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Husqvarna HUV 4214 User's Manual

1. 801 Figure 12 Lubrication Points BRAKE FLUID RESERVOIR 1297 803 Figure 13 Brake Fluid Access Figure 14 Brake Fluid Reservoir Page 34 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Engine Oil The brake fluid reservoir 5 is located under the hood and under the round access panel Figure 13 Raise the hood and remove the round access panel to check the brake fluid level During the brake fluid level inspection also inspect the following The presence of brake fluid on the exterior surface of the master cylinder indicates a leak The brake fluid reservoir diaphragm located in the cap should not have holes or other damage BRAKE FLUID Brake fluid level should be within 1 4 inch 6 mm from the top of the reservoir Figure 14 Also brake fluid should be clean with no residue in the bottom of the reservoir or other evidence of contamination CAUTION Use only DOT 5 silicone brake fluid Use of any other type brake fluid is not rec
2. Becareful not to damage the seat belt webbing or hardware Inspect the seat belt system periodically Check for cuts fraying and loose parts Damaged parts should be replaced immediately Do not disassemble or modify the system Keep seat belts clean and dry If cleaning is necessary use a mild soap and lukewarm water solution Do not use bleach dye or abrasive cleaners as they may severely weaken the seat belts Do not insert coins clip etc in the buckle as this may prevent the tab from locking into the buckle properly f the seat belt does not function normally contact your dealer distributor or trained technician immediately Do not occupy the seat until the seat belt is repaired SEAT LATCH AND ADJUSTMENT The vehicle seat s are hinged to allow easy access to the engine compartment To raise the seat bottom grasp the rear side of the seat bottom and pull firmly in a forward upward direction See following WARNING WARNING Make sure seat hinges and latches are securely engaged before operating the vehicle 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 19 Pre Operation and Daily Safety Checklist PRE OPERATION AND DAILY SAFETY CHECKLIST Each vehicle has been thoroughly inspected and adjusted at the factory however upon receiving your new vehicle s you should become familiar with the controls indicators and operation Carefully inspect each vehicle to ensure that it is in proper work
3. Maintenance replacement or repair of the emissions control devices and systems may be performed by any non road engine repair establishment or individual However to obtain no charge emissions control service the work must be performed by a factory authorized dealer See the Emissions Warranty To ensure trouble free vehicle performance follow an established preventive maintenance program Regular and consistent maintenance can prevent vehicle downtime and expensive repairs Use the Pre Operation and Daily Safety Checklist on page 20 the Performance Inspection on page 20 and the following Periodic Service Schedule and Periodic Lubrication Schedule to keep the vehicle in proper working condition Any vehicle not functioning correctly should not be used until it is properly repaired This will prevent further damage to the vehicle and help prevent injury to occupants resulting from unsafe conditions Contact your local dealer distributor for repairs and semiannual and annual periodic service Page 30 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Periodic Service Schedule A WARNING Only trained technicians should service or repair the vehicle Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation f any problems are found during scheduled inspection o
4. 15 Figure 17 Engine Oil Drain Plug and Oil Filter Wrench Engine Oil Filter Change 1 Drain the engine oil See Engine Oil Draining on page 36 2 Place the oil drain pan under the engine oil filter Figure 18 3 Remove the engine oil filter Turn it counterclockwise and drain the residual oil in the filter port and filter into the oil drain pan See following NOTE NOTE We recommend using an oil filter wrench of the type shown 2 Figure 17 Ampro P N T70413785A255 or equivalent An oil drip guard can be used to prevent excess oil from dripping onto the engine base plate Figure 18 Use an empty quart one liter container and cut the bottom off at an angle then slide the open area of the container up and under the oil filter before removal Position the port of the plastic container so oil will be directed into the oil pan A drip guard can be made by folding a piece of cardboard thin metal or plastic under the oil filter forming a channel to direct the filter port oil into the drain pan Dispose of used oil according to the environmental laws and regulations for your area 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 37 Engine Oil 26 27 Figure 18 Remove Engine Oil Filter Figure 19 Coat Rubber Seal Use a clean lint free rag to wipe the oil filter port flange surface clean where the oil filter gasket seats To help seal the new oil filter to the oil port flange apply a light coat of white lithium N
5. paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehicle will last longer with proper cleaning Use a solution of 10 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see the appropriate maintenance and service manual See following NOTE NOTE Dispose of waste water properly Page 46 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Accessories ACCESSORIES There is a complete line of accessory equipment available from our dealers distributors Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed See following WARNING and CAUTION 4 WARNING Custom cab assemblies canopy tops weatherproof enclosures and windshields will not protect occupants from flying objects ELECTRIC WINCH ACCESSORY If your vehicle is equipped with an electric winch read and follow all manufacturer safety warnings and instructions in the winch operator manual as well as the following WARNING and CAUTION statements Make sure a winch warning decal is affixed to the vehicle on the seat support panel next to the receptacle for the remote operation switch The winch kit available includes a remote operation switch which enables the operator to move away from the
6. to the closed OFF position Figure 11 Page 29 1 Fuel Shut off Valve 2 Closed OFF 3 Open ON NOTE When selecting valve position ensure that it is fully opened or fully closed 823 Figure 11 Fuel Shut off Valve 4 4 Disconnect the fuel vent line from the fuel tank vent nipple 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 29 Maintenance 4 5 Plug the fuel tank vent nipple so that it is air tight Husqvarna recommends using a slip on vinyl cap 5 Remove both spark plugs and pour 1 2 ounce 14 2 mL of SAE 10 weight oil through each of the two spark plug holes Rotate the engine crankshaft by hand several times then install both spark plugs 6 Change engine oil See Engine Oil and Filter Change on page 36 7 Disconnect the battery cables negative cable first See WARNING To avoid unintentionally starting in General Warnings on page 10 8 The battery should be clean and free of corrosion Wash the battery top and terminals with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse the solution off the battery Do not allow this solution to enter the battery Be sure the terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray P N 603 00 00 03 9 Adjust the tires to the recommended tire pressure See Vehicle Specifications on page 48 10 Perform semiannual periodic lubrication See Periodic Lu
7. H Husqvarna HUV 4414 and s Manual 2009 HUV 4214 HUV 4414 XP Owner Gasoline Utility Vehicles NOTICE Warranty information appears at the end of this manual No other warranties express or implied are contained herein Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form Husqvarna is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna Inc The information contained in this document is subject to change without notice Husqvarna reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500 for low speed vehicles and are not equipped for operation on public streets roads or highways H Husqvarna Husqvarna Professional Products Inc 7349 Statesville Rd Charlotte NC 28269 USA www usa husqvarna com huv Copyright 2008 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 1 FOREWORD Thank you for choosing Husqvarna
8. HUV 4414 andHUV 4414 XP Owner s Manual Page 51 Warranties As the vehicle engine owner you are responsible for the performance of the required maintenance listed in your owner s manual HUSQVARNA recommends that you retain all receipts covering maintenance on your vehicle engine but HUSQVARNA cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the vehicle engine owner you should however be aware that HUSQVARNA may deny you warranty coverage if vehicle engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting vehicle engine to a HUSQVARNA distribution center as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact WARRANTY SERVICES Husqvarna Professional Products Inc 7349 STATESVILLE ROAD CHARLOTTE lt NC 28269 HUSQVARNA EXPLANATION OF EMISSION CONTROL WARRANTY 1 WARRANTY HUSQVARNA warrants to the ultimate purchaser and each subsequent purchaser that the SORE and related emissions equipment is designed built and equipped so as to conform with all applicable California environmental emission regulations and free from defects in materials and workmanship that cause the failure of a warranted part to be identical
9. Page 18 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Seat Latch and Adjustment A WARNING Do not operate the vehicle if the ROPS is damaged If the ROPS is damaged replace the structure Do not attempt repair The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event of sudden braking collision or roll over n the event of a roll over do not attempt to jump or otherwise exit the vehicle Remain seated with seat belt fastened and with arms and legs inside the vehicle After inserting the tab make sure the tab and buckle are locked and that the belt is not twisted Loose fitting seat belts could increase the chance of injury due to sliding under the belt if sudden braking should occur Keep the seat belt snug and positioned as low on the hip bone as possible Usea single seat belt for one person at a time Do not use a single seat belt for two or more people this includes children No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a seat belt Do not allow a passenger to hold a child in his or her lap while the vehicle is moving This vehicle is not designed to meet child seat compatibility requirements Children requiring a child safety seat must not ride on the vehicle Comply with state and local laws pertaining to child safety CAUTION
10. be grounds for disallowing a warranty claims HUSQVARNA will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part HUSQVARNA its authorized dealers or a service agency approved by HUSQVARNA ITEMS COVERED BY THIS WARRANTY The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if HUSQVARNA demonstrates that the engine or equipment has been abused neglected or improperly maintained and that such abuse neglect or improper maintenance was the direct cause of the need for Page 52 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Emissions Control repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage The following emission warranty parts list are covered SYSTEMS COVERED PARTS DESCRIPTION Fuel Metering Carburetor assembly fuel injection pump fuel injection nozzle fuel regulator Exhaust Catalytic Converter Exhaust Manifold Air Induction Air filter housing air filter crankcase breather tube Ignition Flywheel magneto ignition pulse generator ignition coil assembly ignition control module spark plug cap spark plug Positive Crankcase Ventilation PCV System PCV valve oil filler cap Evaporative System Fuel Tank Fuel Cap Fuel Lines Fuel Li
11. hills Avoid top heavy loads See owner s manual Read owner s manual and warnings on dash Maximum gross vehicle weight 2135 Ib 968 kg Maximum cargo load 400 Ib 181 kg Includes cargo bed load and gross trailer weight Maximum cargo load is reduced by the weight of optional equipment Maximum trailer hitch tongue weight 150 Ib force 667 N E 1011553 102458901 d 102460201 Decal Trailer Hitch Tongue Weight Notice on trailer receiver hitch Decal Hot Parts Warning on frame driver side Decal Rotating Parts Warning on frame driver and passenger side a 103500701 Decal Operating Instructions on instrument panel Decal Vehicle Loading Instructions on seat support g 103526201 g 103579901 Decal Fuel Loading Warning on fender above fuel cap 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual RIDING IN CARGO BED CAN CAUSE SEVERE INJURY OR DEATH Do not ride in cargo bed NOTICE MAXIMUM TONGUE WEIGHT 150 Ibs CCI 1011553 CAN CAUSE SEVERE BURNS Hot Surface CCI 102458901 i 103582401 Decal Ground Warning on vehicle frame near 103596501 battery 103526201 Decal Winch Safety Warning with winch option Page 7 Practice Safety PRACTICE SAFETY N WARNING Rotating Parts 399 Figure 1 Practice Safety Safety signs like you see above may at first seem shocking but their impact is mild compared with the reality of severe
12. in all material respects to that part as described in HUSQVARNASs application for certification with CARB The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser or first placed into service The warranty period is two years from the date of purchase 2 COVERAGE Subject to certain conditions and exclusions as stated below the warranty on emission related parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty period stated above If the part fails during the period of warranty coverage the part will be repaired or replaced by HUSQVARNA according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the original warranty period 2 Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above Any such part repaired or replaced under warranty will be warranted for the remaining original warranty period 3 Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part If the part fails before the first scheduled replacement the part will be repaired or replaced by HUSQVARNA according to subsectio
13. makes this information available to the consumer on our emission labels The engine emission label will indicate certification information The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant assuming proper maintenance in accordance with the Operating 8 Maintenance Instructions The following categories are used Moderate Engine is certified to be emission compliant for 125 hours of actual engine running time Intermediate Engine is certified to be emission compliant for 250 hours of actual engine running time Extended Engine is certified to be emission compliant for 500 hours of actual engine running time For example a typical walk behind lawn mower is used 20 to 25 hours per year Therefore the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years Certain Briggs amp Stratton engines will be certified to meet the United States Environmental Protection Agency USEPA Phase 2 emission standards For Phase 2 certified engines the Emissions Compliance Period referred to on the 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 53 Emissions Control Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements For engines less than 225 cc displacement Category C 125 hours Category B 250 hours Cat
14. to avoid possible property damage personal injury or death Contact your dealer 4 DANGER e A DANGER indicates an immediate hazard that will result in severe personal injury or death 4 WARNING A WARNING indicates an immediate hazard that could result in severe personal injury or death 4 CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could result in minor personal injury CAUTION A CAUTION without the safety alert symbol indicates a potentially hazardous situation that could result in property damage 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 9 General Warnings Viewed from driver side of vehicle 1 Remove negative battery cable 2 Remove positive battery cable Connect battery cables in reverse order 821 Figure 2 Battery Cable Removal GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or serviced See Safety Decal and Feature Identification on page 5 Other specific safety statements appear throughout this manual and on the vehicle DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Gasoline Flammable Explosive Do not smoke Keep sparks and fla
15. 5 amp at 80 F 35 amp hours Torque converter Automatic variable speed dry type STEERING SUSPENSION BRAKES Suspension Front MacPherson Strut Rear Independent with coil over shock absorbers Steering Self adjusting rack and pinion Ackerman HET EE Brakes Hydraulic brake system brake pads and discs on each wheel with separate hand operated park brake BODY CHASSIS Frame Chassis Box tube steel Side and rear body Polypropylene Cargo bed Powder coated steel Front body TPO ThermoPlastic Olefin NN Tires All Terrain 25 x 9 12 front and rear tubeless 4 ply rated load range Mud 25 x 9 12 front and rear tubeless 4 ply rated load range NEN Page 48 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Vehicle Specifications SPECIFICATIONS Tires All Terrain 25 x 9 12 front 25 x 11 12 rear tubeless 4 ply rated load range Mud 25 x 9 12 front 25 x 11 12 rear tubeless 4 ply rated load range Overall width 55 0 in 139 7 cm Overall height with ROPS with all terrain tires 73 0 in 185 4 cm 1200 Ib 1210 Ib 1275 Ib 578 3 Weight with all terrain tires and without brush guard 544 3 kg 548 8 kg kg 34 x 47 x 10 in Load bed size box bed inside dimensions 86 4 x 119 4 x 25 4 cm 9 25 cubic feet Maximum payload capacity level surface only 425 Ib 193 kg E Vehicle rated capacity payload driver and passenger level surface only 925 Ib 420
16. 5 inches 38 cm above the bottom of the cargo bed The cargo s center of gravity may affect handling steering and braking of the vehicle When the vehicle is loaded reduce speed and drive slowly in turns Unload cargo bed before raising vehicle with a lift hoist or jack Avoid stopping on a hill when loaded If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning may cause vehicle to overturn possibly resulting in severe personal injury Reduce speed and avoid sudden stops when backing up Failure to do so may cause the vehicle to overturn or flip over backwards Maximum cargo load must be reduced by the weight of optional equipment Center and secure cargo as far forward as possible in the cargo bed Do not overload the vehicle See Vehicle Load Capacities on page 26 for vehicle capacities VEHICLE LOAD CAPACITIES Maximum Occupant Capacity The maximum occupant capacity is the maximum allowable weight for occupants operator and passengers to operate the vehicle safely Gross Trailer Weight Gross trailer weight is the combination of the trailer weight and the trailer load weight Maximum Payload Capacity The maximum payload capacity is the maximum amount of load that the vehicle can haul in the front cargo compartment and cargo bed and or tow in a trailer The combined weight of the front cargo compartment bed load and gross trailer weight cannot ex
17. ANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries 6 Connectthe end of the second cable to the negative terminal of the booster battery Connect the other end of the same cable to the negative terminal of the disabled vehicle battery Figure 32 Page 46 7 Start the engine After the engine has started remove the cable from the negative terminal of the disabled vehicle battery first Remove the cable from the positive terminal of the solenoid Then remove the cables from the booster battery 947 948 Figure 31 Positive Cable to Solenoid Figure 32 Negative Cable to Negative Terminal of Weak Battery CLEANING THE VEHICLE Each vehicle is equipped with hand washable front and rear bodies The vehicle has a powder coated steel cargo bed Use commercial automotive cleaning solutions with a sponge or soft cloth for normal cleaning A garden hose at normal residential water pressure is adequate The manufacturer does not recommend any type of pressure washing or steam cleaning Such a process will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote
18. Check fuel level See Fueling Instructions on page 43 Check fuel tank lines fuel cap pump and fuel filters for fuel leakage Exhaust system Check for leaks Hydraulic brakes Check fluid level Fill with DOT 5 brake fluid only See Brake Fluid Reservoir on page 34 Wear in the brakes before initial vehicle operation On a flat open surface accelerate the vehicle to moderate speed then apply the brakes under modest steady pressure Repeat this procedure five times See following NOTE NOTE Perform the wear in procedure when the vehicle has been in operation for less than a week or when the brake pads or rotor have been replaced Performance Inspection Inspect as instructed See Performance Inspection on page 20 PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions take the vehicle for a test drive Use the following list in addition to the Pre Operation and Daily Safety Checklist on page 20 as a guide to inspect the vehicle daily for proper operation Any problems should be corrected by a dealer distributor or a trained technician Forward Reverse Control Check for proper operation See Controls and Indicators on page 13 Brakes Be sure the brakes function properly When brake pedal is fully pressed under moderate pressure the vehicle should come to a smooth straight stop If the vehicle swerves or fails to stop have the brake
19. HEDULE REGULAR INTERVAL SERVICE See Pre Operation and Daily Safety Checklist on page 20 Daily service by owner 5 Performance ET See Performance Inspection on page 20 Engine exhaust area area Remove clean grass and debris from area Enaine Check engine oil level add if necessary See i Engine Oil Level Check on page 35 Daily service by owner or trained technician Check brake fluid add if necessary Check Brakes brake pedal for proper operation See Performance Inspection on page 20 Pre Operation and Daily Safety Checklist Check engine circulating air passage visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary Tires Check air pressure and adjust if necessary i See Vehicle Specifications on page 48 Monthly service by owner or trained technician Check lubricant levels Add if necessary See Transmission and differentials Lubrication Level Check Front Differential and Rear Transaxle on page 40 f Wash engine compartment and underside of General vehicle i vehicle Do not wash engine when hot Clean terminals and wash dirt from casing check electrolyte level Add distilled water if necessary See page 44 Check and adjust if necessary See Steering and Front Suspension Section in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness and damage Inspect master cylinder brake lines and hoses Fron
20. LGI Number 2 grease Dow Corning9 BR2 Plus or equivalent or new engine oil to the rubber seal around the outside surface of the filter before attaching it to the oil filter port Figure 19 Install the new oil filter onto the engine oil filter port See following NOTE NOTE Use only engine compatible oil filters designed for your engine 6 Tighten the oil filter by hand 2 3 turn after gasket contact Do not use a band wrench or channel lock pliers coe LA e A NC Q ES Y y DN Q y 806 Figure 20 Add Engine Oil Page 38 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Engine Oil Engine Oil Filling 1 Add engine oil use a funnel or pour spout to direct the oil into the opening Figure 20 With filter change the engine requires 1 1 2 qt 1 4 L of oil per change 2 Refer to oil viscosity guidelines for selection of oil grade Figure 21 See following CAUTION CAUTION Do not exceed recommended oil capacity Doing so will decrease engine performance or result in damage to the engine 1 Connect the battery cables positive cable first and tighten terminals to 80 in Ib 9 N m Coat terminals with Battery Terminal Protector Spray P N 603 00 00 03 2 With the Forward Reverse handle in the NEUTRAL position start and run the engine for a few minutes Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks If a leak is detected check the tightness of
21. Make sure wheels are turned in desired direction and nothing is in your path 6 Make sure the Forward Reverse handle is in the NEUTRAL position 7 Press and hold the brake pedal Eoo LIS E e NOTE If the air temperature is below 65 F the choke will be required At air temperatures above 65 F it may not be necessary to use the choke to start the engine 8 Startthe vehicle Turn the key to the START position and hold it there until the engine starts Activate the choke as necessary If the engine does not start after 10 15 seconds release the key and repeat the procedure Once the engine starts release the key and it will return to the ON position The engine will idle in neutral 9 Release the park brake 10 Keep the brake pedal engaged and select direction of travel by placing the shift handle in the desired position Figure 5 Page 14 The engine must be at idle before the shift handle is moved Page 22 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Driving Instructions 11 Release the brake pedal completely and then slowly press the accelerator pedal As the accelerator pedal is pressed the vehicle will begin to move Vehicle speed will increase as the accelerator is pressed until full speed is reached See following WARNING A WARNING Operator must control vehicle speed when going downhill Never shift the vehicle out of the FORWARD position while going downhill If you do you will not be able to s
22. NEUTRAL position Chock the front wheels 2 Disconnect the battery cables negative cable first See WARNING To avoid unintentionally starting in General Warnings on page 10 Raise the cargo bed locate and remove the center access panel 1 Figure 16 Remove the oil filler cap to allow the oil to drain properly Position a pan designed for oil changes under the drain plug From the underside of the vehicle use a socket or wrench to remove the drain plug 1 Figure 17 Turn the plug counterclockwise and drain the engine oil into the pan See following WARNING A WARNING oa kw Do not attempt to change engine oil when the engine is hot or even warm Hot engine oil can burn skin Wear safety glasses or approved eye protection when servicing the vehicle Wear rubber gloves when handling oil drain plug oil filter and oil drain pan 7 Clean the oil drain plug threads with solvent to remove oil and oil residue Make sure that the compression washer or sealing o ring remains on the drain plug Inspect the compression washer or the sealing o ring and replace if necessary 8 Use a socket or wrench to replace the oil drain plug 1 Figure 17 Turn the plug clockwise and tighten to 14 5 ft lb 20 N m 9 Replace the oil filler cap 10 Replace the center access panel 1 Figure 16 then lower and latch the cargo bed Page 36 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Engine Oil 8
23. NG THE VEHICLE To stop the vehicle release the accelerator pedal and press the brake pedal until the vehicle comes to a complete stop See following WARNING and CAUTION WARNING Driving through water may affect the brakes After driving through water check effectiveness of the brakes by gently pressing the brake pedal If the vehicle does not slow down at the normal rate continue to press the brake pedal until the brakes dry out and normal performance returns CAUTION When stopped on a hill use the brake pedal to hold your position Do not use the accelerator pedal to hold position 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 23 Bed Latch PARKING AND LEAVING THE VEHICLE 1 After stopping the vehicle firmly set the park brake Make sure it is fully engaged This will prevent the vehicle from rolling 2 Turn the key switch to the OFF position remove the key and place the Forward Reverse handle in the NEUTRAL position BED LATCH See General Warnings on page 10 The bed latch 2 is located below the front lower corner of cargo bed on the driver s side Figure 8 To lift the bed pull the bed latch handle upward to unlatch and lift the bed Raise the bed to the full up position To close the bed gently lower the bed until the latch engages and secures the bed in the down locked position DO NOT drop the bed See following DANGER and WARNING DANGER Use caution when working und
24. REPRESENTATIVE EMPLOYEE OR DEALER OF HUSQVARNA HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY In the event that another pre printed warranty document and or certificate offered by or through Club Car at the time of sale of this vehicle each an Additional Warranty Document is deemed to conflict with the limitations or exclusions contained herein the limitations and exclusions contained herein shall continue to apply with respect to both this limited warranty statement and to the maximum extent permitted by law to each Additional Warranty Document 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL HUSQVARNA BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 8 INFORMATION For further information contact WARRANTY SERVICES HUSQVARNA PROFESSIONAL PRODUCTS INC 7349 STATESVILLE ROAD CHARLOTTE NC 28269 OR CALL 1 800 487 5951 9 WARNING Any modification or alteration of any vehi
25. a world leader in outdoor products You have chosen the finest utility vehicle on the market Please protect your investment and ensure that your Husqvarna vehicle provides years of reliable superior performance by reading and following the maintenance instructions in this manual Your comfort and safety are important to us so we urge you to read and follow the step by step operating instructions and safety procedures in this manual These instructions must be followed in order to avoid the risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Husqvarna products are backed by a customer support system designed to offer you fast courteous service In the event that your Husqvarna vehicle needs repairs or service we recommend that your local authorized Husqvarna representative perform them For the name and address of the Husqvarna representative nearest you logon to our web site at www usa husqvarna com If you would prefer to write to us direct your letter to Husqvarna Attention Marketing Services 7349 Statesville Rd Charlotte NC 28269 USA Your local authorized Husqvarna representative can also provide technical advice parts and service manuals We hope you will consider this owner s manual a permanent part of your Husqvarna vehicle If you sell the vehicle please include the manual so that the next owner will have the important operat
26. ailer must meet all federal state and local requirements such as taillights brake lights etc Never tow a vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer The vehicle to be transported should be tied securely to the trailer with the Forward Reverse handle in the NEUTRAL position the key switch in the OFF position and the park brake firmly engaged Because of the added length of the trailer use caution when making turns Do not transport the vehicle on a trailer with a load in the vehicle cargo bed Remove the vehicle windshield and secure seats before transporting on a trailer If the vehicle must be transported over long distances or on public highways it should be transported on an approved trailer that has an approved load rating of 2000 Ib 908 kg per vehicle being transported See following NOTE NOTE A two car trailer should be rated at 2 x 2000 Ib 4000 Ib 2 x 908 kg 1816 kg STORAGE See General Warnings on page 10 DANGER Never attempt to drain gasoline when the engine is hot or while it is running Be sure to clean up any spilled gasoline before operating the vehicle Store fuel in an approved fuel container only Store in a well ventilated area away from sparks open flames heaters or heat sources Keep fuel out of the reach of children Do not siphon fuel from the vehicle WARNING Turn the key switch to the OFF position remove the key
27. and leave the Forward Reverse handle in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard WARNING CONTINUED ON NEXT PAGE Page 28 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Storage A WARNING Turn the fuel shut off valve 1 the closed OFF position Figure 11 Page 29 Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can explode CAUTION Batteries in a low state of charge will freeze at low temperatures PREPARING THE VEHICLE FOR EXTENDED STORAGE 1 Unload the vehicle so that the tires are supporting only the weight of the vehicle 2 Store the vehicle in a cool dry place This will minimize battery self discharge If the battery appears to be weak have it charged by a trained technician Use an automotive type 12 volt battery charger rated at 10 amps or less Check electrolyte level after charging and add distilled water if necessary 3 Make sure the key switch is in the OFF position and the Forward Reverse handle is in the NEUTRAL position Chock the wheels 4 Prepare the fuel tank 4 1 Fill the tank with fresh fuel 4 2 Following the manufacturer s directions add a commercially available fuel stabilizer such as Sta Bil9 Run the engine in a well ventilated area to allow treated fuel to replace untreated fuel in the carburetor 4 3 Turn the fuel shut off valve 1
28. ar depending on the mode selected Figure 3 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 11 General Information 795 Figure 3 4x4 Drive Warning GENERAL INFORMATION This manual includes operating procedures maintenance and regular servicing information for all HUV 4214 HUV 4414 and HUV 4414 XP vehicles All operating procedures maintenance and regular servicing are identical unless otherwise noted MODEL IDENTIFICATION The serial number of each vehicle is printed on a bar code decal mounted on the frame below the steering wheel Example RC0601 123456 Figure 4 There is also a second serial number decal mounted on the rear body frame above the engine See following NOTE NOTE Have the vehicle serial number available when ordering parts or making inquiries Page 12 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Controls and Indicators CIEN D0601 123456 AUGUSTA GA 30917 A 3i 190 Figure 4 Serial Number CONTROLS AND INDICATORS See General Warnings on page 10 WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures Do not shift the Forward Reverse handle while the vehicle is in motion Engine must be at idle before shifting the Forward Reverse handle Failure to do so may result in injury to inattentive passengers and or damage to the vehicle To avoid unint
29. are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death i i y Y L 1 Locking Pin 2 Bed Locking Pin Holes k 00221 Figure 9 Bed Locking Pin REAR SHOCK ABSORBERS The vehicle arrives from the factory with the rear coil over shocks pre adjusted for optimum vehicle performance CAUTION Do not adjust the rear shock absorbers Damage to the shock absorbers could result 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 25 Loading and Unloading Cargo LOADING AND UNLOADING CARGO 4 WARNING Engage park brake before loading vehicle Do not allow riders in the cargo bed Reduce vehicle load and speed when driving up or down slopes or on uneven terrain Do not exceed rated vehicle capacity Rated capacity is for level surfaces only Overloading can affect vehicle handling or cause component failure resulting in loss of control of vehicle and possible severe personal injury or death Donot load tailgate The tailgate should be in the upright position and latched securely while the vehicle is in motion To help avoid shifting vehicle load and possibly overturning the vehicle avoid sudden starts sudden stops and abrupt turns Make sure cargo is well secured Avoid top heavy loads The center of gravity of load should never exceed 1
30. brake first apply pressure to the brake pedal then pull up on the park brake handle until handle latches into place To disengage lift lever beneath handle then push handle down For adjustment of park brake see Performance Inspection on page 20 See following WARNING WARNING The park brake has an over center locking feature and should be firmly locked to prevent the vehicle from rolling 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 15 Controls and Indicators 797 Figure 6 Park Brake Handle PARK BRAKE WARNING LIGHT The park brake warning light 10 is located on the instrument panel just to the left of the steering column Figure 5 The warning light indicates that the park brake has been engaged The vehicle should never be driven with the park brake engaged If the warning light remains on after the park brake has been fully disengaged have a trained technician check the vehicle FRONT AXLE CONTROL The front drive unit engagement lever 3 is located on the right side of the instrument panel Figure 5 The handle has two positions marked 4X4 and 4X2 Push the handle up to engage the front wheel drive unit or push the handle down to disengage the unit The engagement lever was designed to be shifted while the vehicle is in motion so momentum is not lost while operating on slippery terrain The lever should also be disengaged while the vehicle is in motion A WARNING Do not operate the vehicl
31. brication Schedule on page 33 11 Thoroughly clean the front body rear body seats cargo bed engine compartment and underside of vehicle 12 Do not engage the park brake Chock the wheels to prevent the vehicle from rolling RETURNING THE STORED VEHICLE TO SERVICE 1 Make sure the key switch is in the OFF position and the Forward Reverse handle is in the NEUTRAL position Chock the wheels 2 Restore the fuel system to operation 2 1 Remove the plug from the fuel tank vent 2 2 Connect the vent tube to the fuel tank vent 3 Connect the battery cables positive cable first and tighten the terminals to 80 in Ib 9 N m Coat terminals with Battery Terminal Protector Spray P N 603 00 00 03 4 Completely open the fuel shut off valve Figure 11 Page 29 Ensure the valve is fully open A partially closed fuel shut off valve combined with the use of the choke can result in a fouled spark plug and engine failure 5 Place the Forward Reverse handle in the NEUTRAL position Crank the engine until fuel is pumped into the carburetor and the fuel lines and the engine starts Turn the engine off See following NOTE NOTE Due to the oil added to the gasoline engine in preparation for storage the engine may smoke excessively for a short time when it is run for the first time after storage 6 Perform the Pre Operation and Daily Safety Checklist and the Performance Inspection on page 20 MAINTENANCE See General Warnings on page 10
32. cant level should be even with the bottom of level indicator hole 1 The rear transaxle is equipped with a fill plug dipstick 1 located on the top of the rear transaxle Figure 24 When the vehicle is on a level surface use the fill plug dipstick 1 to determine the lubricant level Figure 25 and Figure 26 LUBRICATION CHANGE FRONT DIFFERENTIAL AND REAR TRANSAXLE Use the lower plug 2 for drainage Figure 22 and Figure 23 Remove both plugs to allow the lubricant to drain faster See preceding NOTE Metal particles may be discovered in the fluid or on the magnetic drain plug when changing the differential or transmission fluid These particles are normal and expected for the first few fluid changes This is a result of the gears being net forged meaning the gears are forged to a shape very close to the final gear size but the teeth are not finish machined prior to assembly The finish machining occurs when the gears make contact under load during vehicle operation The magnetic drain plug is included in the design to collect the metal particles generated from the gear break in process This is an established process and is not detrimental to gear service life Front differential Clean and install the drain plug 2 and washer before filling the front differential with new lubricant Figure 22 Tighten the drain plug to 106 in Ib 12 N m Use a funnel when filling the front differential through the lubricant level indicator h
33. ceed the vehicle s stated maximum payload capacity Vehicle Rated Capacity The vehicle rated capacity is the maximum amount of weight the vehicle can carry haul and tow This capacity includes weight of occupants front cargo compartment bed load and gross trailer weight Maximum Gross Vehicle Weight The maximum gross vehicle weight is the combination of the vehicle weight and the maximum vehicle capacity The stated maximum gross vehicle weight must not be exceeded to maintain safe vehicle operation Maximum payload capacity must be reduced accordingly when any option or accessory is installed on the vehicle See following NOTE Page 26 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Towing with the Vehicle NOTE A standard vehicle with a cab accessory that weighs 235 Ib 107 kg must reduce its maximum payload capacity by 235 Ib 107 kg Refer to Figure 10 for the following specifications A Maximum occupant capacity 500 Ib 227 kg 500 Ib 227 kg B Maximum cargo capacity front cargo compartment 25 Ib 425 Ib 193 kg 425 Ib 193 kg cargo bed 400 Ib 822 Figure 10 Vehicle Load Capacity TOWING WITH THE VEHICLE 4 WARNING Do not tow a vehicle or trailer on public streets or highways Normal vehicle operating speed should be reduced when towing Extreme caution should be used when towing Do not allow riders in the vehicle or trailer being towed Avoid sudden sta
34. cle beyond factory specifications including those that affect the weight distribution stability or speed of the vehicle can cause serious personal injury or death CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board CARB and Husqvarna HUSQVARN are pleased to explain the emission control system warranty on your 2009 vehicle engine the emission warranty In California new small off road engines SORE must be designed built and equipped to meet the State s stringent anti smog standards HUSQVARNA shall warrant the emission control system on the vehicle engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine Your emission control system may include parts such as the carburetor or fuel injection system the ignition system the catalytic converter and related hoses belts connectors and other emission assemblies or components Where a warrantable condition exists as defined herein HUSQVARNA will repair your vehicle engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This emission control system is warranted for two years from the vehicles date of purchase If any emission related part on your HUSQVARNA SORE is defective the part will be repaired or replaced by HUSQVARNA OWNER S WARRANTY RESPONSIBILITIES 2009 HUV 4214
35. could result in damage to the transmission Page 14 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Controls and Indicators NOTE The key can be removed only when the key switch is in the OFF position FORWARD REVERSE CONTROL The Forward Reverse handle 6 is located on the right side of the instrument panel Figure 5 The handle has three distinct positions FORWARD A NEUTRAL B and REVERSE C Push the handle up to operate the vehicle in the forward direction or pull the handle down to operate the vehicle in reverse The engine can be started only when the handle is in the NEUTRAL middle position The engine must be at idle before shifting the Forward Reverse handle See preceding WARNINGS and CAUTION This vehicle operates at a reduced speed in reverse ACCELERATOR PEDAL The accelerator pedal 1 is the pedal farthest to the right Figure 5 With the engine running and the Forward Reverse handle in the FORWARD or REVERSE position vehicle speed will increase as the accelerator pedal is pressed When the accelerator pedal is released it will return to the original position and the engine will idle See preceding WARNINGS and CAUTION BRAKE PEDAL The brake pedal 2 is located to the immediate left of the accelerator pedal Figure 5 To slow or stop the vehicle press the brake pedal PARK BRAKE HANDLE The park brake handle 5 is located between the driver and passenger seats Figure 6 To engage the park
36. e on improved surfaces concrete asphalt etc in 4X4 mode Doing so increases steering effort tire wear and shifting effort DIFFERENTIAL LOCK CONTROL The rear differential lock control handle 4 is located on the right side of the instrument panel Figure 5 The handle has two positions marked DIFF with a locked padlock icon and DIFF with an unlocked padlock icon Push the handle up to engage the differential lock or pull the handle down to disengage the differential lock Page 16 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Controls and Indicators A WARNING Unlock differential on paved surfaces to maintain steering control CAUTION The differential lock should only be engaged when the vehicle is stopped Damage to the transaxle may occur if there is a large amount of relative motion between the two driving wheels LOW OIL PRESSURE WARNING LIGHT The low oil pressure warning light 9 is located on the instrument panel just to the left of the steering column Figure 5 If the warning light comes on while the engine is running the oil level should be checked and oil added to the engine as necessary before vehicle use continues The vehicle should never be driven when the low oil pressure warning light remains lit If the warning light goes on and off the vehicle may be driven but oil should be added at the first opportunity If the oil level is correct and the warning light remains lit have a trained t
37. echnician check the vehicle See following CAUTION CAUTION Failure to add oil immediately when the low oil warning light stays on may result in permanent engine damage FUEL GAUGE HOUR METER The fuel gauge and hour meter 8 are housed together on the right side of the instrument panel Figure 5 The fuel gauge operates when the key switch is in the ON position and allows the operator to monitor the fuel level in the vehicle The hour meter operates only when the engine is running and should be used by the trained technician to track vehicle usage and determine when periodic service procedures are required See Periodic Service Schedule on page 31 HEADLIGHT CONTROL The headlight control 12 is located on the left side of the instrument panel Figure 5 Press the headlight rocker Switch to turn the headlights on or off See following NOTE NOTE Using the headlights for extended periods while the engine is either off or idling will discharge the battery 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 17 Roll Over Protective Structure and Seat Belts ROLL OVER PROTECTIVE STRUCTURE AND SEAT BELTS The vehicle is equipped with a Roll Over Protective Structure ROPS and seat belts for each occupant See following WARNING 4 WARNING The ROPS must be properly installed before operating the vehicle Husqvarna strongly urges that the vehicle s occupants be properly restrained at all times with the seat belts pr
38. egan tmn a Aka ak AAA SAN Le Ld te ed e EE de AN KAA eerie 28 MO cec 28 MEI AAA A AA A Decent ss ete ech sa anes AT aan asain aaa asec 30 Periodic Servico Schedule citadas 31 Periodic Lubrication Schedule sie eset Ai na te de AA ad 33 Brake Fluid Reservoir nn ann Ma AAA a a aa ia 34 EnQIn Olli a e a AAA AA eE 35 Gearcase LUDTICAtION Tm 40 Ait a en ATE ETIT EE EAE AAA D A AN ERR 42 Fueling Instructlons eiecit ote rte b PR EE E eb E ag Eee a AL dte Boe eed MALA AAA EE de ii 43 Battery I E 44 Using A Booster Battery Jump Starting eiert eee nirea mme emen hh ener A HAA 45 Cleaning the Vehicle ooo tete eR Gd rie o ep med nm eodd 46 ACCOSSOFIOS 1 5 3 0 10 Sea ies ts 47 Subsequent Owner Registration rr aa ak na kanan an Kana dan Kanada Ka Kanan nnn trennen rennen enne nens 48 Nehicle Specifications teceu AA AAA AP id PA A 48 Wales ini Saad DaN DE an ada EE 50 Emissions COntOl Sa D ea RR Eee 53 Page 4 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information For detailed information on specific features read the appropriate section in this manual 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 5 Safety Decal and Feature Identification ALL HUV 4214 AND 4414 VEHICLES YOUNG DRIVERS INCREASE CHANCE OF DEATH s g You
39. egory A 500 hours For engines of 225 cc or more displacement Category C 250 hours Category B 500 hours Category A 1000 hours Portions of this publication are subject to copyright of Briggs amp Stratton Corporation Content on this page has been reproduced with the written permission of Briggs and Stratton Corporation Page 54 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Ot SCZV OIL Publication Part Number 103472540 Edition Code 0109A00000 H Husqvarna Husqvarna Professional Products Inc 7349 Statesville Rd Charlotte NC 28269 USA www usa husqvarna com huv
40. entionally starting or rolling the vehicle set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 13 Controls and Indicators 829 Figure 5 Instrument Panel KEY SWITCH The key switch 7 is mounted on the instrument panel to the right of the steering column Figure 5 It has three positions OFF ON and START To start the vehicle place the Forward Reverse handle in the NEUTRAL position and turn the key to the START position and hold it there until the engine starts Activate the choke 14 as necessary If the engine does not start after 10 15 seconds release the key and repeat the procedure Once the engine starts release the key and it will return to the ON position The engine will idle in neutral The engine will continue to idle until the key is turned to the OFF position See following WARNING CAUTION and NOTE WARNING Moving parts Keep clear of the engine compartment while the engine is running CAUTION Do not shift the Forward Reverse handle while the accelerator pedal is pressed Shift the handle only when the vehicle is at a complete stop and the engine is at idle Failure to heed this caution
41. er Registration CAUTION Optional mud tires off road are directional and must be installed according to the directional arrow mark arrow indicates forward rotation of the tire on the side wall of each tire or the tread performance will be severely compromised The tires are made specifically for the vehicle therefore Husqvarna recommends that only tires purchased from Husqvarna be used on your vehicle SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Husqvarna This will enable us to contact you if the need arises Please send your name address and serial number of the vehicle to Husqvarna 7349 Statesville Rd Charlotte NC 28269 Attention Vehicle Registration VEHICLE SPECIFICATIONS SPECIFICATIONS HUV 4214 HUV 4414 HUV 4414 XP POWER SOURCE Engine 4 cycle OHV 480 cc 14 0 maximum HP 23600 RPM per SAE J 1940 1349 twin cylinder air cooled with pressure lubrication system Gasoline Gasoline Gasoline Fuel system Down draft carburetor with float bowl fixed jets fuel filters and impulse fuel pump Oe A ox 1 Governor Internal to engine centrifugal ME SA Ignition Transistorized magneto A ow Transmission Forward and reverse with neutral 18 19 1 forward 34 37 1 reverse boo dor o or e we oue Electrical system 12 volt starting battery 525 cca at 0 F 17 8 C 80 minute reserve capacity 2
42. er bed Be sure cargo bed is secure Otherwise the bed will fall resulting in severe personal injury or death WARNING Remove all cargo before raising the bed or servicing the vehicle Ensure that cargo bed is secure in the full upright position Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death 799 Figure 8 Bed Latch Page 24 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Bed Locking Pin BED LOCKING PIN See General Warnings on page 10 While holding the bed in the fully raised position remove the bed locking pin from its stowed position under the bed and insert it into the bed locking pin holes in the bed hinge plates Figure 9 Page 25 Prior to lowering the bed remove the bed locking pin from the bed locking pin holes in the bed hinge plates and return it to its stowed position under the bed See following DANGER and WARNING 4 DANGER Use caution when working under bed Be sure bed is secured with locking pin Otherwise the bed could fall resulting in severe personal injury or death WARNING For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a locking pin ensure that it is securely installed Do not lower bed until all persons
43. fore operating vehicle TO START ENGINE Place shift lever in NEUTRAL N and press brake pedal Tum key to START and hold until engine starts TO OPERATE VEHICI s manual and operating instructions FASTEN SEAT BELTS Rem Drive slowy in tums ile moving Drive stra mply with state and local laws hid safety TO STOP VEHICLE under the influence of Release accelerator pedal and push brake pedal BEFORE LEAVING VEHICLE Tum key to OFF and surfaces to e Never attempt jumps WINCH CABLE FRACTURE COULD RESULT IN SERIOUS INJURY OR DEATH Do not use winch while persons are seated on the vehicle remote operation switch for ch control and to the side and away from II 102522201 Safety Decal and Feature Identification Excessive speed can cause severe injury or death Do nottamper with engine governor adjustment 10959501 Negative frame ground Can cause severe injury Do not contact positive battery post or cable to frame Disconnect negative battery cable first CAN CAUSE SEVERE INJURY Rotating parts KEEP CLEAR cer 102460201 GASOLINE EXPLOSION FIRE Can cause severe injury or death No smoking sparks or open lame Stop engine allow to cool before refueling uisrent PREVENT VEHICLE ROLL OVER Place cargo forward in the cargo bed and distribute evenly side to side Secure load On uneven or steep terrain reduce speed and load Avoid stopping on or backing down steep
44. hift into the REVERSE position or back into the FORWARD position until stopped Press the brake pedal as necessary and press the accelerator pedal partially when descending a hill With the accelerator pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed DRIVE TRAIN OPERATION The 4X2 vehicle features a drive train with a locking rear differential The 4X4 vehicle also features an open front differential In normal operation the rear differential drives the two wheels at varying speeds as required Under conditions with low traction the differential lock may be engaged allowing both wheels to become locked and drive at the same speed On the 4x4 vehicle the front differential may also be engaged to provide additional traction in slippery conditions See following WARNING WARNING When servicing the vehicle with part of the vehicle on jack stands do not operate the engine with the Forward Reverse handle in either the FORWARD or REVERSE position The four wheel drive system may engage any wheel s front or rear depending on the mode selected See Figure 3 The diameter of all tires on the vehicle must be equal otherwise the four wheel drive system will not operate as intended and could result in severe personal injury or death Never install tires of different diameters on the vehicle Reduced steering control can occur when the front differential is locked STOPPI
45. hnician The battery should never be left discharged any longer than absolutely necessary do not leave discharged overnight USING A BOOSTER BATTERY JUMP STARTING See General Warnings on page 10 WARNING Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries When jumping from a booster battery make the final connection the negative cable Do not jump start or charge a frozen or damaged battery Unplug charger before connecting or disconnecting cables to the battery Never lean over battery while boosting testing or charging If itis necessary to use a booster battery to start the engine BE CAREFUL 1 Turn the key switch to the OFF position Place the Forward Reverse handle in the NEUTRAL position engage the park brake and chock the wheels 2 Ensure the booster battery is 12 volt See following NOTE NOTE A starting battery is recommended but a deep cycle battery can be used if necessary 3 Access battery by removing the seat bottom 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 45 Cleaning the Vehicle 4 Locate the vehicle battery on the passenger side of the vehicle 5 Connect the end of the first cable to the positive terminal of the booster battery Connect the other end of the same cable to the positive terminal of the solenoid Figure 31 Page 46 See following DANGER D
46. ing safety and maintenance information it contains Translated owner s manuals can be downloaded from the Husqvarna web site at www usa husqvarna com Page 2 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual TABLE OF CONTENTS Safety Decal and Feature Identification nn nn Si SAN KAA A SEA AREENA AA HAA AAA 5 Practice Sately nn nn eene fonte ed AS a EO ITE ener rd n ep pA ahli 8 Proposition 65 State of California eek eene he e hne enn KK irr hr n nnn sr nnne nnne nnn nnn nnn 8 Safety Detalls va raiar MA A ABANG 9 ETATE 10 General MfOrmn ation La ences 12 Model Identification occ Alta aaa 12 Gontrols and IndiCators A A A A AA Sue 13 Roll Over Protective Structure and Seat Belts sea ene e eene eren nennen nnns 18 Seat Latch and Adjustment oiii a c EE E e E S E retra er e o d a een atte aa deed 19 Pre Operation and Daily Safety CheckliSt oooooocccononiccccccocccnnccnnonnnnncnnannncnnnnannnnnonannnn cnn een nennen e err enhn ene nennen 20 Driving Instr ctlons 5 nean ne rr Pr Mp its 21 Bed atch DEEP 24 Bed LOCKING Pin An KA A AN ei edd e ela a El Seed a ae ae ed ade edn Pe dd ag lai 25 Rear Shock Ab SO DEN A nn a SA bce AA DAN AA a aci n 25 Lodig and Unloading Cago nn nn dann da A ADA R LANA 26 Vehicle Load Capacities os o A Sen AA ai 26 Towing with E VENICE erir art oea EA ad 27 Transporting on a Trailer s
47. ing condition before accepting delivery Use the following list as a guide to inspect the vehicle This list should be used daily and in conjunction with the Performance Inspection on page 20 and the Periodic Service Schedule on page 31 to ensure that the vehicle is in proper working condition Any problems should be corrected by a dealer distributor or a trained technician General All the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight Check hose clamps for tight fit Safety and information decals Check to ensure that all safety and information decals are in place and can be read easily See Safety Decal and Feature Identification on page 5 ROPS Check to ensure the ROPS is not damaged and all hardware is secure See Roll Over Protective Structure and Seat Belts on page 18 Seat belts Visually inspect for cuts fraying and loose parts See Roll Over Protective Structure and Seat Belts on page 18 Tires Check for proper tire pressure Visually inspect tires for wear damage and proper inflation on a daily basis See Vehicle Specifications on page 48 Battery Check electrolyte to ensure itis at the proper level Figure 30 Check battery posts Wires should be tight and free of corrosion and battery should be fully charged Engine Check for proper engine oil and coolant levels and leaks See Engine Oil on page 35 Check air filter and replace if necessary Fuel
48. kg Maximum gross vehicle weight fully loaded vehicle including accessories 2135 Ib 968 kg Standard seating capacity 2 LIQUID CAPACITIES 1 5 qt Engine crankcase with filter SAE 10W 30 API classification SJ E T 1 4 L Front differential 80W90 gear oil 5 5 oz 170 mL Rear transaxle 10W 30 SF SG SH 1 gal 3 79 L Brake fluid DOT 5 silicone brake fluid 8 oz 240 ml 5 2 gallons 19 7 L Fuel tank unleaded gasoline TIRE PRESSURE All terrain tread and mud tires 14 18 psi 0 75 1 00 Bars 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 49 Warranties WARRANTIES HUSQVARNA LIMITED TWO YEAR WARRANTY FOR 2009 TRANSPORTATION AND UTILITY VEHICLES 1 WARRANTY Husqvarna Inc Husqvarna hereby warrants to the Original Retail Purchaser that its new 2009 Model Transportation and Utility Vehicles purchased from Husqvarna or an authorized dealer shall be free from defects in material and workmanship under normal use and service as a transportation or utility vehicle for the periods stated below subject to the provisions limitations and exclusions contained in this limited warranty LIMITED TWO YEAR 2000 HOUR WARRANTY The engine assembly unitized transaxle assembly gasoline vehicle starter generator gasoline vehicle motor transaxle assembly electric vehicle main frame assembly box bed hydraulic dump kit Custom Cab assembly and doors and Driving Range Protective Enclosure are war
49. l a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately Tools wires and metal objects can cause sparks when shorted across a battery WARNING Wear safety glasses or approved eye protection when servicing the vehicle Follow all instructions carefully when working with batteries When jumping from a booster battery make final negative connection at engine frame Do not jump start or charge a frozen or damaged battery Unplug charger before connecting or disconnecting cables to the battery Never lean over battery while boosting testing or charging The battery in this vehicle is a 12 volt low maintenance battery that requires infrequent checks Figure 29 Electrolyte level should be checked semiannually 1 Level Indicator 2 Cap 3 Plates Electrolyte level at least 1 2 inch 13 MM above plates or to level indicator 821 22 Figure 29 Battery Figure 30 Battery Electrolyte Level Page 44 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Using A Booster Battery Jump Starting 1 Turn the key switch to the OFF position and remove the key Place the Forward Reverse handle in the NEUTRAL position Chock the wheels 2 Access the engine compartment See WARNING For vehicles with cargo beds in General Warnings
50. mes away from the vehicle and service area Service only in a well ventilated area Do not operate gasoline vehicle in an enclosed area without proper ventilation The engine produces carbon monoxide which is an odorless deadly poison The vehicle will not provide protection from lightning flying objects or other storm related hazards If caught in a storm while driving this vehicle exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location Page 10 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual General Warnings A WARNING The engine produces carbon monoxide which is a deadly odorless colorless gas that can quickly accumulate in an enclosed cab Do not run the engine in a parked vehicle without proper cab ventilation Move to fresh air if you feel nausea headache dizziness drowsiness or weakness Follow the procedures exactly as stated in this manual and heed all DANGER WARNING and CAUTION statements in this manual as well as those on the vehicle Do not leave children unattended on vehicle Children requiring a child safety seat must not ride on the vehicle Comply with state and local laws pertaining to child safety The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event of sudden braking collision or roll over No more than two persons per bench seat at one time Do not allow people
51. n 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner 5b Notwithstanding the provisions herein warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment 6 The engine or equipment owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective emission related warranted part provided that such diagnostic work is performed at a warranty station 7 HUSQVARNA is liable for damages to other engine or equipment components proximately caused by a covered failure under warranty of any warranted part 8 Throughout the engine or equipment warranty period stated above HUSQVARNA will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of HUSQVARNA 10 Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts by the ultimate purchaser will
52. nary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate Husqvarna warranties Also excluded from any Husqvarna warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect Transportation expenses for warranty services are also excluded from this warranty 3 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE VEHICLE IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE VEHICLE TO CAUSE IT TO PERFORM OUTSIDE HUSQVARNA SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE VEHICLE INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED IN THE OWNER S MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS 4 SOLE REMEDY Husqvarna s liability under this limited warranty or in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at Husqvarna s option of the vehicle or component the
53. ne Fittings Clamps Pressure Relief Valves Purge Valves Vapor Hoses Carbon Canister Canister Mounting Brackets Carbon Canister Purge Port Connector Misc Parts Belts hosing tubing fittings seals gaskets clamps and switches associated with the above systems Emission related parts will vary between vehicles therefore certain vehicles may not include all of the listed parts or may include equivalent parts 3 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE VEHICLE IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE VEHICLE TO CAUSE IT TO PERFORM OUTSIDE HUSQVARNA SPECIFICATIONS 4 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the vehicle or defective component to an authorized HUSQVARNA dealer or send the defective component freight prepaid to WARRANTY SERVICES Husqvarna Professional Products Inc 7349 STATESVILLE ROAD CHARLOTTE NC 28269 EMISSIONS CONTROL LOOK FOR RELEVANT EMISSIONS DURABILITY PERIOD AND AIR INDEX INFORMATION ON YOUR ENGINE EMISSIONS LABEL Engines that are certified to meet the California Air Resources Board CARB Tier 2 Emission Standards must display information regarding the Emissions Durability period and the Air Index Briggs amp Stratton
54. ness are properly routed and secured Failure to properly route and secure wiring could result in vehicle malfunction property damage personal injury or death Lift only one end of the vehicle at a time Use a suitable lifting device chain hoist or hydraulic floor jack with 1000 Ib 454 kg minimum lifting capacity Do not use lifting device to hold vehicle in raised position Use approved jack stands of proper weight capacity to support the vehicle and chock the wheels that remain on the floor When servicing the vehicle with part of the vehicle on jack stands do not operate the engine with the Forward Reverse handle in either the FORWARD or REVERSE position The four wheel drive system may engage any wheel s front or rear depending on the mode selected See Figure 3 PERIODIC SERVICE SCHEDULE See General Warnings on page 10 WARNING Service repairs and adjustments must be made per instructions in the appropriate maintenance and service manual NOTE If the vehicle is constantly subjected to heavy use or severe operating conditions the preventive maintenance procedures should be performed more often than recommended in the Periodic Service and Lubrication Schedule Both the Periodic Service Schedule and the Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 31 Periodic Service Schedule PERIODIC SERVICE SC
55. ng drivers may not be able to control vehicle Do not modify or remove Roll over Protective Structure ROPS No drivers younger than 16 years old Replace ROPS if damaged Do not attempt repair Do not leave children unattended on vehicle CCI 102459401 e Use seat belts during operation Do not jump from vehicle Keep away from drop ofis steep slopes and unstable surfaces CCI 102961201 CARBON MONOXIDE CAN CAUSE ILLNESS SERIOUS INJURY OR DEATH The engine produces carbon monoxide which is a deadly odorless colorless gas that can quickly accumulate in an enclosed cab Do not run the engine in a parked vehicle without proper cab ventilation Move to fresh air if you feel nausea headache dizziness drowsiness or weakness ae 0000100000 103619901 CRUSH AREA Use Only J p DOT 5 Brake Fluid CCI 103632701 STAY CLEAR CCI 1016094 01 Decal Crush Area Warning behind seat near Decal Cab CO Warning with cab door kit 101609401 103619901 cargo bed driver and passenger side accessory 102459401 Decal Young Driver Warning on ROPS 103526501 Decal Bed Latch Operation on bed latch Decal DOT 5 Brake Fluid inside front cargo 103532701 compartment D N 102961201 Decal ROPS Warning on ROPS Wu Page 6 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual ALL HUV 4214 AND 4414 VEHICLES OPERATING INSTRUCTIONS Ul ROLLOVER OR FALLING OFF TEN MAY CAUSE DEATH FASTEN SEAT BELTS be
56. oid sudden starts sudden stops and abrupt turns To help avoid the possibility of losing control of or overturning the vehicle reduce speed for adverse driving conditions such as wet grass or rough terrain Do not use the vehicle on public roads It is neither designed nor intended for street use and should not be licensed for use on public roads The vehicle should be driven in only specified areas by trained drivers Do not drive while under the influence of alcohol drugs or medications Use brakes to reduce speed when coasting downhill Never attempt jumps Keep away from drop offs steep slopes and unstable surfaces Avoid extremely hard braking in reverse No one should drive the vehicle without first being instructed in the proper operation and use of vehicle controls An experienced operator should accompany each first time driver on a test drive before allowing the driver to operate the vehicle alone To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understand all instructions before driving the vehicle STARTING THE VEHICLE Read safety warnings on the instrument panel and vehicle loading information located in the cargo bed Be sure load if any is secure Study and understand all controls Be sure all passengers are seated with their seat belts fastened and are holding on to hand holds Driver should have both hands on the steering wheel
57. ole 1 See Periodic Lubrication Schedule on page 33 Tighten the level indicator plug to 10 ft lb 14 N m 807 Figure 22 Front Differential Lubrication Page 40 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Gearcase Lubrication Rear transaxle Clean and install the drain plug 2 and washer before filling the rear transaxle with new lubricant Figure 23 Tighten the drain plug to 8 ft lb 10 8 N m Remove the fill plug dipstick 2 Figure 25 Use a funnel and tube to fill the transaxle through the fill plug dipstick hole 1 located on the top of the rear transaxle Figure 24 See Periodic Lubrication Schedule on page 33 Replace rear transaxle dipstick and tighten to 35 in Ib 4 N m C A j NC vg 808 819 Figure 23 Rear Transaxle Drain Plug Figure 24 Rear Transaxle Check Fill Plug 1 Full Level 2 Safe Level 3 Low Level 820 824 Figure 25 Rear Transaxle Dipstick Figure 26 Rear Transaxle Lubricant Level Check 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 41 Air Intake System AIR INTAKE SYSTEM AIR FILTER REPLACEMENT The air filter should be inspected periodically and replaced when necessary Filter changes should not exceed the recommended interval See Periodic Service Schedule on page 31 More frequent service may be required in extremely dirty operating environments In the event of a loss of power sluggish acceleration or a roughly running engine service the air filte
58. ommended ENGINE OIL Even though the low oil pressure warning light on the instrument panel should illuminate if the oil level becomes low the engine oil level should be checked daily The vehicle should be on a level surface when the oil is checked Do not overfill the engine with oil ENGINE OIL LEVEL CHECK 1 Remove the oil level dipstick from the oil filler tube and wipe oil from the dipstick Figure 15 See following CAUTION CAUTION Do not remove dipstick while engine is running 2 Check oil level by fully inserting the dipstick into the tube and immediately removing it 3 If the oil level is at or below the low level mark on the dipstick gauge add oil to the engine until the level is between low and full levels safe level See following CAUTION CAUTION Do not exceed recommended oil capacity Doing so will decrease engine performance or result in damage to the engine 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 35 Engine Oil 1 Full Level 2 Safe Level 3 Low Level 804 818 Figure 15 Engine Oil Level Check Figure 16 Center Access Panel ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 5 to 8 hours of operation After that the oil should be changed every 100 hours of operation or annually whichever comes first Engine Oil Draining 1 Turn the key switch to the OFF position and remove the key Place the Forward Reverse handle in the
59. on page 10 2 1 Remove the seat bottom 3 Disconnect the battery cables negative cable first See WARNING To avoid unintentionally starting in General Warnings on page 10 4 Use a flat blade screwdriver and carefully remove the battery cell caps from the battery See following WARNING WARNING Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries 5 Carefully check the electrolyte level and add distilled water if necessary Do not fill the battery cells above the designated fill line Replace battery cell caps 6 Clean both battery terminals with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse thoroughly Do not allow this solution to enter the battery Tighten battery terminals to 80 in Ib 9 N m Let the terminals dry and then spray them with Battery Terminal Protector Spray P N 603 00 00 03 See following WARNING WARNING f battery wire terminals are damaged or corroded replace or clean them as necessary Failure to do so may cause them to overheat during operation and could result in a fire property damage or personal injury Be sure the battery hold down clamp is properly tightened Tighten to 71 in Ib 8 N m A loose clamp may allow the battery to become damaged from vibration or jarring If battery appears weak have it charged by a trained tec
60. ovided Pregnant woman Consult your doctor for specific recommendations The seat belt should be worn securely and as low as possible over the hips and not on the waist Injured person Depending on the injury first check with your doctor for specific recommendations To secure the seat belt sit up straight and well back in the seat Pull the seat belt out of the retractor and insert the tab into the buckle A click will be heard when the tab locks into the buckle Position the lap belt as low as possible on the hips not on the waist The retractor will lock the belt during a sudden stop A slow easy motion will allow the belt to extend and the occupant can move freely If the seat belt cannot be pulled out of the retractor firmly pull the belt and release it It should then pull smoothly out of the retractor To release the seat belt press the buckle release button 1 and allow the belt to retract Figure 7 If the belt does not retract smoothly pull it out and check for kinks or twists Then make sure it remains free of twists as it retracts 827 Figure 7 Release Seat Belt 4 WARNING Do not operate the vehicle with the ROPS removed Doing so could result in property damage personal injury or death Do not remove or modify any component of the ROPS structure Doing so will result in voiding the ROPS certification and could weaken the ROPS resulting in serious injury or death WARNING CONTINUED ON NEXT PAGE
61. p cargo bed lower gently and keep entire body clear Failure to heed this warning could result in Severe personal injury or death Only trained technicians should service or repair the vehicle Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation To avoid unintentionally starting the vehicle Disconnect battery cables negative cable first Figure 2 Disconnect the spark plug wires from the spark plugs Frame ground Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring Do not allow a positive wire to touch the vehicle frame engine or any other metal component Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring When servicing the vehicle with part of the vehicle on jack stands do not operate the engine with the Forward Reverse handle in either the FORWARD or REVERSE position The four wheel drive system may engage any wheel s front or re
62. personal injury Your safety and satisfaction are of the utmost importance to us That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA A WARNING This product contains or emits chemicals or substances that have been determined by the state of California to cause cancer and birth defects or other reproductive harm Page 8 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Safety Details SAFETY DETAILS 4 WARNING This owner s manual should be read completely before attempting to drive or service the vehicle Failure to follow the instructions in this manual could result in property damage severe personal injury or death It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER WARNING or CAUTION For your protection we recommend that you take special notice of these safety precautions Safety precautions are essential and must be followed If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately
63. r immediately Air Filter Removal 1 Raise the cargo bed remove the center plastic access panel 1 Figure 16 and locate the air filter housing 2 Release both housing retaining clips Figure 27 3 Liftthe housing cover up off of the air filter housing 4 Remove knob 1 and plate 2 Carefully remove the foam pre cleaner 3 and air filter cartridge 4 assembly to prevent debris from entering carburetor See following NOTE NOTE To clean foam pre cleaner separate it from cartridge and wash in liquid detergent and water Squeeze dry in a clean cloth The air filter cartridge and foam pre cleaner are specifically designed for this engine Use only engine compatible air filter cartridges and foam pre cleaners designed for your engine Do not oil the foam pre cleaner 817 Figure 27 Air Filter Element Air Filter Installation 1 Reassemble clean or new pre cleaner on clean or new cartridge 2 Place the air cleaner assembly into the air filter housing 3 Place the housing cover on the top of the air filter housing 4 Secure the housing cover with both retaining clips 5 Replace the center plastic access panel 1 Figure 16 and lower and latch the cargo bed Page 42 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Fueling Instructions FUELING INSTRUCTIONS See General Warnings on page 10 DANGER Turn the key switch to the OFF position before fueling Do not pour fuel into the fuel tank when
64. r service do not operate vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle Turn key switch to the OFF position remove the key place the Forward Reverse handle in the NEUTRAL position and chock the wheels prior to servicing Moving parts Do not attempt to service vehicle while engine is running Hot Do not attempt to service hot engine or exhaust system Failure to heed this warning could result in severe burns For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death Do not work on vehicle powertrain or under cargo bed when it is loaded Turn fuel shut off valve to the closed OFF position Figure 11 To avoid unintentionally starting the vehicle Disconnect battery cables negative cable first Figure 2 Gasoline vehicles only Disconnect the spark plug wires from the spark plugs f wires are removed or replaced make sure wiring and wire har
65. ranted with respect to parts and labor against defects in material and workmanship for a period of two years or 2000 hours of operation whichever first occurs from the date of purchase LIMITED ONE YEAR 1000 HOUR WARRANTY All remaining components of the vehicle not specified otherwise the Portable Refreshment Center and all other original equipment options and accessories supplied by Husqvarna are warranted with respect to parts and labor against defects in material and workmanship for a period of one year or 1000 hours of operation whichever first occurs from the date of purchase This limited warranty covers material workmanship and repair labor cost as to those items specifically listed above for the periods specified Such repair labor shall be performed only by Husqvarna its authorized dealers or a service agency approved by Husqvarna IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO HUSQVARNA AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM 2 EXCLUSIONS Excluded from any Husqvarna warranty are all fuses filters decals except safety decals spark plugs light bulbs lubricants trim pieces seats routine wear items such as the charger plug and receptacle brake shoes belts brushes bushings drive buttons engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordi
66. reof that Husqvarna deems to be defective Replacement shall mean furnishing during the applicable limited warranty period a new vehicle or factory reconditioned vehicle or component thereof that is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period If Husqvarna elects to repair the vehicle it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of Husqvarna Page 50 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Warranties 5 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the vehicle or defective component to an authorized Husqvarna dealer 6 DISCLAIMER THIS LIMITED WARRANTY IS EXCLUSIVE HUSQVARNA MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY HUSQVARNA AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND HUSQVARNA EXPRESSLY AGREE THAT THE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER HUSQVARNA MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO
67. rts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning may cause vehicle to overturn possibly resulting in severe personal injury Towing another vehicle or a trailer can have adverse effects on vehicle handling Be especially cautious when towing other equipment with this vehicle See Vehicle Load Capacities on page 26 for vehicle capacity information 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 27 Transporting on a Trailer Parking the vehicle with a trailer on a hill should be avoided If you must park on a hill apply the brakes and have someone chock the trailer tires The brakes should be released to allow the chocks to absorb the trailer load After the trailer tires have been chocked engage the park brake TRANSPORTING ON A TRAILER 4 WARNING Turn fuel shut off valve to the closed OFF position Figure 11 Do not allow riders in the trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury Reduce normal driving speed when transporting a vehicle on a trailer For use on public roads the tr
68. sed filters properly A WARNING f any problems are found during scheduled inspection or service do not operate vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE REGULAR INTERVAL SERVICE good e RECOMMENDED LUBRICANT First change 5 8 hours additional change every 100 hours of operation or annually whichever comes first 1 1 2 qt 1 4L with filter 10W 30 API Change engine oil and oil filter classification SJ See Oil Viscosity on page 39 Change every 50 hours of operation or semiannually Driveshafts and bearing blocks Chassis Lube EP NLGI Grade 2 whichever comes first Change every 100 400 hours of operation or semiannually Change front differential lubricant 5 oz 170 mL 80W90 Gear Oil whichever comes first First change 50 hours additional change every 100 hours of operation or annually whichever comes first Change rear transaxle lubricant 1 gal 3 79 L 10W 30 SF SG SH 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 33 Brake Fluid Reservoir
69. shifting the Forward Reverse handle Engine must be at idle before shifting the Forward Reverse handle Failure to do so may result in injury to inattentive passengers and or damage to the vehicle To help avoid being struck do not stand in front of or behind the vehicle Do not leave children unattended on vehicle Children requiring a child safety seat must not ride on the vehicle Comply with state and local laws pertaining to child safety Operate the vehicle from the driver seat only WARNING CONTINUED ON NEXT PAGE 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 21 Driving Instructions 4 WARNING To help prevent falls from the vehicle remain seated with seat belt fastened and hold on to hand holds at all times Driver should keep both hands on the steering wheel when the vehicle is in motion To help prevent the possibility of serious injury keep entire body inside the vehicle To help prevent overturning the vehicle drive slowly in turns To help prevent overturning the vehicle drive slowly straight up and down slopes Avoid driving the vehicle on slopes exceeding 20 incline Avoid stopping a loaded vehicle on a hill If a loaded vehicle must be stopped on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could result in overturning the vehicle To help avoid possible injury to inattentive passengers and or damage to the vehicle av
70. should operate in forward at a maximum speed of 25 mph 40 km h on a level surface Differential Lock Control Check for proper operation See Controls and Indicators on page 13 Front Axle Disconnect Control Check for proper operation See Controls and Indicators on page 13 General Listen for any unusual noises such as squeaks or rattles Check the vehicle s ride and performance Have a dealer or a trained technician investigate anything unusual DRIVING INSTRUCTIONS 4 WARNING Only licensed drivers should be allowed to drive the vehicle Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures No one under the age of 16 years should be allowed to drive the vehicle No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a safety belt Do not allow a passenger to hold a child in his or her lap while the vehicle is moving Do not allow riders in the cargo bed For night use the vehicle must be equipped with headlights taillights and reflectors The vehicle is not specially equipped for handicapped persons Be sure all passengers are capable of securing themselves in a moving vehicle before allowing them to ride in one Be sure all persons can properly operate the vehicle prior to allowing them to drive the vehicle Stop the vehicle before
71. system checked and serviced as required When the brake pedal is fully pressed under heavy pressure the pedal should feel firm and the distance between the back of the pedal and the floorboard should be a minimum of 1 25 inches 3 2 cm Brakes must be maintained so the brake pedal cannot be pressed to the floorboard under any circumstance Page 20 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Driving Instructions Park brake When latched the park brake should lock the wheels and hold the vehicle stationary on an incline of 20 or less To adjust park brake remove rubber handle cover Figure 6 and turn slotted adjustment screw one revolution at a time checking each time until park brake locks wheels and holds the vehicle stationary on an incline of 20 or less Reverse buzzer lf equipped with a reverse buzzer the reverse buzzer should sound as a warning when the Forward Reverse handle is in the REVERSE position Steering The vehicle should be easy to steer and should not have any play in the steering wheel Accelerator After starting the engine with the key switch and placing the Forward Reverse handle in the FORWARD position the vehicle should accelerate smoothly to full speed as the accelerator pedal is pressed When the pedal is released it should return to the original position and the engine should idle This vehicle operates at a reduced speed in reverse Governor Check maximum vehicle speed The vehicle
72. t wheel alignment and toe in Semiannual service by trained technician for damage or leakage only or every 50 hours of operation Check park brake cables for damage replace whichever comes first if necessary Brake system Check brake pads and discs replace if necessary For brake wear in procedure see Hydraulic Brakes in the Pre Operation and Daily Safety Checklist on page 20 See also Brake System in the maintenance and service manual Spark arrestor Inspect spark arrestor for damage 0 Clean pre cleaner and air filter element See Engine air intake system Air Intake System on page 42 Page 32 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Periodic Lubrication Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Check for leaks around gaskeis fill plugs etc Adjust valve clearance See Briggs and Stratton Vanguard Model 2900000 Service Engine Manual Inspect clean and gap spark plug replace if necessary See authorized dealer or trained technician for service Annual service by trained technician only or every 100 hours of operation whichever Replace air filter element See Air Intake comes first m System on page 42 Engine air intake system Check clamps for tightness check hose for cracks Check for loose hardware and tighten if General vehicle necessary Fuel filters Replace Dispose of used filters properly Clutch cover vent inlet filter if equipped Replace Dispose of u
73. the engine is hot or while it is running e To avoid electric arc caused by static electricity the fuel storage pumping device must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation To avoid the possibility of fire clean up any spilled fuel before operating the vehicle 1 Remove the fuel cap and fill the tank with fuel See preceding DANGER and following NOTE NOTE Use unleaded gasoline only Whenever possible avoid using oxygenated fuels and fuels that are blended with alcohol 2 Replace the fuel cap Ensure that the cap is tightened securely 3 Clean any spilled fuel from the cap or around the fuel cap area 1 Fuel Cap 2 Fuel Tank 816 Figure 28 Fuel Tank 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 43 Battery BATTERY See General Warnings on page 10 DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes External Flush with water Call a physician immediately nternal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Cal
74. the oil filter and drain plug Tighten repair and or replace components as necessary See following NOTE NOTE Wait five minutes after turning off the engine before removing the dipstick 3 Remove the dipstick and check the engine oil as a final step Replace the dipstick OIL VISCOSITY Choose the viscosity according to the temperature as shown in the appropriate oil viscosity chart Figure 21 See following NOTE NOTE Use a high quality detergent engine oil with API classification SF SG SH SJ or higher for gasoline engines See Briggs and Stratton Vanguard Model 2900000 Service Manual for further information regarding oil recommendation Using multi grade oils SW 30 10W 30 and 10W 40 may increase oil consumption If multi grade oil is used check the oil level more frequently 20 C 10 C 0 C 10 C 20 C 30 C 40 C lt SAE 10W 30 SAE 10W 40 gt 10W 30 SAE 10W 40 n 14 F 32 F 50 F 68 F 86 F 104 F 826 Figure 21 Oil Viscosity Chart 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 39 Gearcase Lubrication GEARCASE LUBRICATION NOTE Dispose of used oil according to the environmental laws and regulations for your area LUBRICATION LEVEL CHECK FRONT DIFFERENTIAL AND REAR TRANSAXLE The front differential is equipped with two oil port plugs 1 and 2 Figure 22 When the vehicle is on a level surface use the level indicator hole upper plug 1 as a lubricant level indicator Lubri
75. to ride in any part of the vehicle that is not equipped with a seat and a seat belt Do not allow a passenger to hold a child in his or her lap while the vehicle is moving Prior to leaving the vehicle unattended or servicing the vehicle set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance severe personal injury or death Any modification or change to the vehicle that affects the stability or handling of the vehicle or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death The diameter of all tires on the vehicle must be equal otherwise the four wheel drive system will not operate as intended and could result in severe personal injury or death Never install tires of different diameters on the vehicle e Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not dro
76. vehicle and cable See following WARNING and CAUTION WARNING Before beginning a winch operation Turn key switch to the OFF position put Forward Reverse handle in the NEUTRAL position and engage the park brake Do not use winch while persons are seated on the vehicle Stand to the side and away from the vehicle to operate winch CAUTION Use of the winch for an extended period of time could discharge the battery Keep winch operations as short as possible and drive the vehicle for several minutes after the winch operation to recharge the battery MUD TIRE OPTION 4x4 vehicles equipped with optional mud tires are intended only for off road operation they are not designed for use on paved surfaces such as asphalt and concrete Frequent driving on paved surfaces will significantly decrease the life of the mud tires Vehicle performance will also be reduced when driving on paved surfaces See following WARNING and CAUTION WARNING To avoid the risk of rollover when operating a vehicle equipped with mud tires on a paved surface reduce speed use extreme caution and drive slowly in turns The diameter of all tires on the vehicle must be equal otherwise the four wheel drive system will not operate as intended and could result in severe personal injury or death Never install tires of different diameters on the vehicle 2009 HUV 4214 HUV 4414 andHUV 4414 XP Owner s Manual Page 47 Subsequent Own

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