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Husqvarna LTH140 User's Manual

1. LTH140 Owner s Manual A SAFETY RULES A Safe Operation Practices for Ride On Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Besuretheareaisclear of other people before mowing Stop machine if anyone enters the area e Never carry passengers Donotmowin reverse unless absolutely necessary Always look down and behind before and while backing Beaware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Turn off blades when not mowing e Stop engine before removing grass catcher or unclogging chute only in daylight or good artificial light Do not operate the machine while under the influence
2. 51 Wiring Diagram 30 Oil Wiring Schematic 29 Cold Weather Conditions 12 17 Engine dae 17 Storage sese RS 26 CONTENTS OF HARDWARE PACK Parts Bag contents shown full size Parts packed separately in carton a d O ER 9 Steering Wheel 1 Shoulder Bolt 5 16 18 1 Washer 17 32 x 1 3 16 x 12 Gauge Front Bumper Battery 4 Washers 13 32 x 13 16 x 16 Ga ag AU A Owner s Manual Parts Bag 2 Carriage Bolts 3 8 16 x 1 1 4 ef 4 Crownlock Nuts 3 8 16 Parts bag contents not Ee full size o yen O o ym e Center O Insert lt Le Lock Nuts 2 Screws 10 x 5 8 3 2 Lock Washer s 10 2 Gauge AY pc Plates le 0 1 mm UY 2 2 Latch Hook 2 Weld Nuts 10 E 2 Shoulder Bolts 6 2 Washers 3 16 3 4 x 16 Gauge O 3 8 x 7 8 x 14 Gauge 2 Washers x 12 Gauge n III Bolts 2 Washers x 3 4 9 32 x 5 8 x 16 Gauge asi Mm 6 C Battery Caps 2 Hex Nuts 1 4 20 2 Lock Washers 1 4 15 Slope Sheet and Instructions ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as n
3. 2 F EE EE 8 Filter Service and Adjustments 19 25 18 21 opaco da ied 18 et o epigr 24 Fuel Hood Removal Installation 24 12 Motion Drive Belt Storage idees 26 Removal Replacement 22 un BR Ree 24 Mower Blade Drive Belt Removal Replacement 21 Mower Adjustment H Front to Back 20 Hood Removal Installation 24 Side to Side 20 Mower Removal 19 L Tire 8 15 23 Leveling Mower Deck 20 Slope Guide Sheet 51 Lubrication 14 Spark Plugs ees 18 Specifications nen 3 M Starting the Engine 13 Maintenance Schedule 14 Steering Wheel 7 23 Mower Stopping the 11 Adjustment Front to Back 20 Storage etti eee 26 Adjustment Side to Side 20 Blade Sharpening 15 T Blade Replacement 15 Throttle Control Cable Adjustment 24 Cutting Height 11 Ties ES 8 15 23 Operation LOOL Trouble Shooting Chart un 27 28 ess 19 RECH 16 MOWING Tips eere 13 meena 18 W
4. FIG 9 Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH SWITCH Used to engage the ATTACHMENT LIFT LEVER Used to raise and lower the mower blades or other attachments mounted to your mower deck or other attachments mounted to your tractor n LIFT LEVER PLUNGER Used to release attachment lift THROTTLE CHOKE CONTROL Used for starting and lever when changing its position controlling engine speed IGNITION SWITCH Used for starting and stopping the CLUTCH BRAKE PEDAL Usedfor declutching and brak engine ing the tractor and starting the engine AMMETER Indicates charging or discharging of PARKING BRAKE Locks clutch brake pedal into the battery prake position LIGHT SWITCH Turns the headlights on and off HEIGHT ADJUSTMENT KNOB Usedtoadjustthemower FREEWHEEL CONTROL Disengages transmission for SEI pushing or slowly towing the tractor with the engine off MOTION CONTROL LEVER Selects the speed and direction of tractor 10 OPERATION WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recom FORESIGHT IS BETTER THAN NO SIGHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 10 Your tractor is eguipped with an operator presence sensing swi
5. TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thor oughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the Customer Responsibilities section of this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Customer Responsibilities section of this manual sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Cus tomer Responsibilities section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals sure battery drain tube is securely attached f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVEN
6. Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring Contact an authorized service center department Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run Faulty operator safety presence control system when operator leaves seat with attachment clutch engaged Poor cut uneven Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Mower blades will not Obstruction in clutch mechanism rotate Worn damaged mower drive belt Frozen idler pulley
7. NOTE Under certain conditions when unit is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 10 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower per formance TO MOVE FORWARD AND BACKWARD See Fig 10 The direction and speed of movement is controlled by the motion control lever Start tractor with clutch brake pedal depressed and motion control lever in neutral N position Release parking brake and clutch pedal Slowly move motion control lever to desired position TO ADJUST MOWER CUTTING HEIGHT See Fig 10 The cutting height is controlled by turning the height adjust ment knob in desired direction e knob clockwise to raise cutting height Turn knob counterclockwise K to lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed
8. 10 Customer Responsibilities 14 18 Engine Aif aient 18 Air Screen iussus 18 Battery ote 16 Engine Oil 17 Fuel Filter 18 Spark Plugs 18 Tractor Blade 15 Lubrication 14 Maintenance Schedule 14 Tire Care 8 15 23 Cutting Height Mower 11 E 2 SERVICE AND ADJUSTMENTS 19 25 3 STORAGE u a Ee 20 E 3 14 18 TROUBLESHOOTING 27 28 D 7 9 REPAIR PARTS TRACTOR 20 48 10 13 WARRANTY eiim M LA 14 Electrical Operation rire eines 10 13 Interlocks and Relays 24 Operating Mower 12 Schematli z iniu 29 Wiring Diagram 30 P Engine Parking 10 11 Air Filter nennen 18 Paris Bag Sale ee 6 Air Screen ii 18 Parts Replacement Repair 28 48 Cooling FINS een 18 Product Specifications 3 Oil Change 17 Oil Level ns 12 16 R OIL Type ite 17 Preparation 12 Repair Parts 28 45 Starting meas 13 Storage eee 26 S Safety
9. PART NO 532136832 532108256 532138311 532142341 532145459 532145460 DESCRIPTION Decal VBelt Sch 38 and 42 LT Pad Footrest Rbr Sq Generic Decal Lift Handle Lift Handle Decal D Bar Control Mnt Hyd Lt Manual Owner s English Manual Owner s French Available accessories not included with tractor KEY mob mob ob z ONOOOSNDUKRKON gt O LC06 LBD48 CE42 LC05 LSB42 MK420 PART NO 532059192 532065139 532106222 532059904 532141446 532124957 532124959 532141447 532122082 532124926 532124577 532124578 Tire Chains 48 Snow blade 42 Bagger 33 lb Weights pairs 42 Snow Thrower Mulching Kit DESCRIPTION Cap Valve Tire Stem Valve Tire F Ts 15 X 60 6 Service Tube Front Service Item Only Rim Asm Front 6 Fitting Grease Front Wheel Only Bearing Flange Front Wheel Only Rim Asm 8 rear White Service Tire R Ts 20x10 8C Service Tube Rear Service Item Only Cover Wheel 6 white Cover Wheel 8 white NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A 42 MOWER 0 40 68 37 101 103 e 32 oom 04 105 A w REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A 42 MOWER KEY PART KEY PART NO NO NO NO DESCRIPTION DESCRIPTION 1 532144393 Deck Asm MWR 42 weldment 55 532140084 Arm der 42 mower LT YT 2 872140506 Bolt
10. Please read and retain this manual The instructions will enable you to assemble and maintain your tractor prop erly Always observe the SAFETY RULES MODEL NUMBER LTH140 SERIAL NUMBER DATEOFPURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT YOU SHOULDRECORD BOTH SERIALNUMBERAND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE CUSTOMER RESPONSIBILITIES Read and observe the safety rules Followaregular schedule in maintaining caring for and using your tractor Follow the instructions under Customer Responsibili ties and Storage sections of this manual PRODUCT SPECIFICATIONS HORSEPOWER 14 0 GASOLINE CAPACITY 5 QUARTS AND TYPE UNLEADED REGULAR OIL TYPE API SF SG SAE 10W30 above 32 F SAE 5W 30 below 32 F W FILTER 4 0 PINTS W O FILTER 3 5 PINTS CHAMPION RC12YC OIL CAPACITY SPARK PLUG GAP 030 VALVE CLEARANCE INTAKE 0015 0030 EXHAUST 0020 0035 FORWARD 5 4 REVERSE 2 2 FRONT 14 PSI REAR 10 PSI CHARGING SYSTEM 15 AMPS 03600 RPM BLADE BOLT TORQUE 30 35 FT LBS GROUND SPEED MPH TIRE PRESSURE WARNING This unit is equipped with an internal combus tion engine and should not be used on or near any unim proved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state la
11. 532137180 532109202 532140527 532123487 532101335 532110436 817490612 810040500 811050500 532128229 874780616 873800600 532128230 819101216 532125398 874760508 DESCRIPTION Control Th ch Screw Hex Thd Cut 1 4 20x5 8 T Engine Kohl 14 HP Model No PS1456 Muffler LT Kohler Nipple Pipe 3 8 Npt X 3 1 2 Elbow Sid 90 3 8 18 Npt Bushing Snap Split Shield Heat Browning Screw Hex Thd Cut 10 24unc X 1 2 Kit Spark Arrestor Fuel Tank Front 1 25 Cap Asm Fuel W sym Vented Hose Clamp Fuel Line Plug Oil Drain Order from Engine Mfg Bushing Snap Split Screw Hexwash Thdrol 3 8 16x3 4 Ty tt Bolt Hex Order from Engine Mfg Washer Lock Hcl Spr 5 16 Washer Lock Ext Tooth 5 16 Bracket Support Tank Fuel Bolt Hex 3 8 16unc X 1 Nut Lock Hex w ins 3 8 16 UNC Strap Support Fuel Tank Washer Flat Bolt Hex Bolt Fin Hex 5 16 18 X 5 8 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A STEERING ASSEMBLY 38 REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A STEERING ASSEMBLY KEY PART NO NO 00 ON 532124415 532142033 532135227 532135228 532124931 532121748 819272016 812000029 532124937 532130468 810040600 873610600 532110438 874011056 873901000 532132624 532128758 532057079 532124035 532126684 810040400 871070410 532127501 532109816 532124036 53
12. 532140294 DESCRIPTION Transaxle Assembly Spring Return Brake Pulley Transaxle Rod Shift Hydro LT Clutch Elect 105 Ft Lb Pin Cotter 1 8x 1 CAD Bolt Fin Hex 5 16 18 Unc Nut Lock Hex W Ins 5 16 18 Unc P Washer 1 1 2 OD x 15 32 ID x 250 Bolt Fin Hex 3 8 16 Unc x 1 Gr 5 Nut Lock Hex W Wsh 3 8 16 Unc Bolt Hex Knob Deluxe 1 2 13 Rod Brake Hydro Bracket Asm Mtg Cl Nut Spring Brake Rod Washer Pin Cotter 1 8 x 3 4 CAD Rod Parking Brake Cap Parking Brake Bracket Transaxle Keeper Belt Lh Bolt Hex Hd 5 16 18 Unc x 3 4 Bolt Carriage 5 16 18 x 3 4 Shaft Foot Pedal Bearing Nylon Washer Pin Roll Pulley Idler Flat Bolt Spacer Split Keeper Belt Retainer Washer 13 32 x 13 16 x 12 Gauge Washer 11 31 x 5 8 x 12 Ga Bearing Nylon Washer Hardened Ring Klip Pulley Idler V Groove Bellcrank Assembly Retainer Belt Bolt Nut Nut Crownlock 5 16 18 UNC Link Clutch Spring Return Clutch V Belt Ground Drive 35 KEY NO 98 100 102 103 104 105 106 PART NO 532140470 532140312 532121218 817490612 532123533 532140189 810040700 874760616 532105730 532142432 532140158 532140157 532121199 532121749 812000001 532123583 532121748 532140154 532123782 819171216 532140548 532071208 819212016 812000008 532139988 874780536 874780524 532140462 532142564 532144643 532124788 532140469 873510600 819111216 532141322 532050831 5321
13. Frozen blade mandrel Poor grass discharge Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels 2 Oooouoonsomw raum Headlight s not working Switch is OFF if so equipped Bulb s burned out Faulty light switch Loose or damaged wiring Blown fuse Battery will not charge Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Loss of drive Freewheel control in disengaged position Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Engine backfires Engine throttle control not set at SLOW when turning engine position for 30 seconds before stopping engine OFF 28 ME Nine PIN NEN MODI E a CORRECTION Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle cont
14. bulbs filters guide bars lubricants rewind springs saw chain spark plugs starter ropes and tines Normal wear normal adjustment standard hardware or items worn through regular use Natural discoloration of material due to ultraviolet light The replacement or maintenance of worn items Briggs amp Stratton Kawasaki and Kohler engines including starters generators alternators and accessories These items are covered by the engine manufacturer s warranty as stated with the product information supplied at the time of purchase All claims for specified engines starters generators alternators and accessories should be sent to the appropriate manufacturer Agri Fab Foote and Tecumseh Peerless drive systems These items are covered by the drive system manufacturer s warranty as stated with the product information supplied at the time of purchase All claims for specified drive systems should be sent to the appropriate manufacturer SECTION 4 EXCEPTIONS AND LIMITATIONS This warranty shall be inapplicable to defects resulting from the following 1 Accident abuse misuse negligence and neglect including stale fuel dirt abrasives moisture rust corrosion or any adverse reaction due to incorrect storage habits 2 Failure to operate or maintain the unit in accordance with the Owner s Operator s manual or instruction sheet furnished by Husqvarna 3 Alterations or modifications that affect the unit s performance operat
15. 532142969 532144610 532142971 532142972 532142973 532142974 532142975 532142976 532142977 532142978 532142917 532142918 532142980 532144607 532144608 DESCRIPTION Washer 7 16 x 7 8 x 060 Differential Assembly Washer 3 4 x 1 5 x 03 Seal 75 x 1 25 x 250 O Ring 103 x 2 987 ID Shaft Input Bolt 1 4 20 x 1 38 Pin 5 OD x 43 ID x 750 Arm Control Puck Dampener Set Screw Spring Stud 5 16 24 Jack Shaft Assembly Jack Shaft Capscrew Washer Sleeve Bearing Seal Wiper Spring Block Washer Block Thrust Cap Vent Assembly Fitting O Ring Assembly Spacer Nut Castle 5 16 24 Pin Cotter NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm SERVICE NOTES 48 SERVICE NOTES 49 09 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION E ONLY RIDE UP AND DOWN HILL SIGHTING Cu NOT ACROSS HILL GUIDE Tuis OUT oy IS A 75 5 780 LINES PET j dh E X SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE E 15 sl Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes LG Effective May 1 1992 FOREST amp GARDEN WARRANTY STATEMENT SECTION 1 LIMITED WARRANTY Husqvarna Forest 8 Garden Company Husqvarna wa
16. 819131614 532140552 532120068 532121246 DESCRIPTION Seat Bracket Pivot Seat Bolt Hex 3 8 16unc x 1 Washer 13 32 X 1 X 10 Ga Clip Push in Hinged Nut Crownlock 3 8 16 Unc Spring Seat Cprsn Screw Hwsh Thdrol 3 8 16x1 Washer 13 32 X1 X 14 Ga Pan Seat Knob Seat 1 2 13unc Bracket Mounting Switch 40 KEY PART NO 532121248 872050411 532134300 532121250 532123976 532124238 532139888 873800500 819171912 532127018 DESCRIPTION Bushing Snap Bolt 1 4 20x1 3 8 Spacer Split Spring Cprsn Locknut 1 4 Gr 5 Cap Spring Seat Bolt Shoulder 5 16 18 Unc Nut Lock Hex wins 5 16 18 UNC Washer 17 32 X 1 3 16 X 12 Ga Bolt Shoulder 5 16 18 X 62 NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A DECALS o 7 3 13 12 KEY PART NO NO DESCRIPTION 1 532138956 Decal Instruction Dash Eng fr 2 532140863 Decal Ins Hood RH LTH140 Hydro 3 532140728 Decal Hood RH Husq 4 532140729 Decal Hood LH Husq 5 532121549 Decal Caution Battery Fr ger 6 532140865 Decal Ins Hood LH LTH140 Hydro 7 532131582 Decal Fender Husqvarna 8 532133795 Decal Caution Fender Eng fr 9 532101892 Decal Clutch brake Eng fr 10 532137259 Decal Warning MULT LANGUAGE 11 532125989 Decal Grille Husgvarna h logo 12 532142337 Decal Cold Start Hyd e f 13 532140837 Decal Brake Parking Saddle WHEELS amp TIRES 12 13 41 KEY NO 14 15
17. Bolt Shoulder 1 4 20 UNC Bolt Hex Fin 3 8 16 UNC x 1 1 4 Screw Machine Cross Pan Head 1110 24 x 1 2 Washer Lock 10 Nut Weld Latch Chute Wing Nut Plastic 1 4 20 Screw Machine Cross Pan Head 110 24 x 1 1 4 Spacer Split 10 x 3 4 Washer 7 32 x 1 2 x 18 Gauge Nut Hex Keps 10 24 UNC Side Panel RH Side Panel LH Washer 9 32 x 3 4 x 16 Gauge Nut Hex Fin 1 4 20 UNC Washer Lock Hvy Helical 1 4 Grill Assembly Washer Cap Cap Black Nut Lock Hex w ins 5 16 18 UNC Pivot Bracket Assembly LH Pivot Bracket Assembly RH Bolt Hex Fin 3 8 16 UNC x 1 Bracket Extension Bumper Plug Plastic Bolt Carriage 3 8 16 x 1 1 4 Washer 13 32 x 13 16 x 16 Ga Bumper Asm Plug Button Plug Dash Cover Access NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A DRIVE REPAIR PARTS DRIVE KEY NO PART NO 532144436 532142431 532143995 532141003 532137140 876020416 874780544 873800500 532126197 874780616 873800600 532125120 532140845 532140217 532137141 873350600 532106888 819131316 876020412 532133261 532071673 532130807 532127275 874760512 872140506 532122424 532120183 819211616 532124963 532123674 874760644 532124965 532109070 819131312 819111012 532105706 532110812 812000039 532127783 532123789 532123205 874760624 873680600 873680500 532105710 532105709
18. CARBURETOR in the Service and Adjust nc section of this manual PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is run ning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have devel oped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR e Place tractor safely on level surface with engine off and parking brake set Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual Sittingin the tractor seat start engine Afterthe engine is running move throttle control to slow position With motion control lever in neutral N position slowly disengage clutch brake pedal Move motion control lever to full forward position and hold for five 5 seconds Move lever to full reverse position and hold for five 5 seconds Repeat this procedure three 3 times 13 NOTE During this procedure there will be no movement of drive wheels The airis being removed from hydraulic drive system e Move motion control lever to neutral N position Shut off engine and set parking brake Engage transmission
19. GRASS AND TRASH CLEAN UNDERSIDE OF MOWER HOUSING AFTER EACH USE Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life SERVICE AND ADJUSTMENTS CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake e Place motion control lever in neutral position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TO REMOVE MOWER See Fig 20 Mower will be easier to remove from the right side of tractor Place attachment clutch switch in DISENGAGED position e Moveattachmentliftlever forward to lower mower to its lowest position Roll belt off electric clutch pulley Disconnect anti sway bar from chassis bracket by removing retainer spring e Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs e Raise
20. HEX BOLT GRADE 8 A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 14 15 TO SHARPEN BLADE See Fig 15 Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower Tocheck blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with bal ancer Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced NOTE Donotuse anail for balancing blade The lobes of the center hole may appear to be centered but are not CENTER HOLE 5 6 BOLT OR PIN FIG 15 CUSTOMER RESPONSIBILITIES BATTERY See Fig 16 Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend it s life Acid solution level in each battery cell should be even with bottoms of vent wells Add only distilled or iron free water if necessary Do not overfill Keep battery and terminals clean Keep battery
21. The average lawn should be cutto approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height OPERATION TO OPERATE MOWER See Fig 11 Yourtractor is eguipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut off the engine e Select desired height of cut Lower mower with attachment lift control e Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the dis charge guard in place ATTACHMENT LIFT LEVER HIGH POSITION ATTACHMENT CLUTCH SWITCH PULL OUT TO ENGAGED ATTACHMENT CLUTCH SWITCH PUSH IN TO DISENGAGED TO OPERATE ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope e Choose the slowest speed before starting or down hills e Avoid stopping or changing speed hills df slowing is necessary move throttle control lever to slower position e df stopping is absolutely necessary push clutch brake pe
22. bumper upwards to align holes with forward chassis holes and install carriage bolt washer and locknut to both sides of chassis Tighten all four 4 locknuts securely REINFORCEMENT PLATE Nm 2 d BUMPER END CAP Install Rear Hardware First Then Pivot Upwards LOCKNUT FIG 6 ASSEMBLY ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 7 Assemble gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 17 32 washer 3 8 washer and 3 8 16 locknut and tighten securely e Repeat for opposite side installing gauge wheel in same adjustment hole GAUGE WHEEL j MOUNTING BRACKET 3 8 16 LOCKNUT A SGWASHER Tee 17 32 WASHER SHOULDER GAUGE WHEEL 4 BOLT FIG 7 INSTALL MULCHER PLATE See Figs 8A amp 8B e Install two latch hooks to mulcher plate using screw washer lock washer and weld nut as shown NOTE Pre assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down e Tighten hardware securely e and hold deflector shield in upright position Place front of mulcher plate over front of mower deck opening and slide into place
23. by placing freewheel control in driving position See TO TRANSPORT in this section of manual Sittinginthetractor seat startengine After the engine is running move throttle control to half 1 2 speed With motion control lever in neutral N position slowly disengage clutch brake pedal e Slowly move motion control lever forward after the tractor moves approximately five 5 feet slowly move motion control lever to reverse position After the tractor moves approximately five 5 feet return the motion control leverto the neutral N position Repeat this procedure with the motion control lever three 3 times Your tractor is now purged and now ready for normal operation MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor e Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual e The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 13 e f grass is e
24. idle is attained Idle fuel needle setting With throttle control lever in slow m position turn idle fuel adjusting needle in clockwise until engine begins to die and then turn out counterclockwise approximately 1 8 to 1 4 turn to obtain best low speed performance e Recheck idle speed Readjust if necessary ACCELERATION TEST e Move throttle control lever from slow i to fast lt position If engine hesitates or dies turn idle fuel adjusting needle out counterclockwise 1 8 turn Re peat test and continue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust damage may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS 25 IDLE SPEED ADJUSTING SCREW IDLE FUEL ADJUSTING NEEDLE FIG 34 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure
25. lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR THE R H AND L H SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR TO INSTALL MOWER See Fig 20 Raise attachment lift lever to its highest position e Slide mower under tractor with discharge guard to right side of tractor Lower lift lever to its lowest position Install mower in reverse order of removal instructions 19 SUSPENSION ARMS ELECTRIC CLUTCH gt PULLEY A ai SPRINGS BOTH SIDES RETAINER SPRING ANTI SWAY BAR RETAINER SPRINGS BOTH SIDES FIG 20 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS onpage 3 ofthis manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 21 and 22 Raise mower to its highest position Atthemidpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on
26. screw Remove alignment pencil or drill bit CABLE CLAMP SCREW SPEED CONTROL BRACKET THROTTLE LEVER FIG 33 SERVICE AND ADJUSTMENTS TO ADJUST CARBURETOR See Fig 34 The carburetor has been preset at the factory and adjust ment should not be necessary However minor adjust ment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows In general turning the adjusting needles in clockwise decreases the supply of fuel to the engine giving a leaner fuel air mixture Turningthe adjusting needles out counter clockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN TOO TIGHT PRELIMINARY SETTING sure you have a clean air filter and the throttle control cable is adjusted properly see above With engine off turn idle fuel adjusting needle in clock wise closing it finger tight and then turn out counter clockwise 1 turn FINAL SETTING e Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position Idle speed setting With throttle control lever in slow am position engine should idle at 1750 RPM If engine idles too slow or fast turn idle speed adjusting screw in or out until correct
27. to 3 4 lower at front than rear tighten nut F against trunnion on both front links e Recheck side to side adjustment FIG 23 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 25 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL Remove mower from tractor See TO REMOVE MOWER in this section of this manual Work belt off both mandrel pulleys and idler pulleys Pull belt away from mower BELT INSTALLATION Install new belt in reverse order of removal Makesure beltis in all pulley grooves and inside all belt guides Install mower in reverse order of removal instructions IDLER PULLEYS MANDREL MANDREL PULLEY FIG 25 TO ADJUST ATTACHMENT CLUTCH See Fig 26 The electric clutch should provide years of service The clutch has a built in brake that stops the pulley within 5 seconds Eventually the internal brake will wear which may cause the mower blades to not engage or to not stop asrequired Adjustments should be made by an authorized service technician Make sure attachment clutch and ignition switches are in OFF position e Adjust the three nylon locknuts until space between clutch plate and rotor measures 012 at all three slot locations cut in the side of brake plate NOTE After installing a new electric clu
28. 2136874 817490612 532130467 819111216 810040500 873810500 532124720 817431008 532124416 532100712 873940800 532100711 532121749 532121232 532124836 DESCRIPTION Wheel Steering Axle Asm Fr LT W gzks 38 42 Spindle Asm LH Spingle Asm RH Bearing Race Thrust Harden Washer 25 32 X 1 5 8 X 16 Ga Washer 27 32 X 1 1 4 X 16 Ga Ring Klip 15304 75 Bearing Col Strg Link Drag Sol Ball Jt Washer Lock Hvy Hlcl Spr 3 8 Nut Fin 3 8 24 Unf Spacer Bearing Axle Front Bolt Hex 5 8 11 Unc X 3 1 2 Nut Lock Flange 5 8 11 Unc Pin Axle 5 8 X 1 55 1 54 Lg Shaft Asm Strg 18 31x3 4 Washer Thrust 515x 750x 033 Suport Shaft Washer Shim 1 4 X 5 8 X 062 Washer Lock Hvy Helical 1 4 Screw Hex Socket 1 4 20 X 5 8 Shaft Asm Pittman Nyliner Snap In Bracket Steering Gear Sector Screw Thdrol 3 8 16x3 4 Ty tt Rod Tie Wire Form Washer 11 32 x 12 16 x 16 Ga Washer Lock Hlcl Spr 5 16 Locknut 5 16 24 Unf Bushing Link Drag Screw Siftp 10 16 X 1 2 Ty b Insert Cap Strg Wh Aut Washer 53 X 2 25 X 160 Nut Hex Jam Taplock 1 2 20 Unf Adapter Wheel Strg Washer 25 32 X 1 1 4 X 16 Ja Cap Spindle Fr Top Fitting Grease NOTE All component dimensions given in U s inches 1 inch 25 4 mm 39 REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 H954001192A SEAT ASSEMBLY KEY mob mb z PART NO 532124185 532140551 874760616 819131610 532145006 873800600 532124181 817490616
29. 27 SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT See Fig 28 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest e Remove mower See TO REMOVE MOWER in this section of this manual e Disconnect clutch wire harness Remove clutch locator Remove upper belt keeper Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades e Pull belt toward front of tractor and remove downwards from around electric clutch Install new belt by reversing above procedure IMPORTANT MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS AND ELECTRIC CLUTCH WIRE CONNECTION IS SECURE ELECTRIC CLUTCH CLUTCH LOCATOR CLUTCHING IDLER STATIONARY IDLER PULLEY CLUTCH WIRE HARNESS 22 TO ADJUST MOTION CONTROL LEVER See Fig 29 The motion control lever has been preset at the factory and adjustment should not be necessary If for any reason the motion control lever will not hold its position while at a selected speed it may be adjusted at the friction pack located on the right side of transmission e Park tractor on level surface Stop tractor by turning ignition key to OFF position and engage parking brake e Adjust motion cont
30. 40156 871070516 874780520 14 HP 42 TRACTOR MODEL NO LTH140 954001192A DESCRIPTION Keeper Belt Lh Hydro 0750 18 20 Keeper Center Span Keeper Belt Engine Screw Thdrol 3 8 16 x 3 4 Ty TT Cover Pedal Pulley Engine Washer Bolt Keeper Belt Engine Screw Strap Torque Lh Hydro 18 20 T Strap Torque Rh Hydro 18 20 T Spacer Split 80 x 1 70 Cad 13 UNC Washer 25 32 x 1 1 4 x 16 Gauge E Ring Key Sguare Washer 25 32 x 1 5 8 x 16 Gauge Shaft Asm Cross Hydro 20 Tires Spring Torsion T A Washer 17 32 x 3 4 x 16 Ga Rod Tie Hydro 20 Tires Bushing Rod Strig 629 632 ID Washer 21 32 x 1 1 4 x 16 Ga Ring Klip 5304 62 Console Shift Bolt Fin Hex 5 16 18 x 2 1 4 Bolt Fin Hex 5 16 18 Unc x 1 1 2 Fan Hydro 7 Line Fuel Hydro 4 Control Asm Bypass Hydro Retainer Spring 1 Zinc Cad SE Belt Rh Hydro 0750 18 Nut Keps Hex 3 8 16 Unc Washer 11 32 x 3 4 x 16 Ga Washer Belleville 501D x 1 50D Nut Nylon Insert 1 2 20 Unf Arm Control Hydro Screw Cap Hex 5 16 x 18 x 1 Bolt Fin Hex 5 16 18 Unc x 1 1 4 NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A ENGINE OPTIONAL EGUIPMENT Spark Arrester REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A ENGINE KEY PART NO NO 532132753 817720410 532137350 813280328 813200300 532110436 532128953 817021008
31. AXLE COVER SQUARE KEY REAR WHEEL ONLY FIG 30 23 TO START ENGINE WITH A WEAK BATTERY See Fig 31 CAUTION Lead acid batteries gener ateexplosive gases Keep sparks flame and smoking materials away from bat teries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE terminal of each battery taking care not to short against chassis Connect end of the BLACK cable to the NEGA TIVE terminal of fully charged battery e Connect the other end of the BLACK cable to a good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery cable last from both batteries POSITIVE TERMINAL NEGATIVE TERMINAL CHARGED BATTERY SERVICE AND ADJUSTMENTS TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located in the engine compartment directly in front of the dash TO REPLACE HEADLIGHT BULB Raise hood e Pull bul
32. D 1 X KEN GROUNDING CONNECTOR ATSI EEE SOLENOID gt e NA NA NA NA No 1 Ra 1 BLACK IGNITION O SPARK e e a O UNIT PLUG CHARGING AO C E 3600 e gt RED REGULATOR pum ALTERNATOR Ned A 28 VOLTS AC 3600 REGULATOR BISCONNECTED E ORANGE 1 i BROWN O BLACK o oe s HEADUIGHT SWITCH OFF HEADLIGHTS 177 GFC NON REMOVABLE REMOVABLE 111 CONNECTIONS E Ile IGNITION SWITCH WIRING INSULATED CLIPS D ILJA NOTE IF WIRING INSULATED PTO SWITCH START CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 29 POSITION CIRCUIT ON C F B E A D REPAIR PARTS 14 HP 42 TRACTOR MODEL NO 954001192A ELECTRICAL Wm 30 REPAIR PARTS 14 HP 42 TRACTOR MODEL NO 954001192A ELECTRICAL KEY PART NO 01 NO 532121537 874760412 819091016 810040400 532121264 873220400 532109238 532129965 532109596 810090400 873350400 532136850 532004152 811150400 532124770 532124964 532108824 532124773 532121305 532144921 532140400 532141226 532140401 532110712 532108236 817021008 532109553 532140421 871110408 532131563 532138406 873640400 532122822 532141940 532140404 532140405 532140426 DESCRIPTION Battery 12 Volt 30 Amp Bolt Hex Hd 1 4 20unc X 3 4 Washer 9 32 X 5 8 X 16 Ga Washer Lock Hvy Helical 1 4 Caps Battery 20 25 30 Amp Nut Fin He
33. ION Chassis 11 ga Drawbar Screw Thd Roll 3 8 16 x 3 4 Saddle Clip Insulator 406 Mtg Hole Dashboard Bolt Carriage 3 8 16 UNC x 1 Dash Panel LH Dash Panel RH Screw Machine 5 16 18 x 3 4 Nut Hex Keps 5 16 18 UNC Hood Plate Battery Support Bolt Fin Hex 3 8 16 x 1 Gr 5 Washer 13 32 x 13 16 x 12 Gauge Nut Lock Hex w ins 3 8 16 UNC Grille Lens Headlight RH Smoked Fender Bracket Fender Footrest LH Footrest RH Bolt Carriage 3 8 16 x 3 4 Pivot Bracket Assembly Rear LH Pivot Bracket Assembly Rear RH Spacer Fender LT Plate Extention Fender Lens Headlight LH Smoked Washer 17 32 x 7 8 x 16 Ga Retainer Support Dash Nut Lock w insert 1 4 20 UNC Bolt rdhd sqnk 3 8 16 x 3 4 Bushing Snap Split Space Split Dash Lower Bolt Hex Fin 5 16 18 UNC x 2 Plate Dash Washer 11 32x 11 16 x 16 Gauge Nut Hex Keps 1 4 20 UNC 33 KEY PART NO NO 532106784 532104618 873640400 532126025 873680600 532123481 874780620 874191008 810071000 532125004 532109808 532123198 874981020 532007206 819070818 873731000 532138886 532125393 819091216 873220400 810040400 532127321 532110357 532110356 873800500 532110853 532110852 874760616 532141461 532143679 872140610 819131316 532141460 532005479 532125085 532121794 DESCRIPTION Strap Assembly Hinge Rear Strap Assembly Hinge Front Nut Keps BIk Hex 1 4 20 UNC Support Assembly Grille Nut Crownlock 3 8 16 UNC
34. Ind Hieght Black NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 45 REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A HYDRO GEAR TRANSAXLE MODEL NO 310 0750 46 REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A HYDRO GEAR TRANSAXLE MODEL NO 310 0750 KEY PAR NO OO 01 KB ON NO 532142930 532142931 532142932 532142928 532142933 532142934 532142935 532142936 532142937 532142938 532142939 532142940 532142941 532142942 532142943 532142944 532142945 532142946 532142947 532142948 532142949 532142950 532142951 532142952 532142953 532142954 532142955 532142956 532142957 532142958 DESCRIPTION Housing Lower Assembly Upper Housing Seal Lip Ring Wire Retaining Ring Retaining Bearing Shaft Ball Bearing Cradle Bearing Thrust 30 x 52 x 13 Swashplate Variable Block Cylinder Assembly Arm Trunnion Seal Lip Guide Slot Shaft Motor Bearing Thrust 42 x 68 x 16 Block Cylinder Assembly Seal Lip 10x25x7 Actuator Bypass Center Section Assembly Kit Seal Lip 26x42x8 Ring Retaining Washer 26 x 35 x 1 Oil Filter Element Arm Bypass Ring Retaining Arm Actuating Pin Actuating Bolt 5 16 24 x 1 3 4 Locknut Hex 5 16 24 UNJC Brake Rotor Stator Kit 47 KEY PAR NO 135 NO 532142884 532142959 532142960 532142961 532142962 532142963 532142964 532142965 532142966 532142967 532142920
35. MPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte nance BRAKE OPERATION If tractor reguires more than six 6 feet stopping distance athigh speed in highest gear then brake mustbe adjusted See TO ADJUST BRAKE in the Service and Adjust ments section of this manual TIRES Maintain proper air pressure in all tires See PROD SPECIFICATIONS on page 3 of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage BLADE CARE For best results mower blades must be kept sharp Re place bent or damaged blades BLADE REMOVAL See Fig 14 Raise mower to highest position to allow access to blades Remove hex bolt lock washer and flat washer securing blade Install new or resharpened blade with trailing edge up towards deck as shown Reassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt securely 30 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED MANDREL ASSEMBLY d LOCK WASHER
36. Mower 42 112 532132262 Bracket Gauge Wheel Rh 42 Deck 24 532105304 Cap Sleeve 80x 112 Mower 113 817490512 Screw Thdrol 5 16 18 x 3 4 25 532123713 Spring Torsion Deflector 2 52 114 873510500 Nut Keps 5 16 18 UNC 26 532110452 Nut Push Phos 8 Oil 115 872110504 Bolt Carriage 5 16 Unc x 1 2 27 532130968 Shield Deflector Mower 42 BIk 116 532137644 Bolt Shld A 2 41 B 1 66 28 819111016 Washer 11 32 X 5 8 X 16 Ga 117 532105455 Wheel Gauge blk 4 93 29 532131491 Rod Hinge 42 6 75 Wlg 118 873930600 Nut Centerlock 3 8 16 UNC 30 532138776 Screw Thdrol Hex Hd Zinc Mwr 119 819121414 Washer 3 8 x 7 8 x 14 Ga 31 532129963 Washer Spacer Mower Vented 120 819171512 Washer 17 32 x 15 16 x 12 Ga 32 532129861 Pulley Mandrel 42 121 532143723 Bracket 33 532137266 Nut 9 16top Lock Fling Cntr 532145452 Deck Serv 42 Elec Vent Standard 34 872110622 Bolt Rdhd 3 8 16uncx2 3 4 Gr5 Deck Order Nose Roller Gauge 35 532133835 Fastner Christmas Tree Wheel and Mulcher Plate 36 532131494 Pulley Idler Flat 3 060 components separately Key Nos 37 819131316 Washer 13 32 X 13 16 X 16 Ga 90 95 101 106 and 111 121 38 532132823 Spacer Spring Stop Idler 532130794 Mandrel Assembly Includes Key 40 873680600 Nut Crownlock 3 8 16 Unc Numbers 8 10 12 15 31 and 33 44 532140088 Guard Mandrel LH Black 46 532137729 Screw Thdrol 1 4 20x5 8 NOTE All component dimensions given in U S inches 54 532133943 Washer Hardened 1 inch 2 25 4 mm 43 REPAIR PA
37. NG WHEEL STEERING WHEEL ADAPTER FIG 1 TO ROLL TRACTOR OFF SKID See Fig 9 Raise attachment lift lever to its highest position e Release parking brake by depressing clutch brake pedal Place freewheel control in freewheel position to disen gage transmission See TO TRANSPORT in Opera tion section of this manual e Roll tractor backwards skid Remove banding holding discharge guard up against tractor ASSEMBLY HOW TO SET UP YOUR TRACTOR PREPARE BATTERY See Fig 2 CAUTION Wear eye and face shield Wash hands or clothing immediately if accidentally in contact with battery acid Do not smoke Fumes from charged battery acid are explosive Read the instructions included with the battery ventcaps Always wear gloves clothing and goggles to protect your hands skin and eyes Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life instructions packed with vent caps in parts bag e Fill battery with acid Fill each cell until it reaches the bottom of the vent wells Do not overfill Allow battery to stand and settle for at least thirty minutes After standing check the level of acid If below the vent wells add more acid until the correct level is reached While battery is standing after adding acid and later while battery is being charged contin
38. RTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A MOWER LIFT ASSEMBLY 44 REPAIR PARTS 14 HP 42 TRACTOR MODEL NO LTH140 954001192A MOWER LIFT ASSEMBLY KEY PAR NO SI 0 01 KB ON NO 532136971 532136968 532138284 812000002 819211621 532120183 532125631 532124526 532122512 532139865 532139866 532124670 532127218 873350800 532130171 873800800 532139868 532124660 819151216 812000037 532110807 819131016 532124874 876020308 532110729 873350600 532138057 532110810 532140302 873810600 532120529 532138346 532123935 817490512 819112410 532123934 DESCRIPTION Wire Asm Inner W plunger 17 32 Shaft Asm Lift 93 RH Pin Groove 1 500 Zinc E Ring 5133 62 Washer 21 32 X 1 X 21 Ga Bearing Nylon BIk 629 Id Grip Handle Fluted Button Plunger Black Spring Cprsn 3 750 Oiled Link Lift LH Link Lift RH Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion BIk Zinc Nut Lock W wsh 1 2 13unc Arm Suspension Rear Retainer Spring Washer 15 32 X 3 4 X 16 Ga Ring Klip 15304 37 Nut Special Washer 13 32 X 5 8 X 16 Ga Spring 2 1 8 Pin Cotter 3 32 X 1 2 Rod Adj Lift Zinc 9 00 Wrk Lg Nut Hex Jam 3 8 16 Unc Knob Inf 3 8 16 Unc BIk W sym Trunnion Dp Stop Dbl Thds PLT Bearing pvt Lift Sphencal 3 8 24 Nylock Nut Washer Nylon 44 x 75 x 032 Pointer pnt height ind Plug hole Blk 1 485 1 515 Dia Screw Thdrol 5 16 18 x 3 4 Tyt Washer 11 32 x 1 1 2 10 Ga Scale
39. Rdhd Sqnk 5 16 18unc X3 4 56 532122052 Spacer Retainer Pm Mower 3 532138017 Bracket Asm Fr Sway Bar 38 42 59 532141043 Guard Belt 4 532138440 Bracket Asm Deck 42 sway Bar 61 532131950 Spring Ext Elect 5 532124670 Retainer Spring 68 532144200 V Belt Mower 42 6 532130832 Suspension Rear 83 532120958 Washer Sintered 8 532850857 Bolt 3 8 24x1 25 Gr8 Patched 84 532144394 Keeper Belt Idler Fixed 9 810030600 Washer Lock 3 8 Unplated 85 872140620 Bolt Carriage 3 8 16 x 2 1 2 Gr 5 10 532140296 Washer Hard Blade Mower Vented 90 874760616 Bolt Fin Hex 3 8 16unc X 1 11 532134149 Blade Mower Mulching 42 91 532132274 Bracket Asm Noseroller LH 12 532129895 Bearing Ball 6204 Mandrel 92 873800600 Nut Lock 3 8 16 Unc 13 532137645 Shaft Asm W lower Bearing 93 819171416 Washer 17 32 X 7 8 X 16 Ga 14 532128774 Housing Mandrel Vented machd 94 532132264 Roller Nose 38 42 15 532110485 Bearing Ball Mandrel 95 532132273 Bracket Asm Noseroller RH 16 532140329 Stripper Mower Vented 101 532136420 Cover Mulching 42 17 872110610 Bolt Rdhd Sqnk 3 8 16 X 2 102 871161010 Screw 18 872140505 Bolt Carr 5 16 18 X 5 8 103 810071000 Washer Lock 10 19 532132827 Bolt Shoulder 104 819061216 Washer 10 20 532136888 Baffle Vortex 42 105 532130758 Latch Asm Bagger 21 873680500 Nut Crown Lock 5 16 18 UNC 106 532125004 Nut Weld 327 304 10 24 22 532134753 Stiffener Bracket 42 deck 111 532140353 Bracket Wheel Gauge Lh 42 Deck 23 532131267 Bracket Deflector
40. T GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are empty Neveruse engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Customer Responsibilities section of this manual CYLINDERS Remove spark plug s Pour one ounce of oil through spark plug hole s into cylinder s e Turnignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to anoth
41. apter Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter Install replacement oil filter on filter adapter Turn oil filter clockwise until rubber gasket contacts the filter adapter then tighten filter an additional 1 2 turn Fill crankcase with new oil See TO CHANGE EN GINE OIL in this section of this manual For approxi mate capacity see PRODUCT SPECIFICATIONS on page 3 of this manual Start the engine and check for oil leaks Correct any leaks before placing engine into full operation OIL FILTER FIG 18 18 MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever comes first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS on page 3 of this manual IN LINE FUEL FILTER See Fig 19 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required With engine cool remove filter and plug fuel line sections e Place new fuel filter in position in fuel line sure there are fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline CLEANING IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILD UP
42. as shown e Hook front latch into hole on front of mower deck Hook rear latch into hole on back of mower deck WELD NUT FROM THE TOP LOCK WASHER HOOK POINTS O HOOK lt 0 LATCH LOCK WASHER WELD NUT WASHER SCREW FIG 8A DEFLECTOR SHIELD CAUTION Do not remove discharge guard from mower Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place Your mower is now ready for discharging or installation of optional grass catcher accessory Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires ar
43. b holder out of the hole in the backside of the grill Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See the electrical wiring diagram in the Repair Parts section of this manual TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 32 Lift hood Disconnect headlight wiring connection Remove wingnut at rear of each side panel Remove retainer springs from hood pivot brackets Pivot hood and side panel forward and lift off tractor To replace reverse above procedure HEADLIGHT WIRING CONNECTION FIG 32 24 ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 33 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e With engine not running move throttle control lever from slow to choke py position Slowly move lever from choke to fast lt position e Check to see if hole in throttle lever and hole in speed control bracket are aligned Ifholes are not aligned loosen cable clamp screw and align the holes by inserting a pencil or a 1 4 drill bit through both holes e Pullthrottle cable up to remove slack and tighten cable clamp
44. bolts tight Keepventcapstightand small vent holes in caps open Recharge at 6 amperes for 1 hour TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Open battery box door e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Wash battery with solution of four tablespoons of baking soda to one gallon of water Be careful notto get the soda solution into the cells Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly Reinstall battery See INSTALL BATTERY in the Assembly section of this manual CUT AWAY VIEW VENT CAP WELL BATTERY CELL ACID LEVEL Sy 272 N zz A HA A 1 Arc FIG 16 V BELTS Check V belts for deterioration and wear after 100 hours and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear 16 TRANSAXLE COOLING The fan and cooling fins of transmission should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot e Inspect cooling fan to be sure fan blades are intact and clean Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use co
45. d with oil filter change oil every 50 hours Replace blades more often when mowing in sandy soil BON GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value fromthe warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level e Check brake operation e Check tire pressure e Check for loose fasteners Change more often when operating under a heavy load or in high ambient temperatures 14 5 If equipped with adjustable system 6 Not required if equipped with maintenance free battery 7 Tighten front axle pivot bolt to 35 ft lbs maximum Do not overtighten LUBRICATION CHART 2 SPINDLE ZERK SPINDLE ZERK 2 FRONT WHEEL 2 2 FRONT WHEEL BEARING ZERK BEARING ZERK ENGINE 3 PIVOT S 1 SAE 30 OR 10W30 MOTOR OIL 2 GENERAL PURPOSE GREASE 8 REFER TO CUSTOMER RESPONSIBILITIES ENGINE SECTION I
46. dal quickly to brake position and engage parking brake Move motion control lever to neutral N position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED Torestart movement slowly release parking brake and clutch brake pedal e Slowly move motion control lever to slowest setting Make all turns slowly TO TRANSPORT See Fig 12 When pushing or towing your tractor be sure to disengage position Free wheel control is located at the rear drawbar of tractor Raise attachment lift to highest position with attach ment lift control e freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod Donot push or tow tractor at more than two 2 MPH To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on atruck or atrailer be sure hood is closed and securedto tractor Use an appropriate means oftying hood to tractor rope cord etc PA e FIG 12 BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 e The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground Unthread and remove oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest oil fill cap on the tube Do not thread the cap onto t
47. e off any spilled oil or fuel Do not store spill or use gasoline near an open flame TO START ENGINE See Fig 10 When starting engine for the first time or if engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Depress clutch brake pedal and set parking brake Place motion control lever in neutral N position Move attachment clutch to DISENGAGEP position e Move throttle control lever to choke x position for cold engine start For warm engine start move throttle control to fast amp position nsertkey into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If engine does not start after several attempts move throttle control to fast lt position wait a few minutes and try again When engine starts slowly move throttle control lever to desired running speed Allow engine to warm up for a few minutes before engaging drive or attachments IMPORTANT COLD STARTING FOR HYDRO BELOW 40 F AFTER STARTING ENGINE AND BEFORE DRIVING LET TRANSMISSION WARM UP FOR ONE 1 MINUTE BY PLACING MOTION CONTROL LEVER IN NEUTRAL N POSITION AND RELEASING CLUTCH BRAKE PEDAL NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture ma need to be OP engine performance See ADJUST
48. e properly clamped V Before driving tractor be sure freewheel control is in drive position WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition It is important to purge the transmission before operat ing your tractor for the first time Follow proper starting and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in Opera tion section of this manual lt lt lt lt lt lt KS lt lt lt OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with yourtractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference AMMETER THROTTLE CHOKE ATTACHMENT CLUTCH CONTROL LIFT LEVER SWITCH PLUNGER ATTACHMENT LIFT LEVER LIGHT SWITCH CLUTCH BRAKE PEDAL IGNITION SWITCH PARKING BRAKE MOTION CONTROL LEVER FREEWHEEL CONTROL HEIGHT ADJUSTMENT KNOB
49. e seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down e Get off seat without moving its adjusted position Raise seat and tighten adjustment knob securely SEAT PAN SHOULDER BOLT FLAT WASHER ADJUSTMENT KNOB FIG 3 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS on page 3 of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual ASSEMBLY INSTALL BATTERY See Figs 4 and 5 CAUTION Do not short battery termi nals Before installing battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acciden tal grounding Lift seat to raised position Open bat
50. ecessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 3 4 socket w drive ratchet 2 7 16 wrenches 1 2 wrench 9 16 wrench Phillips Screwdriver Utility Knife 1 1 Tire pressure gauge When right and left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton See page 5 e Cut along lines on carton from top to bottom all four corners of carton and lay panels flat e Check for any additional loose parts or cartons and remove BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL See Fig 1 Remove locknut and large flat washer from steering shaft Position front wheels of the tractor so they are pointing straight forward Position steering wheel so cross bars are horizontal left to right and slide onto adapter e Secure steering wheel to steering shaft with locknut and large flat washer previously removed Tighten securely e Snap steering wheel insert into center of steering wheel Remove protective plastic from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID STEERING WHEEL INSERT LOCKNUT LARGE FLAT WASHER STEERI
51. er Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e If possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannotbreathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration 1 2 3 4 5 6 1 8 gt CAUSE Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Cor
52. ety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when nec essary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Look for this symbol to point out impor tant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up transporting adjusting or making repairs CONGRATULATIONS on your purchase of a new trac tor Ithas been designed engineered and manufactured to give you the best possible dependability and perfor mance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this tractor
53. he tube Remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting see OIL VISCOSITY CHART in the Customer Responsibilities section of this manual e Tochange engine oil see the Customer Responsibili ties section in this manual ADD GASOLINE fuel tank Use fresh clean regular unleaded gasoline Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING WARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before stor age of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instruc tions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent transmission by placing freewheel control in freewheeling 49 damage may occur OPERATION CAUTION Fill to bottom of gas tank filler neck Do not overfill Wip
54. in liquid detergent and water e Squeeze it dry in a clean cloth Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil TO SERVICE CARTRIDGE e Gently tap the flat side of the paper cartridge to dis lodge dirt Do not wash the paper cartridge or use pressurized air as this will damage the cartridge Replace a dirty bent or damaged cartridge e Reinstall the pre cleaner cleaned and oiled over the paper cartridge e Reassemble air cleaner wing nut cover and tighten knob securely CUSTOMER RESPONSIBILITIES CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds re moved will cause engine damage due to overheating ENGINE OIL FILTER See Fig 18 Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year Drain oil from engine crankcase See TO CHANGE ENGINE OIL through step remove drain plug Remove oil filter and wipe off filter ad
55. ion safety durability change its intended use or cause failure of compliance with current regulatory standards or applicable federal state or local laws 4 Use of parts or accessories which are not recommended by Husqvarna Forest amp Garden Company 5 Additional damage to parts or components due to continued use occurring after any of the above REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW ANY IMPLIED WARRANTY OF MERCHANTABIL ITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PRODUCTS Some states do not allow the exclusion of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SECTION 5 CUSTOMER RESPONSIBILITIES The customer must exhibit reasonable care maintenance operation storage and general upkeep as written in the maintenance secti
56. mpressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your near est authorized service center department CUSTOMER RESPONSIBILITIES ENGINE LUBRICATION Only use high guality detergent oil rated with API service classification SF or SG Selectthe oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of continuous use Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Fig 17 Determine temperature range expected before oil change All oil must meet se
57. of alcohol or drugs e Watch for traffic when operating near or crossing roadways e Use extra care when loading or unloading the machine into a trailer or truck SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Useslow speed Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT e Donotturnonslopes unless necessary and then turn slowly and gradually downhill if possible Do near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not m
58. on of the Owner s Operator s manual Should an operational problem or failure occur the product should not be used but delivered as is to an authorized Husqvarna dealer for evaluation Proof of purchase as explained in section 6 rests solely with the customer SECTION 6 PROCEDURE TO OBTAIN WARRANTY CONSIDERATION It is the Owner s and Dealer s responsibility to make certain that the Warranty Registration Card is properly filled out and mailed to Husqvarna Forest amp Garden Company This card should be mailed within ten 10 days from the date of purchase in order to validate the warranty and to provide post sale service Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service This receipt must include date purchased model number serial number and complete name and address of the selling dealer To obtain the benefit of this warranty the product believed to be defective must be delivered in a timely manner within thirty 30 days from date of operational problem or failure and during the warranty period to any authorized Husqvarna dealer The product must be delivered to the dealer at the owner s expense An authorized Husqvarna dealer can be normally located through the Yellow Pages of the local telephone directory HUSQVARNA FOREST amp GARDEN CO 9006 J PERIMETER WOODS DRIVE CHARLOTTE NORTH CAROLINA 28216 530 0683 91 2 04 21 92
59. ow on wet grass Reduced traction could cause sliding Donot try to stabilize the machine by putting your foot on the ground Do notuse grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with saf
60. roded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 27 CORRECTION Toe NOaRwWN gt ONOaARWONM DCONOARWN gt CONOARWN gt Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring Contact an authorized service center department Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring Contact an authorized service center department Contact an authorized service center department Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals
61. rol in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position Replace motion drive belt Purge transmission Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine 14 HP 42 TRACTOR MODEL NO LTH140 954001192A SCHEMATIC RED BLACK Oo BATTERY L o nee tee FUSE 30 AMP NZ AMO RED RED RED T AMMETER Kee pier 977 Gs STARTER WHITE i WHITE WHITE A BLACK e 1 Nee pou eg EE Q SOLENOID CLUTCH BRAKE WE Wu PEDAL UP IB ELECTRIC CLUTCH y RED l A A 2i mn RED BLACK I 1 E IGNITION LA A E SWITCH SEAT SWITCH ld BLACK e BLACK NOT OCCUPIED E lone TNS SIS CA M 177 a lee DISENGAGE
62. rol lever by tightening adjustment locknut one half 1 2 turn NOTE If for any reason the effort to move the motion control lever becomes too excessive reverse the above adjustment procedure by loosening locknut 1 4 to 1 2 turn Road test tractor after adjustment and repeat procedure if necessary TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation before operating the tractor See PURGE TRANSMISSION in Operation section of this manual SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheelsare positioned straight forward remove steer ing wheel and reassemble per instructions inthe Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center TO REMOVE WHEEL FOR REPAIRS See Fig 30 e Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axle Insert square key Replace washers and snap retaining ring securely in axle groove Replace axle cover WASHERS RETAINING RING
63. rrants Husgvarna product to the original purchaser to be free from defective material and workmanship from the date of purchase for the Warranty Period here stated dependent upon the type of product use Warranty period is as follows for products listed 5 Year Warranty Plastic walk behind mower decks for noncommercial noninstitutional or nonincome producing use 2 Year Warranty Riding lawn mowers yard and garden tractors walk behind mowers tillers and attachments for noncommercial noninstitutional or nonincome producing use Ignition coils or modules on the chain saws clearing saws and trimmers 1 Year Warranty Chain saws clearing saws trimmers blowers and batteries for noncommercial noninstitutional or nonincome producing use 90 Day Warranty Any Husgvarna product used for rental commercial professional or income producing use 30 Day Warranty Husgvarna professional bow bars 30 Day Replacement Part Warranty Unless otherwise stated replacement parts are warranted for 30 days from date of purchase SECTION 2 HUSQVARNA S OBLIGATIONS UNDER THE WARRANTY Husqvarna will remedy defects in material and workmanship during the warranty period by repairing or replacing at Husgvarna s option the defective component without charge for parts or labor SECTION 3 ITEMS NOT COVERED BY THIS WARRANTY The following items are not covered by this warranty Normal customer maintenance items i e belts blades blade adapters
64. rvice classification SF or SG sure vehicle is on level surface Oil will drain more freely when warm e Catch oil in a suitable container Remove oil fill dipstick Be careful not to allow dirt to enter the engine when changing oil Remove drain plug After oil has drained completely replace oil drain plug and tighten securely Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see Product Specifications on page 3 of this manual Use gauge on oil fill dipstick for checking level Insert dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished COVER KNOB WING NUT AIR CLEANER COVER FOAM PRE CLEANER RUBBER GROMMET AIR CLEANER PAPER CARTRIDGE OIL FILL AIR CLEANER CAP DIPSTICK BASE AIR SCREEN OIL DRAIN PLUG FIG 17 AIR FILTER See Fig 17 Your engine will not run properly using a dirty air filter Cleanthe foam pre cleaner element after every 25 hours of operation or every season Service paper cartridge every 100 hours or every season whichever occurs first Service air cleaner more often under dusty conditions Remove knob and cover Remove wing nut and air cleaner from base TO SERVICE PRE CLEANER Slide foam pre cleaner off cartridge e Wash it
65. tch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH SWITCH PULL OUT TO ENGAGED THROTTLE CHOKE CONTROL LEVER PUSH IN TO PARKING BRAKE ENGAGED POSITION DISENGAGED POSITION MOTION CONTROL VER HEIGHT ADJUSTMENT KNOB FIG 10 STOPPING See Fig 10 MOWER BLADES Move attachment clutch switch to DISENGAGED position GROUND DRIVE Depress clutch brake pedal into full BRAKE position e Move motion control lever to neutral N position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED ENGINE Move throttle control to slow position NOTE Failure to move throttle control to slow lt position and allowing engine to idle before stopping may cause engine to backfire CLUTCH BRAKE PEDAL DRIVE POSITION 11 mend wide vision safety mask for over the spectacles or standard safety glasses Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine
66. tch run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate CLUTCH PLATE Jem 27 SLOT 3 gt s BRAKE PLATE S Pr uil NYLON LOCKNUT 3 FIG 26 TO ADJUST BRAKE See Fig 27 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than six 6 feet stopping distance athigh speed in highest gear then brake must be adjusted e Depress clutch brake pedal and engage parking brake e Measure distance between brake operating arm and nut A on brake rod e Ifdistanceis other than 1 3 4 loosen jam nut and turn nut A until distance becomes 1 3 4 Retighten jam nut against nut A e Roadtesttractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center WITH PARKING BRAKE ENGAGED 1 3 4 OPERATING ARM DO NOT TOUCH THIS NUT IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT FIG
67. tery box door Be sure battery drain tube is attached to battery box Lower battery into battery box with battery terminals toward front of tractor Firstconnect RED battery cable to positive terminal with hex bolt flat washer lock washer and hex nut as shown Tighten securely Connect BLACK grounding cable to negative termi nal with remaining hex bolt flat washer lock washer and hex nut Tighten securely Close battery box door Open battery box door for Inspection for secure connections to tighten hard ware Inspection for corrosion Testing battery Jumping if required Periodic charging POSITIVE RED CABLE EH gt NEGATIVE BLACK CABLE LOCK WASHER FLAT HEX NUT d WASHER lt POSITIVE TERMINAL NEGATIVE TERMINAL FIG 4 BATTERY BOX COVER VENT CAPS FIG 5 TO ATTACH FRONT BUMPER See Fig 6 NOTE For ease of assembly you may wish to obtain the Seele of another Gerson for mounting bumper to ractor Pressor tap the end caps into ends of bumper tube e Slide reinforcement plates inside flattened ends of bumper and align holes in plates with slots in bumper as shown e With plate and bumper holes aligned set bumper on grono in front of tractor and align the end holes in umper with the rear holes in tractor chassis On both sides of chassis SE install carriage bolt washer and locknut Do not tighten e Pivot
68. that side NOTE Each full turn of adjustment nut will change mower height about 1 8 e Recheck measurements after adjusting BOTTOM EDGE OF MOWER BOTTOM EDGE OF TO MOWER GROUND TO GROUND GROUND LINE FIG 21 LIFT LINK ADJUSTMENT NUT FRONT TO BACK ADJUSTMENT See Figs 23 and 24 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EA AE SO MOWER WILL STAY LEVEL SIDE TO IDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 4 to 3 4 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure dis tance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjustments check that both front links are equal in length Both links should be approximately 10 3 8 Iflinks are not equal in length adjust one link to same length as other link lower front of mower loosen nut E on both front links an equal number of turns e When distance D is 1 4 to 3 4 lower at front than rear tighten nuts F against trunnion on both front links Toraisefront of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns When distance D is 1 4
69. ue with assembly of tractor IMPORTANT TO MAXIMIZE THE LIFE OF YOUR BATTERY IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE Charge battery at a rate of 6 amperes for 1 hour Use a 12 volt battery charger Observe all safety precau tions required for battery charging e Check the acid level after the battery is charged If the acid has fallen below the correct level add distilled or iron free water Install the vent caps to cover the vent wells Wash the top of the battery with water to remove any acid then wipe dry e Check battery case for leakage to make sure that no damage has occurred in handling Dispose of excess battery acid Neutralize acid for disposal by adding itto 2 gallons of water in afive gallon plastic container Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming Follow instructions on how to install battery CUT AWAY VIEW VENT CAP BATTERY CELL ACID LEVEL SN N ESSSSSNN KII OOOO KAA SI AKI SN FIG 2 INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment knob Remove cardboard packing on seat pan Place seat on pan and assemble shoulder bolt Assemble adjustment knob and flat washer loosely Do not tighten Tighten shoulder bolt securely Lower seat into operating position and sit on seat Slid
70. ws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center department See RE PAIR PARTS section of this manual TABLE OF CONTENTS SAFETY RULES 22 2 PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES ASSEMBLY Eh OPERATION e iere MAINTENANCE SCHEDULE INDEX A Adjustments Brake kaia ee 21 24 Clutch tcn 21 Mower Front To Back 20 Side To Side 20 Throttle Control Cable 24 Air Filter Engine sss 18 aun 7 9 B Battery Gharging tuu 8 Cleaning itte 16 Installation 9 amp iste dee tes 8 16 Preparation 8 Starting with Weak Battery 23 Storage eee 26 Terminals 16 Belt Motion Drive Removal Replacement 22 Mower Blade Drive Removal Replacement 21 Blade 15 Replacement 15 Brake Adjustment 21 C Carburetor Adjustment 24 Controls Tractor
71. x 1 4 20 Unc Tube Plastic 12 Case Battery Clamp Hose Olive Washer Lock 1 4 Nut Jam Hex 1 4 20 Unc Harness Socket Light Bulb Light 1156 Washer Lock Int Tooth 1 4 Cable Battery 6ga 22 red Cable Battery 6 39 Red Fuse 30 Amp Auto Green Cable Ground 6ga 12 black Switch Plunger Nc Gray Switch Ign 3 pos Nut Ignition Cover Sw Key Key Ign Molded Generic Switch Light Red Bracket Switch Clutch Screw Hex Tapping 10 24 X 1 2 Switch Interlock Clutch Harness Ign Kohl Fend HI Amm Bolt Fin Hex 1 4 20uncx1 2 Gr5 Cover Terminal Red Solenoid Nut Keps Hex 1 4 20 Unc Ammeter Rectangular Protection Wire Loop Swtitch PTO 3 pdt deltg Ring Retainer PTO Harness Engine Koh cmd 15AR NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 31 REPAIR PARTS 14 HP 42 TRACTOR MODEL NO 954001192A CHASSIS AND ENCLOSURES Ma S A REPAIR PARTS 14 HP 42 TRACTOR MODEL NO 954001192A CHASSIS AND ENCLOSURES KEY PART NO NO 532140341 532140356 817490612 532125453 532126471 532140452 872140608 532136967 532136970 874180512 873510500 532125454 532140181 874780616 819131312 873800600 532127325 532124251 532143050 532139976 532124899 532124914 872110606 532139886 532139887 532139977 532139978 532124250 819171416 532127316 532124130 873800400 872140606 532110436 532121236 532104783 874760532 532143049 819111116 873510400 DESCRIPT
72. xtremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used FIG 13 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check for Loose Fasteners Sharpen Replace Mower Blades Lubrication Chart Check Battery Level Recharge Clean Battery and Terminals Joor Check Transaxle Cooling Adjust Blade Belt s Tension Adjust Motion Drive Belt s Tension Check Engine Oil Level Change Engine Oil Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter Service more often when operating in dirty or dusty conditions If equippe

Husqvarna LTH140 User's Manual

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