s power connection cable   usually the black negative cable  first and  connect it last     Exercise care with tools so that short circuiting  does not occur     Do not short circuit across the starter relay   s  connections to run the starter motor     If leaks arise in the fuel system  the engine must    not be started until the problem has been resolved     Store the machine and fuel in such a way that  there is no risk that leaking fuel or fumes can  cause any damage     Check the fuel level before e
52. n both sides  in or out     The ground pressure should be between 12    J  atto  and 15 kg  26 5 33 Ib   ND AS  lt  2  JO    IMPORTANT INFORMATION    When changing the cutting unit  you must    readjust the parallelism and cutting height        8009 597    Cutting Height  1  Place the Rider on a flat surface   2  Loosen the nut on the height adjustment strut     3  Measure the distance between the ground and  cutting unit s edge at the front of the cover  The  cutting unit should have a slight slant  with the  rear edge 2 4 mm  1 8   higher than the front  edge     The distance between the front edge and the  ground should be       40 mm for Combi 94 and Combi 103    35 mm for Combi 112     4  Tighten the nut        5  Check that the parallelism has not changed  If    8009 028    so  the parallelism must be readjusted  8009 564    6  Check and if necessary adjust the cutting unit s  ground pressure     7  Fitthe front cover     English   45    MAINTENANCE    Checking the Parallelism of the Cutting  Unit  Check the cutting unit   s parallelism as follows     1  Check the air pressure in the tyres  60 kPa   0 6 bar   9 PSI     2  Place the Rider on a flat surface   3  Putthe lifting lever in the mowing position     4  Measure the distance between the ground and  the front and back edges of the unit s cover   The cutting unit should have a slight slant  with  the rear edge 2 4 mm  1 8   higher than the  front edge     Adjusting the Parallelism of the Cutting  Unit    1  Remove t
53. ng two pedals  Pedal  1  is used to travel  forwards and pedal  2  to reverse         WARNING    Make sure that no branches can  interfere with the pedals when  mowing under bushes    Risk for unintentional  manoeuvring     6017 229    English   1 1    PRESENTATION    Cutting Unit    The machines can be equipped with numerous  attachments     The BioClip unit finely chops the grass several  times before returning it to the lawn as fertiliser     The Combi unit functions as a BioClip unit when a  BioClip plug is fitted  but can be reset to rear  ejection by removing the BioClip plug     See  Maintenance   Checking the Blades  for  identification of the cutting unit        6017 230    Placement of Controls    0    11       i  AN  W as                           000000000000000000    NE    000000000000000000  000000000000000          ere                  AVAVA    O  S    CN WA   AWMN       12 13 14 15 16       8009 698    1  Switch for the power outlet 10  Accelerator for reversing   2  Power outlet 11  Accelerator for driving forwards   3  Throttle   regulates the engine speed 12  Parking brake   4  Switch for the lights 13  Lock button for parking brake   5  Choke Lever 14  Lever for adjusting the seat   6  Ignition key 15  Lever to disengage the driving front axle AWD  7  Cutting height adjustment lever 16  Fuel cap   8  Lifting lever for the cutting unit with lock button 17  Lever to disengage the driving rear axle AWD  9  Hour meter 18  Hood lock    19  Lever to disengage th
54. ntenance schedule                                     22  Dismantling the Rider covers                           24  Checking and Adjusting the Steering Cables    25  Adjusting the parking brake                             26  Checking and Adjusting the Throttle Cable      27  Checking and Adjusting the Choke Cable        27  Inspecting the muffler                                       27  Replacing the Fuel Filter                                  28  Checking the Fuel Pumps Air Filter                 28  Air supply exhaust pipe                                    28  Checking the Transmission Air Intake              28    IMPORTANT INFORMATION    Read carefully through the Operator s manual so that you know how to use and maintain the  Rider before you use it     Replacing the air filter Pro 15                           29  Replacing the air filter Pro 18                           30  Checking the engine s cooling air intake          31  Cleaning the engine and muffler                      31  Checking the Battery Acid Level                      32  Ignition system MARA 32  Checking the safety system                             33  Replacing the light bulbs                                  34  gi  A a e Ee EE E e E E 35  Checking the Tyre Pressures                           35  Replacing the rear drive belt   PrO 15 and Fro 18 rinata 36  Replacing the hydraulic pump   s   drive belt Pro 18 AWD                    38  Replacing the front belt Pro 15  Pro 18            41  Repla
55. r 8 hours running time  It should then be  changed after every 100 hours of running time   When operating with a heavy load or at high  ambient temperatures  replace every 50 hours     Used engine oil is a health hazard and must  not be disposed of on the ground or in   nature  it should always be disposed of at a  workshop or appropriate disposal location     Avoid skin contact  wash with soap and    WARNING  water in case of spills     Engine oil can be very hot if it is    drained directly after stopping  the engine  Allow the engine to  cool somewhat first        1  Open the engine cover     2  Place a container underneath the engine s left  oil drain plug           3  Remove the dipstick  Remove the drain plug  from the engine s left side        Let the oil run out into the container     8009 529    Then replace the oil drain plug and tighten it     Replace the oil filter if necessary     N 9 mo BP    Fill with oil up to the FULL mark on the dipstick   Use engine oil as set out above     8  Run the engine warm  then check that there is  no leakage from the oil plug     9  Check the oil level  Top up if necessary     9  Hydrostatic Cable with Linkage    Remove the transmission cover  two screws        Lubricate the joints and bearings on the left side  with an oilcan  6008 209       Remove the rubber casing and lubricate the  hydrostatic transmission cable with an oil can   Press the pedal a few times and lubricate again        Replace the rubber cover        Replace the 
56. r both large  and small obstacles       Slow before cornering       Switch off the blades when you are not mowing        8010 052  Never take passengers    WARNING   This machine can sever hands and feet as well as throw objects     Failure to observe the safety instructions can result in serious injuries        English   5    SAFETY INSTRUCTIONS    Take care when rounding a fixed object  so that  the blades do not hit it  Never run the machine  over foreign objects     Only use the machine in daylight or in other well   lit conditions  Keep the machine at a safe  distance from holes or other irregularities in the  ground  Pay attention to other possible risks     Never use the machine if you are tired  if you  have consumed alcohol  or if you are taking  other drugs or medication that can affect your  vision  judgment or co ordination     Keep an eye on the traffic when working close to  a road or when crossing it     Never leave the machine unsupervised with the  engine running  Always stop the blades  apply  the parking brake  stop the engine and remove  the keys before leaving the machine     Never allow children or other persons not trained  in the use of the machine to use or service it   Local laws may regulate the age of the user     WARNING     WARNING    Engine exhaust  some of its  constituents and certain vehicle  components contain or emit  chemicals considered to cause    cancer  birth defects or other  reproductive impairment  The  engine emits carbon monoxide 
57. reads  6020 005    6  Replace the spring  A    7  Check that the parking brake works     Adjusting the Parking Brake Pro 18 AWD    Check that the parking brake is adjusted correctly  by placing the machine on a slope with the front  and rear axles disengaged  Apply and lock the  parking brake  When the machine does not stand  still  the parking brake should be adjusted accord   ing to the following     1  Remove the left hand wing cover   2  Check that the parking brake is not on     3  Adjust the play between the casing and the  adjustment screw to 1 mm  0 040   when one  pulls the casing  This gives play on the pedal of  approximately 40 mm  1 5    Adjust using the  nuts on the adjustment screw        8009 501    4  Tighten the nuts moderately to avoid damaging  the threads     5  Check that the parking brake works     6  Assemble the left hand wing cover     WARNING   A poorly adjusted parking brake       can result in reduced braking ability     8009 688    26     English    MAINTENANCE    Checking and Adjusting the Throttle  Cable    Check that the engine responds to throttle  increases and that a good engine speed is attained  at full throttle     If doubts arise  contact your service representative     If adjustments are necessary  they can be made as  follows for the lower cable     1  Loosen the clamping screw for the cable   s  outer casing and move the throttle to the full  throttle position     2  Check that the throttle cable is mounted in the  correct hole in th
58. s     Mount the paper filter in the air filter housing  and tighten the wing nut     7  Insert the prefilter on the rectangular part of the  paper filter     8  Replace the cover over the air filter housing   Move the cover up from below and ensure that  the prefilter does not fall out of position  Secure  with both snap catches     30   English             8009 148       8009 149       8009 150       8009 151    MAINTENANCE    Checking the Engine   s Cooling Air  Intake    Clean the air intake grille in the engine cover  behind the driver   s seat     Open the engine cover     WARNING   The cooling air intake rotates    when the engine is running   Watch your fingers        Check that the engine cooling air intake is free of  leaves  grass  and dirt     Check the air duct  located on the inside of the  engine cover  ensure it is clean and does not rub  against the cooling air intake     A clogged air intake grille  air duct or cooling air  intake impairs the cooling of the engine  which may  result in engine damage     Cleaning the Engine and Muffler    Keep the engine and muffler free from grass  cuttings and dirt  Grass cuttings steeped in petrol or  oil on the engine can increase the fire risk and  impair cooling     Allow the engine to cool before cleaning  If the dirt  is mixed with oil  remove it using a degreasing  agent otherwise just water and a brush     Grass cuttings around the muffler dry quickly and  constitute a fire risk  Brush or wash them off when  the muff
59. stand their significance     LLI Read the operator   s manual           i  e    gt   5  Neutral Fast Slow Engine off Tyre Fuel  pressures       RAS  YT PM  gt   gt      START  4m 0  0     42070 Aa A  Oil level Cutting height Reversing Forward Ignition    da faa       E  0           Use hearing Hydrostatic free Parking brake Warning  protection wheeling  Noise emission to surroundings in accordance WARNING  WARNING  Risk of the Never drive directly     CE conformity marking  with the directive of the European Community  The Rotating blades Rider overturning across a slope    machine s emission is indicated in the TECHNI   CAL DATA chapter and on the decal     US    Never use the Rider if persons  especially          xod              i i  lt a Never carry passengers on Do not insert your hands or Drive very slowly  SHIR OF Pele ATG hte AAI TEIE the Rider or on its tools feet under the cover when without the cutting  the engine is running unit    Starting instructions   Read the operator   s manual  Checking the engine oil level  Check the oil level in the hydrostat  Lift up the cutting unit   Hydrostat pedals in the neutral  position   Apply the parking brake    Use the choke if the engine is cold   Starting the engine   Disengage the parking brake before  driving    Accelerator pedal forward  Neutral position    Accelerator pedal reversing    Switch off the engine and remove  the ignition cable before carrying  out repairs or maintenance       4     English    SAFETY INSTRUCTI
60. t stay        8009 699    English   43    MAINTENANCE    7  Fit the anti scalp rollers in position    8  Fit the front cover     8009 439    9  Secure the springs on the adjuster pulley   There are two designs  see the figures     Hoy       8009 440    SA VN   lt  gt        8009 598    Removing the Cutting Unit    WARNING   Wear protective glasses when    dismantling the cutting unit  The  springs that tension the belt can  fly off and cause personal injury        1  Follow  The Cutting Unit   s Service Position      points 1 9 to put the cutting unit in the service  position     2  Remove the bolt  3  and lift off the cutting unit        8009 674    44     English    MAINTENANCE    Checking and Adjusting the Cutting  Unit   s Ground Pressure    In order to achieve the best mowing result the  cutting unit should follow the ground without  touching it too heavily  The pressure is adjusted  using a screw on each side of the Rider     1  Check the air pressure in the tyres 60 kPa    0 6 bar   9 PSI     2  Place the Rider on a flat surface   3  Putthe lifting lever in the mowing position     4  Place a set of bathroom scales under the  cutting unit s frame  on the front edge  so that  the unit rests on the scales  If necessary a  block can be placed between the frame and the  scales so that the anti scalp rollers do not  support any weight        6017 216    5  Adjust the cutting unit s ground pressure by  screwing the adjuster screws  which are located  behind the front wheels o
61. torgsgatan 3  SE 754 50 Uppsala  Sweden has  issued the report with number    Pro 15  01 901 005  01 901 006 and 01 901 033   Pro 18  01 901 023  01 901 024 and 01 901 034   Pro 18 AWD  01 901 035  01 901 036 and 01 901 037    regarding the assessment of conformity according to annex VI to the COUNCILS DIRECTIVE of May 8  2000   relating to the emission of noise to surroundings  2000 14 EC     Huskvarna January 3  2005    3 42    Roger Andersson  Development Manager Garden Products       English   71    SERVICE JOURNAL    Delivery Service   1  Fill the battery with battery acid and charge for four hours    2  Fit the steering wheel  seat and  where applicable  other components   3  Attach the cutting unit    4  Adjust the cutting unit     Adjust the lifting springs  the  weight  of the cutting unit should be  12 15 kg  if a brush is to be used  set to maximum spring power      Adjust the cutting unit so that its rear edge is about 2 4 mm  higher than its front edge     Adjust the cutting unit   s cutting height setting so that the cutting  height limit is 5 mm above the unit frame at the lowest cutting    height   5  Check that the right amount of oil is in the engine and transmission   6  Check and adjust the air pressure in the tyres  60 kPa  0 6 bar    7  Connect the battery   8  Fill the fuel tank and start the engine   9  Check that the machine does not move in neutral   10  Check     Driving forwards    Reversing    Engaging the blades    Safety switch in the seat    Sa
62. transmission cover           6020 024    60   English    LUBRICATION    10  Parking Brake Cable Pro 15  Pro 18    Remove the transmission cover  see  Gear Lever        Unhook the spring  A  from the screw  B  if required   not AWD      Remove the cable   s rubber casing when lubricating     Lubricate the cable with an oilcan  press the brake  pedal a few times and lubricate again     Replace the spring  A  and the transmission cover        6020 005    11  Transmission Oil Level Pro 15  Pro 18    1  Check the oil level in the transmission by  looking through the air intake mesh  The oil  level shall be between the MIN and MAX  markings on the oil container when at  20   C     If the oil needs to be filled  you must first  remove the transmission cover     2  Unscrew the oil container   s cover and fill with  SAE 10W 30 engine oil  class SF CC  until the  oil level reaches the MAX mark  Then screw the  oil container s cap into place and attach the  transmission cover        6008 210    The oil should be changed by an authorised service  workshop  and is described in the Workshop  Manual     Filter replacement on Pro 18 is done at the same  time as changing the oil     12  Hydraulic System and Transmission  Cil level Pro 18 AWD    1  Remove the transmission cover        2  Checkthe level  it should be visible in the sight  glass at 20   C when the machine stands flat     3  Unscrew the oil container s cover and fill with  SAE 10W 40 engine oil  class SF CC  until the  oil level 
63. utting deck to the  lowest cutting height and lower the cutting unit     B                  8009 587    2  Remove the front cover by loosening the split  pin   Complete instructions for the service  position can be found on the inside of the front  cover      6017 219    3  Loosen the two anti scalp rollers  located under  the front cover        6017 220    48     English    MAINTENANCE    4  Fit the two anti scalp rollers on each side of the  cutting unit   s rear section        6017 221    WARNING   Wear protective glasses when    dismantling the cutting unit  The  springs that tension the belt can  fly off and cause personal injury           5  Loosen the spring on the drive belt   s belt idler   There are two designs  see the figures     6017 222       RK 7 3    A     SD  je    E  e       8009 598  6  Put your foot on the front edge of the cutting  unit next to the wheel and lift the cutting unit   s  front edge to make it easier to loosen the height  adjustment stay        8009 122    7  Secure the stay in the holder        6017 223    English   49    MAINTENANCE    WARNING   Observe caution to avoid trapping    your hand        8  Lift off the drive belt  1   Now pull out the split  pin  2         6017 225    9  Pull the frame forwards and refit the pin        6017 226    10  Grasp the cutting unit   s front edge  pull out and  lift up into the service position     If the cylindrical bolt  which is now holding the  cutting unit is removed  the cutting unit can be  lifte
64. ways     more than 15         Avoid starting or stopping on a slope  If the tyres  start to slip  stop the blades and drive slowly  down the slope       Always drive smoothly and slowly on slopes       Do not make any sudden changes in speed or  direction       Avoid unnecessary turns on slopes  if  necessary  turn slowly and gradually downwards  if possible       Watch out for and avoid driving over furrows   holes and bumps  It is easier for the machine to  overturn on uneven ground  Tall grass can hide  obstacles       Drive slowly  Do not turn the wheel sharply  The  machine engine brakes better in low gear          Take extra care if any attachments are fitted that  can change the stability of the machine     8010 054    Be extra cautious when driving on slopes    Do not mow too close to edges  ditches or   banks  The machine can suddenly overturn if   one wheel comes over the edge of a steep slope   or a ditch  or if an edge gives way       Do not mow wet grass  It is slippery  and tyres  can lose their grip so that the machine skids       Donottry to stabilize the machine by putting  your foot on the ground       When cleaning under the machine  it may never  be driven near verges or ditches       Follow the manufacturer s recommendations  regarding wheel weights or counterbalance  weights to increase stability     English          SAFETY INSTRUCTIONS    Children    Serious accidents may occur if you fail to be on  your guard for children in the vicinity of the  machin
65. will be more even and the  clippings will be more evenly distributed across  the area    The overall mowing time will not be longer as  higher driving speeds can be selected without  impairing the mowing result     Avoid mowing wet lawns  The mowing result will  be poorer as the wheels will sink into the soft  lawn     Rinse off the underside of the cutting unit after  use with water  do not use a high pressure  washer  When cleaning  the cutting unit shall be  moved into the service position     It is important to mow frequently when mowing  with the mulching function     16   English          6017 236    WARNING    Clear the lawn of stones and other  objects that can be thrown out by  the blades     mii     6007 212  Mowing patterns    DRIVING    Clutch Control    The clutch control must be pulled out in order for  the Rider to be moved when the engine is shut off     The figure shows the clutch control pulled out     Pro 18 AWD has one control for the front axle and  one control for the rear axle     Pull the controls to their end positions  Do not use an  intermediate position     Rear Axle    The control is positioned on the inside of the left  rear wheel       Forward control  pulled out   drive system  disengaged       Rear control  pushed in   drive system engaged     Front Axle    The control is positioned on the inside of the left  front wheel       Rear control  pulled out   drive system disengaged       Front control  pushed in   drive system engaged              
66. with oil   It can  be beneficial to use environmentally adapted  alkylate petrol  See also  Technical Data     concerning methanol and ethanol fuels     Do not fill the tank completely  leave an expansion  area of at least 2 5 cm  1       WARNING   Petrol is highly flammable   Observe caution and fill the tank       outdoors   see the safety instructions   8009 330       Lights and Power Outlet    The lights are switched on and off using the switch   1  on the control panel     A seat heater or mobile phone charger are  examples of articles that can be connected to the  power socket  2   The power outlet is switched on  and off using power switch  3  on the control panel   The voltage is 12V  The electrical outlet socket is  fuse protected by its own fuse        8009 546    English   15    DRIVING    WARNING    Do not use the Rider on ground  that slopes more than 15    Mow  upwards and downwards on  slopes  never sideways  Avoid  sudden directional changes     Mowing Tips    Find and mark out any stones and other fixed  objects to avoid colliding with them     Start with a high cutting height and reduce it  until the desired mowing result is obtained     The best mowing result is achieved with high  engine revs  the blades rotate quickly  and low  speed  the Rider moves slowly     If the grass is not too long and thick the driving  speed can be increased without significantly  impairing the mowing result     The finest lawns are obtained if they are mown  frequently  Mowing 
67. y  On Pro 15  Pro 18 also  fit the hose clip in the middle as in the figure  above           8009 727    4  Check and adjust the belt tensioner  This is  especially important when fitting a new belt   since stretching of the old belt may have been  compensated for by changing the setting of the  belt adjuster        8009 401    40   English    MAINTENANCE    Replacing the Front Belt Pro 15  Pro 18  Dismantling    The entire belt is removed according to the  following when a snow blade is to be attached to  the machine     1  Remove the cutting unit        2  Loosen the belt guides and the support pully   3  Loosen the wheel on the belt tensioner   4      Ease off the belt from the middle pulley and  remove the belt     Assembly  1  Fit the belt on the centre pulley     2  Move the belt into position and fit the belt on the  belt tensioner     3  Position the belt on the support pulley and  tighten the belt guide     4  Fit the cutting equipment     Replacing the Front Belt Pro 18 AWD  Dismantling    The entire belt is removed according to the following  when a snow blade is to be attached to the machine     1  Put the cutting unit in the service position     2  Pull the centre belt off of the centre pulley  The  belt becomes slack when the cutting unit is lifted     3  Take off the front belt from the centre pulley and  remove the belt   Assembly    1  Position the belt from the front  Pull the belt on  the outside of the runner pulley and on the    inside of the adjuster pul
    
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